Nordson MPS306F Customer Product Manual
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Nordson MPS306F Customer Product Manual

Nordson MPS306F Customer Product Manual

Power supply with unicable
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MPS306F Power Supply
with Unicable
Customer Product Manual
Part 1074166-02
Issued 3/18
To order parts call 866-885-1212.
For technical support call 800-524-1322.
This document is available on the Internet at http://emanuals.nordson.com/finishing
NORDSON CORPORATION • AMHERST, OHIO • USA

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  • Page 1 MPS306F Power Supply with Unicable Customer Product Manual Part 1074166-02 Issued 3/18 To order parts call 866-885-1212. For technical support call 800-524-1322. This document is available on the Internet at http://emanuals.nordson.com/finishing NORDSON CORPORATION • AMHERST, OHIO • USA...
  • Page 2 All other trademarks are the property of their respective owners. Notice This is a Nordson Corporation publication which is protected by copyright. Original copyright date 2004. No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Nordson Corporation.

  • Page 3: Table Of Contents

    ......UV Glossary ......Part 1074166-02 E 2018 Nordson Corporation...
  • Page 4 Table of Contents Part 1074166-02 E 2018 Nordson Corporation...

  • Page 5: Safety

    International Safety Standards to ensure that the instructions are included in equipment health and safety of the operator is protected at all documentation where appropriate. times. Figure 1-1 Microwave UV Warning Part 1074166-02 E 2018 Nordson Corporation...

  • Page 6: Qualified Personnel

    Any approvals are trained to safely perform their assigned tasks. obtained for Nordson equipment will be voided if They are familiar with all relevant safety rules and instructions for installation, operation, and service regulations and are physically capable of are not followed.

  • Page 7: Personal Safety

    Referred to as near UV. protection. UV-V (400−450 nanometers) – visible UV Never expose any part of the body to direct or Exposure to UV radiation can result in indirect UV light. reddening of skin headaches sore eyes Part 1074166-02 E 2018 Nordson Corporation...

  • Page 8: First Aid

    2 mW/cm is detected. Any 30 seconds excessive leakage will cause the system to 10 seconds shutdown and the RF Detector fault will 1 second 3000 illuminate on the front of the power supply. Part 1074166-02 E 2018 Nordson Corporation...

  • Page 9: Ozone Gas

    If the person has difficulty breathing, oxygen may be administered provided that suitable apparatus and a trained operator are available. If breathing is weak or has ceased, artificial respiration should be started. Seek medical assistance. Part 1074166-02 E 2018 Nordson Corporation...

  • Page 10: Mercury Bulbs (Lamps)

    Always keep a fire extinguisher approved for Nordson Corporation will dispose of UV bulbs electrical equipment near the unit. free of charge provided the customer covers all shipping costs associated with returning the Should a fire occur, the operator must: bulbs.

  • Page 11: Safety Precautions While Servicing

    Safety Safety Precautions While Moving and Storage Servicing Moving or storing of the Nordson UV curing system A qualified competent electrician must carry out all must comply with all applicable local and state electrical maintenance and servicing of this regulations. All electrical power and other services equipment.
  • Page 12 Safety Part 1074166-02 E 2018 Nordson Corporation...

  • Page 13: Description

    Introduction The UV Curing System The system is designed to cure UV inks, adhesives, and coatings for numerous industrial The MPS306F power supply is used with the applications. Nordson CoolWave ultraviolet microwave applied curing system with a CW306 lamphead. The system consists of an individual six-inch...

  • Page 14: System Components

    (Refer to page 1-5 for more on ozone gas.) The minimum ventilation requirement for each lamphead is 125% of the cooling air or 280 cfm @ 2-in. W.C. to properly evacuate the heat and ozone from the lamphead. Part 1074166-02 E 2018 Nordson Corporation...
  • Page 15 1. Six-inch lamphead with external 4. Ultraviolet bulb 7. Tubing to external blowers for blower cooling 5. Starter bulb 2. Six-inch lamphead with internal 8. Power supply 6. Magnetron blower 9. RF detector 3. Reflectors Part 1074166-02 E 2018 Nordson Corporation...
  • Page 16 Description Part 1074166-02 E 2018 Nordson Corporation...

  • Page 17: Installation

    Leave six inches of ventilation clearance on the front and rear of the power supply and one inch The Nordson CoolWave system has been carefully of ventilation clearance on each side of the tested, inspected, and packaged prior to shipping.

  • Page 18: Rf Detector

    88.9 mm However, some applications and systems may (3.50 in) require a RF detector on each unit. Contact Ø4.0 mm your Nordson representative for more (Ø0.16 in) information. Mount the RF detector so that the antenna 12.7 mm 38.1 mm (0.50 in)

  • Page 19: Electrical Installation Guidelines

    Table 3-2 Power Line Current Line 60 Hz 50 Hz Amps @ Amps @ Amps @ Amps @ Amps @ Amps @ 200 Vac 210 Vac 240 Vac 200 Vac 210 Vac 240 Vac Part 1074166-02 E 2018 Nordson Corporation...

  • Page 20: Power Source

    The power supply can be configured to operate at 50 Hz or 60 Hz. Figures 3-4 and 3-5 show how the capacitors should be wired for each configuration. Figure 3-4 50 Hz Capacitors Figure 3-5 60 Hz Capacitors Part 1074166-02 E 2018 Nordson Corporation...

  • Page 21: Network Connections

    CAT3 or higher. Repeat this for each unit. Table 3-3 IN1 and OUT1 Network Connectors Cable From Length (ft) Part Network OUT1 connector IN1 connector of 775031 of a unit the next unit Part 1074166-02 E 2018 Nordson Corporation...
  • Page 22 4. Output connector TB1 NOTE: Dip switch settings for the main control board are located in Tables 3-8 through 3-13. NOTE: Refer to Figure 3-13 for a photograph of main control boards manufactured before August 2004. Part 1074166-02 E 2018 Nordson Corporation...

  • Page 23: Output Connector Tb1

    I/O terminals 11 and 12 of TB1 when the system requires lamphead cooling. This signal controls an external blower in specialized applications. For applications not using this signal, a mating connector is available to prevent accidental connection to pins 11 and 12. Contact your Nordson representative for more information.

  • Page 24: Input Connector Tb2

    Opening this returns the unit to Off, sets the External Interlock FAULT output, and causes the External Interlock LED to illuminate at a slow blink. Chassis Ground Not used Common Not used — Not used Part 1074166-02 E 2018 Nordson Corporation...

  • Page 25: Lamp Start-Up Timing Diagram For Remote Input Contact Closures

    3. Press the On button to enable the UV light. The light will turn on instantly but will take approximately 8 seconds to stabilize. After the 8 seconds, the system ready output contact (TB1) will close. Part 1074166-02 E 2018 Nordson Corporation...

  • Page 26: Cable Connections

    Table 3-6 Unicable Part Numbers Cable From Length (ft) Part Unicable Power supply unit Lamphead 775374 connector 775023 775375 775377 Part 1074166-02 E 2018 Nordson Corporation...

  • Page 27: Rf Detector

    RF detector must be located in each chamber. Table 3-7 RF Detector Cable Part Numbers Cable From Length (ft) Part RF Detector CoolWave power RF detector 1061134 supply 775029 775050 775051 775052 Part 1074166-02 E 2018 Nordson Corporation...

  • Page 28: Main Control Board Standard Configurations

    2. Dip switches 4. Digital/Analog jumper (light detector) OPEN Figure 3-13 Main Control Board Manufactured before 2004 1. Main control board 3. Power supply address switch 4. 4−2 ma/0−10 Vdc Jumper 2. Dip switches Part 1074166-02 E 2018 Nordson Corporation...

  • Page 29: Control Board Dip Switches

    Open/Off = Front Panel configuration Closed/On = Front Panel Digital display Configures the control board for an LED only front panel or a number display on the front panel. Open/Off = Front Panel has LEDs only Part 1074166-02 E 2018 Nordson Corporation...

  • Page 30: Sw1 Dip Switch Configurations

    Display or Open/OFF Single = Yes = Open/OFF = Open/OFF = (Set Front Closed/ON Closed/ON Disabled Disabled Closed/ON = Panel to: All = No = Closed/ON = Closed/ON = Remote Open/OFF Open/OFF Enabled Enabled OPEN Part 1074166-02 E 2018 Nordson Corporation...

  • Page 31: Sw3 Control Board Dip Switches

    DIP switch and has 0 through 9 and A through F as locations. The switch is used to identify the electronic address if the power supply is used in a multiple network setup. Part 1074166-02 E 2018 Nordson Corporation...

  • Page 32: Standalone Units

    Unit Rotary Switch Setting Master Remote(s) any different value Example: Set the master to 0, remote 1 to 1, remote 2 to 2, etc. Figure 3-16 Power Supply Address Switch on Main Control Board Part 1074166-02 E 2018 Nordson Corporation...

  • Page 33: Operation

    As a result, the startup procedures documented in this manual are strictly for the UV equipment. Display and Controls Refer to Table 4-1 and Figure 4-1. Figure 4-1 Displays and Controls Part 1074166-02 E 2018 Nordson Corporation...
  • Page 34 On Mode: Turns the lamphead on after magnetron filament is warm. Standby Mode: Applies warm-up power to the magnetron filament. Off/Reset Mode: Turns the lamphead off. FAULTS Indicate system faults/failures. Refer to Fault LEDs. MAGNETRON Test point for magnetron current. CURRENT Part 1074166-02 E 2018 Nordson Corporation...

  • Page 35: Fault Leds

    Off/Reset button to clear a fault once it has been corrected. Operating in the Remote Mode: Open and close the off/reset contact to reset a fault once it has been corrected. Part 1074166-02 E 2018 Nordson Corporation...

  • Page 36: Lamp Start-Up Timing Diagram

    10 seconds to warm up LAMP ON >100 ms pulse 8 seconds to stabilize Lamp Off Lamp to Standby Lamp to ON Lamp Off Figure 4-2 Lamp Start Up Timing Diagram for Remote Input Contact Closures Part 1074166-02 E 2018 Nordson Corporation...

  • Page 37: Startup

    2. During the next 10 seconds the unit will go through the warm up cycle before turning to On. 3. After approximately 8 more seconds the unit has stabilized and the system is ready to run. The system ready output contact (TB1) will close. Part 1074166-02 E 2018 Nordson Corporation...

  • Page 38: Remotely Operated Units

    There are many ways that the system can be configured to operate Remotely. By utilizing the power supply I/O the UV system can be controlled from a simple panel or fully automated to work in concert with a complete process. Contact a Nordson UV Curing representative for details.

  • Page 39: Shutdown

    NOTE: Typically, the cooling fan will be controlled by the remote or host machine of the UV system. Turn off the main power to all units. Part 1074166-02 E 2018 Nordson Corporation...
  • Page 40 Operation Part 1074166-02 E 2018 Nordson Corporation...

  • Page 41: Maintenance And Repair

    Use soap and water to wash all filter material that provides cooling to any part of your UV system. NOTE: Dirty filters can cause excessive heat, which will cause premature failure. Part 1074166-02 E 2018 Nordson Corporation...

  • Page 42: Replacement Procedures

    5. Using the old control board or the Installation section as a guide, configure the new main control board with the appropriate SW1 and SW3 dip switch settings, power supply address switch, remote analog jumper and digital/analog light detector jumper. Part 1074166-02 E 2018 Nordson Corporation...

  • Page 43: Fuses

    3. Make sure the safety cover is clean and free of NOTE: Some filter media can be washed and any debris. reused. Refer to the users’ manual for your blower. 4. Examine fan blades for contamination. Clean or replace if necessary. Part 1074166-02 E 2018 Nordson Corporation...
  • Page 44 Maintenance and Repair Part 1074166-02 E 2018 Nordson Corporation...

  • Page 45: Troubleshooting

    These procedures cover only the most common problems that you may encounter. If you cannot solve the problem with the information given here, contact your local Nordson representative for help. General Troubleshooting NOTE: If your unit does not start up, disconnect power to the unit then remove the cover and check the fuses.
  • Page 46 Fast Blink LED: Filament transformer circuit Check filament transformer fuse on shorted or closed main circuit board. Check output on filament transformer. 50/60 capacitor jumper is not Correct or replace the jumper. correct Continued... Part 1074166-02 E 2018 Nordson Corporation...
  • Page 47 Check the continuity of the cable. Replace the cable if necessary. RF detector is detecting a high Check the lamphead screen for holes level of RF and tears. Replace the lamphead screen if necessary. Part 1074166-02 E 2018 Nordson Corporation...
  • Page 48 Troubleshooting Part 1074166-02 E 2018 Nordson Corporation...

  • Page 49: Parts

    The number in the Part column is the Nordson Corporation part number. A series of dashes in this column (- - - - - -) means the part cannot be ordered separately.

  • Page 50: Power Supply And Rf Detector

    Power Supply and RF Detector See Figure 7-1. Item Part Description Quantity Note 775221 50/60 HZ POWER SUPPLY, MPS306F 1061956 50 HZ POWER SUPPLY, MPS306F 772225 S POWER TRANSFORMER, CW 6 772219 S 50/60 Hz CAPACITOR, 1 + 0.34 Mf, 2500 Volt, CoolWave...
  • Page 51 Parts REAR VIEW FRONT VIEW Figure 7-1 CoolWave Power Supply and RF Detector Part 1074166-02 E 2018 Nordson Corporation...

  • Page 52: Coolwave Cables And Lampheads

    FLOOD LAMPHEAD, external blower 775205 FOCUS LAMPHEAD, 3.1, external blower 775203 FOCUS LAMPHEAD, 2.1, internal blower 775206 FLOOD LAMPHEAD, internal blower 775202 FOCUS LAMPHEAD, 3.1, internal blower UNICABLE UNICABLE Figure 7-2 CoolWave Cables and Lampheads Part 1074166-02 E 2018 Nordson Corporation...

  • Page 53: Specifications

    240 Vac 200 Vac 210 Vac 240 Vac RF Detector Table 8-3 RF Detector Specifications Item Specification RF Level Trip Level 2 mW/cm Acceptable Level 5 mW/cm ANSI Standard C95.1−1982 OSHA Standard 29 CFR 1910.97 Part 1074166-02 E 2018 Nordson Corporation...

  • Page 54: System Drawings

    Figure 8-1: UV Connector Board Figure 8-2: IO Wiring Figure 8-3: System Schematic − 50/60 Hz, 775221 Figure 8-4: System Schematic − 50 Hz, 1061956 Figure 8-5: System Installation Figure 8-6: Blower Motor Control, Factory Settings, 50 Hz Part 1074166-02 E 2018 Nordson Corporation...
  • Page 55 Specifications NOT USED Figure 8-1 UV Connector Board Part 1074166-02 E 2018 Nordson Corporation...
  • Page 56 Specifications Figure 8-2 IO Wiring Part 1074166-02 E 2018 Nordson Corporation...
  • Page 57 Specifications Figure 8-3 System Schematic − 50/60 Hz Power Supply, part number 775221 Part 1074166-02 E 2018 Nordson Corporation...
  • Page 58 SWITCH BLUE BLUE WHITE WHITE GREEN GREEN SHIELD BLACK BLACK WHITE/ BLACK WHITE/ BLACK GRAY GRAY PURPLE PURPLE YELLOW YELLOW WHITE/BROWN WHITE/BROWN Figure 8-4 System Schematic − 50/60 Hz Power Supply, part number 1061956 Part 1074166-02 E 2018 Nordson Corporation...
  • Page 59 Specifications NOTE: THIS BOARD MANUFACTURED PRIOR TO AUG 2004 UNICABLE UNICABLE NOTE: Refer to the Installation section for correct main board settings. Figure 8-5 System Installation Part 1074166-02 E 2018 Nordson Corporation...
  • Page 60 Specifications BLOWER WIRING Figure 8-6 Blower Motor Control, Factory Settings, 50 Hz Part 1074166-02 E 2018 Nordson Corporation...

  • Page 61: Uv Glossary

    Low-powered UV in the UVC band. Usually powered with several 100-watt power supplies or less instead of several 1000-watt power supplies. Nordson’s UV Star and CoolWave product lines are much higher in irradiance and energy density than actinic UV products.
  • Page 62 Dual Concentrated Focus An electrode system where two bulbs and two angled reflectors are (DCF) positioned within one cradle. The UV light in a DCF system is concentrated into a single band of energy. Part 1074166-02 E 2018 Nordson Corporation...
  • Page 63 Low-powered UV in the UVC band. Usually powered with several 100-watt power supplies or less instead of several 1000-watt power supplies. Nordson’s UV Star and CoolWave product lines are much higher in irradiance and energy density than erythermal UV products.
  • Page 64 Low-powered UV in the UVC band. Usually powered with several 100-watt power supplies or less instead of several 1000-watt power supplies. Nordson’s UV Star and CoolWave product lines are much higher in irradiance and energy density than germicidal UV products.
  • Page 65 Refer to additive bulb. micrometer (mm) Unit of length equivalent to one millionth of a meter. microwave That part of the electromagnetic spectrum associated with the larger infrared waves and the shorter radio waves. Part 1074166-02 E 2018 Nordson Corporation...
  • Page 66 8-hour shift during a 40-hour week without producing an ill effect. Also refer to Threshold Limit Value. peak irradiance (peak The maximum irradiance measured over a sample period, measured power density) in joules/cm /sec or watts/cm Part 1074166-02 E 2018 Nordson Corporation...
  • Page 67 The tube is often placed in front of a UV lamp head and flooded internally with Nitrogen. Parts traveling through the tube are then safeguarded from exposure to the oxygen and ozone in the lamp head cooling air. Part 1074166-02 E 2018 Nordson Corporation...
  • Page 68 Used in electrode, ballast-based systems to vaporize the mercury. The starter puts a 3,000−4,000 volt potential across the bulb during start up and has an internal circuit that discontinues the potential when current is established. Part 1074166-02 E 2018 Nordson Corporation...
  • Page 69 400 nm. UVA represents the largest portion of UV energy and is commonly referred to as long UV. UVA is most responsible for skin aging and increased skin pigmentation. UVA is at the lower limit of sensitivity to the human eye. Part 1074166-02 E 2018 Nordson Corporation...
  • Page 70 One joule per second. watt density Refer to irradiance. waveguide Directs microwaves toward the bulb in microwave UV systems. wavelength The measured cycle length of a wave in the direction of propagation. Part 1074166-02 E 2018 Nordson Corporation...

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