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Siemens Milltronics WD600 Operating Instructions Manual

Belt scales
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Bufferzone
The image must not touch with the Bufferzone.
Background coolgray 20%, without history
8 mm
Belt Scales
Milltronics WD600
8 mm
Operating Instructions
A text area at the top is (big bar) 2-Spaltig, so the text extends upwards!
Then adjust the transparent beams according to and while holding the
8 mm distance from text.
I think this means that, if you need to add more lines of text, extend the big
bar upwards, while maintaining the proper distance from the text.
The lower pane (smal bar, Dokuklasse) must be only single-column!
Title page without bleed
in RGB
Find any font sizes for the text fields in the
Panel "Paragraph styles"!
Image should come behind the bar so that
the transparency comes to the fore.
Do not change the transparency of the bar!
Siemens Serif OT, Semibold, 36/30/26 PT, weiss
Absatzformat: 01 System 36/30/26 pt
Siemens Sans OT, Bold, 18/15/13 PT, weiss
Absatzformat: 02 Produkt 18/15/13 pt
Siemens Sans OT, Bold, 13/11 PT, weiss
Absatzformat: 03 Titel 13/11 pt
Siemens Sans OT, Bold, 13 PT, weiss
Absatzformat: 04 Dokuklasse 13 pt
Natural Blue dark CoolGray 100%
Edition
Siemens Sans OT, Bold, 11/7,5 pt, weiss
Absatzformat: 05 Ausgabe 11/7,5 pt
Siemens Sans OT, Bold, 13 PT, schwarz
Absatzformat: 06 SectorClaim 13 pt
09/2016

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Summary of Contents for Siemens Milltronics WD600

  • Page 1 Background coolgray 20%, without history Image should come behind the bar so that the transparency comes to the fore. Do not change the transparency of the bar! Siemens Serif OT, Semibold, 36/30/26 PT, weiss Absatzformat: 01 System 36/30/26 pt 8 mm Belt Scales...
  • Page 2 • For a selection of Siemens level measurement manuals, go to: Level Measurement. www. siemens.com/processautomation. Select Products & Systems, then under Process Instrumentation, select Manual archives can be found on the Support page by product family. • For a selection of Siemens weighing manuals, go to: Weighing and Batching Systems.
  • Page 3 ___________________ Introduction Milltronics WD600 ___________________ Safety notes ___________________ Description Milltronics ___________________ Installing/Mounting Belt Scales ___________________ Connecting Milltronics WD600 ___________________ Commissioning Operating Instructions ___________________ Service and maintenance ___________________ Technical data ___________________ Dimension drawings 09/2016 A5E38964753_AB...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Table Of Contents

    Calibration ..........................23 Test Load ..........................23 Balancing ..........................23 Final calibration ........................23 Zero calibration ........................24 Span calibration ........................24 Material test ..........................24 Re-rating ..........................24 Service and maintenance ........................25 Milltronics WD600 Operating Instructions, 09/2016, A5E38964753_AB...
  • Page 6 Table of contents Maintenance ........................... 25 Replacing a load cell ......................25 Spare parts ..........................26 Technical support ........................26 Technical data ............................27 Specifications ......................... 27 Dimension drawings ..........................29 Outline dimensions ........................ 29 Milltronics WD600 Operating Instructions, 09/2016, A5E38964753_AB...

  • Page 7: Introduction

    Introduction Note The Siemens weighing system is to be used only in the manner outlined in this manual, otherwise protection provided by equipment may be impaired. • It is your responsibility to read this manual before installing and starting up any component of the weighing system to which the belt scale is being applied.
  • Page 8 Introduction 1.1 The manual Milltronics WD600 Operating Instructions, 09/2016, A5E38964753_AB...

  • Page 9: Safety Notes

    Note Alterations to the product, including opening or improper repairs of the product, are not permitted. If this requirement is not observed, the CE mark and the manufacturer's warranty will expire. Milltronics WD600 Operating Instructions, 09/2016, A5E38964753_AB...
  • Page 10 Safety notes 2.1 General safety instructions Milltronics WD600 Operating Instructions, 09/2016, A5E38964753_AB...

  • Page 11: Description

    Introduction Milltronics WD600 Belt Scale Milltronics WD600 belt scale is a low-to-medium capacity scale for light-to-medium belt loading. It is designed to be inserted into either a flat roll idler (non-troughing) belt conveyor or a flat pan slider belt conveyor for continuous weighing of dry bulk solids. WD600 is suitable for monitoring such products as fertilizer, tobacco, animal feed pellets, and sugar.

  • Page 12: Principle Of Operation

    Conveyor stringer Principle of operation Belt scales work with an existing belt conveyor and the selected Siemens integrator. As material moving along the conveyor belt travels over the belt scale, it exerts a force proportional to the material load through the suspended weighdeck to the load cells.

  • Page 13: Installing/Mounting

    • The idler to be used on the scale and at least the next two approach and retreat idlers, must be of the same style and manufacturer, and in good condition. Prepare the site in accordance with the Siemens drawing(s) or by referring to the Belt Scale Applications Guidelines (7ML19985GA01).

  • Page 14: Control Gates

    The concave curve tends to lift the belt off of the idlers in the area of curvature as belt loading decreases, adversely affecting the zero calibration. Note Avoid locating the scale within the tangents of scale curvature. Milltronics WD600 Operating Instructions, 09/2016, A5E38964753_AB...

  • Page 15: Belt Ploughs

    Any conveyor that is not a permanent structure, which varies in its incline, elevation or profile is not considered a good installation for an accurate belt scale. A belt scale can be used effectively in this conveyor type, but requires special setup. Siemens offers an inclinometer for use with variable incline conveyors.

  • Page 16: Conveyor Trippers

    The situation adversely affects the zero calibrations. Note If possible, remove skirting in scale area. If not, adjust skirting so sealing strip does not put excess force on the belt or allow pinching of material. Milltronics WD600 Operating Instructions, 09/2016, A5E38964753_AB...

  • Page 17: Load Cell Handling

    Reinstall both shipping stops during maintenance or prolonged shutdown. ① Weigh deck ② Belt ③ Top load cell mount ④ Overload screw ⑤ Shipping screw ⑥ Load cell ⑦ Bottom load cell mount Milltronics WD600 Operating Instructions, 09/2016, A5E38964753_AB...

  • Page 18: Installation Precautions

    Use extreme caution when arc welding in the area of the belt scale. Ensure that no welding current can flow through the belt scale. Welding currents passing through the scale can functionally damage the load cells. Milltronics WD600 Operating Instructions, 09/2016, A5E38964753_AB...

  • Page 19: Installation Procedure

    4. Insert the scale (modules) onto the conveyor. – Insert four M6x1 bolts through the conveyor frame and through the holes in the sides of the load cell mount pads. – Secure the bolts, finger tight only. Milltronics WD600 Operating Instructions, 09/2016, A5E38964753_AB...

  • Page 20: Idler Alignment Procedure

    ± 0.8 mm (1/32") of each other. – Be sure to check that the idlers are centered and squared to the conveyor during the shimming process. Milltronics WD600 Operating Instructions, 09/2016, A5E38964753_AB...
  • Page 21 5. Carefully lower the conveyor belt onto the scale and fixed idlers (pans). Run the conveyor for at least fifteen minutes to limber the belt prior to calibration. Milltronics WD600 Operating Instructions, 09/2016, A5E38964753_AB...
  • Page 22 Installing/Mounting 4.6 Idler alignment procedure ① Aligning wire ② WD600 ③ Existing slider ④ Weigh deck Milltronics WD600 Operating Instructions, 09/2016, A5E38964753_AB...

  • Page 23: Connecting

    For stainless steel versions, the blue and purple SEN lines must be connected to the EXC lines when not in use. For example, please connect the blue line to the black line and the purple line to the red line. Milltronics WD600 Operating Instructions, 09/2016, A5E38964753_AB...
  • Page 24 Connecting 5.1 Belt scale wiring Milltronics WD600 Operating Instructions, 09/2016, A5E38964753_AB...

  • Page 25: Commissioning

    All operating instructions are available for download at our web site: Siemens weighing (http://www.siemens.com/weighing) Test Load The test load value is required for calibration of the integrator. Enter the calculated value into the associated programming parameter of the integrator in kilograms per meter or pounds per foot.

  • Page 26: Zero Calibration

    To achieve accuracy with respect to absolute values, perform material tests. Refer to the associated integrator manual for instructions on material testing. Re-rating Consult your Siemens representative for any significant change in rate, speed, and/or idler spacing from original design specifications to maintain proper design parameters. Milltronics WD600...

  • Page 27: Service And Maintenance

    6. Replace with a new load cell fastening to static support then dynamic (moving structure). 7. Replace deck assembly. 8. Remove belt support. 9. Adjust deck alignment if necessary. 10.Perform balance, zero, and span calibrations. Milltronics WD600 Operating Instructions, 09/2016, A5E38964753_AB...

  • Page 28: Spare Parts

    ● Information about field service, repairs, spare parts and lots more under "Services." Additional Support Please contact your local Siemens representative and offices if you have additional questions about the device Find your contact partner at: Local contact person (http://www.siemens.com/automation/partner)

  • Page 29: Technical Data

    –40 to +65 °C (– 40 to +150 °F) operating range –10 to +40 °C (–15 to +105 °F) compensated Belt width 300 to 1200 mm (12 to 48") Refer to Outline dimensions (Page 29) Milltronics WD600 Operating Instructions, 09/2016, A5E38964753_AB...
  • Page 30 > 150 m (500 ft) to 300 m (1000 ft.) 20 AWG 8 conductor shielded cable Approvals General CE, C-TICK Milltronics WD600 with stainless steel load cell options meets FDA and USDA requirements for food processing. Milltronics WD600 Operating Instructions, 09/2016, A5E38964753_AB...

  • Page 31: Dimension Drawings

    36" (900 mm) 38.25" (972 mm) 39" (991 mm) 40.5" (1029 mm) 42" (1000 mm) 44.25" (1124 mm) 45" (1143 mm) 46.5" (1181 mm) 48" (1200 mm) 50.25" (1276 mm) 51" (1295 mm) 52.5" (1334 mm) Milltronics WD600 Operating Instructions, 09/2016, A5E38964753_AB...
  • Page 32 Dimension drawings 9.1 Outline dimensions Milltronics WD600 Operating Instructions, 09/2016, A5E38964753_AB...
  • Page 34 Find any font sizes for the text fields in the Panel "Paragraph styles"! Background coolgray 100 %, Siemens Sans OT, Bold, 13 PT, schwarz Absatzformat: 01 Weitere Info 13 pt Siemens Sans OT, Roman, 9 PT, schwarz Absatzformat: 01 Info Text 9 pt...

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