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CAMOPLAST MOUNTING KIT,
XP 850/550
P/N 2879457
Application
SPORTSMAN XP850/550 MY14 AND NEWER
Before you begin, read these instructions and check to be sure all parts and tools are accounted for. Please retain
these installation instructions for future reference and parts ordering information.
FRONT ANCHOR BRACKET:
6
4
2
Figure 1
Kit Contents:
Ref
Qty
1
1
2
1
3
1
4
2
5
4
6
4
6
5
5
Part Description
Front Bracket Kit
Front Left Anchor Bracket
Front Right Anchor Bracket
Front Bracket Cover
Hex Bolt-HCS, M10-1.5X55, 8.8, ZP, DIN931
Nylon Nut-FNN, M10-1.5, 8, ZP, DIN6926
6
1
5
-1-
6
4
3
5
Part Number
2205406
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Summary of Contents for Polaris CAMOPLAST XP 850
- Page 1 CAMOPLAST MOUNTING KIT, XP 850/550 P/N 2879457 Application SPORTSMAN XP850/550 MY14 AND NEWER Before you begin, read these instructions and check to be sure all parts and tools are accounted for. Please retain these installation instructions for future reference and parts ordering information. FRONT ANCHOR BRACKET: Figure 1 Kit Contents:...
- Page 2 REAR ANCHOR BRACKET: Figure 2 Kit Contents: Part Description Part Number Rear Bracket Kit 2205407 Rear Left Anchor Bracket Rear Right Anchor Bracket Rear Bracket Cover Hex Bolt-HCS, M10-1.5X75, 8.8, ZP, DIN931 Washer-FNN, M10-1.5, 8, ZP, DIN6926...
- Page 3 STEERING LIMITER ASSEMBLY: Figure 3 Kit Contents: Part Description Part Number Steering Limiter Cable Assembly 2205456 Steering Limiter Cable Hex Bolt-HCS, M10-1.5X60, 8.8, ZP, DIN931 Step Spacer Washer-W, 7/16X1.0X0.072, 8, ZP, USS Nylon Nut-NN, M10-1.5, ZP, 8, DIN982...
- Page 4 SUSPENSION STIFFENER: Figure 4 Kit Contents: Part Description Part Number Stiffener Kit 2205471 Suspension Stiffener Nylon Nut-NN, M10-1.5, 8, ZP, DIN982 WHEEL LUG NUT: Figure 5 Kit Contents: Part Description Part Number Wheel Lug Nut-LN, M10-1.25X15, 8, ZP 2205455 Instructions 9924981...
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Page 5: Installation Instructions
Tools Required: Lift Table or Floor Jack Torque Wrench 2 Jack Stands Ratchet Metric Socket Set Metric Wrench Set APPROXIMATE ASSEMBLY TIME: 60 minutes IMPORTANT: Please read carefully each part of this document as well as the User Manual prior to assembling, installing and using the track systems. - Page 6 REAR TRACK SYSTEMS: 1. Using a lifting device, raise the rear of the ATV and install appropriate stands. Ensure that the vehicle is immobilized and safe to work on. 2. Remove rear wheels. Make sure that wheel studs and wheel hubs are free of dirt.
- Page 7 5. Position anchor bracket under the lower suspension arm; C-shaped openings on bracket must fit suspension arm tubing. Figure 10 and Figure 10a. NOTE: Arrow cutout in anchor bracket must face front of vehicle. Anchor Bracket Figure 10 Figure 10a...
- Page 8 6. Position the anchor bracket cover over lower suspension arm. Insert M10x75 mm bolts through bottom part and use nuts provided to assemble the two parts. Figure 11. Torque the assembly to 37 ft. lbs. Anchor (50 Nm). Figure 11a. Bracket Cover NOTE: Arrow cutout in anchor bracket...
- Page 9 8. Attach the stabilizing rod to the anchor bracket, using the spacer bushings, the flat washer and nut. Torque to 52 ft. lbs. (70 Nm). Figure 13. NOTE: Ensure that parts are assembled in the correct order. Anchor 9. Inspect the rear track systems and Bracket ensure that all mounting bolts were correctly tightened during installation.
- Page 10 2. Insert the suspension stiffener plate on the lower a–arms mounting bolts. Secure the stiffener plate using the nylon nuts provided. Torque the nuts to 37 ft. lbs. (50 Nm). Figure 15 and Figure 15a. Suspension Stiffener Plate Nylon Nuts Figure 15 Figure 15a FRONT TRACK SYSTEMS:...
- Page 11 3. If applicable, remove CV joint Bolt protectors from the A-arms. 4. Remove the bolt, washer and bushings from the front stabilizing rod end. Figure 17. Insert the bolt in the front anchor bracket. Figure 17a. NOTE: It is not possible to insert this bolt once the bracket is attached to the suspension arm.
- Page 12 5. Position the bottom part of the Anchor Bracket anchor bracket underneath the lower (Top Part) suspension arm. Position the top part over the suspension arm so the tab slips in the slot in the bottom part. Insert the M10x50 mm bolts through the bottom and secure the two parts together with the nuts provided.
- Page 13 7. Insert step spacers in the steering Front limiter assemblies. to get a left and a right steering limiter assembly. For correct identification Figure 20. NOTE: The nuts should be placed on the bottom side of the clamp assembly. Spacers Figure 20 8.
- Page 14 10. Position aluminium blocks of steering limiter assembly at center hole of bottom part of front anchor bracket. Use bolt, washer and nut to secure the assembly in the center of the anchor bracket. Tighten nut through central opening of top part to 37 ft.
- Page 15 12. Align the mark on the cable and the edge of the clamping blocks. In a criss-cross sequence, tighten to 18 ft. lbs. (25 Nm) the four hex nuts. Figure 25. NOTE: Tighten nuts in “X” pattern to optimize the grip of the blocks on the cable.
- Page 16 Front Figure 27 Rear Figure 27a ADJUSTMENTS: CAUTION: The track systems are designed to provide the best performance in terms of traction and floatability. Adjustments such alignment, track tension, and angle of attack are necessary and mandatory for optimal performance of the systems. For more information on these adjustments, refer to the ADJUSTMENT RECOMMENDATIONS or USER MANUAL provided with the installation kit specific to the vehicle.