Phoenix Contact Axioline E Series User Manual
Phoenix Contact Axioline E Series User Manual

Phoenix Contact Axioline E Series User Manual

System and installation
Table of Contents

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Axioline E: system and installation
User manual
UM EN AXL E SYS INT

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Summary of Contents for Phoenix Contact Axioline E Series

  • Page 1 Axioline E: system and installation User manual UM EN AXL E SYS INT...
  • Page 2 User manual Axioline E: system und installation Revision 03 2018-01-05 This user manual is valid for Axioline E devices. PHOENIX CONTACT GmbH & Co. KG • Flachsmarktstraße 8 • 32825 Blomberg • Germany phoenixcontact.com...
  • Page 3: Table Of Contents

    General information on installation ..............25 4.1.1 Installing network/bus cables between buildings ......... 27 4.1.2 Interference suppression measures ............. 28 4.1.3 Grounding concept ................28 Installation instructions ..................29 Mounting distances ..................... 29 Mounting Axioline E plastic devices..............30 3 / 58 8395_en_03 PHOENIX CONTACT...
  • Page 4 Dimensions of the rectangular IO-Link/analog converter ..... 52 5.3.3 Connections of the straight IO-Link/analog converter ......53 5.3.4 Connections of the rectangular IO-Link/analog converter ....53 5.3.5 Mounting of the IO-Link/analog converter ..........54 Axioline E IO-Link topology.................. 55 4 / 58 PHOENIX CONTACT 8395_en_03...
  • Page 5: Labeling Of Warning Notes

    – Qualified application programmers and software engineers. The users must be familiar with the relevant safety concepts of automation technology as well as applicable stan- dards and other rulations. 5 / 58 8395_en_03 PHOENIX CONTACT...
  • Page 6: Product Changes

    §§ 15 ff. AktG or German Stock Corporation Act (hereinafter collectively referred to as "Phoenix Contact") from all third-party claims that are made due to improper use. For the protection of networks for remote maintenance via VPN, Phoenix Contact offers the mGuard product series security appliances which you can find described in the latest Phoenix Contact catalog (phoenixcontact.net/products).
  • Page 7: Axioline E Product Group

    The connection of the network, I/Os and the supply is carried out via screwable M12 connectors. Axioline E networks The Axioline E devices are available for the following networks: PROFINET EtherNet/IP ® Sercos Ethernet (Modbus/TCP) ® EtherCAT PROFIBUS 7 / 58 8395_en_03 PHOENIX CONTACT...
  • Page 8: Axioline E Product Variants

    The IO-Link/analog converter is an IO-Link device that converts analog signals into the IO-Link protocol. Depending on the version, it allows you to acquire the signals from analog sensors via an IO-Link master or to transmit them to analog actuators. 8 / 58 PHOENIX CONTACT 8395_en_03...
  • Page 9: Axioline E- Product Portfolio

    AXL E PB DI8 DO4 2A M12 6P 2701502 AXL E PB DI8 DO4 2A M12 6M 2701507 AXL E PB IOL8 DI4 M12 6P 2701503 AXL E PB IOL8 DI4 M12 6M 2701508 9 / 58 8395_en_03 PHOENIX CONTACT...
  • Page 10 AXL E IOL AI1 U M12 S 2700336 AXL E IOL AI1 I M12 S 2700338 AXL E IOL AO1 U M12 S 2700350 AXL E IOL AO1 I M12 S 2700351 AXL E IOL RTD1 M12 S 2700352 10 / 58 PHOENIX CONTACT 8395_en_03...
  • Page 11: Axioline E Product Designation

    DIOx x freely configurable inputs or outputs IO-Link Nominal current of an output is 2 A M12 connector 6 cm wide, metal housing 6 cm wide, plastic housing 11 / 58 8395_en_03 PHOENIX CONTACT...
  • Page 12: Axioline E Documentation

    This includes: – Short desciption of the device – Safty notes – Drawing, dimensions in mm – Mounting/demounting – Connections – Pin assignment 12 / 58 PHOENIX CONTACT 8395_en_03...
  • Page 13 Startup of Axioline E Sercos devices with INDRAWORKS – Updating the firmware of AXL E devices using the Windows Explorer Ethernet – Startup of Axioline E-Ethernet devices with MODSCAN32 – Updating the firmware of AXL E devices using the Windows Explorer 13 / 58 8395_en_03 PHOENIX CONTACT...
  • Page 14 Sysmac Studio PROFIBUS ® – Startup of Axioline E PROFIBUS devices on a SIMATIC Phoenix Contact catalogs The Phoenix Contact catalogs contain the ordering data for all Axioline E products. This includes: – Bus cables – Shielded bus connectors –...
  • Page 15: Axioline E Device Description File

    ® EtherCAT Slave Information (ESI). ® EtherCAT Slave Information Axioline E PROFIBUS devices are intrated using device description files (GSD). General Station Description You will find current device description files at the address phoenixcontact.net/products. 15 / 58 8395_en_03 PHOENIX CONTACT...
  • Page 16: For Your Safety

    NOTE: Data corruption or loss Ground the devices to provide immunity to interference. NOTE: Device damage Only operate the Axioline E devices with a maximum SELV of 30 V according to IEC 60950/EN 60950/VDE 0805. 16 / 58 PHOENIX CONTACT 8395_en_03...
  • Page 17: Description Of The Axioline E Devices

    Description of the Axioline E devices Description of the Axioline E devices Axioline E devices are designed for use without a control cabinet in systems manufacturing. Irrespective of the network/bus system, the devices are available in plastic or metal. The Ax- ioline E IO-Link digital input and output devices and the IO-Link/analog converter are only available in plastic variants.
  • Page 18: Profibus Versions

    UM EN AXL E SYS INST 3.1.2 PROFIBUS versions 198.5 Figure 3-2 Housing dimensions (mm) of PROFIBUS plastic devices The height is 212 mm including fixing clips. 18 / 58 PHOENIX CONTACT 8395_en_03...
  • Page 19: Housing Dimensions Of Axioline E Metal Devices

    Description of the Axioline E devices Housing dimensions of Axioline E metal devices 3.2.1 Ethernet versions (PROFINET, EtherNet/IP , Sercos, ® Ethernet (Modbus/TCP), EtherCAT 194.5 Figure 3-3 Housing dimensions (mm) of metal devices with mounting plate The height is 194.5 mm including the mounting plate. The depth is 38 mm including the mounting plate.
  • Page 20: Profibus Versions

    Housing dimensions (mm) of PROFIBUS metal devices with mounting plate The height is 194.5 mm including the mounting plate. The depth is 38 mm including the mounting plate. 198.5 Figure 3-6 Housing dimensions (mm) of PROFIBUS metal devices with extended fixing clips 20 / 58 PHOENIX CONTACT 8395_en_03...
  • Page 21: Dimensions Of Screw Holes In The Fixing Clips

    Description of the Axioline E devices Dimensions of screw holes in the fixing clips The drawing below shows the dimensions of the screw holes in the fixing clips. Figure 3-7 Dimensions of the screw holes in mm 21 / 58 8395_en_03PHOENIX CONTACT...
  • Page 22: Basic Structure Of The Axioline E Devices

    Connections of the input/outputs or IO-Link ports 10 Diagnostics and status indicators for the network Markers for marking (not for PROFIBUS) Status indicators of the inputs/outputs or the IO-Link ports 22 / 58 PHOENIX CONTACT 8395_en_03...
  • Page 23: Marking The Axioline E Devices

    The devices are supplied as standard with ten unprinted marking labels. If you want to swap a label, you can lift it out of the recess using a screwdriver. Phoenix Contact offers the CMS-MARK-WIN software for professional marking, see Phoenix Contact catalog.
  • Page 24: Diagnostics And Status Indicators Of The Axioline E Devices

    These areas are shown in Figure 3-9. Figure 3-9 Main diagnostics and status indicators of the Axioline E devices For more detailed information on the diagnostics and status indicators, please refer to the data sheet for the respective device. 24 / 58 PHOENIX CONTACT 8395_en_03...
  • Page 25: Mounting Axioline E Devices And Connecting Cables

    Make sure that cables do not enter the shear area of moving machine parts. – Do not install bus cables at right angles to driving routes and machine movements. – Use cable ducts and cable bridges. Observe the specifications of the cables used. 8395_en_03 PHOENIX CONTACT...
  • Page 26 Install network/bus cables in metal pipes that are grounded on both sides or in concrete outside buildings cable ducts with continuous reinforcement. – For long cable connections, install an additional equipotential bonding line between the terminal points. PHOENIX CONTACT 8395_en_03...
  • Page 27: Installing Network/Bus Cables Between Buildings

    – A metal pipe Surge protective Phoenix Contact recommends wiring all the wires of the cable to surge protective devices devices (1 in Figure 4-1) in order to protect the devices against surge voltages. For information on surge protective devices, please refer to the Phoenix Contact catalogs.
  • Page 28: Interference Suppression Measures

    4.1.2 Interference suppression measures Phoenix Contact recommends wiring relay coils or motor coils to an RC element in order to protect the devices against interference. Depending on the application, the delay time of the relay can be increased by approximately 1 ms.
  • Page 29: Installation Instructions

    U Mounting distances No specific distances are required between devices or between a device and a cabinet door or cover. Mounting distances are determined solely by the plugs used and the bending radii of the cables. 8395_en_03 PHOENIX CONTACT...
  • Page 30: Mounting Axioline E Plastic Devices

    Use standard M5 screws with toothed lock washer and self-locking nuts. Observe the maximum torque of the screws. Functional earth grounding NOTE: Data corruption or loss Functional earth grounding is crucial for interference-free operation. Ground the device by means of the mounting screws of the fixing clips. PHOENIX CONTACT 8395_en_03...
  • Page 31: Mounting Axioline E Metal Devices

    Screw the device directly onto a flat mounting surface using the fixing clips. Fixing clips of the metal device Figure 4-4 Extending the fixing clips of the metal device Drill hole spacing Please refer to the diagram below for the drill hole spacing. Figure 4-5 Drill hole spacing 8395_en_03 PHOENIX CONTACT...
  • Page 32: Attaching The Metal Device Using A Mounting Plate

    Ground the device by means of the mounting screws of the fixing clips 4.5.2 Attaching the metal device using a mounting plate You can order the mounting plate for metal devices from Phoenix Contact under Order No. 2701761. • Screw the mounting plate directly onto a flat mounting surface using the mounting holes provided or snap the mounting plate onto a DIN rail..
  • Page 33 Functional earth grounding NOTE: Data corruption or loss Functional earth grounding is crucial for interference-free operation. Ground the device by means of the mounting screws of the fixing clips or the mounting plate or the DIN rail. 8395_en_03 PHOENIX CONTACT...
  • Page 34: Setting The Address

    Rotary coding switch S1 is used to specify the tens (X10) of the device ID (module ID). • Rotary coding switch S2 is used to specify the units (X1) of the device ID (module ID). Example: Setting address 77 (e.g., PROFIBUS DP): PROFIBUS DP Figure 4-10 Address 77 PHOENIX CONTACT 8395_en_03...
  • Page 35 3.0 mm or 2.5 mm). Using an unsuitable tool may damage the rotary coding switches. For additional information on setting the address, please refer to the Axioline E user man- ual for your network/bus system and the device-specific data sheet. 8395_en_03 PHOENIX CONTACT...
  • Page 36: Cable Connection

    UM EN AXL E SYS INST Cable connection Phoenix Contact recommends using the SPEEDCON fast locking system to connect M12 cables. The fast locking system is quick to install as it is based on the principle of “Plug & Turn”. With just a half turn you can create the perfect plug-in connection.
  • Page 37: Connecting Power Supplies

    Install the power supply for the device electronics independently of the power supply for the actuators. Protect the power supplies independently. This means that the bus can continue running even if some I/O devices are switched off. Figure 4-15 Voltage feed U and U 8395_en_03 PHOENIX CONTACT...
  • Page 38 Please note that the connection for the outgoing sup- ply voltage is not monitored for overload. If the permissible current carrying capacity is ex- ceeded, this may result in damage to the connectors. Phoenix Contact recommends using pre-assembled cables. Power supply U Power supply U is required to supply the actuators.
  • Page 39: Power Supply For Sensors And Actuators Of Individual Devices

    IO-Link IO-Link IO-Link IO-Link IO-Link IO-Link IO-Link Figure 4-18 Supply of inputs and outputs digital input and output device, e.g., AXL E EC DI8 DO8 M12 6M Key: Green area: network/bus Blue area: U Yellow area: U 8395_en_03 PHOENIX CONTACT...
  • Page 40: Examples For Voltage Supply

    Current consumption of the Axioline E devices (see data sheets) Current consumption of the connected sensors Current consumption of the connected actuators Length of the cables and losses on these cables It is particularly important that these factors are observed when forwarding the supply voltage. PHOENIX CONTACT 8395_en_03...
  • Page 41: Calculation Example For Sensor And Actuator Currents

    2 x 1.3 A solenoid valve (hydraulic) 2.6 A 2 x 67 mA solenoid valve (pneumatic) 134 mA total 2.764 A With this wiring, the device loads U with approximately 245 mA and U with approximately 2.764 A. 8395_en_03 PHOENIX CONTACT...
  • Page 42: Connecting Sensors And Actuators

    NOTE: Damage to the electronics In general, the maximum current load of 4 A per contact must not be exceeded. For the pin assignment of inputs and outputs, please refer to the device-specific data sheet. Phoenix Contact recommends using pre-assembled cables. PHOENIX CONTACT 8395_en_03...
  • Page 43: Axioline E Io-Link Devices

    The Axioline E IO-Link devices solve the customer's request to capture or output various digital or analog I/O signals as flexibly as possible via IO-Link. The following figure shows the use of different Axioline E-IO-Link devices in different networks. Figure 5-1 Exemplary Axioline E IO-Link topology 8395_en_03 PHOENIX CONTACT...
  • Page 44 If a new, identical replacement device is connected, the parameters of the prede- cessor device are automatically transferred to the new Axioline E IO-Link device. Changing parameters can, for example, during operation by the PLC. The current IODD file is available for download at the address phoenixcontact.net/products. PHOENIX CONTACT 8395_en_03...
  • Page 45: Axioline E Io-Link Master

    When connecting an IO-Link type A sensor to an IO-Link B port, note that a voltage is applied to pin 2 and pin 5. Do not connect it to the sensor. Use a three-wire cable between port and sensor, cable type SAC-3P-MS SCO / ... / ... Order No. 1523515. 8395_en_03 PHOENIX CONTACT...
  • Page 46: Axioline E Io-Link Digital Input And Output Devices

    It is used to output digital signals via IO-Link. The IO-Link master allows the use within dif- ferent networks, see page 7. 5.2.1 Housing dimensions of the Axioline E IO-Link digital input and output devices 156,5 Figure 5-3 Housing dimensions (mm) of the Axioline E IO-Link digital input and output devices PHOENIX CONTACT 8395_en_03...
  • Page 47: Basic Structure Of The Axioline E Io-Link Digital Input And Output Devices

    Status indicators of the IO-Link port IO-Link A port (digital input device) IO-Link B port (digital output device) Connections of the IO-Link ports (inputs or outputs) Status indicators of the IO-Link port (inputs or outputs) Markers for marking 8395_en_03 PHOENIX CONTACT...
  • Page 48: Marking Of

    If you want to swap a la- bel, you can lift it out of the recess using a screwdriver. Phoenix Contact offers the CMS-MARK-WIN software for professional marking, see Phoenix Contact catalog.
  • Page 49: Mounting Of The Axioline E Io-Link Digital Input And Output Devices

    Ground the devices by means of the grounding lug. For more information on the installation, please refer to the packing slip and the chapters 4.1, 4.2 und 4.3. Connecting cables Then connect the cables , see page 36. 8395_en_03 PHOENIX CONTACT...
  • Page 50: Io-Link/Analog Converter

    The IO-Link/analog converters are designed as plastic versions. The IO-Link/analog con- verters can be supplied in straight or rectangular format. Figure 5-6 Analog data acquiring/transmitting PHOENIX CONTACT 8395_en_03...
  • Page 51 An IO-Link/analog converter is either connected directly to an analog sensor or placed in the immediate vicinity of the analog sensor. Thus, expensive, shielded cables between an an- alog sensor and the IO-Link master can be significantly reduced or even completely saved. Figure 5-7 IO-Link/analog converter and Axioline E IO-Link master 8395_en_03 PHOENIX CONTACT...
  • Page 52: Dimensions Of The Straight Io-Link/Analog Converter

    UM EN AXL E SYS INST 5.3.1 Dimensions of the straight IO-Link/analog converter 79,5 16,5 16,6 Figure 5-8 Dimensions in mm 5.3.2 Dimensions of the rectangular IO-Link/analog converter 66,5 16,6 Figure 5-9 Dimensions in mm PHOENIX CONTACT 8395_en_03...
  • Page 53: Connections Of The Straight Io-Link/Analog Converter

    Fixing options; options for connection to functional earth ground Analog input/output 5.3.4 Connections of the rectangular IO-Link/analog converter Figure 5-11 Connections on the converter IO-Link interface (indicated by IO-Link symbol) Fixing options; options for connection to functional earth ground Analog input/output 8395_en_03 PHOENIX CONTACT...
  • Page 54: Mounting Of The Io-Link/Analog Converter

    Connection of a sensor to an IO-Link master via a rectangular/straight con- verter NOTE: Data corruption or loss In environments with high levels of interference, in particular, Phoenix Contact recom- mends connecting the converter to an appropriate functional earth ground point using an M4 screw.
  • Page 55: Axioline E Io-Link Topology

    The following figure shows Axioline E IO-Link devices in a PROFINET network. PROFINET controller PROFINET IP20 IP65/67 IO-Link/analog converter ETH1 ETH2 PWR IN PWR OUT IO-Link master Digital input device via IO-Link Digital output device via IO-Link Figure 5-13 Example Axioline E IO-Link topology 8395_en_03 PHOENIX CONTACT...
  • Page 56 UM EN AXL E SYS INST PHOENIX CONTACT 8395_en_03...
  • Page 57 Phoenix Contact reserves the right to rister its own intellectual property rights for the product identifications of Phoenix Contact products that are used here. Ristration of such intellectual property rights by third parties is prohibited.
  • Page 58 Should you have any suggestions or recommendations for improvement of the contents and layout of our manuals, please send your comments to: tecdoc@phoenixcontact.com PHOENIX CONTACT GmbH & Co. KG • Flachsmarktstraße 8 • 32825 Blomberg • Germany 58 / 58 phoenixcontact.com...

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