Related Manuals for Hurco Spin Doctor 400
Summary of Contents for Hurco Spin Doctor 400
- Page 1 R E F E R E N C E M A N U A L ® Reference Manual and User’s Guide 1-800-888-1436 • gethurco.com • info@gethurco.com www.GETHURCO.com...
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Page 3: Welcome
• Reach valves in hard to reach areas. Hurco Technologies, Inc. would like to take this opportunity to welcome you as a new customer and user of the Spin Doctor Hydraulic Valve Exerciser. You have just purchased the best valve exercising system available. -
Page 4: Table Of Contents
Basic Valve Exercising ..........4 Control Operation of Head Assembly / Spin Doctor 400 ....6 Control Operation of Head Assembly / Spin Doctor 800 . -
Page 5: General Safety Information
• Be sure the hydraulic system you are connected to meet the requirements of the Spin Doctor. For a copy of the Spin Doctor specifications, go to www.gethurco.com or call Hurco. • Check daily to be sure all connections on the Spin Doctor are secure and tight. This will include all bolts or fittings. -
Page 6: Basic Valve Exercising
Operating Instructions Basic Valve Exercising Preparing for your valve exercising activities will require some planning. You will need to assemble maps that will give you the location of each valve, type of valve and the size of the valve. You will need to know the type of access to the valve so you come prepared with the right tools to open the access point. - Page 7 If this does not work and you still want to apply excessive torque, then the use of an optional impact torque wrench will increase your odds of success. Hurco offers two torque wrench options that will give you up to 3000 ft lbs of torque in short impact bursts.
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Page 8: Control Operation Of Head Assembly / Spin Doctor 400
Operating Instructions Control Operation of Head Assembly ® The Spin Doctor 400 head utilizes very basic functions. To operate the valve wrench clockwise, push down on the drive Remove travel security pins. control lever, pull up to operate in a counter Lift up on the Latch Handle to release the boom clockwise direction. -
Page 9: Control Operation Of Head Assembly / Spin Doctor 800
Operating Instructions Control Operation of Head Assembly ® Remove travel security pins. To operate the valve wrench clockwise, push down on the drive control lever, pull up to Lift up on the Latch Handle to release the boom operate in a counter clockwise direction. Note, from the travel position. -
Page 10: Control Operation Of Head Assembly / Erb 800
Operating Instructions Control Operation of Head Assembly ® knob clockwise to increase torque or coun- Remove travel security pins. terclockwise to reduce torque. The torque will To place the head on the valve wrench, simply be displayed on the torque gauge. Once the pull the Spin Doctor boom towards the valve appropriate torque is reached, release the drive wrench by releasing both brakes. -
Page 11: Dealing With A Problem Valve
Stanley. Call Hurco for pricing and avail- ability or contact your local Stanley dealer. Step 1 Use the Hurco Slick Stick with special penetrating fluid. You can find the instructions for the Slick Stick on page 10 of this manual. -
Page 12: Slick Stick
MSDS sheet with you at all times in case of an emergency. If you do not have a copy of the MSDS sheet, please contact Hurco immediately or go to our website at www.gethurco.com and download a copy of this sheet. -
Page 13: Troubleshooting
Troubleshooting Troubleshooting PROBLEM: Power pac won’t start. SOLUTION: 1. Spin Doctor hoses must be connected to the power pac for the engine to start. Connect hoses from Spin Doctor to power pac making sure connectors are locked together and start engine. 2. -
Page 14: Maintenance
Maintaining Maintenance SPIN DOCTOR: • Grease pivot point where the Spin Doctor head connects to the boom using grease a gun weekly or as needed. • Visually inspect all connections and bolts daily. Physically check bolts and connections weekly. • Grease all pivot points on ER using a grease gun weekly or as needed. •... -
Page 15: Parts Breakdown
Parts Breakdown & Listing SD400 Boom Mechanical Parts ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. HEAD PIVOT BRKT, CM BOOM 2201-011 SEALED BEARING 2105-214 HANDLE NUT 990-150 SWIVEL, SD400, ERG3 2201-202 PLASTIC SLIDE BLOCK 2201-021 1/2 STEEL TL/0 HANDLE 2201-232 CYLINDER ANCHOR ANGLE 2201-022... -
Page 16: Sd800 Boom Mechanical Parts
Parts Breakdown & Listing 1-800-888-1436... - Page 17 Parts Breakdown & Listing www.GETHURCO.com www.GETHURCO.com...
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Page 18: Sd400/800 Boom Hydraulic Parts
Parts Breakdown & Listing SD400/800 Chrome Moly Boom Hydraulics Parts ITEM DESCRIPTION PART NO. MALE FLAT FACE CONNECTOR 2101-120 FEMALE FLAT FACE CONNECTOR 2101-121 HOSE 3/8’’ X 74’’ 962-110 CAPSCREW 1/4 X 1 1/2 NC 901-105 CLAMP COVER PLATE 2101-123 TUBE CLAMP BODY 2101-122 TUBE... -
Page 19: Er - Extended Reach Parts
Parts Breakdown & Listing ER (Extended Reach) Parts Listing ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. SD800 SWIVEL, ERG3 2301-202 HITCH MOUNT, SD800, VAC250 2250-152 SWIVEL SD400 2201-202 HITCH PIN, ERG3 2105-206 CLAMP BODY 2101-122 1/2 STEEL TL/0 HANDLE 2201-232 CLAMP COVER PLATE 2101-123... -
Page 20: Sd400 Standard Head Parts Listing
Parts Breakdown & Listing SD400 Standard Head Parts Listing ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. MOTOR BRACKET 2102-005 VALVE LEVER HANDLE 2102-111 HYRAULIC MOTOR 2102-113 HOSE 1/2” X 12” 962-108 VALVE 2102-110 RUBBER HANDLE 2101-143 COUNTER (with harness) 2102-101 SHIELD BRACE 2102-006-12... -
Page 21: Sd400 Counter Wiring Schematic
Parts Breakdown & Listing SD 400 Counter Wiring Schematic Back Side Of Counter PIN Connections 2 3 4 5 6 NOTES: • Above is the schematic for counter with black ‘zero’ button on front of counter. • Magnetic pickup must be adjusted to 1/16” to 1/8” from end of pickup sensor to magnet in motor adapter shaft for signal to be received. -
Page 22: Sd800/Erb800 Standard Head Parts Listing
Parts Breakdown & Listing SD800/ERB800 Standard Head With LED ITEM QTY DESCRIPTION PART NO. ITEM QTY DESCRIPTION PART NO. SD800-SH LED HEAD PLATE 2207-102 SD800 TORQUE SET BODY 2302-110-11 RED SWITCH ASSY 2302-115 SD800 TORQUE SET VALVE 2302-110-12 SPIN DOCTOR VALVE LEVER BRKT 2102-009 SD800 TORQUE SET COIL 2302-110-13... -
Page 23: Spin Doctor Module Configurations
Parts Breakdown & Listing Spin Doctor Module Configurations www.GETHURCO.com www.GETHURCO.com... -
Page 24: Sd800/Erb800 Valvestar G5 Head
Parts Breakdown & Listing SD800/ERB800 ValveSTAR G5 Head ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. BLB VALVE 2302-100 HOSE 1/2” X 19” 962-105 VSG5 LED CONTROL BOX 2207-001 HOSE 1/2” X 21” 962-106 SPIN DOCTOR VALVE LEVER BRKT 2102-009 SD800 TORQUE SET BODY 2302-110-11 LED SD800 MOTOR PLATE... -
Page 25: Erb800 Head Wiring Diagram
Parts Breakdown & Listing Wiring Diagram ERB-800 Standard Head (Without ValveSTAR) www.GETHURCO.com www.GETHURCO.com... -
Page 26: Erb800 Mechanical Parts
• Stanley Hydraulic power tools. Limited Warranty When used in accordance with instructions, HURCO Technologies, Inc. will replace to the original purchasers, free of charge, any part or parts of the Spin Doctor unit, excluding the engine, found to be defective in material or workmanship or both;... - Page 27 Notes www.GETHURCO.com www.GETHURCO.com...
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Page 28: Erb800 Hydraulics Parts
1-800-888-1436 • gethurco.com • info@gethurco.com Rev: 112917 Part No. SD400-800-OM...
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Questions and answers
i **** having trouble with the ERB800. while using the unit powerpac engine runs fine but under hydraulic load it struggles to function. it feels like there is a hydraulic relief not opening however hydraulic pressure is stable at 1,800 psi. Any suggestions would be helpful
Possible causes for the Hurco Spin Doctor 400 struggling under hydraulic load despite stable pressure at 1,800 psi could include:
1. Hydraulic Hose or Tube Leaks – Check all hydraulic hose and tube connections for leaks, especially after 8 hours of operation.
2. Low Hydraulic Fluid Level – Ensure the hydraulic tank sight glass shows an adequate fluid level and replenish if necessary.
3. Dirty or Clogged Hydraulic Filter – If the in-tank hydraulic fluid filter has not been replaced as recommended, it may be restricting flow.
4. Worn or Loose Connections – Visually inspect and physically check bolts and connections weekly to ensure proper function.
5. Component Wear or Damage – Internal wear in hydraulic components, such as valves or the pump, could reduce efficiency.
6. Improper Greasing – Lack of lubrication at pivot points may increase resistance and reduce performance.
Regular maintenance, as detailed in the manual, should help address these potential issues.
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