JLG 30e Operator's And Safety Manual
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JLG 30e Operator's And Safety Manual

JLG 30e Operator's And Safety Manual

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Operators and Safety Manual
ANSI
Model
30e
35e
n35e
40e
n40e
45e
3120742
August 14, 2001

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  • Page 1 Operators and Safety Manual Model n35e n40e 3120742 August 14, 2001 ANSI...
  • Page 2 – JLG Lift –...
  • Page 3 Any alteration or modification of the machine is strictly forbidden without written approval from JLG Industries, Inc. Due to continuous product improvments, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
  • Page 4 Indicates procedures essential for safe operation and which, if not followed, may result in a machine malfunctioned dam- age. When installed in a machine, this Signal Word will have a Green background as part of a decal. – JLG Lift – 3120742...
  • Page 5 CURRENT OWNER RECORDS ARE UPDATED AND ACCURATE. JLG INDUSTRIES, INC. MUST BE NOTIFIED IMMEDIATELY IN ALL INSTANCES WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN AN ACCIDENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL...
  • Page 6 FOREWORD REVISION LOG September 1997 - Original Issue August 14, 2001 Revised – JLG Lift – 3120742...

  • Page 7: Table Of Contents

    SIMULTANEOUS DRIVE / LIFT / STEER. (n40/40/45 electric) ......5-1 3120742 – JLG Lift –...
  • Page 8 Inspection and Repair Log ............3 – JLG Lift –...

  • Page 9: Section 1 - Safety Precautions

    JLG. regarding any portions of this manual, contact JLG Industries, Inc. • Ensure that the ground conditions are adequate to support the maximum tire load indicated on the tire load decals located on the chassis adjacent to each wheel.

  • Page 10: Operation

    • Do not carry materials directly on platform railing the Preparation and Inspection section of this manual. unless approved by JLG. • Do not operate this machine until it has been serviced • When two or more persons are in the platform, the...
  • Page 11 • Platform-to-structure transfers at elevated positions are discouraged. Where transfer is necessary, enter/exit JLG Industries, Inc. requires that all persons in the plat- through the gate only with the platform within 1 foot form wear a full body harness with a lanyard attached to (0.3m) of a safe and secure structure.
  • Page 12 Do not travel on unsupported surfaces. • Never exceed the maximum work load as specified on the platform. Distribute loads evenly on platform floor. Keep all loads within the confines of the platform, unless authorized by JLG. – JLG Lift – 3120742...

  • Page 13: Towing, Lifting, And Hauling

    • Always post a lookout when driving in areas where vision is obstructed. • Keep non-operating personnel at least 6 ft. (1.8m) away from machine during all driving operations. 3120742 – JLG Lift –...

  • Page 14: Maintenance

    • Charge batteries only in a well ventilated area. in an unstable position. Ensure adequate support is • Avoid overfilling the battery fluid level. Add distilled provided when raising components of the machine. water to batteries only after the batteries are fully charged. – JLG Lift – 3120742...

  • Page 15: Section 2. Preparation And Inspection

    NOTE: This machine requires periodic safety and mainte- and wiring for insulation damage. Check hydraulic nance inspections by an authorized JLG Dealer. A filter for condition of element. Replace as required. decal located on the frame provides a place to record (stamp) inspection dates.
  • Page 16 NOTE: JLG recommends replacing the hydraulic filter ele- ment after the first 50 hours of operation and then 3. Check Platform Leveling Cylinder, cross pins and every 300 hours thereafter, unless operating condi- hydraulic lines for damage, wear, lubrication, leak- tions require earlier replacement.

  • Page 17: Boom Nomenclature. (30/35/N35 Electric)

    SECTION 2 - PREPARATION AND INSPECTION Figure 2-1. Boom Nomenclature. (30/35/n35 electric) 3120742 – JLG Lift –...

  • Page 18: Boom Nomenclature. (40/N45/45Electric)

    Platform. 14. Check Upper Boom pivot pin for damage, wear, 1. Check platform and control console for damage, lubrication and security. loose or missing parts, and security. – JLG Lift – 3120742...

  • Page 19: Daily Walk-Around Inspection

    Cover when spray painting or shot blasting to protect legibility. 3. Operator’s and Safety Manual. Ensure a copy of this manual and the ANSI A92.5- 1992 Responsibilities, are enclosed in the manual storage box. 3120742 – JLG Lift –...

  • Page 20: Daily Walk-Around Inspection. (Sheet 1 Of 3)

    SECTION 2 - PREPARATION AND INSPECTION Figure 2-3. Daily walk-around Inspection. (Sheet 1 of 3) – JLG Lift – 3120742...

  • Page 21: Platform Control Console

    5. Slave Cylinder 35/n35/40/n40/45 electric - No wires. visible damage; pivot pins secure; hydraulic hoses undamaged, not leaking. Figure 2-3. Daily walk-Around Inspection. (Sheet 2 of 3) 3120742 – JLG Lift –...
  • Page 22 Ground Controls 40/n40/45 electric Switches operable; no visible damage; emer- gency stop switch functions properly; placards secure and legible. Figure 2-3. Daily Walk-Around Inspection. (Sheet 3 of 3) – JLG Lift – 3120742...

  • Page 23: Daily Functional Check

    If the light does not illuminate, shut down machine and contact a qualified service technician before continuing operation. 7. Check that platform self-leveling system functions properly during raising and lowering of boom. 3120742 – JLG Lift –...

  • Page 24: Battery Maintenance And Charging

    Close battery compartment cover. 6. Start hydraulic system and ensure that it functions properly. Battery Charging, Daily. NOTE: To avoid excessive battery charging time, do not allow batteries to become completely discharged. 2-10 – JLG Lift – 3120742...

  • Page 25: Lubrication Chart - 30 Electric. (Sheet 1 Of 6)

    SECTION 2 - PREPARATION AND INSPECTION Figure 2-4. Lubrication Chart - 30 electric. (Sheet 1 of 6) 3120742 – JLG Lift – 2-11...

  • Page 26: Lubrication Chart - 30 Electric. (Sheet 2 Of 6)

    SECTION 2 - PREPARATION AND INSPECTION Figure 2-4. lubrication Chart - 30 electric. (Sheet 2 of 6) 2-12 – JLG Lift – 3120742...

  • Page 27: Lubrication Chart - 35/N35 Electric. (Sheet 3 Of 6)

    SECTION 2 - PREPARATION AND INSPECTION Figure 2-4. Lubrication Chart - 35/n35 electric. (Sheet 3 of 6) 3120742 – JLG Lift – 2-13...

  • Page 28: Lubrication Chart - 35/N35 Electric. (Sheet 4 Of 6)

    SECTION 2 - PREPARATION AND INSPECTION Figure 2-4. Lubrication Chart - 35/n35 electric. (Sheet 4 of 6) 2-14 – JLG Lift – 3120742...

  • Page 29: Lubrication Chart - 40/N40/45 Electric. (Sheet 5 Of 6)

    SECTION 2 - PREPARATION AND INSPECTION Figure 2-4. Lubrication Chart - 40/n40/45 electric. (Sheet 5 of 6) 3120742 – JLG Lift – 2-15...
  • Page 30 SECTION 2 - PREPARATION AND INSPECTION Figure 2-4. Lubrication Chart - 40/n40/45 electric. (Sheet 6 of 6) 2-16 – JLG Lift – 3120742...

  • Page 31: Torque Chart

    SECTION 2 - PREPARATION AND INSPECTION Figure 2-5. Torque Chart. 3120742 – JLG Lift – 2-17...
  • Page 32 SECTION 2 - PREPARATION AND INSPECTION THIS PAGE LEFT BLANK INTENTIONALLY 2-18 – JLG Lift – 3120742...

  • Page 33: Section 3. User Responsibilities And Machine Controls

    JLG Distribu- tor before proceeding. Operator Training.

  • Page 34: Operating Characteristics And Limitations

    (on). When pushed in (off), power is shut off to 4. Proper tire pressure. the PLATFORM/GROUND SELECT switch. 5. Machine is as originally equipped from JLG. 2. Platform/Ground Select Switch. Stability. A three position, key operated switch supplies power to...

  • Page 35: Position Of Least Forward Stability, 30 Electric. (Sheet 1 Of 3)

    SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS Figure 3-1. Position of Least Forward Stability, 30 electric. (Sheet 1 of 3) 3120742 – JLG Lift –...

  • Page 36: Position Of Least Forward Stability, 35/N35 Electric. (Sheet 2 Of 3)

    SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS Figure 3-1. Position of Least Forward Stability, 35/n35 electric. (Sheet 2 of 3) – JLG Lift – 3120742...

  • Page 37: Position Of Least Forward Stability, 40/N40/45 Electric. (Sheet 3 Of 3)

    SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS Figure 3-1. Position of Least Forward Stability, 40/n40/45 electric. (Sheet 3 of 3) 3120742 – JLG Lift –...

  • Page 38: Position Of Least Backward Stability, 30 Electric. (Sheet 1 Of 3)

    SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS Figure 3-2. Position of Least Backward Stability, 30 electric. (Sheet 1 of 3) – JLG Lift – 3120742...

  • Page 39: Position Of Least Backward Stability, 35/N35 Electric. (Sheet 2 Of 3)

    SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS Figure 3-2. Position of Least Backward Stability, 35/n35 electric. (Sheet 2 of 3) 3120742 – JLG Lift –...

  • Page 40: Position Of Least Backward Stability, 40/N40/45 Electric. (Sheet 3 Of 3)

    SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS Figure 3-2. Position of Least Backward Stability, 40/n40/45 electric. (Sheet 3 of 3) – JLG Lift – 3120742...

  • Page 41: Ground Control Station, 30 Electric. (Sheet 1 0F 4)

    Provides for raising and lowering of Upper Boom when time. The hourmeter registers up to 9,999.9 hours and positioned to UP or DOWN. cannot be reset. Figure 3-3. Ground Control Station, 30 electric. (Sheet 1 0f 4) – JLG Lift – 3120742...
  • Page 42 SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS Figure 3-3. Ground Control Station, 35/n35/40/n40/45 electric. (Sheet 2 of 2) 3-10 – JLG Lift – 3120742...
  • Page 43 (35/n35/40/n40/45 electric) ing the switch to UP or DOWN. The TELESCOPE control switch affords extension and retraction of the main boom when positioned to IN or OUT. 3120742 – JLG Lift – 3-11...
  • Page 44 CREEP is automatically activated. TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CONTROL LEVERS OR TOGGLE SWITCHES CONTROLLING PLATFORM MOVEMENT DO NOT RETURN TO THE OFF POSITION WHEN RELEASED. 3-12 – JLG Lift – 3120742...
  • Page 45 SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS Figure 3-4. Platform Control Console. 3120742 – JLG Lift – 3-13...
  • Page 46 SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS Table 3-1. Control Panel Symbols. (Sheet 1 of 3) 3-14 – JLG Lift – 3120742...
  • Page 47 SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS Control Panel Symbols. (Sheet 2 of 3) 3120742 – JLG Lift – 3-15...
  • Page 48 SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS Control Panel Symbols. (Sheet 3 of 3) 3-16 – JLG Lift – 3120742...

  • Page 49: Section 4. Machine Operation

    SECTION 4 - MACHINE OPERATION SECTION 4. MACHINE OPERATION The JLG Lift is not intended to be used to lift material other 4.1 DESCRIPTION. than supplies which personnel in the platform require to do their job. Supplies or tools which extend outside the This JLG Lift is EE Rated and Certified By Underwriters platform are prohibited.

  • Page 50: Traveling (Driving)

    DRIVE FUNCTION WILL STOP. REMOVE FOOT FROM FOOT- Depress footswitch to steer machine, position thumb SWITCH, AND DEPRESS FOOTSWITCH TO RESET. switch on Drive/Steer controller to RIGHT for steering right, or to LEFT for steering left. – JLG Lift – 3120742...

  • Page 51: Platform

    2. Leveling DOWN. Depress footswitch to lower plat- form, position PLATFORM/LEVEL control switch to TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINERY IF DOWN and hold until platform is level. ANY CONTROL LEVER OR TOGGLE SWITCH CONTROLLING 3120742 – JLG Lift –...

  • Page 52: Boom Function Speeds

    NOT OVERTIGHTEN OR DAMAGE WILL OCCUR TO BOOM OR PLATFORM. 4.9 SHUT DOWN AND PARK. NOTE: When parking battery powered units overnight, bat- teries should be charged in accordance with instruc- tions in Section 2 to ensure readiness for following workday. – JLG Lift – 3120742...

  • Page 53: Upright Positioning Models 40E And 45E

    SECTION 4 - MACHINE OPERATION Figure 4-2. Upright Positioning Models 40e and 45e. 3120742 – JLG Lift –...

  • Page 54: Machine Lifting

    NOTE: Lifting eyes are provided at the front and rear in the frame slab. Each of the four chains or slings used for lifting machine must be adjusted individually so machine remains level when elevated. – JLG Lift – 3120742...

  • Page 55: Chassis & Platform Tie Down. (All Models)

    SECTION 4 - MACHINE OPERATION Figure 4-3. Chassis & Platform Tie Down. (All Models) 3120742 – JLG Lift –...

  • Page 56: Lifting Chart

    SECTION 4 - MACHINE OPERATION Figure 4-4. Lifting Chart. – JLG Lift – 3120742...

  • Page 57: Section 5. Optional Equipment

    5.13 SIMULTANEOUS DRIVE / LIFT / STEER. the boom raised above horizontal. (N40/40/45 ELECTRIC) Provides for machines with multifunction performance simultaneously. 5.6 WHEEL COVERS. Provide protection for wheels and wheel bearings from dirt, grease, mud, rocks, etc. 3120742 – JLG Lift –...
  • Page 58 SECTION 5 - OPTIONAL EQUIPMENT ITHIS PAGE LEFT BLANK INTENTIONALLY – JLG Lift – 3120742...

  • Page 59: Section 6. Emergency Procedures

    Upper Boom by pumping the handle until it is CHECK DAILY TO MAKE SURE EMERGENCY STOP SWITCH IS FUNCTIONING AND THAT CONTROL INSTRUCTIONS ARE IN completely lowered. Return manual descent knob to PLACE AND LEGIBLE. center position and stow handle in bracket provided. 3120742 – JLG Lift –...

  • Page 60: Emergency Operation

    It is imperative that JLG Industries, Inc. be notified imme- IF THE PLATFORM OPERATOR IS PINNED, TRAPPED OR diately of any incident involving a JLG product. Even if no UNABLE TO OPERATE OR CONTROL MACHINE: injury or property damage is evident, the Product Safety and Reliability Department at the factory should be con- 1.

  • Page 61: Section 7. Inspection And Repair Log

    SECTION 7 - INSPECTION AND REPAIR LOG SECTION 7. INSPECTION AND REPAIR LOG Table 7-1.Inspection and Repair Log Date Comments 3120742 – JLG Lift –...
  • Page 62 SECTION 7 - INSPECTION AND REPAIR LOG Table 7-1.Inspection and Repair Log Date Comments – JLG Lift – 3120742...
  • Page 63 If you now own, but ARE NOT the original purchaser of the product covered by this manual, we would like to know who you are. For the purpose of receiving safety-related bulletins, it is very important to keep JLG Industries, Inc. updated with the current ownership of all JLG products. JLG maintains owner information for each JLG product and uses this information in cases where owner notification is necessary.
  • Page 66 England Fax: (49) 421 693 5035 Fax: (61) 2 65 810122 Phone: (44) 870 200 7700 Fax: (44) 870 200 7711 JLG Latino Americana Ltda. JLG Europe B.V. JLG Industries (Norge AS) JLG Polska Rua Eng. Carlos Stevenson, Jupiterstraat 234 Sofeimyrveien 12 UI.

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