Page 1 Operating instructions Solenoid Metering Pump gamma/ X, GMXa Please carefully read these operating instructions before use. · Do not discard. The operator shall be liable for any damage caused by installation or operating errors. The latest version of the operating instructions are available on our homepage.
Page 2 Supplemental instructions Supplementary information Read the following supplementary information in its entirety! Should you already know this information, you will benefit more from referring to the operating instructions. The following are highlighted separately in the document: Enumerated lists Fig. 1: Please read! Instructions ð...
Page 3: Table Of Contents
Table of contents Table of contents Identity code..................5 About this pump................7 Safety chapter................. 8 Storage, Transport and Unpacking..........13 Overview of Equipment and Control Elements......14 5.1 Overview of Equipment............14 5.2 Control Elements..............15 5.2.1 Control Elements..............15 5.2.2 Key Functions..............
Page 4 18.2 Ordering Information ............115 Dimensional Drawings..............116 Diagrams for Setting the Capacity..........125 EC Declaration of Conformity for Machinery....... 128 Operating/Set-up Overview of the gamma/ X......129 Operating Menu of gamma/ X, Entire Unit........131 Continuous Displays and Secondary Displays......135 Index.................... 137...
Page 5: Identity Code
Identity code Identity code Product range gamma/ X GMXa Type - - - - Performance data and type - see nameplate Dosing head material Polypropylene Clear acrylic PVDF PTFE + carbon Stainless steel Seal material B FPM E EPDM T PTFE...
Page 6 Identity code Product range gamma/ X 1 2 m open end ..Relay, pre-set to ... 0 No relay 1 1 x changeover contact 230 V Fault indicating relay (N/C) – 8 A 4 2 x N/O 24 V – 100 mA as 1 + pacing relay C 1 x N/O 24 V –...
Page 7: About This Pump
Optional 230 V relay module, can also be retrofitted easily and securely Optional 24 V combined relay, can also be retrofitted easily and securely The hydraulic parts of the gamma/ X are identical to those of the Beta ® (not with types 0220, 0424 and 0245).
Page 8: Safety Chapter
Observe the general limitations with regard to viscosity limits, chem‐ ical resistance and density - see also ProMinent resistance list in the Product Catalogue or at www.prominent.com! All other uses or modifications are prohibited.
Page 9 Safety chapter Safety Information WARNING! Warning about personal and material damage The pump can start to pump, as soon as it is connected to the mains voltage. – Install an emergency cut-off switch in the pump power supply line or integrate the pump in the emergency cut- off management of the system.
Page 10 An unsuitable feed chemical can damage the wetted parts of the pump. – Take into account the resistance of the wetted materials when selecting the feed chemical - see the ProMinent Product Catalogue or visit our homepage. CAUTION! Danger of injury to personnel and material damage The use of untested third party components can result in injury to personnel and material damage.
Page 11 Customer should only remove the dosing head in accordance with the "Repair" chapter. Only the ProMinent Service department is authorised to open the housing and the hood (housing the control elements). [Start/Stop]...
Page 12 Service The Service department refers to service technicians, who have received proven training and have been authorised by ProMinent to work on the system. Sound pressure level Sound pressure level LpA < 70 dB according to EN ISO 20361...
Page 13: Storage, Transport And Unpacking
Storage, Transport and Unpacking Storage, Transport and Unpacking Safety Information WARNING! Only return metering pumps for repair in a cleaned state and with a flushed liquid end - refer to "Decommissioning! Only return metering pumps with a completed Decontamina‐ tion Declaration form. The Decontamination Declaration con‐ stitutes an integral part of an inspection / repair order.
Page 14: Overview Of Equipment And Control Elements
Overview of Equipment and Control Elements Overview of Equipment and Control Elements 5.1 Overview of Equipment P_G_0063_SW Fig. 2: Overview of equipment, complete Control unit Drive unit Liquid end P_G_0053_SW Fig. 3: A. Liquid end with PV bleed valve; B. Liquid end with NP bleed valve; C. Self-bleeding liquid end (SEK) Discharge valve Bypass hose sleeve Backplate...
Page 15: Control Elements
Overview of Equipment and Control Elements 5.2 Control Elements Control elements, overview P_G_0051_SW Fig. 4 LCD screen [Menu] key Clickwheel [Priming] key [STOP/START] key [Back] key Fault indicator (red) Warning indicator (yellow) Operating indicator (green) 10 "Diaphragm rupture indicator" terminal 11 "External control"...
Page 16 Overview of Equipment and Control Elements Pressure display, identifier and fault dis‐ plays on the LCD screen CONTACT memory open 12.0 12.0 12000 B0778 Fig. 5: Construction of continuous display Status bar Continuous display, central area Secondary display Refer to the chapter entitled "Main Displays and Secondary Displays" in the Appendix for the different main displays and secondary displays.
Page 17 Overview of Equipment and Control Elements Identifier and error displays: Identifier Meaning The pump is working or waiting for a starting signal. [STOP/START] key. The pump was manually stopped using the The pump was remotely stopped (Pause) - via the "External" terminal. The pump was stopped by an error.
Page 18: Key Functions
Overview of Equipment and Control Elements Identifier Meaning ‘Metering è Discharge stroke è HV1’ metering profile has been set. ‘Metering è Discharge stroke è HV2’ metering profile has been set. ‘Metering è Discharge stroke è HV3’ metering profile has been set. A dosing monitor "Flow Control"...
Page 19 Overview of Equipment and Control Elements Refer to the "Set-up Basics" chapter to adjust figures...
Page 20: Functional Description
The diaphragm is driven by an electromagnet, controlled by an electronic control. Drive technology The drive technology on the gamma/ X enables the timed progress of the flow to be precisely matched to the requirements of the particular applica‐ tion.
Page 21 Functional Description P_G_0074_SW Fig. 7: Discharge stroke metering profiles with stroke L and time t (suction stroke shown as a dotted line) It is possible to selectively also slow the suction stroke with all these metering profiles for the discharge stroke - see . In this way, it is possible to prevent the main cause of inaccurate metering with high viscosity feed chemicals, namely the incomplete filling of the liquid end.
Page 22: Capacity
Functional Description Oscillations in the back pressure in the metering line, which could lead to undesirable variations in the metering volume, are automatically compen‐ sated for by the power end/drive. This results in dosing precision, which otherwise could only be achieved with complex control circuits. 6.3 Capacity ‘Automatic’...
Page 23: Functions
Functional Description 6.6 Functions Refer to the "Hierarchy of Operating Modes, Functions and Fault Statuses" for the order of the various operating modes, functions and fault statuses. ‘Settings’ menu: The following functions can be selected using the "Calibrate" function The pump can also be operated in a calibrated state in all operating modes if it is to meter extremely precisely.
Page 24: Led Displays
Functional Description "Automatic bleed" option The "Automatic bleed" option is used for controlled bleeding of the liquid end, if the pump has the "Automatic bleed" option. This option can be ret‐ rofitted through the slot in the front of the pump and conversion of the dosing head.
Page 25: Assembly
Assembly Assembly Please refer to the online version of the operating instruc‐ tions on our website for the right dimensional drawings for the pump and mounting plate. Compare the dimensions on the dimensional drawing with those of the pump and/or mounting plate. CAUTION! Danger from incorrectly operated or inadequately maintained pumps...
Page 26 Assembly P_G_0064_SW Fig. 9 Suggested bolts and washers for fixing the assembly foot Bolt Type Size Washer DELTA-PT bolt 50 (WN5412/5452) A5.3 (DIN 125) PT bolt 50 (WN1441/1411 KA/B) Flat-head bolt M5 (DIN EN ISO 7045) A5.3 (DIN 125) Allen bolt/ M5 (DIN EN ISO 4762) A5.3 (DIN 125)
Page 27: Installation, Hydraulic
An unsuitable feed chemical can damage the wetted parts of the pump. – Take into account the resistance of the wetted materials when selecting the feed chemical - see the ProMinent Product Catalogue or visit our homepage. CAUTION! Warning of feed chemical spraying around...
Page 28: Installing Hose Lines
Installation, hydraulic 8.1 Installing hose lines 8.1.1 Installation of Metering Pumps Without Bleed Valve Safety Information CAUTION! Warning of feed chemical spraying around The pipes can loosen or rupture if they are not installed cor‐ rectly. – Route all hose lines so they are free from mechanical stresses and kinks.
Page 29 Installation, hydraulic CAUTION! Uncontrolled flow of feed chemical Feed chemicals can leak through the metering pump in an uncontrolled manner in the event of excessive priming pres‐ sure. – Do not exceed the maximum permissible priming pres‐ sure for the metering pump. Align the pipes so that the metering pump and the liquid end can be removed from the side if necessary.
Page 30 Installation, hydraulic Hose Union nut Clamp ring Nozzle O-ring or flat seal Valve P_G_0066_SW Fig. 10: PP, NP, PV and TT designs Installing stainless steel pipe - SS design Pull the union nut (2) and clamp rings (3, 4) over the pipe (1) with approx.
Page 31: Installation Of Metering Pumps With Bleed Valve
Installation, hydraulic 8.1.2 Installation of Metering Pumps With Bleed Valve Safety Information CAUTION! – All the installation and safety notes for metering pumps without bleed valves also apply. Installation of the return line A return line is also connected in addition to the suction and discharge line.
Page 32: Basic Installation Notes
Installation, hydraulic Shorten the return line so that it is not immersed in the feed chem‐ ical in the storage tank. P_MAZ_0023_SW_3 Fig. 12: SEK liquid end Anti-kink device Bleed valve for the return line into the storage tank, 6/4 mm Red sleeve Discharge valve for discharge line to the injection point, 6/4 - 12/9 mm Suction valve for suction line in the storage tank, 6/4 - 12/9 mm...
Page 33 Installation, hydraulic P_MAZ_0001_SW Fig. 13: Standard installation Main line Storage tank Legend for hydraulic diagram Symbol Explanation Symbol Explanation Metering pump Foot valve with filter meshes Injection valve Level switch Multifunctional valve Manometer...
Page 34: Installation, Electrical
Installation, Electrical Installation, Electrical WARNING! Danger of electric shock A mains voltage may exist inside the device. – Before any work, disconnect the device's mains cable from the mains. WARNING! Risk of electric shock This pump is supplied with a grounding conductor and a grounding-type attachment plug.
Page 35: Supply Voltage Connector - Mains Voltage
Installation, Electrical 9.1 Supply voltage connector - mains voltage WARNING! Unexpected startup is possible As soon as the pump is connected to the mains, the pump may start pumping and consequently feed chemical may escape. – Prevent dangerous feed chemicals from escaping. –...
Page 36: Level Switch" Terminal
Installation, Electrical Function 5-wire cable 2-wire cable Pause brown bridged at pin 4 External contact white brown mA input* blue Earth / GND black white P_BE_0015_SW Auxiliary capacity / grey Auxiliary frequency Fig. 15: Cable assignment * with identity code characteristic "Control version": 3 Refer to the functional description for the hierarchy of func‐...
Page 37: Dosing Monitor" Terminal
Installation, Electrical Electrical interface Data Value Unit Voltage with open contacts Input resistance 10 kΩ Control via: potential-free contact (load: 0.5 mA at 5 V) or Semiconductor switch (residual voltage < 0.7 V) P_BE_0016_SW Fig. 16: Pump assignment Function 3-wire cable Earth / GND black Minimum pre-warning...
Page 38: Relay
Sensor signal blue Earth / GND black P_DE_0012_SW Fig. 21: Cable assignment 9.2.5 Relay 9.2.5.1 Relay functions gamma/ X GMXa Identity code Description Type Maximum voltage Maximum cur‐ Behaviour of relay rent type when retrofit‐ ting, as standard no relay...
Page 39 Installation, Electrical The fault indicating relay can be retrofitted and is operational once attached to the relay board - refer to "Retrofitting Relays" supplementary operating instructions. The behaviour is factory-programmed. If another switching function is ‘Relay’ menu. required, the pump can be reprogrammed in the The relay can be retrofitted and operates once it is plugged into the relay board.
Page 40 Installation, Electrical Electrical interface for fault indicating relay output: Data Value Unit Maximum contact load at 24 V and 50/60 P_SI_0044 Fig. 24: Cable assignment Minimum mechanical lifespan: 20,000,000 switching operations for semiconductor switch pacing relay: Data Value Unit Max. residual voltage at I = 1 µA 0.4 V off max...
Page 41 Installation, Electrical Electrical interface for current output Data Value Unit Open circuit voltage: P_SI_0044 Current range: 4 ... 20 mA Fig. 26: Cable assignment Ripple, max.: 80 μA pp Ripple, max.: 250 Ω for semiconductor switch ("relay"): Data Value Unit Max.
Page 42: Basic Set-Up Principles
Basic Set-up Principles Basic Set-up Principles Please also refer to all the overviews covering "Oper‐ – ating/set-up overview" and "Operating menu for gamma/ X, complete" in the appendix and the chapters "Over‐ view of Equipment and Control Elements" and "Control Elements".
Page 43 Basic Set-up Principles [Menu] . To complete the setting: press ‘Menu’ via [Menu] or Alternatively: wait 15 seconds or exit the ‘End’ . Confirming an entry [Clickwheel] . Briefly press the ð The software switches to the next menu point or back to the menu and saves the entry.
Page 44: Checking Adjustable Variables
Basic Set-up Principles To run through the figures again, if necessary ( possibly because of an incorrect figure), when you get to the last figure press [Priming] again - see Fig. above, point c). ð Now you can start from the beginning again. Confirming adjustable variables [Clickwheel] 1x.
Page 45: Set Up / 'Menu
Set Up / Please also refer to all overviews covering "Operating/ – set up overview" and "Operating menu for gamma/ X, complete" in the appendix and in the chapters "Overview of Equipment and Control Elements". The pump leaves the menu and returns to a continuous –...
Page 46 ‘Menu’ Set Up / ‘Manual’ 11.2.1.1 ‘Menu / Information è Settings è Operating mode è Manual’ ‘Manual’ operating mode permits you to operate the pump manually. The capacity and/or stroke rate and stroke length can be set in the contin‐ uous displays in this operating mode.
Page 47 ‘Menu’ Set Up / Table of examples Factor Pulse (sequence) Number of strokes (sequence) Step-up* 99.99 99.99 1.50 1.50 (1 / 2) 1.25 1.25 (1 / 1 / 1 / 2) Step-down** 0.50 0.10 0.01 0.25 0.40 2.5 (3 / 2) (1 / 1) 0.75 1.33 (2 / 1 / 1)
Page 48 ‘Menu’ Set Up / ‘Batch’ 11.2.1.3 ‘Menu / Information è Settings è Operating mode è Batch è ...’ ‘Batch’ operating mode enables you to pre-select large metering vol‐ umes. You can only select whole numbers but no fractions as the number of strokes (figures 1 to 99,999).
Page 49 ‘Menu’ Set Up / ‘4 - 20 mA’ At 4 mA the pump is stationary – At 20 mA the pump works at maximum stroke rate. With current signals of less than 3.8 mA, an error message appears and the pump stops (e.g. if a cable has broken). ‘Linear curve’...
Page 50: Automatic
The other selection points will also appear in the operating menu - refer to the chapter "Operating Menu for gamma/ X, complete" (in the appendix) for the selection points highlighted with a "*1".
Page 51: Metering
‘Menu’ Set Up / In operation, the stroke length can be changed more easily by using the "Stroke length" continuous display. Turn the [Clickwheel] to return to the "Stroke length" – continuous display. Press the [Clickwheel] and then turn it to set the stroke –...
Page 52 ‘Menu’ Set Up / P_G_0074_SW Fig. 33: Discharge stroke metering profiles with stroke L and time t (suction stroke shown as a dotted line) ‘Suction Stroke’ 11.2.4.2 ‘Menu / Information è Settings è Metering è Suction stroke è ...’ It is possible to selectively also slow the suction stroke with all these metering profiles for the discharge stroke - see .
Page 53 ‘Menu’ Set Up / normal P_G_0075_SW Fig. 34: Suction stroke metering profiles with stroke L and time t Normal Normal suction stroke Suction stroke for viscous feed chemical Suction stroke for average viscosity feed chemical Suction stroke for high-viscosity feed chemical Slowing down the suction stroke leads to a lower stroke –...
Page 54 ‘Menu’ Set Up / Pressure stage / Size of liquid 1009 0708 0715 0414 0424 Pressure stage Switch-off pressure* 12.5 * above which the unit is switched off for the medium-term in the event of excess pressure ‘Monitoring’ 11.2.4.4 ‘Menu / Information è Settings è Metering è Monitoring è ...’ 11.2.4.4.1 ‘Air lock’...
Page 55: Calibrate
‘Menu’ Set Up / 11.2.5 Calibrate ‘Menu / Information è Settings è Calibration è ...’ Accuracy of calibration 1 Normally the pump does not have to be calibrated. The pump can be calibrated if viscous feed chemicals are used or extremely high accuracy is required. Accuracy of calibration 2 Calibration will not be accurate if these conditions are not adhered to:...
Page 56: System
‘Menu’ Set Up / [Clickwheel] . To start calibration, press the ‘Calibrate ...’ menu item appears, the pump starts to pump ð The and indicates the number of strokes. After a reasonable number of strokes (a minimum of 200), use the [Clickwheel] to stop the pump.
Page 57: Inputs/Outputs
‘Menu’ Set Up / 11.2.6.3 Pressure unit ‘Menu / Information è Settings è System è Pressure unit è ...’ ‘Pressure unit’ sub-menu, you can select another unit for the pres‐ In the sure. 11.2.7 Inputs/Outputs ‘Menu / Information è Settings è Inputs/Outputs è ...’ ‘Inputs/Output’...
Page 58 ‘Menu’ Set Up / gamma/ X, GMXa Relay, physical and pre-set to ... Identity code specification Relay, physical Pre-set to ... 1 x changeover contact 230 V – 8 A Fault indicating relay, N/C 2 x N/O 24 V – 100 mA...
Page 59 ‘Menu’ Set Up / ‘mA Output (Option)’ 11.2.7.4 ‘Menu / Information è Settings è Inputs/Outputs è mA output ...’ è Here you can set which current range is to be used at the mA output. You can then set whether the current stroke rate (strokes / house) is to be signalled at the mA output or the capacity (litres / hour) and the corre‐...
Page 60: Bleed
There are 2 hardware options for automatically bleeding the discharge side: via ProMinent's bleed module in the liquid end. via a customer implemented bleed facility in the discharge line. ‘Bleed’ function can be triggered in 4 ways: ‘Off’...
Page 61: Priming Time
‘Menu’ Set Up / Sequence of the bleed procedure (auto‐ The pump control stops the normal metering operation - the matic): "Stop Pause" symbol appears on the LCD screen. Only with bleed relay: After 1 s, the pump control opens the bleed valve on the liquid end (via the bleed relay and the solenoid valve).
Page 62: Date
‘Menu’ Set Up / ‘Date’ 11.2.11 ‘Menu / Information è Settings è Date è ...’ ‘Date’ menu. You can set the date in the 11.3 Service ‘Menu / Information è Service è ...’ ‘Access Protect.’ 11.3.1 ‘Menu / Information è Service è Access protect. è ...’ You can lock parts of the setting options here.
Page 63: Password
‘Menu’ Set Up / ‘Password ’ 11.3.2 ‘Menu / Information è Service è Password è ...’ ‘Change password’ menu. You can enter a password of your choice in the ‘Clear Counter’ 11.3.3 ‘Menu / Information è Timer è Clear counter è ...’ ‘Clear counter’...
Page 64: Operation
ð The variable is saved (the highlighting disappears). Ä ‘Set Up Overview of the If the "lock" - "lock all" has been set - see gamma/ X’ on page 65 , first enter the ‘Password’ after pressing the [Clickwheel] .
Page 65 Operation List of directly changeable variables: Capacity Stroke rate Stroke length Factor Contact volume Batch dosing time Concentration Set Up Overview of the gamma/ X Continuous display Stop/start pump STOP STOP START START Priming Start batch (only in "Batch" operating mode)
Page 66: Maintenance
Maintenance Maintenance WARNING! It is mandatory that you read the safety information and specifications in the "Storage, Transport and Unpacking" chapter prior to shipping the pump. WARNING! Fire hazard with flammable media Only with combustible media: These may start to burn when combined with oxygen.
Page 67 Maintenance P_G_0054_SW Fig. 37: Leakage hole Liquid ends with bleed valve: Interval Maintenance work Quarterly* In addition: Check that the bypass line is fixed firmly to the liquid end. Check that the bleed valve is tight. Check the discharge and bypass line for kinks. Check that the bleed valve is operating correctly.
Page 68: Repairs
WARNING! Danger of electric shock Unauthorised repairs inside the pump can result in an elec‐ tric shock. For this reason, only allow a ProMinent branch or represen‐ tative to perform repair inside the pump, in particular the fol‐ lowing: –...
Page 69: Cleaning Valves
Repairs 14.1 Cleaning Valves Warning of faulty operation Refer to the exploded drawings in the appendix when working on the unit.
Page 70: Replacing The Diaphragm
Repairs 14.2 Replacing the Diaphragm If necessary take protective measures. Adhere to the material safety data sheet for the feed chemical. Prevent the escape of feed chemical. Ensure that the system is at atmospheric pressure. Empty the liquid end (turn the liquid end upside down and allow the feed chemical to run out;...
Page 71: Cleaning The Diaphragm Rupture Indicator
Repairs Tentatively screw the new diaphragm (3) onto the drive axle up to the stop - ensure that this is successful, otherwise the pump will subsequently not meter correctly! Unscrew the diaphragm (3) again. Place the backplate (4) on the pump housing (6). CAUTION! –...
Page 72 Repairs First replace the liquid end diaphragm - see above! Unscrew the diaphragm rupture indicator using an SW 14 open- ended spanner. Clean the diaphragm rupture indicator with suitable liquid - if pos‐ sible using water (polysulphone material). Test the connected diaphragm rupture indicator: fully immerse the tapered section at the front in water.
Page 73: Troubleshooting
Troubleshooting Troubleshooting Safety information WARNING! Warning of dangerous or unknown feed chemical Should a dangerous or unknown feed chemical be used: It may escape from the hydraulic components when working on the pump. – Take appropriate protective measures before working on the pump (e.g.
Page 74: Fault Messages
Troubleshooting 15.2 Fault Messages In the event of a fault: The red LED display lights up. A message and a symbol then appear on the LCD screen. The pump stops. Fault description Cause Remedy Personnel The identifier appears fol‐ The fluid level in the storage Fill the storage tank.
Page 75: Warning Messages
The identifier appears followed by the The metering volume cannot Adapt the metering Technical per‐ message ‘Invalid metering volume’ . be metered. parameters. sonnel 15.4 All Other Faults Please contact the responsible ProMinent branch or representative!
Page 76: Decommissioning
Decommissioning Decommissioning Decommissioning WARNING! Danger from chemical residues There is normally chemical residue in the liquid end and on the housing after operation. This chemical residue could be hazardous to people. – It is mandatory that the safety notes in the "Storage, Transport and Unpacking"...
Page 77 Decommissioning Flush the liquid end with a suitable medium; flush the dosing head thoroughly when using hazardous feed chemicals! Disposal CAUTION! Risk to the environment from the battery There is a battery in the pump, which can have a toxic effect on the environment.
Page 78: Technical Data
12x9 2504 0.32 1009 0.75 0715 14.5 1.21 0424 24.0 2.00 12x9 0245 45.0 3.70 12x9 gamma/ X metering pumps with self-bleeding dosing head SEK* 1602 0.11 1604 0.21 0708 0.57 0414 12.0 1.00 0220 18.0 1.50 12x9 1009 0.67 0715 12.0...
Page 79: Accuracy
Technical Data 17.2 Accuracy 17.2.1 Standard Liquid End Data Value Unit Capacity range of the series -5 ... +10 % * Reproducibility ±2 % ** * - at max. stroke length and max. operating pressure for all material versions ** - at constant conditions and min. 30 % stroke length 17.2.2 Self-Bleeding Liquid End As the self-bleeding liquid end is used with outgassing media and when...
Page 80: Material Specifications
Pump Housing parts: polyphenylene ether (PPE with fibreglass) 17.5 Electrical Data Design: 100 - 230 V ±10 %, 50/60 Hz, Parameter gamma/ X GMXa Nominal power**, approx. 25 W 30 W Current I eff 0.24 … 0.13 A 0.3 … 0.17 A Peak current 3.5 …...
Page 81: Temperatures
Technical Data 17.6 Temperatures Pump, fully assembled Data Value Unit Storage and transport temperature: -20 … +50 °C Ambient temperature in operation (power -10 … +45 °C end/drive and control): Medium temperature: -10 °C ... see following table Liquid end Material version Long term Temporary *...
Page 82: Shipping Weight
Distance between the support surface for the mounting foot and the centre of the dosing head Dosing monitor 17.10 Shipping Weight Shipping weight of gamma/ X types - in kg Material Types 2002, 1602, 1604, 0708, 0414, 0220 2504, 1009, 0715, 0424, 0245 PP, NP, PV, TT 3.6 ..
Page 83: Exploded Drawings And Ordering Information
Exploded Drawings and Ordering Information Exploded Drawings and Ordering Information 18.1 Exploded drawings Liquid end gamma/ X 1602 - 1604 PP_2 P_G_0032_SW Fig. 39...
Page 84 Exploded Drawings and Ordering Information Spare parts for liquid end gamma/ X 1602 - 1604 PP_2 Item Description Connector kit Discharge valve Diaphragm Suction valve Liquid end gamma/ X 1602 PP_2 PPE2 PPB2 PPT2 Liquid end 1050931 1050900 1050942 Spare parts kit...
Page 85 Exploded Drawings and Ordering Information Liquid end gamma/ X 0708 (1009) - 0220 (0424) PP_2 P_G_0033_SW Fig. 40 Spare parts for liquid end gamma/ X 0708 (1009) - 0220 (0424) PP_2 Item Description Connector kit Discharge valve Diaphragm Suction valve...
Page 86 Exploded Drawings and Ordering Information Liquid end gamma/ X 0708 (1009) PP_2 PPE2 PPB2 PPT2 Liquid end 1050933 1050902 1050944 Spare parts kit 1001648 1001656 1023111 Diaphragm 1000248 1000248 1000248 Liquid end gamma/ X 0414 (0715) PP_2 PPE2 PPB2 PPT2...
Page 87 Exploded Drawings and Ordering Information Liquid end gamma/ X 0245 PP without bleed valve P_G_0034_SW Fig. 41 Spare parts for liquid end gamma/ X 0245 PP without bleed valve Item Description Connector kit Discharge valve Diaphragm Suction valve...
Page 88 Exploded Drawings and Ordering Information Liquid end gamma/ X 0245 without bleed valve Liquid end 1050936 1050925 1050947 Spare parts kit 1051097 1051086 1051130 Diaphragm 1045443 1045443 1045443 Liquid end gamma/ X 1602 - 2504 NP with and without bleed valve P_G_0035_SW Fig. 42...
Page 89 Exploded Drawings and Ordering Information Spare parts for liquid end gamma/ X 1602 - 2504 NP with and without bleed valve Item Description Connector kit Discharge valve Diaphragm Suction valve Liquid end gamma/ X 2002 with and without bleed valve...
Page 90 Liquid end gamma/ X 0708 (1009) - 0220 (0424) NP with and without bleed valve P_G_0036_SW Fig. 43 Spare parts for liquid end gamma/ X 0708 (1009) - 0220 (0424) NP with and without bleed valve Item Description Connector kit...
Page 91 Exploded Drawings and Ordering Information Liquid end gamma/ X 0708 (1009) with and without bleed valve Liquid end with 1050967 1050950 1050984 bleed valve Liquid end 1050973 1050956 1050990 without bleed valve Spare parts kit 1001717 1001725 1023111 Diaphragm 1000248...
Page 92 Exploded Drawings and Ordering Information Liquid end gamma/ X 0245 NP with and without bleed valve P_G_0037_SW Fig. 44 Spare parts for liquid end gamma/ X 0245 NP with and without bleed valve Item Description Connector kit Discharge valve Diaphragm...
Page 93 Exploded Drawings and Ordering Information Liquid end gamma/ X 0245 with and without bleed valve Liquid end with 1050970 1050953 1050987 bleed valve Liquid end 1050976 1050959 1050993 without bleed valve Spare parts kit 1051119 1051108 1051130 Diaphragm 1045443 1045443...
Page 94 Exploded Drawings and Ordering Information Liquid end gamma/ X 1602 -1604 PVT with bleed valve P_G_0038_SW Fig. 45 Spare parts for liquid end gamma/ X 1602 -1604 PVT with bleed valve Item Description Connector kit Discharge valve Diaphragm Suction valve...
Page 95 Exploded Drawings and Ordering Information Liquid end gamma/ X 1602 with bleed valve Liquid end 1050994 Spare parts kit 1023109 Diaphragm 1000246 Liquid end gamma/ X 1604 with bleed valve Liquid end 1050995 Spare parts kit 1035332 Diaphragm 1034612...
Page 96 Exploded Drawings and Ordering Information Liquid end gamma/ X 0708 (1009) - 0220 (0424) PVT with bleed valve P_G_0039_SW Fig. 46 Spare parts kit for liquid end gamma/ X 0708(1009) - 0220 (0424) PVT with bleed valve Item Description Connector kit Discharge valve...
Page 97 Exploded Drawings and Ordering Information Liquid end gamma/ X 0708 (1009) with bleed valve Liquid end 1050996 Spare parts kit 1023111 Diaphragm 1000248 Liquid end gamma/ X 0414 (0715) with bleed valve Liquid end 1050997 Spare parts kit 1023112 Diaphragm...
Page 98 Exploded Drawings and Ordering Information Liquid end gamma/ X 0245 PVT without bleed valve P_G_0034_SW Fig. 47 Spare parts kit for liquid end gamma/ X 0245 PVT without bleed valve Item Description Connector kit Discharge valve Diaphragm Suction valve...
Page 99 Exploded Drawings and Ordering Information Liquid end gamma/ X 0245 without bleed valve Liquid end 1050999 Spare parts kit 1051130 Diaphragm 1045443 Liquid end gamma/ X 1604 - 0220 (0424) PV HV, for high-viscosity feed chemicals P_G_0049_SW P_G_0049_SW Fig. 48...
Page 100 Exploded Drawings and Ordering Information Spare parts kit for liquid end gamma/ X 1604 - 0220 (0424) PV HV, for high-viscosity feed chemicals Item Description Connector kit with hose nozzle Diaphragm Liquid end gamma/ X 1604 PV HV Liquid end...
Page 101 Exploded Drawings and Ordering Information Liquid end gamma/ X 1602 - 1604 TTT P_G_0041_SW Fig. 49 Spare parts for liquid end gamma/ X 1602 - 1604 TTT Item Description Connector kit Discharge valve Diaphragm Suction valve...
Page 102 Exploded Drawings and Ordering Information Liquid end gamma/ X 1602 Liquid end 1051016 Spare parts kit 1001739 Diaphragm 1000246 Liquid end gamma/ X 1604 Liquid end 1051017 Spare parts kit 1035331 Diaphragm 1034612...
Page 103 Exploded Drawings and Ordering Information Liquid end gamma/ X 0708 (1009) - 0220 (0424) TTT P_G_0042_SW Fig. 50 Liquid end gamma/ X 0708 (1009) - 0220 (0424) TTT Item Description Connector kit Discharge valve Diaphragm Suction valve...
Page 104 Exploded Drawings and Ordering Information Liquid end gamma/ X 0708 (1009) Liquid end 1051018 Spare parts kit 1001741 Diaphragm 1000248 Liquid end gamma/ X 0414 (0715) Liquid end 1051019 Spare parts kit 1001742 Diaphragm 1000249 Liquid end gamma/ X 0220 (0424)
Page 105 Exploded Drawings and Ordering Information Liquid end gamma/ X 0245 TTT P_G_0043_SW Fig. 51 Spare parts kit for liquid end gamma/ X 0245 TTT Item Description Connector kit Discharge valve Diaphragm Suction valve...
Page 106 Exploded Drawings and Ordering Information Liquid end gamma/ X 0245 Liquid end 1051021 Spare parts kit 1051152 Diaphragm 1045443 Liquid end gamma/ X 1602 - 2504 SST P_G_0044_SW Fig. 52...
Page 107 Exploded Drawings and Ordering Information Spare parts for liquid end gamma/ X 1602 - 2504 SST Item Description Connector kit Discharge valve Diaphragm Suction valve Liquid end gamma/ X 1602 (2002) Liquid end 1051004 Spare parts kit 1001731 Diaphragm 1000246...
Page 108 Exploded Drawings and Ordering Information Liquid end gamma/ X 0708 (1009) - 0220 (0424) SST P_G_0045_SW Fig. 53 Spare parts kit for liquid end gamma/ X 0708 (1009) - 0220 (0424) SST Item Description Connector kit Discharge valve Diaphragm Suction valve...
Page 109 Exploded Drawings and Ordering Information Liquid end gamma/ X 0708 (1009) Liquid end 1051006 Spare parts kit 1001733 Diaphragm 1000248 Liquid end gamma/ X 0414 (0715) Liquid end 1051007 Spare parts kit 1001734 Diaphragm 1000249 Liquid end gamma/ X 0220 (0424)
Page 110 Exploded Drawings and Ordering Information Liquid end gamma/ X 0245 SST P_G_0046_SW Fig. 54 Spare parts kit for liquid end gamma/ X 0245 SST Item Description Connector kit Discharge valve Diaphragm Suction valve...
Page 111 Exploded Drawings and Ordering Information Liquid end gamma/ X 0245 Liquid end 1051009 Spare parts kit 1051140 Diaphragm 1045443 Liquid end gamma/ X 1602 - 1604 PP SEK and 1602 - 1604 NP SEK, self- bleeding P_G_0047_SW Fig. 55...
Page 112 Exploded Drawings and Ordering Information Item Part 1, 9, 10 Connector kit Bleed valve Discharge valve Diaphragm Suction valve Liquid ends Type Order no: PPE SEK 1602 1050937 1604 1050938 PPB SEK 1602 1050926 1604 1050927 Liquid ends Type Order no: NPE SEK 1602 1050977...
Page 113 Exploded Drawings and Ordering Information Liquid end gamma/ X 0708 (1008) - 0220 (0420) PP / NP SEK, self-bleeding P_G_0048_SW Fig. 56 Item Part 1, 9, 10 Connector kit Bleed valve Discharge valve Diaphragm Suction valve...
Page 114 Exploded Drawings and Ordering Information Liquid ends Type Order no: PPE SEK 0708 / 1009 1050939 0414 / 0715 1050940 0220 / 0424 1050941 PPB SEK 0708 / 1009 1050928 0414 / 0715 1050929 0220 / 0424 1050930 Liquid ends Type Order no: NPE SEK...
Page 115: Ordering Information
Relay Retrofit kit Order no: Fault indicating relay: 1050643 Fault indicating/pacing relay: 1050654 Further sources of information Further information on spare parts, accessories and options can be found the exploded drawings the identity code under www.prominent.com the ProMinent product catalogue...
Page 116: Dimensional Drawings
Dimensional Drawings Dimensional Drawings Compare the dimensions on the dimensional drawing – with those of the pump and mounting foot. All dimensions are in mm. – Dimensional drawing of gamma/ X mounting foot P_G_0065_SW 40082099 Fig. 57...
Page 117 Dimensional Drawings Dimensional drawing of gamma/ X, mate‐ rial versions PPE, PPB and PPT P_G_0055_SW 40129808 Fig. 58 gamma/ X M70 gamma/ X M85 1602 1009 - 0708 0424 - 220 1604 0715 - 0414 0245 ØA C (with bleed...
Page 118 Dimensional Drawings Dimensional drawing of gamma/ X, mate‐ rial versions NPE, NPB and NPT P_G_0056_SW 40129858 Fig. 59 gamma/ X M70 gamma/ X M85 1602 1009 - 0708 0424 - 220 1604 0715 - 0414 0245 ØA C (with bleed...
Page 119 Dimensional Drawings Dimensional drawing of gamma/ X, mate‐ rial version PVT P_G_0057_SW 40129862 Fig. 60 gamma/ X M70 gamma/ X M85 1602 1009 - 0708 0424 - 220 1604 0715 - 0414 0245 ØA C (with bleed valve) C (without...
Page 120 Dimensional Drawings Dimensional drawing of gamma/ X, mate‐ rial version PVT HV P_G_0060_SW 40129872 Fig. 61 gamma/ X M70 gamma/ X M85 1009 - 0708 0424 - 220 1604 0715 - 0414 ØA...
Page 121 Dimensional Drawings Dimensional drawing of gamma/ X, mate‐ rial version TTT P_G_0061_SW 40129872 Fig. 62 gamma/ X M70 gamma/ X M85 1602 1009 - 0708 0424 - 220 1604 0715 - 0414 0245 ØA...
Page 122 Dimensional Drawings Dimensional drawing of gamma/ X, mate‐ rial version SST P_G_0062_SW 40129874 Fig. 63 gamma/ X M70 gamma/ X M85 1602 1009 - 0708 0424 - 220 1604 0715 - 0414 0245 ØA...
Page 123 Dimensional Drawings Dimensional drawing of gamma/ X, mate‐ rial version PPB SEK P_G_0058_SW 40129864 Fig. 64 gamma/ X M70 gamma/ X M85 1602 1009 - 0708 0424 - 220 1604 0715 - 0414 ØA...
Page 124 Dimensional Drawings Dimensional drawing of gamma/ X, mate‐ rial version NPB SEK P_G_0059_SW 40129871 Fig. 65 gamma/ X M70 gamma/ X M85 1602 1009 - 0708 0424 - 220 1604 0715 - 0414 ØA...
Page 125: Diagrams For Setting The Capacity
Diagrams for Setting the Capacity Diagrams for Setting the Capacity GMXa 1604 GMXa 1602 C [l/h] f [%] C [l/h] f [%] 200 1/min 200 1/min 180 1/min 180 1/min 160 1/min 160 1/min 140 1/min 140 1/min 120 1/min 120 1/min 100 1/min 100 1/min...
Page 126 Diagrams for Setting the Capacity GMXa 2504 GMXa 0220 C [l/h] f [%] C [l/h] f [%] 200 1/min 200 1/min 180 1/min 180 1/min 160 1/min 160 1/min 140 1/min 140 1/min 120 1/min 120 1/min 100 1/min 100 1/min 80 1/min 80 1/min 60 1/min...
Page 127 Diagrams for Setting the Capacity GMXa 0245 GMXa 0424 C [l/h] f [%] C [l/h] f [%] 200 1/min 200 1/min 180 1/min 180 1/min 160 1/min 160 1/min 140 1/min 140 1/min 120 1/min 120 1/min 100 1/min 100 1/min 80 1/min 80 1/min 60 1/min...
Page 128: Ec Declaration Of Conformity For Machinery
Extract from the EC Declaration of Conformity Designation of the product: Metering pump, Gamma/ X product range Product type: GMXa _ _ _ _ _ _ _ _ _ _ _ _ U _ _ Y _ 0 Y = 0, 3, 4, 5...
Page 129: Operating/Set-Up Overview Of The Gamma/ X
Operating/Set-up Overview of the gamma/ X Operating/Set-up Overview of the gamma/ X Continuous display Stop/start pump STOP STOP START START Prime Start batch (only in "Batch" operating mode) Acknowledge errors Check adjustable values Change directly changeable variables Information Settings operating mode...
Page 130 Operating/Set-up Overview of the gamma/ X Service Language B0606...
Page 131: Operating Menu Of Gamma/ X, Entire Unit
Operating Menu of gamma/ X, Entire Unit Operating Menu of gamma/ X, Entire Unit 1st level Information Versions Hardware Software HMI version Time Date Serial number Identity code Max. capacity *1 Max. capacity *2 Switch-on counter Total operating time Total metering...
Page 132 Operating Menu of gamma/ X, Entire Unit 1st level Suction stroke normal Pressure stage x bar Monitoring Air lock Inactive Warning Error Message with over‐ Warning pressure Error Compensation active inactive Calibrate Start calibration Calibration ended Calibration result System Dosing head...
Page 133 Operating Menu of gamma/ X, Entire Unit 1st level Relay 2 Relay type Inactive Error Warning Warning + error Pump active Metering volume Stroke rate Metering / Batch Bleed valve External Polarity normally-open (NO) normally-closed (NC) Analogue output 0..20 mA Strokes / hour 4..20 mA...
Page 134 Operating Menu of gamma/ X, Entire Unit 1st level Summer time ends August September October November Sunday the 1st, 2nd, 3rd, 4th, Date dd.mm.yyyy Password? Service Access protect. None Lock menu Lock all Password? Change password 0000 Clear counter Stroke counter Volume counter Diaphragm replace‐...
Page 135: Continuous Displays And Secondary Displays
Continuous Displays and Secondary Displays Continuous Displays and Secondary Displays...
Page 136 Continuous Displays and Secondary Displays...
Page 137: Index
Index Index Diaphragm replacement ....63, 70 1, 2, 3 ... Diaphragm replacement position ....63 "External control"...
Page 138 Index Language ....... 63 Qualification of personnel ....11 LCD screen .
Page 139 Index Upper side band ......50 Warning ....... . 58 Warning alert .
Page 140 ProMinent GmbH Im Schuhmachergewann 5-11 69123 Heidelberg, Germany Germany Telephone: +49 6221 842-0 Fax: +49 6221 842-612 Email: info@prominent.com Internet: www.prominent.com 984586, 2, en_GB © 2015...

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Gmxa

ProMinent gamma/ X Operating Instructions Manual

1 Identity Code

2 About this Pump

3 Safety Chapter

4 Storage, Transport and Unpacking

5 Overview of Equipment and Control Elements

6 Functional Description

7 Assembly

8 Installation, Hydraulic

9 Installation, Electrical

10 Basic Set-Up Principles

11 Set up / 'Menu

12 Operation

13 Maintenance

14 Repairs

15 Troubleshooting

16 Decommissioning

17 Technical Data

18 Exploded Drawings and Ordering Information

19 Dimensional Drawings

20 Diagrams for Setting the Capacity

21 EC Declaration of Conformity for Machinery

22 Operating/Set-Up Overview of the Gamma/ X

23 Operating Menu of Gamma/ X, Entire Unit

24 Continuous Displays and Secondary Displays

25 Index

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