Hose Fitting Insertion device TH1E-5 Introduction, intended use Introduction, intended use Principles In this operating manual, the Hose Fitting Insertion device TH1E-5 is consist- ently referred to as the “machine”. This operating manual contains important instructions on how to operate your machine •...
Hose Fitting Insertion device TH1E-5 Introduction, intended use Target groups This operating manual has the following target groups: • the owner • the operator • the safety representative. Intended use This machine has been designed for industrial use. It is suitable for the insertion of Push-Lok fittings into Push-Lok hoses.
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Hose Fitting Insertion device TH1E-5 Introduction, intended use The manufacturer does not assume any liability for any errors in this ope- rating manual or for any indirect, direct or accidental damage including loss of profit or any other damage resulting in connection with the delivery, performance or use / operation of these products.
Hose Fitting Insertion device TH1E-5 Safe operation, pollution control Safe operation, pollution control General instructions The machine has been designed according to the state of the art. If it is used improperly or not used as intended, this machine may pose risks.
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Hose Fitting Insertion device TH1E-5 Safe operation, pollution control Danger You can find this sign next to all safety instructions in this STOP manual. It indicates that there is a danger to life and limb. Observe these instructions and proceed with particular caution.
Hose Fitting Insertion device TH1E-5 Safe operation, pollution control Definitions Residual risks Residual risks are risks associated with the use of the machine and they are not obvious. Although the machine has been developed, designed and built according to the state of the art and according to the generally accepted safety rules, residual risks cannot be completely excluded –...
Hose Fitting Insertion device TH1E-5 Safe operation, pollution control Operator Operator refers to an individual who has been entrusted with the intended use of the machine by the owner or any other contractually responsible person. Protective apparel Protective apparel refers to personal protective equipment which protects the operator’s body from residual risks associated with the operator’s use...
Hose Fitting Insertion device TH1E-5 Safe operation, pollution control Rules to observe Ensure adequate lighting in the working area of the machine. Machine operators need to know the location and operation of fire alarm and fire-fighting facilities. These facilities must be freely accessible.
Hose Fitting Insertion device TH1E-5 Safe operation, pollution control After completing your work • Thoroughly clean your hands after completing your work. 2.4.3 Danger of fire Remove the particles of material and hose residues having settled on the machine on a regular basis.
Hose Fitting Insertion device TH1E-5 Design and operation Design and operation Design 1 Clamping unit 2 Insertion unit 1a Clamping crank 2a Hand lever 1b Rubber jaws 2b Retainer for insertion mandrel, insertion cone and insertion disks 3 Untergestell for elbow fittings...
Hose Fitting Insertion device TH1E-5 Operation of the machine Insertion of straight fittings Place the insertion mandrel or the insertion cone into the retainer to insert straight fittings. Open the clamping unit, place the hose into it and fix the hose with the clamping crank.
Hose Fitting Insertion device TH1E-5 Operation of the machine Insertion of elbow fittings Place the insertion disk matching the size of the fitting into the re tainer to insert elbow fittings. The opening of the insertion disk must face up- wards.
Hose Fitting Insertion device TH1E-5 Selection of the place of installation, intermediate storage Rules to observe Make sure not to crush or damage the hose in the clamping unit. Pay attention so as not to press on the swivel nut of the fitting with the inser- tion mandrel, the insertion cone or the insertion disk and not to damage its sealing face or seal.
Hose Fitting Insertion device TH1E-5 Selection of the place of installation, intermediate storage 4.1.1 Ambient conditions Ambient temperature + 15 °C to + 35 °C Table Air humidity 90 % max Ambient conditions Intermediate storage If the machine cannot be installed immediately after delivery, it must be protected against the following conditions: •...
Hose Fitting Insertion device TH1E-5 Putting the machine into operation, maintenance and repair Putting the machine into operation • Place the machine on a stable workbench and ensure its secure footing. • Fix the machine on the workbench with four M8 screws (not included in the delivery) inserted through the machine base from above (distances between boreholes: 630 ×...
Hose Fitting Insertion device TH1E-5 Putting the machine into operation, maintenance and repair Maintenance To keep the machine in proper operating condition, it needs to be cleaned and maintained as described below. Daily, before starting work • Check the condition of the machine •...
Hose Fitting Insertion device TH1E-5 Putting the machine into operation, maintenance and repair Maintenance / repair Should your machine need repair, we kindly request you to have the repair done in our company. We will not assume any liability for direct or indirect damage resulting from repair work not performed by us.
Hose Fitting Insertion device TH1E-5 Specifications Disposal The machine and its packaging materials must be disposed of in compliance with the latest standards and in an environmentally safe manner. Observe the applicable environmental regulations as well as the provisions of the employer’s liability insurance association(s), the relevant safety data sheets and the safety and accident prevention instructions provided in this operating manual.
Hose Fitting Insertion device TH1E-5 EC Declaration of conformity EC Declaration of conformity as defined by the EC Machinery Directive 2006 / 42 / EC We hereby declare that due to its design and construction as well as the type circulated by us, the machine designated below complies with the relevant fundamental safety and health requirements of the EC Machinery Directive.
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