Phocos Any-Grid Series User And Installation Manual
Pure sine wave hybrid inverter charger with mppt solar charge controller
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Also See for Any-Grid Series:
- User and installation manual (58 pages) ,
- Settings manual (7 pages) ,
- Recommended battery settings manual (7 pages)
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Table of Contents
Related Manuals for Phocos Any-Grid Series
Summary of Contents for Phocos Any-Grid Series
- Page 1 Pure Sine Wave Hybrid Inverter Charger with MPPT Solar Charge Controller PSW-H-5kW-230/48V PSW-H-3kW-230/24V User and Installation Manual English For further languages see Für weitere Sprachen siehe Pour autres langues voir Para otros idiomas ver 对于其他语言请参阅 www.phocos.com...
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Page 2: Table Of Contents
Warning Codes ............................. 42 11.0 Troubleshooting............................43 12.0 Specifications ............................... 47 Grid Mode ......................................47 Off-Grid Mode ..................................... 48 Battery Charging ....................................49 General ........................................49 13.0 Warranty ............................... 50 14.0 Liability Exclusion ............................50 www.phocos.com P a g e... -
Page 3: Introduction
Introduction Dear customer, thank you for choosing this quality Phocos product. The Any-Grid™ pure sine wave hybrid inverter / charger series has numerous outstanding features and use-cases such as: Function as purely Off-Grid inverter for applications with no AC power source ... -
Page 4: Regulatory Information
2. Please do not disassemble or attempt to repair Phocos products. This unit does not contain user serviceable parts. Damage to the warranty seal will lead to a loss of warranty of the product and can lead to injury. -
Page 5: Overview
PV Panels (optional) Public Grid (optional)* AC Generator (optional)* Battery (optional) Removable Display Phocos Any-Grid™ Hybrid Inverter Charger (up to 9 units parallel or 3-phase) * Any-Grid™ accepts one AC input Fig. 1: System Overview This unit has one each of the following power connections: battery, PV, AC input, AC output. The unit is designed to provide continuous power from PV / battery or an AC source, depending on the set priority. -
Page 6: Product Overview
14. Current sharing port (for inter-connecting multiple Any-Grid units) 15. Relay contact 16. USB-OTG communication port 17. Output source indicators and USB function indicators 18. Battery Management System (BMS) communication port: CAN, RS-485 and RS-232 19. RS-232 communication port www.phocos.com P a g e... -
Page 7: Installation
The bottom screw hole is only accessible Fig. 5: Mounting holes after removal of the bottom cover (Fig. 3). This bottom cover must remain removed for the rest of this “Installation” chapter until instructed otherwise. www.phocos.com P a g e... -
Page 8: Battery Connection
Connect the other end of the battery cables to the battery. Ensure the polarity of the battery terminals on the Any-Grid match the battery polarity. CAUTION: Reverse polarity connection to the battery may damage the unit. Fig. 6: Battery connection www.phocos.com P a g e... -
Page 9: Ac Input And Ac Output Connection
AC output terminal and tighten that terminal screw with a torque of 1.4 ~ 1.6 Nm (1.0 ~ 1.2 lbf⋅ft). Repeat for the neutral “N” and live “L” conductors. www.phocos.com P a g e... -
Page 10: Pv Connection
The total maximum power point current (Impp / Ampp) of the PV module array may not exceed the value in the table below. Any-Grid model PSW-H-5KW-230/48V PSW-H-3KW-230/24V 450 Vdc Max. PV voltage (Uoc) Min. PV mpp voltage (Umpp) 120 Vdc 90 Vdc Max. mpp current (Impp) 22.5 Adc (up to 18 Adc actually usable) www.phocos.com P a g e... -
Page 11: Final Assembly
(Cat5 or higher) with male RJ45 connectors on both sides (not included). A maximum cable length of 20 meters or 66 feet is recommended. Follow the steps below to remove the display module and install it away from the inverter unit. www.phocos.com 10 | P a g e... - Page 12 (Fig. 2) on the Any-Grid unit. If using Lithium batteries designed for battery management system (BMS) communication such as Pylontech batteries, please visit www.phocos.com for a current list of batteries supported with BMS communication. Connect the battery BMS cable to socket (Fig.
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Page 13: Installing Multiple Units In Parallel Or 3-Phase Configuration
This will ensure each unit can be securely disconnected during maintenance and fully protected from over-current of battery or AC input. Use the breaker ratings as described in the chapters “Battery Connection” and “AC Input and AC Output Connection” . www.phocos.com 12 | P a g e... - Page 14 Repeat steps 5a to 5e for further phases with more than one unit. The following section will show a few examples of how the parallel communication and current sharing cables are mounted. For better visibility download this manual in color at www.phocos.com. Example: 5 Units on Single Phase Note: this example excludes PV wiring, circuit breakers and bus bars for better visibility.
- Page 15 Fig. 17: Communication connections of 5 units on a single phase Notice that because there is only one unit on phase 2 (P2) and phase 3 (P3), there are no green current sharing cables connected to these two units. www.phocos.com 14 | P a g e...
- Page 16 PV, but connected to the battery via its battery breaker / fuse. The battery breaker must be closed / inserted to ensure each unit can function for commissioning. www.phocos.com 15 | P a g e...
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Page 17: Ble Communication
Android™ or iOS device, respectively. Once the App is installed, use it to connect to the Any-Grid unit with the BLE pairing password “123456”. The typical maximum communication distance is approximately 6 ~ 7 meters. Google Play™ Apple App Store® www.phocos.com 16 | P a g e... -
Page 18: Relay Contact
(skip any that are not connected): Battery AC input PV input AC output Next, press the “ON/OFF” switch to turn on the AC output and thus connected AC loads and the entire unit. www.phocos.com 17 | P a g e... -
Page 19: Display And Control Module
Select USB OTG functions Timer setting for AC output source priority Setup timer for prioritizing AC output source Timer setting for the battery charger source Setup timer for prioritizing battery charger source priority www.phocos.com 18 | P a g e... -
Page 20: Display Symbols
Indicates output voltage, output frequency, load in % of nominal power, load in VA, load in Watt and discharging current. Battery Information Indicates battery level in 0 ~ 24%, 25 ~ 49%, 50 ~ 74% and 75 ~ 100% (left to right) increments. www.phocos.com 19 | P a g e... - Page 21 Constantly on: AC source valid Blinking: AC source present but rejected PV input valid Load supplied by AC input AC source charger circuit is active PV charger circuit is active DC to AC inverter circuit is active www.phocos.com 20 | P a g e...
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Page 22: Device Operation Settings
If no solar power is available (ex. at night), AC input / utility power is used exclusively. The battery is only discharged when the AC input / utility power is unavailable (Off- Grid mode). www.phocos.com 21 | P a g e... - Page 23 Installation”). Settings menus 02, 26, 27 and 29 will be automatically set up and cannot be changed. Further batteries may be added in the future. Please visit www.phocos.com for a current list of batteries supported with BMS communication. www.phocos.com 22 |...
- Page 24 Battery fully charged 54 Vdc (48 Vdc model Default) 27 Vdc (24 Vdc model Default) Voltage set-point to switch from Grid mode to Off-Grid mode when selecting “SBU priority” in settings menu 01. www.phocos.com 23 | P a g e...
- Page 25 Remain at last view The display will remain at the selected view indefinitely, until another view is selected. Backlight always on (Default) Backlight off after one minute of no button presses Display backlight control www.phocos.com 24 | P a g e...
- Page 26 (AC output turned off ). See several units and on phase 1 in a units and on phase 2 in a three- chapter “Installing Multiple three-phase application phase application Units in Parallel or 3-Phase Configuration” for detailed instructions. www.phocos.com 25 | P a g e...
- Page 27 Battery equalization duration 120 min. (Default) Available values: 5 ~ 900 minutes in 5 min. increments. The duration for which the equalization voltage from settings menu 34 is held before the Floating phase is reached. www.phocos.com 26 | P a g e...
- Page 28 Available values: Disabled and 30 ~ 120 Adc in 10 Adc increments for 48 Vdc model. Available values: Disabled and 30 ~ 150 Adc in 10 Adc increments for 24 Vdc model. www.phocos.com 27 | P a g e...
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Page 29: Usb And Timer Settings
USB Functionality Insert a USB OTG storage device (disk) or a USB disk with a USB OTG microUSB adaptor (Micro-B male to USB Type A www.phocos.com 28 | P a g e... - Page 30 Upgrade the Any-Grid firmware if necessary with a file from the USB disk. Upgrade firmware Over-write all parameter settings with a settings file stored on the USB disk. Settings files may be available from your Phocos dealer. Re-write internal parameters...
- Page 31 3 seconds to enter the timer setting for the battery charger source priority. The three available priority orders are shown on the display (see chapter “Device Operation Settings” “Settings menu 16” for an explanation): www.phocos.com 30 | P a g e...
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Page 32: Screen Views Of Current Values
Input voltage = 230 Vac, Output voltage = 230 Vac AC input voltage / AC output voltage (Default Display Screen) If there is grid feed-in: Feed-in power = 800 W, Output voltage = 230 Vac www.phocos.com 31 | P a g e... - Page 33 Input frequency = 50 Hz, Output voltage = 230 Vac AC input frequency PV voltage = 260 Vdc PV voltage PV current = 2.5 Adc PV current PV power = 650 W PV power www.phocos.com 32 | P a g e...
- Page 34 PV charging current = 25 Adc Charging current AC charging current = 25 Adc AC and PV charging power = 2.5 kW PV charging power = 1.5 kW Charging power AC charging power = 1.5 kW www.phocos.com 33 | P a g e...
- Page 35 When load power is lower than 1 kVA, apparent power is shown in VA (ex. 900 VA) AC output in VA (apparent power) When load power is higher than 1 kVA, apparent power is shown in kVA (ex. 4.00 kVA) www.phocos.com 34 | P a g e...
- Page 36 Battery voltage / inverter internal temperature and solar charge controller internal temperature (Inverter temperature and solar charge controller Battery voltage = 50 Vdc, temperature is displayed in turns) solar charge controller temperature = 25 °C www.phocos.com 35 | P a g e...
- Page 37 PV energy generated this year, and AC output energy consumed this year PV energy = 23.8 MWh, AC output energy = 23.8 MWh PV energy generated in total, and AC output energy consumed in total October 28, 2019. Current date www.phocos.com 36 | P a g e...
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Page 38: Operating Mode Description
AC supplied by the unit, but output (if the inverter it still can charge ON/OFF switch is set to the batteries OFF position). Battery is charged by AC source and solar power www.phocos.com 37 | P a g e... - Page 39 Battery is charged by an AC source Fault mode Errors are currently active Solar power and AC (see chapter “ source can charge batteries Fault Reference Codes” for details) Battery is charged by solar power No charging www.phocos.com 38 | P a g e...
- Page 40 AC Grid mode input (by-pass), battery charging is available No battery connected, solar power and AC source provide power to AC loads No battery connected, AC source provides power to AC loads www.phocos.com 39 | P a g e...
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Page 41: Fault Reference Codes
No battery connected and no AC source, power to AC output from solar only Fault Reference Codes Fault Code Fault Event Screen View Fan is locked while inverter is off Over-temperature www.phocos.com 40 | P a g e... - Page 42 Host / Master loss Synchronization loss Battery voltage detected differs between units AC input voltage and frequency detected differs between units AC output current unbalanced AC output mode setting is differs between units www.phocos.com 41 | P a g e...
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Page 43: Warning Codes
Low battery voltage Beeps once every second AC output overload Beeps twice every second AC output power de-rating Beeps twice every 3 seconds Communication interrupted None Battery equalization None Battery is not connected None www.phocos.com 42 | P a g e... -
Page 44: Troubleshooting
01” for details. When the unit is turned on, internal LCD display and LEDs Check if battery wires are well Battery is disconnected. relay is switched on are flashing connected. and off repeatedly. www.phocos.com 43 | P a g e... - Page 45 If the problem remains, please contact your repair center. Battery management system This fault is only available when Fault code 61 communication loss. the battery type in settings www.phocos.com 44 | P a g e...
- Page 46 If the problem remains, please contact your repair center. Make sure all inverters share The detected battery voltage same battery bank. Fault code 83 differs between units. Remove all loads and disconnect AC input and PV www.phocos.com 45 | P a g e...
- Page 47 Fault code 86 in settings menu number 28. different between units. For 3-phase systems, make sure no unit has “PAL” set in settings menu number 28. If the problem remains, please contact your repair center. www.phocos.com 46 | P a g e...
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Page 48: Specifications
Max. AC output power Max. AC output power the AC input voltage. Example: 40 Aac x 230 Vac = 9,200 W Example: 30 Aac x 230 Vac = 6,900 W www.phocos.com 47 | P a g e... -
Page 49: Off-Grid Mode
1000 W for 48 Vdc model The lower limit of the AC output Battery voltage for voltage is 190 Vac. 24 V / 48 V model 18.8 / 37.5 Vdc 25 / 50 Vdc www.phocos.com 48 | P a g e... -
Page 50: Battery Charging
IP21, pollution degree 2, for indoor use Dimensions (D x W x H) 143 x 309 x 478 mm / 5.6 x 12.2 x 18.8 in Net Weight 11 kg / 24 lbs 11.8 kg / 26 lbs www.phocos.com 49 | P a g e... -
Page 51: Warranty
We warranty this product against defects in materials and workmanship for a period of 24 months from the date of purchase and will repair or replace any defective unit when directly returned, postage paid, to Phocos. This warranty will be considered void if the unit has suffered any obvious physical damage or alteration either internally or externally.
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