BSR PPC Manual

Diagnostic system

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DIAGNOSTIC

SYSTEM

Manual

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Summary of Contents for BSR PPC

Page 2 Preface Thank you for choosing PPC ® Diagnostic System! PPC ® Diagnostic Sys- tem is a diagnostic tool for Volvo cars. This tool can both read and erase all diagnostic trouble codes and it handles all control units in the car. It can also reset the service indicator.
Page 3: Table Of Contents
Contents Introduction Product information Management Functions Handling diagram Home page Support Glossary Diagnostic Trouble Codes (DTC)
Page 4: Introduction
Diagnostic System. Please, read the manual before operating the unit. The manual describes: • ® Diagnostic System and enclosed equipment • how to connect PPC Diagnostic System to the car • how to read DTCs • how to erase DTCs • how to reset the service indicator •...
Page 5: Product Information
- not only the engine control unit (ECU) but all units. In all it handles nearly 40 different con- trol units and more than 8000 diagnostic trouble codes.The DTCs are showed in PPC’s display and you can find the definitions of the DTCs in this manual and on our home page http://www.ppc-diagnostic.com.
Page 6: Management
Press MENU to change function in the display. Press ENTER to select the displayed function. Connection of the OBDII cable 1. Connect the OBDII cable to both PPC ® the car’s diagnostic outlet. 2. Then turn ignition on. OBDII cable...
Page 7 Location of the OBDII outlet The pictures below shows where the car’s OBDII outlet (diagnostic outlet) is located on dif- ferent Volvo models. To this outlet you connect the enclosed OBDII cable and PPC ® Note that PPC ® must not be connected to the car while driving. Disconnect PPC ®...
Page 8: Functions
• Browse to ”Erase DTC?” with the menu button, then press Enter. • Choose year model with the menu button (1999-2004 or 2005 and forw.), press Enter. • The message ”Erasing DTC...” shows that PPC ® is erasing the DTCs of the car.
Page 9: Handling Diagram
Handling diagram The diagram below shows how to read DTC, erase DTC and reset the service indicator. Handling is very easy: Menu button changes function in the display, and Enter button sel- ects the wanted function. = press Enter Enter = press Menu Menu Read DTC...
Page 10: Home Page
Then press ”Send”. Your question is top priority and will be answered as soon as possible. The answer is sent to the e-mail that you entered. Before contacting your PPC dealer by completing the question form on the home page we recommend that you first search for information in the FAQ on the home page.
Page 11: Glossary
Glossary Control units Shortenings Anti Block System Air Conditioning Additive Dosing Module Alternator Control Module Accessory Electronic Module Accelerator Pedal AM FM Module Air Quality Sensor Antenna Module Body Cluster Stability Sensor Audio Module Charge Air Cooler Audio Module Camshaft Position Sensor Break Control Module Canister Purge Climate Control Module...
Page 12: Diagnostic Trouble Codes (Dtc)
ECM-2820 Heated oxygen sensor (HO2S) bank 1, preheating. Signal too low. Permanent fault ECM-2820 Fuel level too low ECM-2820 Fuel level. Level too low Example that shows DTC ”ECM-2820”. Only the all-embracing headline (marked red above) is showed in this manual. To get all explanations (crossed above) see our home page. www.ppc-diagnostic.com...
Page 13 ADM-0006 Pump, additive ADM-0007 Pump, additive ABS-0010 Left front wheel sensor ADM-0008 Pump, additive ABS-0011 Left front wheel sensor ADM-0009 Control module ABS-0012 Left front wheel sensor ADM-000A Vehicle speed ABS-0020 Right front wheel sensor ADM-000B Fuel level ABS-0021 Right front wheel sensor ADM-E000 Control module ABS-0022 Right front wheel sensor ADM-E003 Configuration fault...
Page 14 AUM-46FE 10 disc CD changer AUM-46FF 10 disc CD changer AUD-0001 Control module AUM-47FE Amplifier AUD-0002 Loudspeaker left front AUM-47FF Amplifier AUD-0003 Loudspeaker right front AUM-48FD Control module AUD-0004 Loudspeaker left rear AUM-49FD Control module AUD-0005 Loudspeaker right rear AUM-4BFF Control module AUD-0006 Loudspeaker left front AUM-6000 Audio unit Audio HU1205 AUD-0007 Center loudspeaker...
Page 15 BCM-0115 Communication control modules CCM-0009 Sun sensor BCM-0116 Communication active yaw control CCM-000A Air distribution damper motor position sensor BCM-0116 Communication BSC CCM-000A Nightfall sensor BCM-0117 Communication active yaw control CCM-000B Air distribution damper motor position sensor BCM-0117 Communication BSC CCM-000B Left temperature damper motor BCM-0118 Power supply for active yaw control CCM-000C Right temperature damper motor...
Page 16 CCM-0061 Rear demist, heated door mirrors CEM 000B Switch, front fog lamps CCM-0061 Recirculation damper motor CEM 000C Switch, rear fog lamps CCM-0062 Left temperature damper motor CEM 000D Rheostat, input CCM-0062 Rear demist, heated door mirrors CEM 000E Speed signal CCM-0063 Request AC, ECC, MCC CEM 000F High beam CCM-0063 Right temperature damper motor...
Page 17 CEM-1A62 Communication with ECM CEM-3F01 (B) Back up gear inhibitor CEM-1A63 Communication with AEM CEM-3F02 (A) Clutch pedal sensor CEM-1A64 Communication with DEM CEM-3F02 (B) Back up gear inhibitor CEM-1A65 Communication with SUM CEM-3F02 Shift lock signal CEM-1A66 Communication with ICM CEM-3F03 Clutch pedal sensor CEM-1C01 L signal CEM-3F03 Shift lock signal...
Page 18 CEM-5B01 LH heating element CEM-6C41 Antenna/light ring wire clock-signal (ICK) CEM-5B02 RH heating element CEM-6C41 Antenna/light ring-clock signal cable CEM-5B05 Left seat heater CEM-6C41 Start control module (SCU) CEM-5B06 Right seat heater CEM-6C42 Antenna / light ring - clock signal cable CEM-5B07 Left seat heater CEM-6C42 Antenna/light ring wire clock-signal (ICK) CEM-5B08 Right seat heater...
Page 19 CEM-7A02 Scan+ button CEM-8C10 Relay, front fog lamps CEM-7A03 Scan- button CEM-8C11 Front fog lamp switch CEM-7A04 Volume+ button CEM-8C11 Relay, front fog lamps CEM-7A05 Phone YES button CEM-8C11 Switch, front fog lamps CEM-7A06 Phone NO button CEM-8C12 Rear fog lamp switch CEM-7A07 RTI Right button CEM-8C13 Front fog lamp relay CEM-7A08 RTI Left button...
Page 20 CEM-8F24 Wiper motor module (WMM) CEM-DD02 (A) LIN bus 1 CEM-8F25 Relay, windshield wiper CEM-DD02 (B) LIN bus 3 CEM-8F25 Relay, windshield wiper CEM-DD02 Communication LSM CEM-8F26 Relay, front windshield washer motor CEM-DD10 (A) Communication SCL CEM-8F26 Windshield wiper, high speed relay CEM-DD10 (B) Communication RRX module CEM-8F27 Relay, front windshield washer motor CEM-DD10 Communication LSM...
Page 21 CEM-DF17 CAN-L, high speed network DDM-001D Central locking button CEM-E000 Communication control module DDM-0020 Control, door mirror CEM-E001 Communication control module DDM-0021 Control, door mirror DDM-0022 Control, door mirror selector DDM-0023 Control, door mirror selector DDM-0034 Driver-side window control CPM-0018 Glow plugs DDM-0035 Passenger-side window control CPM-0102 Glow plugs DDM-0036 Control, left rear side window...
Page 22 DIM-0009 Fuel ejector ECM-0030 Temperature sensor of control unit DIM-000A D+ signal ECM-0031 Front HO2S, bank 1 heating DIM-000B Outside temperature sensor ECM-0032 Engine cooling fan control module DIM-000C Control module ECM-0032 Front HO2S, bank 1 heating DIM-000D Communication ECM ECM-0033 Accel pedal (AP) pos sensor DIM-000E Control module ECM-0033 Bypass valve, charge air cooler (CAC)
Page 23 ECM-0131 Front HO2S, bank 1 ECM-0320 Engine speed (RPM) sensor signal ECM-0132 Front HO2S, bank 1 ECM-0324 Knock sensor (KS) ECM-0133 Front HO2S, bank 1 ECM-0325 Knock sensor ECM-0134 Front HO2S, bank 1 ECM-0335 Engine speed (RPM) sensor ECM-0135 Front HO2S, bank 1 ECM-0335 Impulse sensor ECM-0135 Front lambda probe, pre-heating ECM-0336 Engine speed (RPM) sensor...
Page 24 ECM-0610 Engine control module (ECM) ECM-1131 Mass air flow sensor ECM-0617 Starter motor relay ECM-1132 Front HO2S, bank 1 ECM-061A Engine speed (RPM) signal ECM-1132 Speed signal ECM-061B Engine control module (ECM) ECM-1133 Battery voltage ECM-061C Engine control module (ECM) ECM-1134 Engine control module ECM-061C Engine speed (RPM) signal ECM-1137 Rear HO2S, bank 1...
Page 25 ECM-1400 Boost pressure sensor ECM-180A Accelerator pedal (AP) position sensor 1 ECM-1400 Intake pressure sensor ECM-180B Accelerator pedal (AP) position sensor 2 ECM-1400 MAP sensor ECM-180C EGR position sensor ECM-1408 EGR control ECM-180F Power supply sensor 1 ECM-1409 EGR control ECM-1810 Power supply sensor 2 ECM-140A Boost pressure sensor ECM-1811 Vehicle speed signal...
Page 26 ECM-204B Injector cyl 5 ECM-21FD Long-term fuel trim, bank 2 ECM-204C Injector cyl 5 ECM-2200 Rear heated oxygen sensor (HO2S) ECM-204D Injector cyl 5 ECM-220A Rear heated oxygen sensor (HO2S) ECM-2080 Front temp sensor, catalytic converter ECM-220B Rear heated oxygen sensor (HO2S) ECM-2084 Rear temp sensor, catalytic converter ECM-220F Rear heated oxygen sensor (HO2S) ECM-2100 Front HO2S...
Page 27 ECM-2360 Injector 6 ECM-250B Front HO2S, bank 2, heating ECM-23A0 Injection valve, cyl 1 ECM-250C Front HO2S, bank 2, heating ECM-23B0 Injection valve, cyl 2 ECM-250D Front HO2S, bank 2, heating ECM-23C0 Injection valve, cyl 3 ECM-2510 Fuel pressure sensor ECM-23D0 Injection valve, cyl 4 ECM-2510 Fuel pressure sensor ECM-23X0 Injector cylinder x...
Page 28 ECM-2800 Front HO2S, bank 1 ECM-2C1C Injector cyl 2 ECM-2800 Fuel level ECM-2C1D Injector cyl 2 ECM-2800 Fuel pressure control valve ECM-2C2B Injector cyl 3 ECM-280A Front HO2S ECM-2C2C Injector cyl 3 ECM-280B Fuel pressure sensor ECM-2C2D Injector cyl 3 ECM-280C Fuel pressure sensor ECM-2C3B Injector cyl 4 ECM-280C Switched front HO2S...
Page 29 ECM-322D Misfire cylinder 2 ECM-3533 Misfire cylinder 3 ECM-3230 Misfire cylinder 3 ECM-3533 Misfire, TWC damage ECM-323C Misfire cylinder 3 ECM-353B Ignition coil cylinder 4 ECM-323D Misfire cylinder 3 ECM-353C Ignition coil cylinder 4 ECM-3240 Misfire cylinder 4 ECM-353D Ignition coil cylinder 4 ECM-324C Misfire cylinder 4 ECM-3542 Misfire, emission ECM-324D Misfire cylinder 4...
Page 30 ECM-421C EVAP valve ECM-500C Engine speed (RPM) sensor signal ECM-421D EVAP valve ECM-500D Engine speed (RPM) sensor signal ECM-4308 Fuel tank system, leakage ECM-5100 Malfunction indicator lamp (MIL), TCM ECM-430C Fuel tank system, leakage ECM-5100 Vehicle speed signal ECM-430D Leak diagnostic ECM-510D Vehicle speed signal ECM-4310 Leak diagnostic unit, pump ECM-510F Vehicle speed signal...
Page 31 ECM-616B Camshaft reset valve, exhaust ECM-673D Camshaft position, exhaust. Low ECM-616B Camshaft reset valve, intake ECM-673D Mass airflow. Impaired performance ECM-616C Camshaft reset valve, exhaust ECM-674C Camshaft position, intake. High ECM-616C Camshaft reset valve, intake ECM-674D Camshaft position, intake. Low ECM-616D Camshaft reset valve, exhaust ECM-6750 Camshaft control, exhaust, lock function ECM-616D Camshaft reset valve, intake...
Page 32 ECM-730B Gear position sensor ECM-901E Control module ECM-740A Engine control module (ECM) ECM-902A Communication control module ECM-740B Communication CEM ECM-902A Throttle unit communication ECM-740C Communication CEM ECM-902B ETM communication ECM-7500 Speed signal ECM-902C Engine control module (ECM) ECM-7510 Speed signal ECM-903C Throttle position (TP) sensor ECM-7520 Engine control module (ECM) ECM-903F ETM, internal fault.
Page 33 ECM-921C Electronic throttle unit, potentiometer 1 ECM-9700 Accelerator pedal (AP) pos sensor ECM-921D Electronic throttle unit, potentiometer 1 ECM-970B Accelerator pedal (AP) pos sensor ECM-921F Clutch pedal sensor ECM-970C Accelerator pedal (AP) pos sensor ECM-9220 Electronic throttle unit, potentiometer 2 ECM-970D Accelerator pedal (AP) pos sensor ECM-922A Cruise control ECM-9800 ECM...
Page 34 ECM-A630 Brake control module (BCM) EPS-0041 High temperature ECM-A640 TCM EPS-0050 Memory fault in ROM ECM-A660 TCM EPS-0051 Memory fault in ROM ECM-A670 Communication TCM EPS-0053 Memory fault in ROM ECM-A680 TCM EPS-0060 Control module ECM-A690 TCM EPS-0070 Power supply ECM-A6A0 Ignition switch EPS-0071 Power supply ECM-C001 Control module communication...
Page 35 ICM-1A03 Control module KVM-0001 Receiver ICM-1A05 Control module KVM-0002 Receiver ICM-1A51 Communication AUD KVM-0003 Receiver ICM-1A52 Communication AFM KVM-0010 Inner antenna ICM-1A52 Communication ATM KVM-0011 Inner antenna ICM-1A53 Communication MMM KVM-0012 Inner antenna ICM-1A54 Communication SUB KVM-0013 Outer antenna left ICM-1A55 Communication MP1 KVM-0014 Outer antenna left-hand ICM-1A55 Communication MPM...
Page 36 PHM-0009 Hands-free microphone PHM-000A Hands-free microphone MPM-0002 Control module PHM-000B Telephone handset cradle MPM-0003 Control module PHM-000C Handset cradle MPM-0004 Control module PHM-000D Handset loudspeaker MPM-0005 Control module PHM-000D Handset microphone MPM-0006 Control module PHM-000E Carphone handset switch PHM-000F Handset loudspeaker PHM-0010 Hands-free speakers PAM-0001 Control module PHM-0011 Hands-free speakers...
Page 37 PSM-001C Control panel REM-4A39 Fuel level, gas PSM-001D Control module, relay REM-4A40 Gas temperature sensor PSM-001E Battery voltage REM-4A41 Gas temperature sensor PSM-0020 Front-rear adjustment control, M1+ REM-4A42 Gas pressure sensor PSM-0021 Front-rear adjustment control, M1- REM-4A43 Gas pressure sensor PSM-0022 Backrest adjustment control, M2+ REM-4A44 Fuel level, gas PSM-0023 Backrest adjustment control, M2-...
Page 38 REM-6F71 Locking relay, central locking, fuel tank filler SAS-0005 Steering wheel angle signal B cover SAS-0006 Steering wheel angle signal B REM-6F73 Locking relay, central locking, fuel tank filler SAS-0007 Steering wheel angle signal IX cover SAS-0008 Steering wheel angle signal IX REM-6F74 Unlocking relay, central locking, fuel tank filler SAS-0009 Steering wheel angle signal IY cover...
Page 39 SRS-0018 Driver airbag stage 2 SRS-0039 Left inflatable curtain SRS-0019 Driver airbag stage 2 SRS-0039 Passenger airbag stage 1 SRS-001A Driver airbag stage 2 SRS-003A Left inflatable curtain SRS-001B Driver’s airbag stage 2 SRS-003A Passenger airbag stage 2 SRS-001C Driver’s airbag, stage 2 SRS-003B Left inflatable curtain SRS-001C Driver’s seat belt tensioner SRS-003B Passenger airbag stage 2...
Page 40 SRS-005B Driver’s airbag, stage 3 SRS-0076 Right SIPS bag SRS-005B Front right-hand SIPS bag SRS-0077 Rear right-hand seat belt tensioner SRS-005C Driver’s airbag, stage 3 SRS-0077 Right SIPS bag SRS-005C Front right-hand SIPS bag SRS-0078 Driver Airbag SRS-005D Driver’s airbag, stage 3 SRS-0078 Rear center seat belt tensioner SRS-005D Front right-hand SIPS bag SRS-0078 Rear right-hand seat belt tensioner...
Page 41 SRS-009C Driver’s seat position sensor SRS-00C3 Front right side impact sensor SRS-009C Seat belt tensioner 3rd row right SRS-00C3 Rear right side impact sensor SRS-009D Driver’s seat position sensor SRS-00C4 Front left side impact sensor SRS-009D Seat belt tensioner 3rd row right SRS-00C4 Front right side impact sensor SRS-009E Driver’s seat position sensor SRS-00C5 Front right side impact sensor...
Page 42 SRS-00ED Steering column SRS-0112 Occupant weight sensor (OWS) SRS-00EE Steering column SRS-0112 Passenger seat belt tensioner SRS-00EF Passenger seat belt (inertia) reel sensor SRS-0113 Control module SRS-00F0 Front left seat belt buckle SRS-0113 Occupant weight sensor (OWS) SRS-00F0 Passenger seat belt (inertia) reel sensor SRS-0113 Passenger seat belt tensioner SRS-00F1 Front left seat belt buckle SRS-0114 Control module...
Page 43 SRS-012B Control module SRS-016B Right rear side impact sensor SRS-012B Right inflatable curtain SRS-017A Seat belt reminder SRS-012C CAN signal SRS-017C Central locking SRS-012C Control module SRS-017D Seat belt reminder SRS-012C Right inflatable curtain SRS-017E Control module SRS-012D Right inflatable curtain SRS-020C AOS SRS-012E Passenger airbag, stage 2 SRS-0210 Front right front impact sensor...
Page 44 SUM-0152 Keypad SUM-0153 Keypad SUM-0171 Keypad, COMFORT indication SUB-0001 Control module SUM-0172 Keypad, COMFORT indication SUB-0002 Control module SUM-0181 Keypad, SPORT indication SUB-0003 Control module SUM-0182 Keypad, SPORT indication SUB-0004 Control module SUM-0191 Keypad, ADVANCED indication SUB-0005 Control module SUM-0192 Keypad, ADVANCED indication SUB-0006 Control module SUM-0201 Control module SUM-0202 Control module...
Page 45 SWM-0010 Resume and Cancel buttons SWM-0011 Set+ and Set- buttons SWM-0012 Search+ and Search- buttons TCM-0001 Gear shift solenoid S1 SWM-0013 Volume+ and Volume- buttons TCM-0002 Gear shift solenoid S1 SWM-0014 RTI multi-button TCM-0003 Gear shift solenoid S1 SWM-0016 Cruise control ON/OFF button TCM-0007 Gear shift solenoid S2 SWM-0017 Cruise control Resume button TCM-0008 Gear shift solenoid S2...
Page 46 TCM-0076 Function, Shift-lock TCM-012C Neutral check TCM-0081 Speed sensor TCM-0190 Gear selector module (GSM) TCM-0081 Transmission output speed sensor TCM-0191 Gear selector module (GSM) TCM-0081 Vehicle speed sensor (VSS) TCM-0192 Gear selector module (GSM) TCM-0082 Transmission output speed sensor TCM-0194 Gear selector module (GSM) TCM-0083 Speed sensor TCM-019B Gear selector module (GSM) TCM-0083 Transmission output speed sensor...
Page 47 UEM-0005 Sun roof UEM-0092 Rear view mirror, display UEM-0007 Reading lamp UEM-0093 Seat belt reminder UEM-0008 Reading lamp UEM-0094 Seat belt reminder UEM-0009 Reading lamp UEM-00A0 Tire pressure sensor UEM-000A Movement sensor UEM-00A1 Tire pressure sensor UEM-000B Movement sensor UEM-00A2 Tire pressure sensor UEM-000C Mass movement sensor UEM-00A3 Tire pressure sensor UEM-0011 Mass movement sensor...
Page 48 www.ppc-diagnostic.com...