Teknoware TKT67C Series Installation And Maintenance Instructions Manual

Tapsa control central battery unit for emergency lighting
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VOT2
TKT67C TAPSA CONTROL CENTRAL BATTERY UNIT
FOR EMERGENCY LIGHTING
Installation and maintenance instructions
Made In Finland

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  • Page 1 VOT2 TKT67C TAPSA CONTROL CENTRAL BATTERY UNIT FOR EMERGENCY LIGHTING Installation and maintenance instructions Made In Finland...
  • Page 2: Table Of Contents

    Table of contents Table of contents ........................ 2 1. Safety instructions ......................4 2. Package contents and storing ..................4 2.1 Contents of package ......................4 2.2 Storing ........................... 4 3. Product description ......................5 3.1 Manufacturer ......................... 5 3.2 Terminology .......................... 5 3.3 Type ............................
  • Page 3 APPENDIX 4: Circuit diagram with 3-phase input ............41 APPENDIX 5: Menu selections ..................54 © Copyright 2013 Teknoware Oy – We reserve the right to make modifications without notice VOT 2; Rev 1.2; EN; 09.07.2013 TKT67C – Installation and maintenance...
  • Page 4: Safety Instructions

    1. Safety instructions Read before installing the product. This manual contains important information that must be followed during the installation and maintenance of the central battery unit and the batteries. Installation of this device is allowed only to a person who has the required permissions and qualifications.
  • Page 5: Product Description

    3. Product description 3.1 Manufacturer Teknoware Oy Ilmarisentie 8 FI-15200 Lahti FINLAND http://www.teknoware.fi/ 3.2 Terminology Term Explanation Control Automatic testing Maintained Continuously active Non-maintained Active only during voltage interruptions 3.3 Type Model Maximum number of circuits Input Voltage TKT6716C(N) 220-240 V AC 50/60Hz 3~...
  • Page 6: List Of Optional Features

    3.5 List of optional features For more information on optional features, see Chapter 8. Optional Features TST6731 Integrated Printer TKT67xxC TST6732 LCD Display Module TKT67xxC TST6741 Extra Charger Module (adds power taken from mains 3,000 VA) (1-2 pcs each 3,000 VA, Max each 180 Ah) TKT67xxC XWT6772 Switched-Maintained Package for 16 circuits each 350 W TKT6716C XWT6773...
  • Page 7: Technical Specifications

    The central battery unit can be set for either addressable monitoring of the luminaires or for circuit monitoring. In the addressable monitoring of the luminaires, the luminaires must be equipped with an address module from Teknoware. All the Teknoware luminaires the type code of which ends in letter K are fitted with this feature.
  • Page 8 Output circuit fuses: 5x20 mm sand-filled glass tube fuse 2,5 A Output connector: max. wire 4 mm Required short-circuit 10 A current with 2.5 A fuse 0,4 s. tripping time: Battery Fuse: 2x35 A plug fuse S 35 A/250 V Neozed TKT6716Cxx - TKT6756Cxx: Charging circuit fuses: 5x20 mm glass tube fuse 6,3 A...
  • Page 9: Directives And Standards

    3.8 Directives and standards The following directives and standards were applied in designing and manufacturing the central battery unit: Quality: ISO 9001: 2008; (certified quality system) Environment: ISO 14001: 2004; (certified environment system) Electrical safety: 2006/95/EY LVD directive Device standard: EN 50171: 2001;...
  • Page 10: Description Of Operations

    4. Description of operations 4.1 Purpose of the central battery unit In a normal situation the purpose of the central battery unit is to  monitor the mains voltage  maintain the battery charge level  supply power for the maintained emergency luminaires During a mains failure the central battery unit will supply voltage to the maintained and the non- maintained emergency lighting circuits from the batteries.
  • Page 11: Control Unit

    4.5 Control unit The monitoring function of the central battery unit can operate using three different operating principles: addressable monitoring, circuit monitoring or a combination of both. This is selected with the DIP switch 4 (see more information in Chapter 5.2.3 DIP switch settings in circuit boards). Addressable monitoring and circuit monitoring can be set for different circuit boards within the same unit: 8 circuits on addressable monitoring, 8 circuits on circuit monitoring, etc.
  • Page 12: Operation Of The Central Battery Unit

    this case the External fault LED will be lit and the external error alarm relay will operate. In working luminaire circuits, the LEDs are lit evenly. For more information about testing the luminaires, see Chapter 4.10 Control Module panel test functions and alarms.
  • Page 13: Central Module Panel

    4.8 Central module panel Description Reason for problem and solution The central battery unit is using mains current. The central battery unit can be switched into emergency mode also 1 MAINS If Mains operation led is not lit, main fuse can be remotely, if the remote control OPERATION blown or mains voltage is not present.
  • Page 14 If battery voltage is below deep discharge limit, push forced charge button from charger, see instructions in chapter 5.3.2. Check that temperature sensor is connected properly and it is working. Resistance should be about 2 kOhm. Voltage over sensor should be about 5 Vdc.
  • Page 15: Control Module Panel Luminaire Monitoring Led's And Menu Settings

    4.9 Control Module panel luminaire monitoring LED’s and menu settings Description Instruction Shows the number of the circuit whose luminaires are shown with LEDs 1-16. For configuring the system, see Number display chapter 5.3.4 Configuration. If “CC” is flashing on the display, the system has not been configured.
  • Page 16 Use this option to select a test to be started or interrupted. 1 = Start of the luminaire test. To start or interrupt a test, 2 = Interruption of the luminaire test. 1. Go to the menu with the 3 = Start of battery test for 2/3 of the time (the MENU / OK button.
  • Page 17 The default setting is 0 (zero). 3. Press the SET button until the value you wish to select is shown in the display. NOTE: This function only works in addressable monitoring. If circuit monitoring is chosen, the central battery unit needs to be reconfigured The automatic configuration settings after changing the circuit load.
  • Page 18 To define how much the current can change before an alarm is issued, 1. Go to the menu with the MENU / OK button. 2. Press the BROWSE button until the SENSITIVITY led is lit. 3. Choose the current value with the SET button.
  • Page 19 To change the delay time, Use this option to select a 0 to 15 minute delay when switching from battery use to mains 1. Go to the menu with the voltage use. MENU / OK button. This function works only when the mains supply 2.
  • Page 20 To change the battery mode operating time duration, 1. Go to the menu with the MENU / OK button. 2. Press the BROWSE button until Use this option to select a 1 h or 3 h battery 11 DURATION the DURATION led is lit. mode operating time.
  • Page 21: Control Module Panel Test Functions And Alarms

    4.10 Control Module panel test functions and alarms Description Instruction As a basic setting, the battery test is done No action needed, unless the test automatically twice a year: on the 4 of July fails. If the test fails check condition and on the 4 of January, at 12 pm (midnight).
  • Page 22 (Teknoware types ending in K, or external luminaires fitted with Teknoware address module) that are connected to the central battery unit are switched on. This feature can be activated by LOCAL CONTR.
  • Page 23: Buttons

    4.11 Buttons Used for selecting a menu or accepting a selection. MENU / OK Used for starting tests and/or printing. BROWSE Used for browsing menus and making selections within the menu. Used for changing a desired setting in the menu. Press for 3 seconds to start luminaire test.
  • Page 24: System Planning And Installation

    The following points should be taken into consideration when planning addressable monitoring:  The luminaires used in the system must be manufactured by Teknoware, and their type code must end in letter 'K' (For example TWT6081K) or external luminaires fitted with Teknoware address module.
  • Page 25 “Mode” link closed Maintained emergency luminaire circuit (exit luminaire) Maintained emergency luminaire circuit (when using Local Controllers) Or, while connecting Local Controllers and/or K-model maintained or “Mode” link closed non-maintained emergency luminaires to a same circuit. Or, while connecting maintained luminaires without Control function and K model luminaires to a same circuit “Mode”...
  • Page 26: Parts Layout

    5.2.1 Parts layout VOT 2; Rev 1.2; EN; 09.07.2013 TKT67C – Installation and maintenance...
  • Page 27: Circuit Wiring In Parallel Connection

    Circuit board layout: DIP Switches Mode links 5.2.2 Circuit wiring in parallel connection 700 W (2 circuits combined) parallel connection 1,400 W (4 circuits combined) parallel connection wiring for circuit board 1: wiring for circuit board 1: Note! If you are using parallel connections please note that all output circuits in same change over board has 700 W or 1,400 W outputs.
  • Page 28: Dip Switch Settings In Circuit Boards

    5.2.3 DIP switch settings in circuit boards The DIP switch number 4 must be used to select a desired operating mode for each board. When the DIP switch number 4 is in the 'OFF' position, the circuit board operates according to the addressable luminaire monitoring principle.
  • Page 29: Commissioning

    5.3 Commissioning All operations related to the system installation and commissioning must be performed by a skilled electrician. The two empty columns of the type label inside the central battery unit shall be marked with the total load connected to the central battery unit and the nominal battery mode duration. 5.3.1 Setting of battery type and capacity The charging current has been set to minimum at the factory.
  • Page 30: Forced Charging Of The Batteries

    5.3.2 Forced charging of the batteries WARNING Using forced charging button is live working and it must be done in accordance with live working declarations. Before using the Forced charging of batteries, test each battery separately with a battery tester. There is a button for forced charging in the charger board.
  • Page 31: Maintenance

    In circuit monitoring, the central battery unit will wait for a few minutes and let the luminaires warm up before measuring the current in each circuit. The first luminaire test is automatically a configuration. The configuration cannot be interrupted. The results of later tests are compared with the configuration data. Once the Luminaire test and External fault LEDs go off, the central battery unit is configured and has returned to normal mode.
  • Page 32: Disposal

    12. Turn on the battery fuse. 13. Turn the mains fuse to '1' position. 14. Turn the mains switch to '1' position. 15. Carry out the system configuration according to the instructions in chapter 5.3.4 Configuration. If the configuration is interrupted, check the charge level of the batteries. 16.
  • Page 33: Lcd Content

    8.1.2 LCD content If the LCD has not been configured, it will display the status screen shown below. In a few minutes, it will receive configuration data from the central battery system, with the exception of luminaire circuits. ??.??.???? ??:?? System status Voltage level xV Charge current xA...
  • Page 34: Battery Test History

    The example shows a test date and time, as well as the test result, OK or ERROR. You can browse the log by pressing the +/- buttons. If you want to view the test results for a particular date, use the +/- buttons to select the desired date, and then accept your selection by briefly pressing the SETUP button.
  • Page 35: Error Log

    The log shows the date, time and duration of the test, as well as the voltage of the battery set at the end of the test. To move back to the higher-level menu from the test log, press the SETUP button for 1.5 s. Date Time Log 23.03.11 10:30...
  • Page 36: External Usb Connection

    NOTE: A battery test cannot be started unless the battery set is sufficiently charged. Browse luminaire tests Start battery test Stop battery test Browse battery tests Start luminaire test Start luminaire test Browse error log Set date and time Set date and time Setup Figure 10.
  • Page 37: Printer

    8.2 Printer The central battery units of the type Tapsa Control TKT67..CD or optional feature TST6731 are equipped with a printer. The results of the last test can be printed using the menu options as follows: Press the MENU / OK button. Use the BROWSE button to select 1, Report.
  • Page 38: Appendix 1: Report Layout

    APPENDIX 1: Report Layout Title information CENTRAL BATTERY UNIT 00.00.2010 00:00 CIRC. LUMINAIRE MONITORING A B C D The input current of the circuit 01-Lo OOOO OOOO OO.._ _ _ _ Lo = addresses 1-16 02-Lo OOOO OOOO OO.._ _ _ _ Hi = addresses 17-32 03-Lo OOOO OOOO OO..
  • Page 39: Appendix 2: Mechanical Dimensions

    The condition of the fuses is monitored in real-time on mains operation. Blown fuses can be detected if there is any load on the circuit. Empty circuits are not inspected. NOTE! Only maintained circuits can be monitored in real-time (MODE closed). An internal error alarm on a fuse error will be given as soon as the error is detected.
  • Page 40: Appendix 3: Connection Alternatives For Batteries

    APPENDIX 3: Connection alternatives for batteries VOT 2; Rev 1.2; EN; 09.07.2013 TKT67C – Installation and maintenance...
  • Page 41: Appendix 4: Circuit Diagram With 3-Phase Input

    APPENDIX 4: Circuit diagram with 3-phase input VOT 2; Rev 1.2; EN; 09.07.2013 TKT67C – Installation and maintenance...
  • Page 42 VOT 2; Rev 1.2; EN; 09.07.2013 TKT67C – Installation and maintenance...
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  • Page 54: Appendix 5: Menu Selections

    APPENDIX 5: Menu selections VOT 2; Rev 1.2; EN; 09.07.2013 TKT67C – Installation and maintenance...
  • Page 55 VOT 2; Rev 1.2; EN; 09.07.2013 TKT67C – Installation and maintenance...
  • Page 56 Contact information: Teknoware Oy, Ilmarisentie 8, FI-15200 Lahti, Tel: +358 (0)3 883 020, Fax: +358 (0)3 8830 260, Email: emexit@teknoware.fi, www.teknoware.fi Emergency lighting unit Telephone Email emexit@teknoware.fi Export Manager Mr Simo Kurki +358 (0)3 883 178 simo.kurki@teknoware.fi Area Manager Mr Pasi Hongisto +358 (0)3 883 0233 pasi.hongisto@teknoware.fi...

This manual is also suitable for:

Tkt6748cTkt6756cTkt6716cTkt6732cTkt6740cTkt6724c

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