Festo CPV -VI Series Manual
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Festo CPV -VI Series Manual

Cpv valve terminal
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Compact performance
CPV pneumatics
manual
Type CPV...−VI
Manual
165 200
en 0503g

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  • Page 1 Compact performance CPV pneumatics manual CPV valve terminal Type CPV...−VI Manual 165 200 en 0503g...
  • Page 3 ....... . . 165 200 ® AS−Interface is a registered trademark of AS−Interface Association E (Festo AG & Co., D 73726 Esslingen, Federal Republic of Germany, 2002) Internet: http://www.festo.com E−Mail: service_international@festo.com The copying, distribution and utilization of this document as well as the communication of its contents to others without expressed authorization is prohibited.
  • Page 4 Contents and general instructions Festo P.BE−CPV−EN en 0503g...

  • Page 5: Table Of Contents

    3−11 3.3.3 Connecting the electric cables ......3−16 Festo P.BE−CPV−EN en 0503g...

  • Page 6: Table Of Contents

    ............C−3 Festo P.BE−CPV−EN en 0503g...
  • Page 7 · power is applied. the completely fitted product with all plugs, adapters · and protective caps used complies at least with protec tion class IP64. Festo P.BE−CPV−EN en 0503g...
  • Page 8 Service Please consult your local Festo service centre if you have any technical problems. Notes on the use of this manual This manual contains specific information on fitting, installing, commissioning, servicing and converting the CPV valve ter minal.
  • Page 9 Information on further CP modules, as well as basic informa tion which must be observed in conjunction with the higher− order system, can be found in the manuals for the relevant modules/systems. The table below gives an overview. Festo P.BE−CPV−EN en 0503g...
  • Page 10 Ô Ô Ö Ô Ô Ô Ô Ô Ô Ô Ô Ô Ò Ò Ò Ò Ò Ò Ò Ò Ò Ò Ò Ò Ò Ò Ò Ò Tab. 0/2: Manuals on the CP system VIII Festo P.BE−CPV−EN en 0503g...
  • Page 11 Cylinder or linear drives modules Description CPV valve terminal, CP modules, electronics pneumatics Type P.BE−CPEA−... Type P.BE−CPV−... Contents Information on the CPV Information on the CP valve terminals I/O modules Tab. 0/3: Manuals on the SPC200 Festo P.BE−CPV−EN en 0503g...
  • Page 12 This means that failure to observe this instruction may result in damage to property. The following pictogram marks passages in the text which describe activities with electrostatically sensitive compo nents. Electrostatically sensitive components may be damaged if they are not handled correctly. Festo P.BE−CPV−EN en 0503g...
  • Page 13 Accessories: Information on necessary or sensible accessories for the Festo product. Environment: Information on environment−friendly use of Festo products. Text markings The bullet indicates activities which may be carried out in · any order. 1. Figures denote activities which must be carried out in the numerical order specified.
  • Page 14 CPV valve terminal variant with plug and socket which can be connected directly with the field bus and with further CP modules, depending on type. Electrical sub−base Note the following with the MP, AS−Interface, DI and CP connections. Festo P.BE−CPV−EN en 0503g...
  • Page 15 Module with two unlockable non−return valves. With the CPV10/14 valve terminals, the valve function 5/3−way in mid−position blocked" is implemented with this module and the valve sub−base Ident. code C. Tab. 0/4: Product−specific terms and abbreviations XIII Festo P.BE−CPV−EN en 0503g...
  • Page 16 Contents and general instructions Festo P.BE−CPV−EN en 0503g...

  • Page 17: Sysytem Summary

    Sysytem summary Chapter 1 1−1 Festo P.BE−CPV−EN en 0503g...
  • Page 18 ........1−6 1−2 Festo P.BE−CPV−EN en 0503g...

  • Page 19: Description Of Variants

    1. Sysytem summary Description of variants Festo assists you in solving your automation tasks at machine level with valve terminals. The modular structure of the CP system enables you to incorporate the CP valve terminals and I/O modules optimally in your machine or system.
  • Page 20 CPV valve terminal with The CPV valve terminal with CP connection is available with CP connection 4, 6 or 8 valve sub−bases. The connection to the higher− order field bus node is made via special ready−to−use CP cables. 1−4 Festo P.BE−CPV−EN en 0503g...
  • Page 21 DeviceNet Honeywell SDS Interbus Local bus (only in sizes CPV10/14) PROFIBUS DP, Festo field bus, ABB CS 31, Klöckner− Moeller SUCOnet K These valve terminals can be connected directly to the rel evant field bus. These CPV valve terminals are fitted with 4 or 8 valve sub−bases depending on the field bus system.

  • Page 22: Description Of Components

    Sizes of the CPV valve terminals The CPV valve terminals are available in the following sizes: CPV10 10 mm Micro valves CPV14 14 mm Mini valves CPV18 18 mm Midi valves Tab. 1/2: Sizes of the CPV valve terminals 1−6 Festo P.BE−CPV−EN en 0503g...
  • Page 23 With 2/2−way valve for reject pulse Separator plates Exhaust channel (3/5) and compressed air channels (1.11) blocked Compressed air channels (1, 11) blocked Blanking plate Plate without valve function for placing in an unused valve location 1−7 Festo P.BE−CPV−EN en 0503g...
  • Page 24 Ident code C (two 2/3−way valves in basic posi tion blocked). Further information on valve extension 5/3G can be found under Fitting the valve extensions" in chapter 2 and under General instructions" in chapter 4. 1−8 Festo P.BE−CPV−EN en 0503g...
  • Page 25 Plate with switchable vacuum generator. Plate with switchable vacuum generator and additional 2/2−way valve for generating the reject pulse. Further information on the vacuum generator plates can be found under Vacuum generator plates" in chapter 3.3.2. 1−9 Festo P.BE−CPV−EN en 0503g...
  • Page 26 CP connection CPV direct connection AS−Interface connection (only CPV10 valve terminals) IC connection (only in combination with connector socket KMYZ−7−24−...−LED (CPV10/14) MP connection Each relay plate possesses two relays for actuating two elec trically−isolated outputs. 1−10 Festo P.BE−CPV−EN en 0503g...
  • Page 27 With assembly step: In this variant for fitting onto a wall or onto a stand the fastening holes are in the assembly step. Pneumatic multipin (without step) Pneumatic multipin (with step) Mounting holes Fig. 1/2: Variants of the pneumatic multipin 1−11 Festo P.BE−CPV−EN en 0503g...
  • Page 28 Valve sub−bases fitted with single− Relay plate (see also compatibility list solenoid, double−solenoid or vacuum in chapter 5) valves Left−hand end plate (designs see Appendix B Overview of end plates") Fig. 1/3: Components of the CPV valve terminal 1−12 Festo P.BE−CPV−EN en 0503g...
  • Page 29 Support for wall fitting for CPV10/14 Pneumatic multipin or CPV18 Valve extensions (5/3G function (only Support for wall fitting for CPV10/14 CPV10/14), vacuum restrictor valve or or CPV18 one−way flow control valve) Fig. 1/4: Supplements to the CPV valve terminal 1−13 Festo P.BE−CPV−EN en 0503g...
  • Page 30 Fig. 1/5: Pneumatic connecting, display and operating elements of the CPV valve terminal Instructions on the electrical connecting and display elements of the CPV valve terminals with direct connection can be found in the appropriate electronics manuals. 1−14 Festo P.BE−CPV−EN en 0503g...
  • Page 31 Terminal lugs of pilot solenoid coil 12 Identification sign (for each connector socket) Yellow LED, signal status displays for pilot solenoid (for each connector socket) Fig. 1/6: Electrical connecting and display elements of the CPV valve terminal with IC connection 1−15 Festo P.BE−CPV−EN en 0503g...
  • Page 32 Yellow LED, signal status displays of terminals with 4 valves, 25−pin for the pilot solenoids terminals with 6 or 8 valves) Earth/ground connection Identification labels Fig. 1/7: Electrical connecting and display elements of the CPV valve terminal with MP connection 1−16 Festo P.BE−CPV−EN en 0503g...
  • Page 33 Identification labels cable Yellow LED, signal status display Earth/ground connection of the relays Green LED, status display of the CP connection Fig. 1/8: Electrical connecting and display elements of the CPV valve terminal with CP connection 1−17 Festo P.BE−CPV−EN en 0503g...
  • Page 34 (only CPV..−GE−ASI−..E..A−...) Green LED status displays of the Identification labels inputs, (only CPV..−GE−ASI−..E..A−...) AS−Interface bus socket with yellow bus cable Fig. 1/9: Electrical connecting and display elements of the CPV valve terminal with AS−Interface connection 1−18 Festo P.BE−CPV−EN en 0503g...

  • Page 35: Fitting

    Fitting Chapter 2 2−1 Festo P.BE−CPV−EN en 0503g...
  • Page 36 ........2−25 2−2 Festo P.BE−CPV−EN en 0503g...

  • Page 37: Cpv Valve Terminal With Individual Tubing

    If vibrations, which exceed the following values, occur on your application: 0.15 mm path at 10...58 Hz 2 g acceleration at 58...150 Hz You should mount the CPV14 or CPV18 valve terminal on a wall or on a stand. 2−3 Festo P.BE−CPV−EN en 0503g...

  • Page 38: Fitting Onto A Wall

    Type of mounting On the top (only CPV10/14 with Rear IC connection) Mounting kits (consisting of 2 profile sections and 4 self−threading screws) CPV10/14−VI−BG−RWL−B CPV10−VI−BG−ET200X CPV18−VI−BG−RW CPV14−VI−BG−ET200X Tab. 2/1: Fastening profile sections for fitting onto a wall 2−4 Festo P.BE−CPV−EN en 0503g...
  • Page 39 Tightening Self−threading Tightening screw torque screw torque CPV10/14 M4 x 10 1.5 Nm M3 x 18 1.5 Nm ± 0.2 Nm CPV18 M5 x 10 4 Nm Tab. 2/2: Fitting onto a wall, tightening torques 2−5 Festo P.BE−CPV−EN en 0503g...
  • Page 40 The hole dimensions for rear fitting of the CPV valve terminal (Fig. 2/3) do not apply to CPV10/14 valve terminals with direct connection for Interbus Loop (type CPV..−GE−IL−..) or AS−Interface connection with inputs/outputs (type CPV..−GE−ASI..E/..A). 2−6 Festo P.BE−CPV−EN en 0503g...
  • Page 41 Dimension 2 for CPV valve terminal with MP, CP or AS−Interface connection (without inputs/outputs). Dimension 3 for CPV valve terminal with DI connection. 2) Values in brackets for CPV14. Tab. 2/3: Dimensions of the fastening holes 2−7 Festo P.BE−CPV−EN en 0503g...
  • Page 42 52 mm + 3 20 mm + 3 120 mm 120 mm Wall cut−out if a spacer is not used Spacer 1) Depends on the design of the electrical connector sockets Tab. 2/4: Dimensions of the wall cut−outs 2−8 Festo P.BE−CPV−EN en 0503g...

  • Page 43: Fitting Onto A Hat Rail

    Mounting kit CPV10/14−VI−BG−NRH−35 CPV18 valve terminal: Mounting kit CPV18−VI−BG−NRH−35 Both mounting kits consist of 2 brackets, 2 or 4 M4x10 self− threading screws (CPV10/14) or M5x10 (CPV18) and 2 M4x10 screws with clamping elements and springs. 2−9 Festo P.BE−CPV−EN en 0503g...
  • Page 44 CPV valve terminal. CPV valve Self−threading Tightening torque terminal screw CPV10/14 M4x10 1.5 Nm CPV18 M5x10 4 Nm Tab. 2/7: Hat rail adapter, tightening torques 2−10 Festo P.BE−CPV−EN en 0503g...
  • Page 45 Fig. 2/2: Fitting the valve terminal on a hat rail Hang the CPV valve terminal onto the hat rail. Secure the · CPV valve terminal on both sides with the hat rail clamp ing unit against slipping or sliding down. 2−11 Festo P.BE−CPV−EN en 0503g...

  • Page 46: Fitting Onto A Stand

    66 mm 87 mm 4 mm 5 mm 8.1 mm 10 mm x number of 14 mm x number of 18 mm x number of plates plates plates Tab. 2/8: Position of the fastening holes 2−12 Festo P.BE−CPV−EN en 0503g...
  • Page 47 M4 x 45 or M4 x 50 or M6 x 65 End plates Fastening bracket Fig. 2/3: Position of the fastening holes Screw the CPV valve terminal to the connection surface or · to the fastening bracket. 2−13 Festo P.BE−CPV−EN en 0503g...

  • Page 48: Fitting The Cpv Valve Terminal To The Simatic Et200X

    1. The fastening is already fitted to the CPV valve terminal. Make sure that the flat seal is placed correctly over the terminal lugs and the centring bolt which lies between them (see Fig. 2/4). 2−14 Festo P.BE−CPV−EN en 0503g...
  • Page 49 Insert the centring pins in the appropriate holes. Do not bend the terminal lugs. Screw tight the valve terminal and the pneumatic inter face module on the mounting surface with four screws (see diagram). 2−15 Festo P.BE−CPV−EN en 0503g...
  • Page 50 When refitting the CPV valve terminal onto the pneumatic interface module: Replace the flat seals on the following CPV valve · terminals if they have been operated in a dirty environ ment: type CPV10−GE−8 type CPV14−GE−8 2−16 Festo P.BE−CPV−EN en 0503g...

  • Page 51: Cpv Valve Terminal With Pneumatic Multipin

    Use here the holes run ning diagonally through the pneumatic multipin. The mount ing holes running vertically through the pneumatic multipin are covered by the large surface−mounted silencer. 2−17 Festo P.BE−CPV−EN en 0503g...

  • Page 52: Fitting The Pneumatic Multipin

    (see table). Pneumatic multipin Pneumatic multipin (without step) (with step) CPV10/14 CPV18 CPV10/14/18 4.5 mm 5.5 mm 6.5 mm Tab. 2/10: Diameter of the fastening holes and screw size 2−18 Festo P.BE−CPV−EN en 0503g...
  • Page 53 14 mm x number of 18 mm x number of plates plates plates 31.5 mm 38.3 mm 54 mm Diameter 4.3 mm Diameter 4.3 mm Diameter 5.5 mm Tab. 2/11: Dimensions of wall cut−out for pneumatic multipin (without step) 2−19 Festo P.BE−CPV−EN en 0503g...
  • Page 54 18 mm x number of plates plates plates 21.5 mm 29.5 mm 44 mm 18.5 mm 29.5 mm 44 mm Diameter 6.5 mm Diameter 6.5 mm Diameter 6.5 mm Tab. 2/12: Dimensions of wall cut−out for pneumatic multipin (with step) 2−20 Festo P.BE−CPV−EN en 0503g...
  • Page 55 143 mm 102mm 136 mm 179 mm 122 mm 164 mm 215 mm Tab. 2/13: Hole dimensions for rear fitting Screw the pneumatic multipin to the fastening surface · with two M6 screws of sufficient length. 2−21 Festo P.BE−CPV−EN en 0503g...

  • Page 56: Fitting The Cpv Valve Terminal To The Pneumatic Multipin

    2 seals per valve sub−base for the work connections 4−part seal in the connections of the right−hand end plate Socket head fastening screws of the pneumatic multipin Fig. 2/6: Fitting the CPV valve terminal onto the pneumatic multipin 2−22 Festo P.BE−CPV−EN en 0503g...

  • Page 57: Fitting The Valve Extensions

    3. Note that the flow control valve extensions or one−way · flow control valve extensions (Ident. code P, Q and V) require a minimum operating pressure of 0.5 bar. 2−23 Festo P.BE−CPV−EN en 0503g...

  • Page 58: Fitting The Identifier Support

    Clip the identifier support into the recess in the left and · right−hand end plates (see diagram). Clip the identifier signs into the grooves in the identifier · support (see diagram). Valve identifier labels Identifier support Fig. 2/7: Fitting the identifier support 2−24 Festo P.BE−CPV−EN en 0503g...

  • Page 59: Fitting The Manual Override Cover

    (see chapter 5, section Conver sion from non−locking to locking manual override"). Guide grooves of the manual override Manual override cover Fig. 2/8: Fitting the manual override covers 2−25 Festo P.BE−CPV−EN en 0503g...
  • Page 60 2. Fitting 2−26 Festo P.BE−CPV−EN en 0503g...

  • Page 61: Installation

    Installation Chapter 3 3−1 Festo P.BE−CPV−EN en 0503g...
  • Page 62 3.3.3 Connecting the electric cables ......3−16 3−2 Festo P.BE−CPV−EN en 0503g...

  • Page 63: Preparing The Compressed Air

    (see ISO 8573−1 class 4). You will thereby avoid functional damage of the valves. Excessive residual oil cannot be permitted irrespective of the compressor oil, as otherwise the basic lubrication will be washed out during the course of time. 3−3 Festo P.BE−CPV−EN en 0503g...

  • Page 64: Operation With Lubricated Compressed Air

    Incorrect additional oil and too much residual oil content in the compressed air will reduce the service life of the valve terminal. Use Festo special oil OFSW−32 or the other oils listed in the Festo catalogue (as per DIN51524−HLP32, basic viscosity 32cST at 40 °C).
  • Page 65 A further indication of excessive lubrication is the colouring or status of the exhaust silencer. A distinctly yellow colouring of the filter element or drops of oil on the silencer indicate that the lubricator setting is too high. 3−5 Festo P.BE−CPV−EN en 0503g...

  • Page 66: General Connecting Methods

    Please note If necessary, place a suitable seal under each screw · connector or silencer in order to avoid leakage. If elbow screw connectors or multiple distributors are used, the airflow will be reduced slightly. 3−6 Festo P.BE−CPV−EN en 0503g...
  • Page 67 1. Loosen the locking screw or locking ring of the screw con nector. 2. Pull out the tubing. 3. If necessary, replace the screw connector with a blanking plug (C). Connecting Removing Fig. 3/1: Fitting the tubing 3−7 Festo P.BE−CPV−EN en 0503g...

  • Page 68: Connecting The Cpv Valve Terminal

    With CPV valve terminals with two pressure zones and internally branched auxiliary pilot air: Due to the internally branched auxiliary pilot air in the right−hand end plate, the pressure in the right−hand pressure zone must be 3...8 bar. 3−8 Festo P.BE−CPV−EN en 0503g...
  • Page 69 CPV valve terminal need only be supplied or branched at one position with common tubing. This also applies if the CPV valve ter minal is operated with different pressure zones (see diagram). 3−9 Festo P.BE−CPV−EN en 0503g...
  • Page 70 Ó Ó Ó Ó Ó Ó Ó Pressure zone 2 Î Î Î Ó Ó Ó Ó Pressure zone 1 Ó Ó Ó Î Î Î Ó Ó Ó Ó Ó Ó Ó Ó Fig. 3/2: Auxiliary pilot air 3−10 Festo P.BE−CPV−EN en 0503g...

  • Page 71: Connecting The Supply And Work Lines

    Connect the work lines as follows, depending on the tool · you are using: screw connector with hexagon socket head: Any sequence is possible. screw connector with external hexagon socket head: Connection must be made from left to right (space for wrench). 3−11 Festo P.BE−CPV−EN en 0503g...
  • Page 72 Auxiliary pilot air or Screw connector at 82/84 exhaust right−hand/ connection 82/84 left−hand end plate G1/8 G1/4 for ducted exhaust air Pneumatic multipin M7 (M5) G1/8 G1/4 for silencers Tab. 3/1: Sizes of the pneumatic connections 3−12 Festo P.BE−CPV−EN en 0503g...
  • Page 73 Exhaust channels 3 and 5 are grouped together in the CPV valve terminal. Separate exhaust restriction of channels 3 or 5 is not therefore possible. Restriction of exhaust 3/5 on the vacuum generator plates (Ident. codes A and E) is not permitted. 3−13 Festo P.BE−CPV−EN en 0503g...
  • Page 74 The CPV valve terminal can be operated with vacuum or low pressure ( 3 bar), if closed−loop controlled auxiliary pilot air is applied separately. An overview of the end plates required can be found in Appendix B.2. 3−14 Festo P.BE−CPV−EN en 0503g...
  • Page 75 · Vacuum valve sub−base with Ident. code E: Connect the vacuum suction nozzle to work connection 4. · Connect work connections 2 and 4 together with tubing or · with vacuum valve extension CPV..−BS−GRZ−V..3−15 Festo P.BE−CPV−EN en 0503g...

  • Page 76: Connecting The Electric Cables

    EMERGENCY STOP (e.g. switching off the operating voltage for the valves and output modules, switching off the com pressed air). 3−16 Festo P.BE−CPV−EN en 0503g...
  • Page 77 (see Fig. 2/5) with low impedance (short cable with large cross−sectional area) to the earth potential. Tighten the earthing screw with max. 1 Nm. · In this way, you will avoid interference caused by electro magnetic influences. 3−17 Festo P.BE−CPV−EN en 0503g...
  • Page 78 Please note Use only ready−to−use connector sockets KRP−1−24−... · from Festo for connecting current−consuming devices to the relay outputs. Connect the current−consuming devices to the relay outputs as follows: Carefully place the socket first on the terminal lug of the ·...
  • Page 79 CPV valve terminal with IC connection With this CPV valve terminal variant each valve solenoid coil is connected separately. Please note Use only the following ready−to−use sockets from Festo · for connecting the valve solenoid coils: For CPV10/14: KMYZ−7−24−...−LED, an LED and the holding current reduction are incorporated in the transparent socket.
  • Page 80 180°. Make sure that the centring bolt between the terminal lugs grips into the hole in the socket. Screw the socket together with the central locking screw with 0.15 Nm. Fig. 3/7: Fitting the individual connecting sockets 3−20 Festo P.BE−CPV−EN en 0503g...
  • Page 81 General installation and commissioning," chapter 3. CPV valve terminal with direct connection Connecting the field bus cable Detailed instructions on connecting the CPV valve terminals with direct connection can be found in the manual CPV valve terminal with direct connection." 3−21 Festo P.BE−CPV−EN en 0503g...
  • Page 82 3. Installation 3−22 Festo P.BE−CPV−EN en 0503g...

  • Page 83: Commissioning

    Commissioning Chapter 4 4−1 Festo P.BE−CPV−EN en 0503g...
  • Page 84 ..........4−13 4−2 Festo P.BE−CPV−EN en 0503g...

  • Page 85: General Instructions

    Note that the flow control valve extensions or one−way flow control valve extensions (Ident. codes P, Q and V) require a minimum operating pressure of 0.5 bar. 4−3 Festo P.BE−CPV−EN en 0503g...
  • Page 86 The slow increase in pressure of the complete supply does not then affect the cylinder. Depending on the valve function, the cylinder would extend or retract suddenly. 4−4 Festo P.BE−CPV−EN en 0503g...
  • Page 87 Externally supplied auxiliary pilot air (3 to 7 bar), branched from the safety start−up valve Safety start−up valve (slow build up of pressure of complete supply) Fig. 4/1: Example of valve−cylinder combination with slow increase in pressure of the complete supply 4−5 Festo P.BE−CPV−EN en 0503g...

  • Page 88: Testing The Valves

    Preliminary test of the Testing the valve−cylinder− pneumatic tubing combination by means of the manual override Complete commissioning of Installing and connecting the the complete system complete system. Program control via PLC/industrial PC Tab. 4/2: Commissioning variants 4−6 Festo P.BE−CPV−EN en 0503g...

  • Page 89: Checking The Valve Functions

    By actuating the manual override, you can switch the valve without an electric signal. You only need to switch on the compressed air supply. 4−7 Festo P.BE−CPV−EN en 0503g...
  • Page 90 14 Slide of the locking manual override Push button of non−locking manual to pilot solenoid 12 (in basic position) override to pilot solenoid 12 Fig. 4/2: Assignment of manual overrides to the pilot solenoids 4−8 Festo P.BE−CPV−EN en 0503g...

  • Page 91: Checking The Valve−Cylinder Combination

    3. In the case of the CPV valve terminal with pneumatic multipin: After testing the valves, make sure that all manual override actuations are in their basic positions. 4. Switch off the compressed air supply after checking the valves. 4−9 Festo P.BE−CPV−EN en 0503g...
  • Page 92 (not with 5/2−way double− override to the starting position. solenoid valve, Ident. code J) Tab. 4/4: Non−locking actuation of the manual override 4−10 Festo P.BE−CPV−EN en 0503g...
  • Page 93 14 you control the valve on control side 14; with manual override 12 you control the valve on control side 12 (see switching symbols of the valve sub−bases Appendix B). In this way you will avoid undefined switching states when commissioning the machine/system. 4−11 Festo P.BE−CPV−EN en 0503g...
  • Page 94 (not with 5/2−way double− far as possible (basic position). solenoid valve, Ident. code J) Tab. 4/5: Locking actuation of the manual override 4−12 Festo P.BE−CPV−EN en 0503g...

  • Page 95: Eliminating Faults

    Bring the locking manual override · into the basic position does not react Basic position Servicing required · Check the controller connection · (apply pressure u 3 bar at controller) Tab. 4/6: Function impairment of the pneumatic system 4−13 Festo P.BE−CPV−EN en 0503g...
  • Page 96 In order to prevent the ex · hausting of the valve affec ting the generation of vacuum, you must fit a separ ator plate with Ident. code S between the valve plate and the vacuum generator plate. 4−14 Festo P.BE−CPV−EN en 0503g...
  • Page 97 (12) Note the following with the MP, ASI, DI and CP connec tions: Lower LED in the connector cover to upper manual override (14) Upper LED in the connector cover to lower manual override (12) 4−15 Festo P.BE−CPV−EN en 0503g...
  • Page 98 The diagram below shows the position of the LED in respect of the manual override actuations. LED and manual override to pilot solenoid 14 LED and manual override to pilot solenoid 12 Fig. 4/3: LED assignment 4−16 Festo P.BE−CPV−EN en 0503g...
  • Page 99 (see also following diagram). Note the following with the MP, ASI, DI and CP connec tions: Lower LED in the connector cover to upper relay connection Upper LED in the connector cover to lower relay connection 4−17 Festo P.BE−CPV−EN en 0503g...
  • Page 100 4. Commissioning The diagram below shows the assignment of the LEDs to the relay connections. Fig. 4/4: LED assignment of relay plate 4−18 Festo P.BE−CPV−EN en 0503g...

  • Page 101: Maintenance And Conversion

    Maintenance and conversion Chapter 5 5−1 Festo P.BE−CPV−EN en 0503g...
  • Page 102 ......... . . 5−22 5−2 Festo P.BE−CPV−EN en 0503g...

  • Page 103: Cleaning/Replacing The Large Surface−Mounted Silencer

    M 2.5 x 8 1.0 Nm ± 10 % CPV14 M 3 x 10 1.7 Nm ± 10 % CPV18 M 5 x 28 5.0 Nm ± 1 Nm Tab. 5/1: Tightening torques for large surface−mounted silencer 5−3 Festo P.BE−CPV−EN en 0503g...

  • Page 104: Fitting/Removing Cpv Valve Terminal Components

    · the power supply for the valve solenoid coils · You can thereby avoid: uncontrolled movements of loose tubing, unexpected movements of the connected actuators, non−defined switching states of the electronic compo nents. 5−4 Festo P.BE−CPV−EN en 0503g...
  • Page 105 3) MP connection with HSA (holding current reduction), CPV10: s from 10/2000, CPV14 as from 11/2000. 4) Combination list of end plates see section End plate combinations." Tab. 5/2: Compatibility list of valve location components 5−5 Festo P.BE−CPV−EN en 0503g...

  • Page 106: Removing Components From Valve Locations

    Pull the sockets carefully away from the terminal lugs. · Mark the connector sockets. With the CPV valve terminals with pneumatic multipin, we · recommend that you remove the connector sockets from each valve sub−base. 5−6 Festo P.BE−CPV−EN en 0503g...
  • Page 107 In this case loosen the fastening screws in the right−hand · end plate and pull them out. Fitting the CPV valve terminal onto a wall or onto a hat rail In this case loosen the right−hand wall fastening or hat rail · clamping unit. 5−7 Festo P.BE−CPV−EN en 0503g...
  • Page 108 Pull the valve terminal apart so that the distance between · the components to be replaced and the neighbouring components is approx. 2 mm in each case. Components to be replaced Tie rod Distance approx. 2 mm Fig. 5/1: Removing the valves 5−8 Festo P.BE−CPV−EN en 0503g...
  • Page 109 Swing the component forwards around the front tie rod. · Front tie rod Rear tie rod Fig. 5/2: Position of the tie rods Pull the component so that it snaps out of the front tie rod. · 5−9 Festo P.BE−CPV−EN en 0503g...

  • Page 110: Fitting Components In Valve Locations

    They must lie correctly in the appropriate seal grooves. Only CPV10/14 valve terminals Check the position of the seals when fitting valve sub− · bases with pneumatic spring valves or double−solenoid valves. It is not symmetrical (see diagram). 5−10 Festo P.BE−CPV−EN en 0503g...
  • Page 111 N as well as for all end plates is symmetrical and marked with 3/2. Fig. 5/3: Position and designation of the seals with pneumatic spring valves or double− solenoid valves (only CPV10/14 valve terminals) 5−11 Festo P.BE−CPV−EN en 0503g...
  • Page 112 Align the CPV valve terminal components on a flat surface · so that they are not offset. Tighten first the upper, then the lower tie rod with 0.3 Nm. · Then tighten all the tie rods with 2 Nm. 5−12 Festo P.BE−CPV−EN en 0503g...
  • Page 113 (see Fig. 5/4). Then pull the seal carefully away from the electrical sub−base. Flat seals Fig. 5/4: Position of the flat seal on the electrical sub−base 5−13 Festo P.BE−CPV−EN en 0503g...
  • Page 114 0.75 ± 0.15 (CPV10/14) or 3 Nm (CPV18). With CPV valve terminals with relay plates Fit the connector plugs onto the relay outputs as de · scribed under Connecting current−consuming devices to the relay plate" in chapter 3. 5−14 Festo P.BE−CPV−EN en 0503g...
  • Page 115 Fitting onto a wall or hat rail Fasten the right−hand wall fitting to the wall with two M4 · screws or tighten the right−hand hat rail clamping unit. Fitting the pneumatic and electrical connections Fit the connections (see chapter 3). · 5−15 Festo P.BE−CPV−EN en 0503g...

  • Page 116: Conversion From Non−Locking To Locking Manual Override

    2. Removing the safety clip by pressing Removing the safety clip by lifting it out it out (clip can be re−used) Fig. 5/6: Safety clip for the manual override 5−16 Festo P.BE−CPV−EN en 0503g...

  • Page 117: Converting The End Plates

    You will then avoid overloading the centre tie rod. Then loosen the centre tie rod and remove it. · Unscrew the outer tie rod. · Remove the end plate from the CPV valve terminal. Make · sure that the other components remain together. 5−17 Festo P.BE−CPV−EN en 0503g...
  • Page 118 Fit the CPV valve terminals onto the fastening surface · (see sections Fitting onto a wall," Hat rail clamping unit" or Fitting on the floor" in the chapter Fitting"). Then fit the pneumatic and electrical connections · (see chapter Installation"). 5−18 Festo P.BE−CPV−EN en 0503g...

  • Page 119: Conversion To Internal Or External Auxiliary Pilot Air

    162543), connection 12/14 is sealed internally. Take into account the extra space required for end plates with large surface−mounted silencers. Change the end plates of the CPV valve terminal as described in the section Converting the end plates." 5−19 Festo P.BE−CPV−EN en 0503g...

  • Page 120: Conversion To Individual Tubing/Central Tubing

    Proceed as follows: Change the end plates of the CPV valve terminal as · described in the section Converting the end plates." Fit the pneumatic multipin as described under Fitting the · pneumatic multipin" in chapter 2. 5−20 Festo P.BE−CPV−EN en 0503g...

  • Page 121: Conversion Of The Cpv Valve Terminal To Two Pressure Zones

    Seal non−required connections (supply or auxiliary pilot · air connections) with blind plugs. Fit the separator plate as described in the section Fitting components on valve locations." 5−21 Festo P.BE−CPV−EN en 0503g...

  • Page 122: Converting The Cpv Valve Terminal To A Variant With Different Electrical Connections

    Insert the MP, AS−Interface, DI or CP connection onto the · terminal lugs of the pilot solenoids. Secure the sub−base with the 4 Philips screws. Tighten · the screws in diagonally opposite sequence. 5−22 Festo P.BE−CPV−EN en 0503g...
  • Page 123 Insert the sub−base of the other connection variants (MP, · AS−Interface, DI or CP connection) into the terminal lugs of the pilot solenoids. Secure the sub−base with the 4 Philips screws. · Tighten the screws in diagonally opposite sequence. · 5−23 Festo P.BE−CPV−EN en 0503g...
  • Page 124 5. Maintenance and conversion 5−24 Festo P.BE−CPV−EN en 0503g...
  • Page 125 Technical appendix Appendix A A−1 Festo P.BE−CPV−EN en 0503g...

  • Page 126: A. Technical Appendix

    ........... . A−10 A−2 Festo P.BE−CPV−EN en 0503g...

  • Page 127: A.1 Technical Specifications

    − 5 to + 50 °C (vacuum generator plates: 0 to + 50) Medium − 5 to + 50 °C (vacuum generator plates: 0 to + 50) Protection class as per EN 60 529 IP65 (with cable from Festo accessories) Relative humidity 90 % Corrosion protection...
  • Page 128 1 g acceleration at 9...200 Hz Operation 0.35 mm path at 10...60 Hz 5 g acceleration at 60...150 Hz Shock (as per DIN/IEC 68 part 2−27) 30 g acceleration at 11 ms duration Tab. A/1: General technical specifications A−4 Festo P.BE−CPV−EN en 0503g...
  • Page 129 0.045 0.090 Valve sub−bases, vacuum generator plates 0.65 0.110 0.260 Valve extension: 5/3G function 0.46 0.105 Valve extensions: One−way flow control valves 0.025 0.054 0.125 Tab. A/2: Technical specifications weight of the CPV valve terminal A−5 Festo P.BE−CPV−EN en 0503g...
  • Page 130 3...8 bar (all other valves) Manual override Locking or non−locking Tab. A/3: Technical specifications medium and pressure ranges Please note The screw connectors of the pneumatic connections cause a reduction in the flow rate of the valves. A−6 Festo P.BE−CPV−EN en 0503g...
  • Page 131 G 1/2 (G 3/8) G 1/2 Auxiliary pilot air (12; 14; 82/84) M5 (M7) G 1/8 G 1/4 Work air (2; 4) G 1/8 G 1/4 Tab. A/4: Technical specifications rated flows, valve switching times and connection sizes A−7 Festo P.BE−CPV−EN en 0503g...
  • Page 132 CP valve terminal with CP connection 20 mA 25 mA Current consumption CP valve terminal with IC connection 20 mA in 24 ms at 24 V 63 mA The component is intended for industrial use. A−8 Festo P.BE−CPV−EN en 0503g...
  • Page 133 5 ms Drop−out 2 ms Tab. A/5: Technical specifications electric components Please note Data on the electric components of the CPV valve terminal with Multipin, AS−Interface or direct connection are en closed with the relevant product. A−9 Festo P.BE−CPV−EN en 0503g...

  • Page 134: A.2 Accessories

    AS−Interface bus cable (yellow) KASI−1.5−Y−100 AS−Interface additional supply cable (black) KASI−1.5−Z−100 AS−Interface cable cap ASI−KK−FK AS−Interface cable sleeve ASI−KT−FK Sensor cable KM8−M8−GSGD CPV valve terminal with CP connection CP cable KVI−CP−1... KVI−CP−2... (suitable for drag chain) A−10 Festo P.BE−CPV−EN en 0503g...
  • Page 135 (with current reduction) Socket without cable MSSD−ZBZC MSSD−ZBZC CPV valve terminal with MP connection Ready−to−use multipin cable KMP3−..P−..−. Multipin cable (suitable for drag chain) KMP4−..P−... Multipin socket SD−SUB−D−BU−.. Tab. A/6: Festo accessories for CPV valve terminal A−11 Festo P.BE−CPV−EN en 0503g...
  • Page 136 A. Technical appendix A−12 Festo P.BE−CPV−EN en 0503g...
  • Page 137 Summary of components Appendix B B−1 Festo P.BE−CPV−EN en 0503g...

  • Page 138: B. Summary Of Components

    ......... . B−8 B−2 Festo P.BE−CPV−EN en 0503g...

  • Page 139: B.1 Overview Of Valve Sub−Bases And Vacuum Generator Plates

    Ident. code: I 82/84 Valves: two 2/2−way valves single−solenoid control side 14 blocked in basic position control side 12 open in basic position pneumatic spring return 12/14 Tab. B/1: Overview valve sub−bases with 2/2−way valves B−3 Festo P.BE−CPV−EN en 0503g...
  • Page 140 Ident. code: H 82/84 Valves: two 3/2−way valves single−solenoid control side 14 blocked in basic position control side 12 open in basic position pneumatic spring return 12/14 Tab. B/2: Overview valve sub−bases with 3/2−way valves B−4 Festo P.BE−CPV−EN en 0503g...
  • Page 141 KMYZ−..Interbus direct connection type CPV10−GE−IL−..: These CPV valve terminals must not be used with "F valve sub−bases." Ident. code: J 82/84 Valve: 5/2−way double−solenoid valve 12/14 Tab. B/3: Overview valve sub−bases with 5/2−way valves B−5 Festo P.BE−CPV−EN en 0503g...
  • Page 142 5/3G valve extension (two unlockable non−return valves) 12/14 Valve (CPV18): CPV18: 82/84 5/3−way valves blocked in mid−position single−solenoid pneumatic spring return 12/14 Tab. B/4: Overview valve sub−base or function (5/3−way valves) B−6 Festo P.BE−CPV−EN en 0503g...
  • Page 143 4 Valve at control side 12: 2/2−way valve single−solenoid blocked in basic position pneumatic spring return Tab. B/5: Overview vacuum generator plates B−7 Festo P.BE−CPV−EN en 0503g...

  • Page 144: B.2 Overview Of End Plates

    CPV valve terminal. In the case of CPV valve terminals with AS−Interface, CP or MP connection, the electrical sub− base must be dismantled for this purpose. Part number Fig. B/1: Position of end plate part number B−8 Festo P.BE−CPV−EN en 0503g...
  • Page 145 188 457 192 940 auxiliary pilot air CPV..−EPR−PGU:with large surface−mounted silencer, for pneumatic multipin, connections 1 and 11 connected, internal 193 913 193 914 194 006 auxiliary pilot air Tab. B/6: Overview end plate identification B−9 Festo P.BE−CPV−EN en 0503g...
  • Page 146 (see also section 3.3.2 Connect ing the supply and work tubing). Ident. code: V CPV..−EPL−G CPV..−EPR Connections only in the left−hand end plate Pressure zone separation not permitted Cannot be used for vacuum B−10 Festo P.BE−CPV−EN en 0503g...
  • Page 147 Pressure zone separation only permitted with separator plate Ident.code S for exhaust separ ation. Maximum number of pressure zones 1 Cannot be used for vacuum Tab. B/7: End plates for internal auxiliary pilot air B−11 Festo P.BE−CPV−EN en 0503g...
  • Page 148 Î Î permitted Î Î Î Î Î Î Î Î Cannot be used for vacuum Î Î Î Î Î Î Tab. B/8: End plates for internal auxiliary pilot air, with large surface−mounted silencer B−12 Festo P.BE−CPV−EN en 0503g...
  • Page 149 Connections, which are not · required for the function of the valve terminal, must be sealed (see also section 3.3.2 Connect ing the supply and work tubing). Tab. B/9: End plates for external auxiliary pilot air B−13 Festo P.BE−CPV−EN en 0503g...
  • Page 150 Î Î permitted Î Î Î Î Î Î Î Î Can be used for vacuum Î Î Î Î Î Î Tab. B/10: End plates for external auxiliary pilot air, with large surface−mounted silencer B−14 Festo P.BE−CPV−EN en 0503g...
  • Page 151 Valves to the left of the separator plate can be used for vacuum Right−hand end plate with inter nally branched auxiliary pilot air is marked with INT. Tab. B/11: End plate pairs for internal auxiliary pilot air and pneumatic multipin B−15 Festo P.BE−CPV−EN en 0503g...
  • Page 152 Î Î Î Î Î Î Î Î Î Î Î Î Î Î permitted Maximum number of pressure zones 2 *) Close connections 11 and 12/14 on the pneumatic multipin below the right−hand end plate. B−16 Festo P.BE−CPV−EN en 0503g...
  • Page 153 Pressure zone separation only permitted with separator plate Ident. code T. Maximum number of pressure zones 3 Can be used for vacuum Tab. B/13: End plate pairs for external auxiliary pilot air and pneumatic multipin B−17 Festo P.BE−CPV−EN en 0503g...
  • Page 154 Î Î Î surface−mounted silencer Pressure zone separation only Î Î Î permitted with separator plate Ident. code T. Î Î Î Î Î Maximum number of pressure zones 4 Can be used for vacuum B−18 Festo P.BE−CPV−EN en 0503g...
  • Page 155 Can be used for vacuum Î Î Î Î Î Î Î Î Î Î Î Î Î Î Tab. B/14: End plate pairs for external auxiliary pilot air and pneumatic multipin, with large surface−mounted silencer B−19 Festo P.BE−CPV−EN en 0503g...
  • Page 156 B. Summary of components B−20 Festo P.BE−CPV−EN en 0503g...
  • Page 157 Index Appendix C C−1 Festo P.BE−CPV−EN en 0503g...

  • Page 158: C. Index

    ............C−1 C−2 Festo P.BE−CPV−EN en 0503g...

  • Page 159: C.1 Index

    3−3 Connection variants ....... 1−4 C−3 Festo P.BE−CPV−EN en 0503g...
  • Page 160 End plate pairs ......B−9, B−10 C−4 Festo P.BE−CPV−EN en 0503g...
  • Page 161 ......Input current consumption ......A−8 C−5 Festo P.BE−CPV−EN en 0503g...
  • Page 162 ........1−4 Notes on the use of this manual ..... . C−6 Festo P.BE−CPV−EN en 0503g...
  • Page 163 ....... . . 2−14 Size of the pneumatic screw connectors ... . . 3−12 C−7 Festo P.BE−CPV−EN en 0503g...
  • Page 164 ......... A−5 C−8 Festo P.BE−CPV−EN en 0503g...

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