Read, understand, and obey all instructions and safety precautions in this manual to prevent the risk of personal injury or property damage. Club Car recommends owners that rent or loan vehicles make sure operators read this manual before vehicle operation.
Page 4
The survey is available in many different languages. Scan the Quick Response (QR) code or type the web address http://bit.ly/1w9uFMh to complete the survey. ONWARD HP 4-PASSENGER LITHIUM-ION Page ii Operators Manual TPCC01DL00EN019 (Edition A)
Page 5
LIABILITY AND VEHICLE DESIGN CHANGES Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual. Club Car reserves the right to make design changes to vehicles without obligation to make these changes on units previously sold.
Page 6
This manual contains proprietary information that is protected by copyright. All rights are reserved. Express written consent of Club Car, LLC is necessary to photocopy, replicate, or translate this manual. The information contained in this publication is subject to change without notice.
SECTION 5 – BATTERY CHARGER ......................33 Introduction ............................34 ERIC IC650 Specifications........................35 Manufacturer Information ......................35 Dimension And Weight ........................35 Operational Temperature....................... 35 AC Input............................35 DC Output ............................35 ONWARD HP 4-PASSENGER LITHIUM-ION Page v Operators Manual TPCC01DL00EN019 (Edition A)
Page 8
Downhill Slope ..........................55 Over Obstacles ..........................56 Below Obstacles ..........................56 Night Time ............................56 Through Water..........................57 SECTION 8 – VEHICLE MAINTENANCE .....................59 Disable The Vehicle ..........................60 ONWARD HP 4-PASSENGER LITHIUM-ION Page vi Operators Manual TPCC01DL00EN019 (Edition A)
Page 9
Warranty Timeframe ........................84 Exclusions ............................85 Voiding Of Warranty ........................86 Sole Remedy........................... 86 Disclaimer............................86 No Consequential Damages ......................86 How To Make A Warranty Claim ..................... 87 ONWARD HP 4-PASSENGER LITHIUM-ION Page vii Operators Manual TPCC01DL00EN019 (Edition A)
A DANGER identifies a hazardous situation which will result in DANGER death or serious injury. A WARNING identifies a hazardous situation which could result WARNING in death or serious injury. ONWARD HP 4-PASSENGER LITHIUM-ION Page 10 Operators Manual TPCC01DL00EN019 (Edition A)
A NOTICE identifies a hazardous situation which could result in property damage. SAFETY COMMITTEE If the vehicle is rented or part of a fleet, Club Car recommends a safety committee. The primary concern of the safety committee is safe vehicle operation. Safety committee objectives include: •...
Use a soft moist cloth to clean the decals. Do not use solvents, gasoline, or other chemicals to clean the decals. Do not pressure wash decals. ONWARD HP 4-PASSENGER LITHIUM-ION Page 12 Operators Manual...
Page 15
• Do not direct water stream in the area of this plate. • See vehicle service manual before servicing. 103384601 47586191001 5. Vehicle Compliance Decal 6. Water Exposure Caution Decal ONWARD HP 4-PASSENGER LITHIUM-ION Operators Manual Page 13 TPCC01DL00EN019 (Edition A)
Page 16
• Cargo bed has a 150 lb (68 kg) load limit • Do not stand, sit, or ride in the cargo bed 101972001 STAY CLEAR 101609401 11. Crush Area Warning Decal 12. Box Bed Warning Decal ONWARD HP 4-PASSENGER LITHIUM-ION Page 14 Operators Manual TPCC01DL00EN019 (Edition A)
DRIVER THAT REGENERATIVE BRAKING PERFORMANCE WILL DECREASE. USE THE BRAKE PEDAL TO CONTROL THE VEHICLE SPEED. Regenerative braking helps maintain the downhill speed of the vehicle in relation to the accelerator pedal position. ONWARD HP 4-PASSENGER LITHIUM-ION Page 15 Operators Manual TPCC01DL00EN019 (Edition A)
OR FIRE CAN OCCUR. THE BATTERY IS NOT SERVICEABLE. DO NOT OPEN THE BATTERY. BATTERY INTERNATIONAL SAFETY SYMBOLS Understand and obey the international safety symbols on the vehicle battery before you use, repair, or service the vehicle. ONWARD HP 4-PASSENGER LITHIUM-ION Page 16 Operators Manual TPCC01DL00EN019 (Edition A)
Lithium-Ion batteries must be collected and recycled separately from other waste. Do not discard lithium-ion batteries as municipal waste. Speak with your dealer or distributor on how to correctly recycle lithium-ion batteries. ONWARD HP 4-PASSENGER LITHIUM-ION Page 17 Operators Manual...
Indicators, Gauges, And Displays Battery Safety Information INDICATORS, GAUGES, AND DISPLAYS ONWARD HP 4-PASSENGER LITHIUM-ION Operators Manual Page 19 TPCC01DL00EN019 (Edition A)
The dash display operates when the key switch is set to ACC, ON, or when the battery is charging. The backlight will dim when the headlight switch is on. ONWARD HP 4-PASSENGER LITHIUM-ION Page 20 Operators Manual TPCC01DL00EN019 (Edition A)
Page 23
Battery SOC is 3% or less. The multi-purpose buzzer and headlights (if equipped) will operate three times. Charge the battery as quickly as possible. Battery is charging Battery is fully charged ONWARD HP 4-PASSENGER LITHIUM-ION Operators Manual Page 21 TPCC01DL00EN019 (Edition A)
Page 24
Dash Display DISPLAY DESCRIPTION FNR is set to N FNR is set to F FNR is set to R Left turn signal is on Right turn signal is on ONWARD HP 4-PASSENGER LITHIUM-ION Page 22 Operators Manual TPCC01DL00EN019 (Edition A)
Page 25
7.6 mph (12.2 kmh). Speak with your local dealer or distributor. Severe fault. When possible, all components except for the dash display will not operate. Speak with your local dealer or distributor. ONWARD HP 4-PASSENGER LITHIUM-ION Operators Manual Page 23 TPCC01DL00EN019 (Edition A)
WARNING FORWARD / NEUTRAL / REVERSE CONTROL (FNR) CAN CAUSE PROPERTY DAMAGE AND SERIOUS PERSONAL INJURY. STOP THE VEHICLE BEFORE SHIFTING THE FORWARD / NEUTRAL / REVERSE CONTROL (FNR). ONWARD HP 4-PASSENGER LITHIUM-ION Operators Manual Page 27 TPCC01DL00EN019 (Edition A)
The horn will not operate when the key switch is OFF. KEY SWITCH THE KEY SWITCH CAN BE USED TO STOP THE VEHICLE IN AN WARNING EMERGENCY. DO NOT BREAK OFF KEYS IN THE KEY SWITCH. ONWARD HP 4-PASSENGER LITHIUM-ION Page 28 Operators Manual TPCC01DL00EN019 (Edition A)
The park brake is a variable position control that is used to make sure that a vehicle does not move while parked. To disengage the park brake, push the accelerator or brake pedal. ONWARD HP 4-PASSENGER LITHIUM-ION Operators Manual Page 29...
TURN SIGNAL LEVER POSITION FUNCTION The turn signal lever controls the operation of the turn signal lights. The turn signal light will flash when turned on. Down Left Center Right ONWARD HP 4-PASSENGER LITHIUM-ION Page 30 Operators Manual TPCC01DL00EN019 (Edition A)
USB receptacle is not for the movement of data. The USB receptacle will only operate when a shielded USB cord is connected. When the USB receptacle is not in use, remove the shielded USB cord to prevent battery discharge. ONWARD HP 4-PASSENGER LITHIUM-ION Page 32 Operators Manual...
• Visual signal when charging starts. • Two-way data communication through a USB receptacle. • Update the charger with the latest charge algorithm. CONNECTED • Collect status and condition data for charger monitoring. ONWARD HP 4-PASSENGER LITHIUM-ION Page 34 Operators Manual TPCC01DL00EN019 (Edition A)
100 to 240 VAC maximum efficiency range Current 7.5 A maximum Frequency 50 to 60 Hz DC OUTPUT 48 VDC nominal Voltage 72 VDC maximum Current 13.5 A maximum ONWARD HP 4-PASSENGER LITHIUM-ION Operators Manual Page 35 TPCC01DL00EN019 (Edition A)
Compatibility Directive, 2014/35/EU Low Voltage Equipment Directive, 2014/65/EU Restriction of Hazardous Substances Directive, LV Directives EN 60335-1:2012 and EN 60335-2-29:2004, and EMC Directives EN 61000-3-2: 2014, EN 61000-3-3: 2013, EN 61000-6-2: 2005, EN 61000-6-4: 2007. ONWARD HP 4-PASSENGER LITHIUM-ION Page 36 Operators Manual...
• The extension cord must be a three-wire No. 12-AWG (American Wire Gauge) or No. 14-SWG (British Standard Wire Gauge). • Make sure that cords will not be stepped on, tripped over, or subject to damage or stress. ONWARD HP 4-PASSENGER LITHIUM-ION Operators Manual Page 37...
Charging. The battery SOC is Green below 80%. (Flash On And Off) Blue There is AC power to charger. (Constant) The table below is for battery chargers with a display panel. ONWARD HP 4-PASSENGER LITHIUM-ION Page 38 Operators Manual TPCC01DL00EN019 (Edition A)
A strain relief and drip loop is necessary to prevent damage to the charger. The strain relief prevents tension on the AC plug. The drip loop prevents water damage to the AC plug. ONWARD HP 4-PASSENGER LITHIUM-ION Operators Manual Page 39...
Clean the port with a cotton swab and rubbing alcohol or electronics cleaner solvent. Let the alcohol or solvent dry. If contamination continues, apply dielectric grease to the USB receptacle. Install the USB dust cover. ONWARD HP 4-PASSENGER LITHIUM-ION Page 41 Operators Manual TPCC01DL00EN019 (Edition A)
ELECTRIC MOTOR Motor Type 30V AC motor Motor Horsepower 4.7 hp (3.5 kW) BATTERY Battery Type 58V Lithium-Ion Battery Quantity ONWARD HP 4-PASSENGER LITHIUM-ION Page 44 Operators Manual TPCC01DL00EN019 (Edition A)
150 lbf (667 N) Trailer Tongue Weight 600 lb (272 kg) Gross Trailer Weight 800 lb (363 kg) Vehicle Rated Capacity 800 lb (363 kg) Vehicle Combination Rated Capacity ONWARD HP 4-PASSENGER LITHIUM-ION Page 45 Operators Manual TPCC01DL00EN019 (Edition A)
Page 48
Maximum Towing The maximum towing weight is the maximum weight the vehicle can tow with Weight a Club Car approved tow kit. Trailer Tongue The trailer tongue weight is the maximum permitted weight applied by the Weight trailer tongue onto the trailer hitch.
Vehicle Operation Vehicle Weights And Load Capacities VEHICLE OPERATION ONWARD HP 4-PASSENGER LITHIUM-ION Page 47 Operators Manual TPCC01DL00EN019 (Edition A)
Page 50
THE VEHICLE IS NOT DESIGNED TO MEET CHILD SAFETY SEAT COMPATIBILITY REQUIREMENTS. CHILDREN REQUIRING A CHILD SAFETY SEAT MUST NOT RIDE ON THE VEHICLE. COMPLY WITH STATE AND LOCAL LAWS PERTAINING TO CHILD SAFETY. ONWARD HP 4-PASSENGER LITHIUM-ION Page 48 Operators Manual TPCC01DL00EN019 (Edition A)
• Make sure all safety, regulatory, and marketing decals are correctly installed. Decals • Clean the decals with a soft moist cloth. • Replace missing, worn, or damaged decals. ONWARD HP 4-PASSENGER LITHIUM-ION Operators Manual Page 49 TPCC01DL00EN019 (Edition A)
– The brake pedal goes more than half the distance to the floorboard with moderate pressure applied. – The vehicle does not stop. To do the vehicle performance inspection: ONWARD HP 4-PASSENGER LITHIUM-ION Page 50 Operators Manual TPCC01DL00EN019 (Edition A)
VEHICLE MOVEMENT OVERVIEW Operate the vehicle only after you read, understand, and know: • The Driving Instructions • Indicators • Gauges • Displays ONWARD HP 4-PASSENGER LITHIUM-ION Page 51 Operators Manual TPCC01DL00EN019 (Edition A)
• Read and obey all safety decals and information located on the vehicle. • Understand how to operate the vehicle correctly and safely. • Understand the function of all vehicle controls, indicators, displays, and gauges. ONWARD HP 4-PASSENGER LITHIUM-ION Page 52 Operators Manual...
Disengage the park brake. Slowly push the accelerator pedal. SLOW OR STOP THE VEHICLE Release the accelerator pedal. Push the brake pedal. PARK THE VEHICLE Stop the vehicle. ONWARD HP 4-PASSENGER LITHIUM-ION Operators Manual Page 53 TPCC01DL00EN019 (Edition A)
• Do not go over the top of a hill at high speed. Obstacles, sharp drop-offs, other vehicles, or persons could be on the other side of the hill. ONWARD HP 4-PASSENGER LITHIUM-ION Page 54 Operators Manual...
• Keep the heavy end of the vehicle uphill. • Keep your feet on the floorboard. • Drive in a straight line on the slope. ONWARD HP 4-PASSENGER LITHIUM-ION Page 55 Operators Manual TPCC01DL00EN019 (Edition A)
• Taillights • Reflectors Precautions if driving at night is unavoidable: • Always have headlights on. • Always examine the terrain for obstacles before driving in a new area. ONWARD HP 4-PASSENGER LITHIUM-ION Page 56 Operators Manual TPCC01DL00EN019 (Edition A)
Precautions when driving through water is unavoidable: • Decrease the vehicle speed. • Use extreme caution. • Do not drive through water that is more than 3 inches (7.62 cm) deep. ONWARD HP 4-PASSENGER LITHIUM-ION Page 57 Operators Manual TPCC01DL00EN019 (Edition A)
PERSONAL INJURY OR DEATH. BEFORE LEAVING THE VEHICLE OR DURING VEHICLE MAINTENANCE, DISABLE THE VEHICLE. Park the vehicle on a solid level surface. Engage the park brake to prevent vehicle movement. Turn the key to OFF. ONWARD HP 4-PASSENGER LITHIUM-ION Page 60 Operators Manual TPCC01DL00EN019 (Edition A)
If a vehicle is found to be in bad operational condition, remove it from operation. Removal from operation will prevent more damage to the vehicle and prevent the possible injury because of dangerous conditions. Speak with your dealer or distributor for maintenance and repairs. ONWARD HP 4-PASSENGER LITHIUM-ION Operators Manual Page 61 TPCC01DL00EN019 (Edition A)
DYNAMIC BRAKING RESISTOR, MAKE SURE THAT IT IS COOL. CLEANING WITH THE INCORRECT TOOL CAN DAMAGE THE NOTICE COATING ON THE DYNAMIC BRAKING RESISTOR. USE A NYLON BRUSH TO CLEAN THE DYNAMIC BRAKING RESISTOR. Disable the vehicle. ONWARD HP 4-PASSENGER LITHIUM-ION Page 62 Operators Manual TPCC01DL00EN019 (Edition A)
CARGO FROM THE CARGO BED BEFORE THE VEHICLE IS LIFTED. Before the vehicle is lifted: • Disable the vehicle. • Use a jack and jack stands rated for the vehicle. To lift the front of the vehicle: ONWARD HP 4-PASSENGER LITHIUM-ION Operators Manual Page 63 TPCC01DL00EN019 (Edition A)
Page 66
Place the jack in the center of the lift point. Lift the front of the vehicle. Put jack stands under the frame rails. Lower the vehicle onto the jack stands. ONWARD HP 4-PASSENGER LITHIUM-ION Page 64 Operators Manual TPCC01DL00EN019 (Edition A)
Page 67
• Use a jack and jack stands rated for the vehicle. To lift the rear of the vehicle: Remove the high voltage interlock fuse. Disconnect the fuse holder (1) from the red cover (2). ONWARD HP 4-PASSENGER LITHIUM-ION Operators Manual Page 65 TPCC01DL00EN019 (Edition A)
Place the jack in the center of the lift point. Lift the vehicle off of the jack stands. Remove the jack stands. Lower the vehicle. Install the high voltage interlock fuse. ONWARD HP 4-PASSENGER LITHIUM-ION Page 66 Operators Manual TPCC01DL00EN019 (Edition A)
Page 69
Before the rear of the vehicle is lowered: • Use a jack rated for the vehicle. To lower the rear of the vehicle: Place the jack in the center of the lift point. ONWARD HP 4-PASSENGER LITHIUM-ION Operators Manual Page 67 TPCC01DL00EN019 (Edition A)
Install the valve stem cap. WHEEL ASSEMBLY WHEEL ASSEMBLY REMOVAL Before the wheel assembly is removed: • Disable the vehicle. To remove the wheel assembly: ONWARD HP 4-PASSENGER LITHIUM-ION Page 68 Operators Manual TPCC01DL00EN019 (Edition A)
Page 71
Tighten the lug nuts to the recommended torque specification. Note: Go to the approved wheel and tire assemblies matrix on http://www.clubcar.com information regarding tire type, inflation pressure, and lugnut torque. Install the wheel cover. ONWARD HP 4-PASSENGER LITHIUM-ION Operators Manual Page 69 TPCC01DL00EN019 (Edition A)
To charge with an external charger: Turn the key to OFF. Turn off all accessories. Connect the AC cord to the charger. Connect the AC cord to the power source. ONWARD HP 4-PASSENGER LITHIUM-ION Page 72 Operators Manual TPCC01DL00EN019 (Edition A)
THAT ALL CORD CONNECTIONS AT THE RECEPTACLE ARE CLEAN AND TIGHT. The recommended temperature range to charge the battery is from -4°F (-20°C) to 113°F (45°C). To charge with an onboard charger: Turn the key to OFF. ONWARD HP 4-PASSENGER LITHIUM-ION Operators Manual Page 73 TPCC01DL00EN019 (Edition A)
Page 76
Note: When the battery is fully charged, CHARGD will show on the dash display. Before vehicle operation: Disconnect the AC cord from the power source. Retract the AC cord. ONWARD HP 4-PASSENGER LITHIUM-ION Page 74 Operators Manual TPCC01DL00EN019 (Edition A)
• Use only a Club Car approved tow kit. Prepare the vehicle to be towed. Use a Club Car approved tow kit to tow the vehicle. Tow the trailer or vehicle under 5 mph (8 kmh). ONWARD HP 4-PASSENGER LITHIUM-ION...
Prepare the vehicle to be towed. Use a Club Car approved tow kit to tow the vehicle. Use an approved tow vehicle to tow the vehicle. Tow the vehicle under 5 mph (8 kmh).
Page 80
Transport And Tow Vehicle Transport Recovery Install the windshield. ONWARD HP 4-PASSENGER LITHIUM-ION Page 78 Operators Manual TPCC01DL00EN019 (Edition A)
If AC power is disconnected while in extended storage, the vehicle will go into sleep mode. When AC power connects, the vehicle will cycle the state-of-charge (SOC) between 30 and 50%. ONWARD HP 4-PASSENGER LITHIUM-ION Page 80 Operators Manual TPCC01DL00EN019 (Edition A)
Adjust the pressure in each tire to the recommended tire pressure. Have a trained technician lubricate the vehicle. Do a daily pre-operation safety checklist. Do a vehicle performance inspection. ONWARD HP 4-PASSENGER LITHIUM-ION Operators Manual Page 81 TPCC01DL00EN019 (Edition A)
Club Car will provide only the replacement parts or components. If the warranty registration form is not completed and returned to Club Car at the time of the original retail sale, the Purchaser must provide proof of date of purchase with any warranty claim.
* Optional Club Car factory extended battery warranty may be available in some areas. EXCLUSIONS Excluded from any Club Car warranty is damage to a vehicle or component resulting from a cause other than a defect including poor maintenance, neglect, abuse, accident and collision, maintenance...
Purchaser. Club Car makes no other representation or warranty of any kind, and no representative, employee, distributor or dealer of Club Car has the authority to make or imply any representation, promise or agreement, which in any way varies the terms of this warranty.
(if applicable) to an authorized Club Car dealer. For warranty-related communication, contact: E-mail cci_warrantyadministration@clubcar.com Postal Service Club Car, LLC Attention: Warranty Services 4125 Washington Rd. Evans, Georgia 30809 Unites States Of America ONWARD HP 4-PASSENGER LITHIUM-ION Operators Manual Page 87 TPCC01DL00EN019 (Edition A)
Page 90
Publication Part Number TPCC01DL00EN019 Edition Code Club Car, LLC www.clubcar.com Phone 1 706 258 2225 P.O. Box 204658 1 800 ClubCar Augusta, GA 30917-4658 1 706 863 5858...
Need help?
Do you have a question about the Onward and is the answer not in the manual?
Questions and answers