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Sase PDG 8000P Manual

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PDG.8000.07
Version: 8K07 R1
Ser #:2550-2650
Date: 02/10/2019

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Summary of Contents for Sase PDG 8000P

  • Page 1 PDG.8000.07 Version: 8K07 R1 Ser #:2550-2650 Date: 02/10/2019...

  • Page 5: Table Of Contents

    Table of Contents Cover Letter From Owner Table of Contents Introduction Operation Changing Diamonds Personal Safety Diamond Tooling Quick Reference Swing Weight 12-13 Motor On Drum 14-15 Frame Complete 16-17 Propane Pin Handle 18-19 Operator Controls 20-21 Belt Reduction Unit 22-23 Transfer Shaft Assembly 24-25...

  • Page 6: Introduction

    Introduction The handle is heavy. Failure to lock the handle in place can result in operator The SASE PDG 8000 planetary diamond grinders are designed for wet or injury. dry grinding of marble, terrazzo, granite and concrete. Their applications range from rough grinding through to a polished finish.

  • Page 7: Operation

    Operation Failure to do so can cause extreme damage to grinding heads of machine and internal parts. Break-Down Control Panel The machine can be divided into two main parts. Chassis/Frame section – This comprises the handle bars, body The operator controls consist of a number of toggles and switches, giving 4 panels, Propane tank, Steel frame and wheels.

  • Page 8: Changing Diamonds

    Determining Diamond Selection Changing of Diamonds Diamond Background Different applications often require different selections of diamond tooling. Diamond abrasives usually consist of 2 components: There will be many occasions when the grinding discs need to be changed. Diamond powder (also known as diamond crystals or grit). By Following is a guide for this procedure.

  • Page 9: Personal Safety

    Should the user fail to comply with these, SASE Company Inc or its Never use a machine that has been modified in any way from its representatives are free from all liability both directly and indirectly.
  • Page 12 #2 PIVOTS THE HANDLE HERE #3 POSITIONS THE HANDLE #3 POSITIONS THE HANDLE PDG 8000 HANDLE SCALE: 1:50 WEIGHT: SHEET 6 OF 6...
  • Page 13 HANDLE Item No. Part No. Description Quantity PART OF FRAME HANDLE, STEM NB.50.168 PIN, 19MM W RETAINER PDG.84323.00 PIN, T HANDLE RELEASE PART OF FRAME BAR, HANDLE PART OF FRAME CLAMP, HANDLE NB.12.219 SCREW, SCSH M8 X 25...
  • Page 14 Shown components for left side Right side is identical. Drill and tap hole for Static Strap (A B C) PDG 8000 Nut final position BUSHINGS & WHEELS Bolts 2 & 5 should be paralele SCALE: 1:50 WEIGHT: SHEET 4 OF 4...
  • Page 15 BUSHINGS & WHEELS Item No. Part No. Description Quantity PDG.84062.00 BUSHING, DRUM MOUNTING NB.10.132 SCREW, HEX METAXENTRIC /PDG8K 1"-8 X 4" PDG.80068.50 WHEEL, REAR M300 MAG STYLE PDG2025501 BUSHING, WHEEL AXLE METRIC NB.10.123 SCREW, MOD HEX HEAD CAP M24 X 250 NB.20.151 NUT, NYLOCK HEX M24 ZINC PDG.83320.50...
  • Page 16 USB & SWITCH EACH USE A BACKING NUT W I R E S F R O M H A R N E S S TACHOMETER SIMPLY CLIPS IN COLOR / TYPE END CONNECTION Red / Flag TACHOMETER Yellow / Flag USB (RED) Blue / Flag USB (BLACK)
  • Page 17 BATTERY & CONTROLS Item No. Part No. Description Quantity PDG.83204.00 BATTERY, 12 VOLT HARNESS TERMINAL WIRES, BATTERY PDG.83560.00 LID, BATTERY NB.13.119 SCREW PDG.20276.00 T-HANDLE, FLEXIBLE SLIM PART OF FRAME BOX, THROTTLE MOUNTING PDG.83211.50 THROTTLE, VERNIER NB.20.132 NUT, M6 NYLOC PART OF FRAME BOX, CONTROL MOUNTING PDG.83212.00 METER, TACH/HOUR...

  • Page 18: Swing Weight

    Display is left side, both sides use identical parts. On the right,#1 and #8 are both mirrored. Red LocTite Red LocTite Blue LocTite Red LocTite Red LocTite PDG 8000 SWING WEIGHTS SCALE: 1:50 WEIGHT: SHEET 3 OF 3...

  • Page 19: Swing Weight

    SWING WEIGHTS Item No. Part No. Description Quantity PDG.80221.00 ARM, SWING WEIGHT WELDMENT RIGHT PDG.80220.00 ARM, SWING WEIGHT WELDMENT LEFT PDG.80133.00 WHEEL, RUBBER SWING WEIGHT NB.50.163 PIN, CLEVIS 3/8" X 2-13/16" PDG.80134.00 HANDLE, PULL NB.12.117 SCREW, SOCKET HEAD CAP M6-1.0 X 25 12.9 ZINC PDG.80150.00 PLUNGER, CAM PDG.80135.00...
  • Page 20 Red LocTite Install Red LocTite #9 & #10 thru frame Red LocTite Red LocTite Remove jam nut Blue LocTite #1 (SMALL TANK ADAPTERS) AND #2 (NUT AND BOLT) SET IN TANK PDG 8000 PROPANE TANK LOCK SCALE: 1:50 WEIGHT: SHEET 2 OF 2...
  • Page 21 PROPANE TANK LOCK Item No. Part No. Description Quantity PART OF FRAME SMALL TANK ADAPTERS NB.12.219 SCREW, SHCS M8 X 25 NB.20.114 NUT, M8 HEX PART OF FRAME CLAMP HEAD PDG.83604.00 CLAMP, TOGGLE - TANK LOCK NB.18.146 SETSCREW 5MM PART OF FRAME CLAMP BODY NB.15.305 SHOULDER 5/16"...
  • Page 22 Red loctite Remove wing nut, install toggle flipper on opposite side, in same direction. (to reverse the side of the wingnut for clearance) Blue loctite on wingnut. Plumbers tape for 12 (2 sides), 16 & 17 PDG 8000 WATER RELEASE Red loctite SCALE: 1:50 WEIGHT: SHEET 1 OF 2...
  • Page 23 WATER RELEASE Item No. Part No. Description Quantity PDG.84122.00 CLAMP, TOGGLE - WATER VALVE NB.20.161 NUT, 1/4 20 NB.20.162 NUT, 1/4 28 NB.20.163 NUT, COUPLER 1/4 20 PDG.84130.00 ANCHOR, EXTENSION SPRING STUD 1/4"-20 - WATER VALVE PDG.84123.00 SPRING, EXTENSION .500" X 3.00" - WATER VALVE NB.11.109 SCREW, FLANGED HEX HEAD CAP M6-1.0 X 12 NON-SERRATED ZINC PDG.84121.00...
  • Page 24 BELT PDG 8000 BELT REDUCTION BOX SCALE: 1:4 WEIGHT: 237.0237.0 SHEET 8 OF 8...
  • Page 25 BELT BOX Item No. Part No. Description Quantity ASSEMBLED DRUM PLATE ASSEMBLED MOTOR PLATE NB.11.130 SCREW, FLANGED HEX HEAD CAP SERRATED M10-1.5 X 30 ZINC NB.11.109 SCREW, FLANGED HEX HEAD CAP M6-1.0 X 12 NON-SERRATED ZINC PDG.83510.00 COVER, REAR PDG.83515.00 COVER, FRONT BELT PDG.83226.75...
  • Page 26 #6 HOLDS THE PLATES TO THE STAND OFF, 4 FROM THE BOTTOM SEEN HERE, 4 FROM THE TOP THROUGH THE MOTOR MOUNT PLATE. PDG 8000 BELT REDUCTION BOX SCALE: 1:4 WEIGHT: 237.0237.0 SHEET 7 OF 7...

  • Page 27: Transfer Shaft Assembly

    BELT BOX Item No. Part No. Description Quantity PDG.83512.00 BASE PLATE, CENTRIFUGAL CLUTCH NB.50.158 PIN, DOWEL SS M10 X 16MM NB.20.118 NUT, NYLOC M12 ZINC NB.10.155 SCREW, M12 -1.75 X 90MM HEX TAP BOLT PDG.83513.00 STAND OFF, CENTRIFUGAL CLUTCH NB.11.130 SCREW, FLANGED HEX HEAD CAP SERRATED M10-1.5 X 30 ZINC ASSEMBLED TRANSFER SHAFT ASSEMBLY...
  • Page 28 Red LocTite #1 and #12 mount engine in place, Red LocTite #6 through #11 mount directly to engine shaft. MOTOR BOLTS (12) should have a torque value of 50 ft*lb NO LOCTITE Red LocTite PDG 8000 TORQUE TO 52 ft*lb BELT REDUCTION BOX MOTOR PLATE SCALE: 1:4 WEIGHT: 237.0237.0...
  • Page 29 MOTOR PLATE Item No. Part No. Description Quantity PDG.83511.00 MOTOR PLATE NB.12.111 SCREW, SOCKET HEAD CAP M6 -1.0 X 16 12.9 ZINC PDG.83517.00 TENSIONER, CENTRIFUGAL CLUTCH NB.20.143 NUT, M8 NYLOC NB.10.144 SCREW, HEX M8-1.25 X 40 18-8 STAINLESS PDG.83518.00 CLUTCH SPACER, CENTRIFUGAL CLUTCH PDG.83210.75 CLUTCH, CENTRIFUGAL PDG.83523.00...
  • Page 30 MAKE SURE TO LINE UP #4 WHEN PRESSING IN PDG 8000 BELT REDUCTION BOX TRANSFER SHAFT SCALE: 1:4 WEIGHT: 237.0237.0 SHEET 5 OF 5...
  • Page 31 TRANSFER SHAFT Item No. Part No. Description Quantity PDG.83520.00 BEARING HOUSING, CENTRIFUGAL CLUTCH NB.40.127 RING, INTERNAL RETAINING M90 PDG.83530.00 BEARING, BALL 6308-2RS PDG.83521.00 ID SPACER, CENTRIFUGAL CLUTCH NB.40.110 RING, EXTERNAL RETAINING M40 PDG.83514.00 SHAFT, CENTRIFUGAL CLUTCH PDG.83524.00 COUPLER KEY, CENTRIFUGAL CLUTCH PDG.80099.00 BUSHING, SPYDER RED PDG.83531.00...
  • Page 32 Complete Drum SCALE: 1:50 WEIGHT: 140.28 SHEET 1 OF 1...
  • Page 33 Complete Drum Item No. Part No. Description Qty. See Page 12 - 13 Bottom Plate Assembled See Page 14 - 15 Top Plate Assembled SHROUD, BOTTOM BELT 3PC DESIGN DUST Complete Drum Supplement...
  • Page 34 6 6 6 6 PDG 8000 Bottom Drum Assembly Level I SCALE: 1:8 WEIGHT: 101.4kg SHEET 3 OF 3...
  • Page 35 Bottom Drum I Assembly Item No. Part No. Description Qty. ALUMINUM Bottom Drum I Assembly...
  • Page 36 8 8 8 Bottom Drum Assembly Level II SCALE: 1:8 WEIGHT: 101.4kg SHEET 2 OF 3...
  • Page 37 Bottom Drum II Assembly Item No. Part No. Description Qty. See Page 8 - 9 Bottom Drum I Assemnbled PDG.8A005.01 SUBASSEM, BELT TIGHTENER SUBASSEM, MAIN BELT STEEL IDLER PDG.8A006.02 PDG.8A007.50 SUBASSEM, MAIN BELT SPINDLE SPIDER REV 3 Bottom Drum II Assembly Supplement PDG.8A005.01 Upper arm must be removed to install belt, then LocTite 263 is used.
  • Page 38 PDG 8000 8000 BOTTOM DRUM SCALE: 1:50 WEIGHT: 177.03 SHEET 1 OF 1...
  • Page 39 Bottom Drum III Assembly Item No. Part No. Description Qty. See Page 31 Bottom Drum II Assembled PDG.8A009.00 SUBASSEM, PTO PDG.8A008.00 SUBASSEM, PLANETARY NB.12.249 SCREW, SOCKET HEAD CAP M12-1.75 X 25 12.9 ZINC PDG.20207.02 ROD, MAIN BELT TENSIONER PDG.80064.00 SPACER, ROD TIE DOWN NB.15.251 SCREW, SOCKET HEAD SHOULDER M12 X 60 NB.30.134...
  • Page 40 PDG 8000 Top Plate Assembly SCALE: 1:6 WEIGHT: 48.9kg SHEET 1 OF 1...
  • Page 41 Item No. Part No. Description Qty. STEEL PDG.2A001.00 SUBASSEM, PTO TENSIONER PDG.8A004.00 SUBASSEM, TOP TENSIONER PDG.8A003.00 SUBASSEM, TOP BELT IDLER PDG.8A002.00 SUBASSEM, INTERMEDIATE SHEAVE PDG.8A001.00 SUBASSEM, DRUM SHEAVE Lower plate removed, and added to opposite side of top plate. Large bolt: LocTite 263, torque 80 ft-lbf.
  • Page 42 Drum Sheave SCALE: 1:10 WEIGHT: SHEET 1 OF 1...
  • Page 43 PDG.8A001.00 SUBASSEM, DRUM SHEAVE...
  • Page 44 SCALE: 1:10 WEIGHT: 6.11kg SCALE: 1:10 WEIGHT: 6.11kg SHEET 1 OF 1 SHEET 1 OF 1...
  • Page 45 Intermediate Assembly Item No. Part No. Description Qty. PDG.8A002.00 SUBASSEM, INTERMEDIATE SHEAVE Intermediate Assembly Supplement...
  • Page 46 TITLE: PTO Tensioner Assembly SCALE: 1:2 WEIGHT: 1.99kg SHEET 1 OF 1...
  • Page 47 PTO Tensioner Assembly Item No. Part No. Description Qty. PDG.2A001.00 SUBASSEM, PTO TENSIONER PTO Tensioner Assembly Supplemental...
  • Page 48 Install O-Ring with dab of grease & prior to inserting bolt PDG 8000 Top Belt Idler Assembly SCALE: 1:2 WEIGHT: 1.1kg SHEET 1 OF 1...
  • Page 49 Top Idler Assembly Item No. Part No. Description Qty. PDG.8A003.00 SUBASSEM, TOP BELT IDLER Top Idler Assembly...
  • Page 50 Install O-Ring with dab of grease & prior to inserting bolt PDG 8000 Top Tensioner Assembly SCALE: 1:3 WEIGHT: 1.93kg SHEET 1 OF 1...
  • Page 51 Top Tensioner Assembly Item No. Part No. Description Qty. PDG.8A004.00 SUBASSEM, TOP TENSIONER Top Tensioner Assembly Supplement...
  • Page 52 PDG 8000 8K MAIN BELT TENSIONER, 6207 BEARING SCALE: 1:3 WEIGHT: SHEET 2 OF 2...
  • Page 53 Main Belt Tightener Assembly Item No. Part No. Description Qty. NB.10.218 SCREW, SOCKET HEAD CAP M8-1.25 X 20 NB.13.116 SCREW, FLAT HEAD TORX SOCKET CAP M6 -1.0 X 20 NB.13.218 SCREW, FLAT HEAD SOCKET CAP M8 -1.25 X 20 NB.30.128 WASHER, FINGER DISC SPRING 20MM NB.50.143 PIN, HARDENED M8 X 26...
  • Page 54 MAIN BELT IDLER SCALE: 1:4 WEIGHT: 2.27kg SHEET 1 OF 1...
  • Page 55 Main Idler Assembly Item No. Part No. Description Qty. 6207 STEEL 6207 8 047 6207 6207 SUBASSEM, MAIN BELT IDLER 6207 PDG.8A006.02...
  • Page 56 Main Belt Spindle III SCALE: 1:4 WEIGHT: 6.14kg SHEET 1 OF 1...
  • Page 57 Main Spindle Assembly Item No. Part No. Description Qty. PDG.8A007.50 SUBASSEM, MAIN BELT SPINDLE SPIDER REV 3 Main Spindle Assembly Supplement...
  • Page 58 Planetary Assembly SCALE: 1:5 WEIGHT: 5.14kg SHEET 1 OF 1...
  • Page 59 Planetary Assembly Item No. Part No. Description Qty. PDG.8A008.00 SUBASSEM, PLANETARY Planetary Assembly...
  • Page 60 POWER TAKE OFF (PTO) SCALE: 1:10 WEIGHT: 6.92 SHEET 1 OF 1...
  • Page 61 Power Take Off (PTO) Item No. Part No. Description Qty. 3 RED PDG.8A009.00 SUBASSEM, PTO Power Take Off (PTO) Supplement...

  • Page 62: Flex Head

    Flex Head SCALE: 1:5 WEIGHT: 3.81 SHEET 1 OF 1...
  • Page 63 Flex Head Item No. Part No. Description Qty. PDG.8A010.00 FLEX HEAD, COMPLETE WITH REDSPRING Flex Head Supplement...

  • Page 64: Tooling

    Top View Bottom View Magnetic Tooling Plate SCALE: 1:5 WEIGHT: SHEET 1 OF 1...
  • Page 65 Item No. Part No. Description Qty. PDG.80183.10 PLATE, MAGNETIC QCS DIAMOND CARRIER SAS.904175 ADAPTER, QCS WITH MAGNET...
  • Page 66 B E L T T E N S I O N S 80 ±5 85 ±5 150 ±5...
  • Page 67 Prior to any repair work on the machine and its drives, secure the machine against unintentional powering on. Problem Possible cause Remedy Excessive Imbalance due to worn or Replace all worn or broken broken grinding tools. parts. Vibration Screws worked loose on the grinding disc.

  • Page 68: Warranty

    (1) year from original date of purchase. In the event that you should have a claim SASE shall repair, replace or remedy the defective parts resulting from the faulty design, materials or workmanship. Note: This warranty is only valid for equipment either sold by SASE or by an authorized wholesaler or distributor.

  • Page 69: Warranty

    SASE PRODUCT & WARRANTY REGISTRATION WARRANTY IS VOID IF NOT RETURNED AND REGISTERED WITH SASE WITHIN 30 DAYS OF PURCHASE COMPANY NAME AND TITLE STREET ADDRESS CITY STATE COUNTRY PHONE EMAIL DATE OF PURCHASE SERIAL NUMBER INVOICE NUMBER OF PURCHASE...

  • Page 70: Propane Safety Checklist

    Propane Safety Checklist Applies to: Propane PDG8000, Propane Bull1250, Tri-Force, Burnisher, Hurricane, Lightning, and Twister Start and Operation Gas on/ off Power on/ off Choke on/off, if applicable Throttle on/ off Emergency stop Check oil level and air filter before starting Keep nuts and bolts tightened and hose connections snug as applicable Proper tilting of machine, if applicable Maintenance...
  • Page 71 Always install propane cylinders onto machinery in a well-ventilated area with no source of ignition within 10 ft (3 m). Use only UL, CTC/ DOT listed cylinders, like the EnviroGard Safe-Fill cylinder. Never leave the machine running unattended. Operate in a well-ventilated area. If you smell gas: o Do not operate appliances, telephones, or cell phones.
  • Page 72 In addition, I have carefully read and have been instructed on the safety and hazards of operating a propane powered machine. Signature Date PLEASE FILL OUT IN FULL AND SUBMIT TO: SASE COMPANY, INC. 2475 STOCK CREEK BLVD. ROCKFORD TN, 37853 FAX: 865.745.4110 OR EMAIL: JohnA@SASECompany.com...
  • Page 73 Corporate Office 26423 79 Ave South Kent, WA 98032-7321 1.800.522.2606 (P) 1.877.762.0748 (F) www.SASECompany.com sales@SASECompany.com...

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