Piper Aircraft Corporation Malibu Mirage PA-46-350P Airplane Maintenance Manual
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Piper Aircraft Corporation Malibu Mirage PA-46-350P Airplane Maintenance Manual

Piper Aircraft Corporation Malibu Mirage PA-46-350P Airplane Maintenance Manual

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Table of Contents

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AIRPLANE MAINTENANCE MANUAL
CARD 1 OF 9
PA-46-350P
(S/N's 4636001 AND UP)
PIPER AIRCRAFT, INC.
PART NUMBER 761-876
February 28, 2007
1A1

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  • Page 1 AIRPLANE MAINTENANCE MANUAL CARD 1 OF 9 PA-46-350P (S/N’s 4636001 AND UP) PIPER AIRCRAFT, INC. PART NUMBER 761-876 February 28, 2007...
  • Page 2 Published by Technical Publications ©Piper Aircraft, Inc. 2926 Piper Drive Vero Beach, Florida 32960 U.S.A. Member General Aviation Manufacturers Association...
  • Page 3 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL AEROFICHE REVISION STATUS Revisions to this Maintenance Manual, P/N 761-876, issued July 12, 1995 and reissued February 28, 2007 are as follows: Revision Publication Date Aerofiche Card Effectivity ORG950712 June 19, 1996 PR980101 January 1, 1998 1, 2, 3, 4, 5, and 6...
  • Page 4 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 1 AEROFICHE EFFECTIVITY Feb 28/07...
  • Page 5 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL INTRODUCTION LIST OF EFFECTIVE PAGES CHAPTER CHAPTER SECTION PAGE DATE SECTION PAGE DATE Intro-List of Feb 28/07 Effective Pages Feb 28/07 Intro-Table of Contents Feb 28/07 Feb 28/07 Introduction Feb 28/07 Feb 28/07 Feb 28/07 Feb 28/07 Feb 28/07...
  • Page 6 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 2 INTRO - LIST OF EFFECTIVE PAGES Feb 28/07...

  • Page 7: Subject

    PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL INTRODUCTION TABLE OF CONTENTS SUBJECT SECTION PAGE GRID NO. INTRODUCTION Instructions for Continued Airworthiness General Effectivity 1A10 Serial Number Explanation 1A10 Assignment of Subject Material 1A10 Pagination 1A11 Aerofiche Effectivity 1A11 Identifying Revised Material 1A11 Indexing 1A11...
  • Page 8 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 2 INTRO - CONTENTS Feb 28/07...
  • Page 9 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL INTRODUCTION Instructions for Continued Airworthiness WARNING: INSTRUCTIONS FOR CONTINUED AIRWORTHINESS (ICA) FOR ALL NON-PIPER APPROVED STC INSTALLATIONS ARE NOT INCLUDED IN THIS MANUAL. WHEN A NON-PIPER APPROVED STC INSTALLATION IS INCORPORATED ON THE AIRPLANE, THOSE PORTIONS OF THE AIRPLANE AFFECTED BY THE INSTALLATION MUST BE INSPECTED IN ACCORDANCE WITH THE ICA PUBLISHED BY THE OWNER OF THE STC.
  • Page 10 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Effectivity This maintenance manual is effective for PA-46-350P Malibu Mirage airplane serial numbers 4636001 and up. This encompasses the following model years: NOTE: The following is provided as a general reference only. Model Year Serial Numbers Model Year...
  • Page 11 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL 6. Pagination The Chapter - Section (i.e. - 28-40-00) numbering system explained above forms the primary page numbering system for this manual. Within each Section, pages are numbered consecutively beginning with Page 1 (i.e. - 28-40-00, Page 1). 7.
  • Page 12 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL 12. Accident/Incident Reporting To improve our Service and Reliability system and aid in Piper’s compliance with FAR 21.3, knowledge of all incidents and/or accidents must be reported to Piper immediately. To expedite and assist in reporting all incidents and accidents, Piper Form 420-01 has been created.
  • Page 13 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (5) BATTERY: Vendor Address: Gill/Teledyne Battery Products (800) 456-0070 840 W. Brockton Ave. Redlands, California 92374 http://www.gillbatteries.com/ (6) BRAKES: Vendor Address: Parker Hannifin Corp. (800) 272-5464 Aircraft Wheel and Brake Division 1160 Center Road Avon, Ohio 44011 http://www.parker.com/cleveland/Universe/book.pdf (7) DEICE SYSTEM (PNEUMATIC):...
  • Page 14 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (9) EMERGENCY LOCATOR TRANSMITTER: Vendor Address: Artex Aircraft Supplies (800) 547-8901 14405 Keil Road NE Aurora, Oregon 97002 http://www.artex.net/ (10) ENGINE: Vendor Address: Textron Lycoming (717) 323-6181 652 Oliver Street FAX: (717) 327-7101 Williamsport, Pennsylvania 17701 http://www.lycoming.textron.com/main.html Overhaul Manual:...
  • Page 15 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (16) HI-LOK FASTENERS AND TOOLS: Vendor Address: Hi-Shear Corporation (213) 326-8110 2600 Skypark Drive Torrance, California 90509 (17) LIGHTS - NAVIGATION/STROBE, STANDBY/MAP: Vendor Address: Whelen Engineering Co. Inc. (860) 526-9504 Route 145, Winthrop Rd. FAX: (860) 526-2009 Chester, Connecticut 06412...
  • Page 16 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (23) PROPELLER AND PROPELLER GOVERNOR: Vendor Address: Hartzell Propeller Inc. (937) 778-4379 One Propeller Place FAX: (937) 778-4321 Piqua, OH 45356-2634 http://www.hartzellprop.com/index2.htm Propeller Overhaul Instructions: Manual No. 113 Composite Blade Maintenance: Manual No. 135 Propeller Owner’s Manual: Manual No.
  • Page 17 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (28) VACUUM PUMP: Vendor Address: Aero Accessories, Inc. (800) 822-3200 1240 Springwood Avenue Gibsonville, NC 27249 http://www.aeroaccessories.com/index.html (29) VACUUM REGULATORS: Vendor Address: Parker Hannifin Corp. (see “Fuel Boost Pump,” above) INTRODUCTION PAGE 9 1A17 Feb 28/07...
  • Page 18 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 10 INTRODUCTION Feb 28/07 1A18...
  • Page 19 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL 13. Chapter/Section Index Guide NOTE: The following GAMA Specification No. 2 standard chapters are not included in this Maintenance Manual: 36, 38, 49, 53, 54, 60, 72, 75, 78, and 83. These chapters are omitted because the subject system is either: not installed in these airplanes;...
  • Page 20 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER SECTION TITLE GRID NO. STANDARD PRACTICES - AIRFRAME 1J19 General Painting ENVIRONMENTAL SYSTEMS General Distribution Pressurization Control Heating Cooling Temperature Control AUTOFLIGHT 2F11 Autopilot COMMUNICATIONS 2G19 General Audio Integrating Static Discharging ELECTRICAL POWER 2H11 General...
  • Page 21 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER SECTION TITLE GRID NO. FUEL General Storage Distribution Indicating HYDRAULIC POWER General Main ICE AND RAIN PROTECTION General Airfoil Pitot and Static Windows, Windshields and Doors Propellers/Rotors INDICATING/RECORDING SYSTEMS Central Warning Systems LANDING GEAR 4C13 General...
  • Page 22 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER SECTION TITLE GRID NO. VACUUM 6C15 General Distribution Indicating ELECTRICAL / ELECTRONIC PANELS 6D13 Instrument and Control Panels Accessory Compartments STRUCTURES General Investigation, Cleanup, and Aerodynamic Smoothness Repairs Electrical Bonding DOORS 6G13 Passenger/Crew Emergency Exit...
  • Page 23 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER SECTION TITLE GRID NO. POWER PLANT General Cowling Mounts Engine Drains ENGINE FUEL AND CONTROL 7E13 Distribution Indicating IGNITION Electrical Power Supply Distribution ENGINE CONTROLS 7G17 Power Control ENGINE INDICATING Power Temperature Integrated Engine Instrument Systems Distribution...
  • Page 24 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 16 INTRODUCTION Feb 28/07 1A24...
  • Page 25 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Air Distribution System: 2C12 Brake System: 1I19 Bleed Air Check Valve: 2C13 Actuator Installation Access and Inspection Provisions: Bleed Air Dump Valve: 2D5 Main Gear: 4E13 1E23 Bleed Air Shutoff Valve: 2D14 Nose Gear: 4E10 Accident/Incident Reporting: A12 Rigging: 2D6...

  • Page 26: Deice

    PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Corrosion Electrical C/B Panel Lights: 9C15 Control: 6F11 Alternator Control Units: 2I3 Cabin Heater: 8E3 Inspections Alternators: 2I2 Cabin Lights: 9D11, 9D15 Attach Fittings Belt Tension: 2I2 Cabin Pressurization: 8D23 Elevator Trim Tab Rods: 6I7 Battery CHT Indicator: 9I5, 9I13 Horizontal Stabilizer: 6H24...
  • Page 27 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Electrical (cont.) Stormscope: 9F11 Fuel Schematics (cont.) Strobe Lights: 9D19 Air Bleed Nozzle: 7E21 Ground Clearance: 8E17 Summing Amp: 8F4, 9F12, Flow Gauge: 7F1 GTX 330: 9F3, 9F22 9F14 Troubleshooting: 7F1 Hour Meter: 8I17 Tachometer: 9H2, 9H19, 9I13 Flow Transducer: 7F2 Hydraulic Pump: 8H9...

  • Page 28: Enhanced Digital Indicator (Edi)

    PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Engine (cont.) Elevator. See Elevator Hydraulic System Mounts: 7E5 Rudder. See Rudder Bleeding: 3H21 Oil System Standard Practices: 3C9 Description: 3H7 Fluid Diagram: 7J9 Cable Blocking Methods: Fluid Diagram: 3H12 Setup Procedures: 7G23 3C23 Installation: 3H11 Shock Mount: 7E8...
  • Page 29 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Inspection (cont.) Main: 4C23 Environmental/De-ice Switch Intercooler Attachment Clips: Actuator: 4E13 Panel: 4G17 7K21 Adjustment: 4D5 Illuminated Switch Assembly: Propeller Heat: 3K8 Alignment: 4D5 4G17 SpeedBrakes: 3F2 Door: 4D8 Post Lights: 4G11 Turbocharger and Exhaust Installation: 4D3 Post-Installation Set-up:...
  • Page 30 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Propeller Rudder Blade Inspection and Repair: Balancing: 6I15 Pagination: A11 7C11 Control System Parking: 1G15 Blade Track: 7C11 Installation: 3D11 Locking Airplane: 1G15 Cleaning, Inspection, and Rigging and Adjustment: Piper Repair: 7C11 3D13 Service Bulletins: 1C15 Description: 7C7...
  • Page 31 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Standard Practices Tools Troubleshooting Engine: 7D3 Aileron and Flap Travel: 3C15 Aileron Control System: 3C20 Procedures: 7D3 Control Surfaces Balancing: 6I5 Air Conditioning System: 2D18 Standard Practices Airframe: 1J23 Control Wheel Neutral: 3C15, Airspeed Tubes and Indicator: Standby Attitude Indicator: 5D6 4C22...
  • Page 32 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Troubleshooting (cont.) Windows and Windshields Starter: 7J23, 7K3 Door Window: 6K3 Tachometer Indicator: 7H10 Heated Windshield Turbine Inlet Temperature Testing: 3J15 (T.I.T.) Gauge: 7H13 Troubleshooting: 3J15 Turbocharger System: 7K16 Inspection and Repair Turn Coordinator: 5E20 Definitions: 6J1 Vacuum System: 6D1...
  • Page 33 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK INDEX PAGE 9 Feb 28/07...
  • Page 34 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL GRIDS 1B10 THRU 1B24 INTENTIONALLY BLANK PAGE 10 INDEX Feb 28/07 1B10...
  • Page 35 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER AIRWORTHINESS LIMITATIONS...
  • Page 36 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK...
  • Page 37 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 4 LIST OF EFFECTIVE PAGES CHAPTER CHAPTER SECTION PAGE DATE SECTION PAGE DATE 4-List of Feb 28/07 Effective Pages Feb 28/07 4-Table of Contents Feb 28/07 Feb 28/07 4-00-00 Feb 28/07 Feb 28/07 4 - LIST OF EFFECTIVE PAGES PAGE 1...
  • Page 38 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 2 4 - LIST OF EFFECTIVE PAGES Feb 28/07...
  • Page 39 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 4 - AIRWORTHINESS LIMITATIONS TABLE OF CONTENTS SUBJECT SECTION PAGE GRID NO. AIRWORTHINESS LIMITATIONS 4-00-00 4 - CONTENTS PAGE 1 Feb 28/07...
  • Page 40 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 2 4 - CONTENTS Feb 28/07...
  • Page 41 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL AIRWORTHINESS LIMITATIONS NOTE: The Airworthiness Limitations section is FAA approved and specifies maintenance required under §§ 43.16 and 91.403 of the Federal Aviation Regulations unless an alternative program has been FAA approved. The following limitations, related to fatigue life of the airplane and its components, have been established for the PA-46-350P: Refer to Chart 1 for Structural Inspection and Replacement.
  • Page 42 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 2 4-00-00 Feb 28/07...
  • Page 43 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER TIME LIMITS / MAINTENANCE CHECKS...
  • Page 44 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK 1C10...
  • Page 45 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 5 LIST OF EFFECTIVE PAGES CHAPTER CHAPTER SECTION PAGE DATE SECTION PAGE DATE 5-List of Feb 28/07 5-50-00 Feb 28/07 Effective Pages Feb 28/07 Feb 28/07 Feb 28/07 Feb 28/07 5-Table of Contents Feb 28/07 Feb 28/07 Feb 28/07...
  • Page 46 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 2 5 - LIST OF EFFECTIVE PAGES Feb 28/07 1C12...
  • Page 47 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 5 - TIME LIMITS AND MAINTENANCE CHECKS TABLE OF CONTENTS SUBJECT SECTION PAGE GRID NO. GENERAL 5-00-00 1C15 TIME LIMITS 5-10-00 1C17 SCHEDULED MAINTENANCE CHECKS 5-20-00 1C19 Description 1C19 Definitions 1C19 Inspection Requirements 1C21 Annual / 100 Hour Inspection...
  • Page 48 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 2 5 - CONTENTS Feb 28/07 1C14...
  • Page 49 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL GENERAL Piper Aircraft, Inc. (Piper) takes a continuing interest in having the owner get the most efficient use from his airplane, and keeping the airplane in the best mechanical condition. To that end, Piper publishes a recurring maintenance schedule which is supplemented with Service Bulletins, Service Letters and Service Spares Letters as required.
  • Page 50 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 2 5-00-00 Feb 28/07 1C16...
  • Page 51 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL TIME LIMITS Refer to 4-00-00 for the FAA-approved airworthiness limitations section. It sets forth each mandatory replacement time, structural inspection interval, and related structural inspection procedure required for type certification. Refer to 5-20-00 for Piper’s recommended Inspection Program. It includes the frequency and extent of the inspections required for the continued airworthiness of the airplane.
  • Page 52 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 2 5-10-00 Feb 28/07 1C18...
  • Page 53 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL SCHEDULED MAINTENANCE WARNING: GROUND THE MAGNETO PRIMARY CIRCUIT (P LEAD), BEFORE PERFORMING ANY MAINTENANCE OPERATION ON THE ENGINE. Description WARNING: FAILURE TO CONSULT APPLICABLE VENDOR PUBLICATION(S), WHEN SERVICING OR INSPECTING VENDOR EQUIPMENT INSTALLED IN PIPER AIRCRAFT, MAY RENDER THE AIRCRAFT UNAIRWORTHY.
  • Page 54 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Tests - Operation of aircraft components, appliances or systems to evaluate functional performance. (1) Operational Test - A task to determine that an item, is fulfilling its intended purpose.The task does not require quantitative tolerances. This is a fault finding task. (2) Functional Test - A quantitative check to determine, if one or more functions of an item performs within specified limits.
  • Page 55 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Inspection Requirements WARNING: INSTRUCTIONS FOR CONTINUED AIRWORTHINESS (ICA) FOR ALL NON-PIPER APPROVED STC INSTALLATIONS ARE NOT INCLUDED IN THIS MANUAL. WHEN A NON-PIPER APPROVED STC INSTALLATION IS INCORPORATED ON THE AIRPLANE, THOSE PORTIONS OF THE AIRPLANE AFFECTED BY THE INSTALLATION MUST BE INSPECTED IN ACCORDANCE WITH THE ICA PUBLISHED BY THE OWNER OF THE STC.
  • Page 56 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Annual / 100 Hour Inspection Procedure Scheduled Maintenance (i.e. - paragraph 5) (1) The required periodic inspection procedures are listed in paragraph 5. These inspection procedures are broken down into major groups which include Propeller, Engine, Cabin and Cockpit, Fuselage and Empennage,Wing, Landing Gear, Special Inspections, Operational Inspection and General.
  • Page 57 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK 5-20-00 PAGE 5 1C23 Feb 28/07...
  • Page 58 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 6 5-20-00 Feb 28/07 1C24...
  • Page 59 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Scheduled Maintenance Refer to Notes 1, 2, 3, and 4 before performing any of the following inspections. Inspection NATURE OF INSPECTION Interval (Hrs) PROPELLER GROUP WARNING: USE EXTREME CAUTION WHEN ROTATING PROPELLER BY HAND;...
  • Page 60 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Scheduled Maintenance (continued) Inspection NATURE OF INSPECTION Interval (Hrs) ENGINE GROUP (cont) 12. Inspect condition of spark plugs, clean and adjust gap as required...... NOTE: If fouling of spark plugs is apparent, rotate bottom plugs to upper plugs. NOTE: Piper does not recommend that Iridium spark plugs be cleaned using abrasive or glass bead materials except as specified in the latest revision of Champion Aviation Technical Bulletin 85-10 for servicing Champion Iridium...
  • Page 61 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Scheduled Maintenance (continued) Inspection NATURE OF INSPECTION Interval (Hrs) 34. Inspect exhaust pipe and heat exchanger (Refer to 81-20-00, Turbocharger and Exhaust System Visual Inspection.) ......... 35. Inspect exhaust heat shield and cross-over tubes for cracks and condition ..................
  • Page 62 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Scheduled Maintenance (continued) Inspection NATURE OF INSPECTION Interval (Hrs) TURBOCHARGER GROUP 1. Visually inspect system for oil leaks, exhaust system leaks and general condition. (See Note 20 and 81-20-00, Turbocharger and Exhaust System Visual Inspection.) ............... 2.
  • Page 63 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Scheduled Maintenance (continued) Inspection NATURE OF INSPECTION Interval (Hrs) 9. Inspect control wheels, column, and switches for damage, operation, and full travel. (See Notes 11 and 41.) ......10. Inspect push pull tubes, torque tubes, levers, pillow blocks, bellcranks, and connections for condition and security.
  • Page 64 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Scheduled Maintenance (continued) Inspection NATURE OF INSPECTION Interval (Hrs) CABIN AND COCKPIT GROUP (cont.) 31. Inspect aft face of F.S. 100.00 bulkhead and forward face of F.S. 273.746 bulkhead for bulging, cracks, dents, loose, or missing fasteners, condition and security of components.........
  • Page 65 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Scheduled Maintenance (continued) Inspection NATURE OF INSPECTION Interval (Hrs) 17. Inspect horizontal stabilizer and elevator for surface damage or irregularities (i.e. - skin cracks, distortion, dents, corrosion, and excessive paint build up); structural defects (i.e.
  • Page 66 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Scheduled Maintenance (continued) Inspection NATURE OF INSPECTION Interval (Hrs) FUSELAGE AND EMPENNAGE GROUP (cont.) CAUTION: THE FLUX DETECTOR IS SECURED TO THE MOUNTING BRACKET WITH BRASS SCREWS. ENSURE ONLY BRASS SCREWS ARE USED WHEN REINSTALLING.
  • Page 67 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Scheduled Maintenance (continued) Inspection NATURE OF INSPECTION Interval (Hrs) 18. Inspect struts for fluid/pressure leaks and scoring ..........19. Check torque links, bolts, and bushings. Rebush as required....... 20. Check gear struts, trunnion pins and attachments for condition and security ..................
  • Page 68 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Scheduled Maintenance (continued) Inspection NATURE OF INSPECTION Interval (Hrs) WING GROUP (cont.) 7. Inspect flaps for surface damage or irregularities (i.e. - skin cracks, distortion, dents, corrosion, and excessive paint build up); structural defects (i.e. - loose or missing rivets);...
  • Page 69 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Scheduled Maintenance (continued) Inspection NATURE OF INSPECTION Interval (Hrs) OPERATIONAL INSPECTION - ENGINE OFF 1. Check electronic equipment operation ..............2. Check operation of flight controls ................3. Check operation of flaps..................4.
  • Page 70 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL NOTES 1. Refer to Piper’s Customer Service Information Aerofiche P/N 1753-755, for latest revision dates to Piper Inspection Reports/Manuals and this maintenance manual. References to Section are to the appropriate Section in this manual. WARNING: INSTRUCTIONS FOR CONTINUED AIRWORTHINESS (ICA) FOR ALL NON- PIPER APPROVED STC INSTALLATIONS ARE NOT INCLUDED IN THIS MANUAL.
  • Page 71 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL 9. Check security of injector nozzles after the first 50 hours of engine operation, then at each subsequent 100 hours of engine operation. In S/N’s 4636001 thru 4636089 only, verify compliance with Piper Service Bulletin No. 1000. In S/N’s 4636001 thru 4636110 only, verify compliance with of Piper Service Bulletin No.
  • Page 72 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL NOTES (cont) 34. In S/N's 4636300 thru 4636313 only, verify installation of Kit No. 767-301 per Piper Service Bulletin No. 1067A. 35. In S/N's 4636001 thru 4636313 only, verify compliance with Piper Service Bulletin No. 1075A. 36.
  • Page 73 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK 5-20-00 PAGE 21 1D15 Feb 28/07...
  • Page 74 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 22 5-20-00 Feb 28/07 1D16...
  • Page 75 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL SPECIAL INSPECTIONS WARNING: FAILURE TO CONSULT APPLICABLE VENDOR PUBLICATION(S), WHEN SERVICING OR INSPECTING VENDOR EQUIPMENT INSTALLED IN PIPER AIRCRAFT, MAY RENDER THE AIRCRAFT UNAIRWORTHY. (SEE INTRODUCTION - SUPPLEMENTARY PUBLICATIONS.) The following inspections are required in addition to those listed in 5-20-00. These inspections are required at intervals of: Flight hours;...
  • Page 76 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Each 500 Hours (cont.) Every two (2) years or after 500 hours, whichever occurs first, check that fuel transmitter floats (mounted on forward access panels #2 and #5 from the wing tip) are secure and that fuel strainers (three in each wing tank) are secure and unobstructed.
  • Page 77 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Each 2000 Hours Each 2000 hours or seven (7) years, whichever occurs first, remove interior panels, and headliner and conduct detailed inspection of aircraft structure (skin, bulkheads, stringers, etc.) for condition and security.
  • Page 78 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Per Calendar Year Each Thirty (30) Days Check standby attitude indicator emergency power supply (in radar pod aft compartment) for condition and security. Self-test unit using integral test switch - see 34-20-00. Hand-tighten electrical connector. Inspect battery, battery compartment, and vent system for water, corrosion, etching, condition, and security.
  • Page 79 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Each Five (5) Years WARNING: DO NOT USE GREASE OR ANY TYPE OF GREASE FITTING ON ANY OXYGEN SYSTEM. WHEN WORKING WITH AN OXYGEN SYSTEM MAKE SURE HANDS, CLOTHING, TOOLS, AND IMMEDIATE AREA ARE FREE OF GREASE. Remove and hydrostatically test oxygen cylinder every five (5) years.
  • Page 80 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Per Specific Operation / Operating Environment Operation in High Dust or Industrial Pollution Environment CAUTION: DISCONNECT LINES FROM PITOT/STATIC SYSTEM BEFORE CONDUCTING THIS INSPECTION. Item Inspection Inspection Interval Engine Air Filter. Clean and inspect. Daily.
  • Page 81 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Operation in High Salt or High Humidity Environment Item Inspection Inspection Interval Fuselage, Empennage Remove floor panels and exterior 200 Hours. and Wings. access plates; inspect for corrosion. Landing Gear. Inspect for corrosion and lubrication; 200 Hours.
  • Page 82 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Operation in Extreme Cold Item Inspection Inspection Interval Hydraulic, Pneumatic Check all fittings and attachments for First 100 Hour, then and Environmental. security and leaks. as required. Operation from Soft or Unusual Terrain Item Inspection Inspection Interval...
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  • Page 85 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL UNSCHEDULED MAINTENANCE CHECKS WARNING: FAILURE TO CONSULT APPLICABLE VENDOR PUBLICATION(S), WHEN SERVICING OR INSPECTING VENDOR EQUIPMENT INSTALLED IN PIPER AIRCRAFT, MAY RENDER THE AIRCRAFT UNAIRWORTHY. (SEE INTRODUCTION - SUPPLEMENTARY PUBLICATIONS.) The following inspections are required in response to specific anomalies encountered during aircraft operation.
  • Page 86 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Engine Overspeed, Overtemp, Loss of Oil, or Sudden Stoppage Item Inspection Inspection Interval Engine. See latest revision of Textron-Lycoming Each occurrence, Service Bulletin 369J before further flight. and Overhaul Manual. Propeller. Propeller overspeed exceeding certified Each occurrence, max RPM.
  • Page 87 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Severe Turbulence, Hard or Overweight Landing (continued) Item Inspection Inspection Interval Wings (cont.). Remove access plates and inspect for internal damage to ribs, stringers and sparwebs; and fuel tanks for damage, attachment, and leaks. Engine.
  • Page 88 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Flood Damage, Immersion in Water These guidelines are general in nature and should be applied or varied to fit the individual aircraft according to water level, length of time of exposure and other variables. Only those areas that might not be obvious to the mechanic are addressed.
  • Page 89 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Flood Damage, Immersion in Water (continued) Item Inspection Inspection Interval Engine Remove, disassemble, and inspect. If immersed, each event, Examine all parts paying particular before further flight. attention for evidence of corrosion, rust or contaminants imbedded on bearing surfaces, piston, mounting flanges or any aluminum, magnesium...
  • Page 90 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Flood Damage, Immersion in Water (continued) Item Inspection Inspection Interval Electrical Systems (cont.) Disassemble all connectors; clean and inspect for corrosion. Replace all corroded or pitted connectors. Inspect for wire corrosion at connector. Check all harness assemblies for entrapped contaminants.
  • Page 91 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Flood Damage, Immersion in Water (continued) Item Inspection Inspection Interval Vacuum and Pitot-Static Replace gyros. If immersed, each event, Systems before further flight. Replace filters. Clean and inspect all lines, and pitot and static vents.
  • Page 92 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Flood Damage, Immersion in Water (continued) Item Inspection Inspection Interval Avionics Systems Replace avionics. If immersed, each event, before further flight. Clean and inspect antennas and connectors. Avionics Systems (cont.) Inspect and check harness, connections, Each occurrence, and equipment for high voltage damage, before further flight.
  • Page 93 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK 5-50-00 PAGE 9 1E11 Feb 28/07...
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  • Page 95 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER DIMENSIONS AND AREAS 1E13...
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  • Page 97 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 6 LIST OF EFFECTIVE PAGES CHAPTER CHAPTER SECTION PAGE DATE SECTION PAGE DATE 6-List of Feb 28/07 Effective Pages Feb 28/07 6-Table of Contents Feb 28/07 Feb 28/07 6-00-00 Feb 28/07 Feb 28/07 Feb 28/07 Feb 28/07...
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  • Page 99 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 6 - DIMENSIONS AND AREAS TABLE OF CONTENTS SUBJECT SECTION PAGE GRID NO. GENERAL 6-00-00 1E19 Leading Particulars and Principal Dimensions 1E20 Station References 1E22 Access and Inspection Provisions 1E23 6 - CONTENTS PAGE 1 1E17 Feb 28/07...
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  • Page 101 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL GENERAL The principal airplane dimensions are shown in Figure 1, and the leading particulars/principal dimensions are listed in Chart 1. The airplane serial number is located on the Manufacturers Aircraft Association (MAA) plate, which is located below the tailcone at approximately F.S. 311.50. The engine serial number plate is located on the right side of the engine between cylinders 1 and 3.
  • Page 102 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Leading Particulars and Principal Dimensions Chart 1 (Sheet 1 of 2) Leading Particulars and Principal Dimensions MODEL PA-46-350P ENGINE Manufacturer Textron Lycoming Motors Model TIO-540-AE2A FAA Type Certificate Rated Horsepower (Sea Level) Rated RPM 2,500 Oil Specification...
  • Page 103 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Chart 1 (Sheet 2 of 2) Leading Particulars and Principal Dimensions MODEL PA-46-350P PROPELLER Manufacturer Hartzell Type Constant Speed HC-I2YR-1BF HC-I3YR-1E Blade F8074 Standard 7890K F8074K Optional Diameter (Inches) Minimum Maximum Blade Angle, Low Pitch (High RPM) 17.6°...
  • Page 104 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Station References To locate various airplane components that require maintenance and servicing, a method using wing fuselage station, wing station, buttock line and waterline designations is frequently used in this manual. Fuselage stations (F.S.), buttock lines (B.L.), and waterlines (W. L.) are reference points measured by inches in the vertical or horizontal direction from a given reference line.
  • Page 105 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Access and Inspection Provisions Airplane access and inspection provisions are shown in Figure 3. Components to be serviced or inspected through each opening are identified in the illustration by an assigned index reference number. All access plates and panels are secured by metal fasteners or screws.
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  • Page 107 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER LIFTING AND SHORING...
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  • Page 109 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 7 LIST OF EFFECTIVE PAGES CHAPTER CHAPTER SECTION PAGE DATE SECTION PAGE DATE 7-List of Feb 28/07 Effective Pages Feb 28/07 7-Table of Contents Feb 28/07 Feb 28/07 7-10-00 Feb 28/07 Feb 28/07 7 - LIST OF EFFECTIVE PAGES PAGE 1...
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  • Page 111 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 7 - LIFTING AND SHORING TABLE OF CONTENTS SUBJECT SECTION PAGE GRID NO. JACKING 7-10-00 General Jacking 7 - CONTENTS PAGE 1 Feb 28/07...
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  • Page 113 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL JACKING General Jacking the airplane is necessary to service the landing gear and other operations. The jacking operation can be performed by using tripod jacks; in other situations (emergency, post-accident lifting), slings or airbags should be used.
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  • Page 115 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER LEVELING AND WEIGHING...
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  • Page 117 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 8 LIST OF EFFECTIVE PAGES CHAPTER CHAPTER SECTION PAGE DATE SECTION PAGE DATE 8-List of Feb 28/07 Effective Pages Feb 28/07 8-Table of Contents Feb 28/07 Feb 28/07 8-10-00 Feb 28/07 Feb 28/07 8-20-00 Feb 28/07...
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  • Page 119 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 8 - LEVELING AND WEIGHING TABLE OF CONTENTS SUBJECT SECTION PAGE GRID NO. WEIGHING 8-10-00 1F15 LEVELING 8-20-00 1F17 8 - CONTENTS PAGE 1 1F13 Feb 28/07...
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  • Page 121 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL WEIGHING The airplane may be weighed by the following procedure: Position a scale and a ramp in front of each of the three wheels. Secure the scales from rolling forward, tow the airplane up onto the scales and block the wheels. Remove the ramp so as not to interfere with the scales.
  • Page 122 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 2 8-10-00 Feb 28/07 1F16...
  • Page 123 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL LEVELING The airplanes are provided with a means for longitudinal and lateral leveling. The airplanes may be leveled while on jacks, during the weighing procedure while the wheels are on scales, or while the wheels are on the ground.
  • Page 124 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL To longitudinally level the airplane, place a level against the centerline of the bottom fuselage skin, behind the forward pressure bulkhead and adjust the jacks until the level is centered. Should the airplane be either on scales or on the floor, first insert a 3.4 inch spacer on each of the main gear struts and a 3.0 inch spacer on the nose gear strut.
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  • Page 127 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER TOWING AND TAXIING 1F21...
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  • Page 129 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 9 LIST OF EFFECTIVE PAGES CHAPTER CHAPTER SECTION PAGE DATE SECTION PAGE DATE 9-List of Feb 28/07 Effective Pages Feb 28/07 9-Table of Contents Feb 28/07 Feb 28/07 9-00-00 Feb 28/07 Feb 28/07 9-10-00 Feb 28/07...
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  • Page 131 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 9 - TOWING AND TAXIING TABLE OF CONTENTS SUBJECT SECTION PAGE GRID NO. GENERAL 9-00-00 TOWING 9-10-00 TAXIING 9-20-00 9 - CONTENTS PAGE 1 Feb 28/07...
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  • Page 133 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL GENERAL Before towing or taxiing airplane, ground personnel must be informed by a qualified pilot or other personnel about tow turning limits of nose gear, engine starting and shutdown procedures, and any other system functions required to properly and safely move the airplane.
  • Page 134 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 2 9-00-00 Feb 28/07...
  • Page 135 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL TOWING CAUTION: WHEN TOWING WITH POWER EQUIPMENT, DO NOT TURN THE NOSE GEAR IN EITHER DIRECTION BEYOND ITS STEERING RADIUS LIMITS AS THIS WILL RESULT IN DAMAGE TO THE NOSE GEAR AND STEERING MECHANISM. The airplane may be moved by using the nose wheel steering bar that is stowed in the forward baggage area or by using power equipment that will not damage or cause excess strain to the nose gear steering assembly.
  • Page 136 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 2 9-10-00 Feb 28/07...
  • Page 137 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL TAXIING Before attempting to taxi the airplane, ground personnel should be checked out by a qualified pilot or other responsible person. Engine starting and shut-down procedures should be covered as well. When it is ascertained that the propeller back blast and taxi areas are clear, apply power to start the taxi roll and perform the following checks: CAUTION: DO NOT OPERATE THE ENGINE AT HIGH RPM WHEN RUNNING UP OR TAXIING...
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  • Page 139 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER PARKING AND MOORING...
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  • Page 141 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 10 LIST OF EFFECTIVE PAGES CHAPTER CHAPTER SECTION PAGE DATE SECTION PAGE DATE 10-List of Feb 28/07 Effective Pages Feb 28/07 10-Table of Contents Feb 28/07 Feb 28/07 10-10-00 Feb 28/07 Feb 28/07 10-20-00 Feb 28/07...
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  • Page 143 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 10 - PARKING AND MOORING TABLE OF CONTENTS SUBJECT SECTION PAGE grid no. PARKING 10-10-00 1G15 Parking 1G15 Locking Airplane 1G15 MOORING 10-20-00 1G17 10 - CONTENTS PAGE 1 1G13 Feb 28/07...
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  • Page 145 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL PARKING Parking When parking the airplane, ensure it is sufficiently protected against adverse weather conditions and presents no danger to other aircraft. When parking the airplane for any length of time or overnight, it must be moored according to sub-system section on mooring below.
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  • Page 147 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL MOORING CAUTION: WHEN MOORING, USE SQUARE OR BOWLINE KNOTS. DO NOT USE SLIP KNOTS. The airplane is moored to ensure its security and protection under various weather conditions. To moor the airplane, use the following procedures: Head airplane into wind, if possible.
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  • Page 151 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 11 LIST OF EFFECTIVE PAGES CHAPTER CHAPTER SECTION PAGE DATE SECTION PAGE DATE 11-List of Feb 28/07 Effective Pages Feb 28/07 11-Table of Contents Feb 28/07 Feb 28/07 11-20-00 Feb 28/07 Feb 28/07 Feb 28/07 Feb 28/07...
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  • Page 153 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 11 - PLACARDS AND MARKINGS TABLE OF CONTENTS SUBJECT SECTION PAGE GRID NO. EXTERIOR PLACARDS AND MARKINGS 11-20-00 INTERIOR PLACARDS AND MARKINGS 11-30-00 Meyercord Decals 11 - CONTENTS PAGE 1 1G23 Feb 28/07...
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  • Page 155 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL EXTERIOR PLACARDS AND MARKINGS The airplane nameplate placard (i.e. - Item 7, Figure 1) is located below the tailcone at approximately F.S. 311.50. The placard identifies the airplane by its model number and serial number. Should a question arise concerning the care of the airplane, it is important to include the airplane serial number in any correspondence to Piper Aircraft, Inc.
  • Page 156 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL NOTE: Item numbers refer to Decal and Placard detail views shown in Sheets 3 thru 6. 89502 AY BOTTOM VIEW 12, 13 FRONT VIEW Exterior Placards and Markings Figure 1 (Sheet 2 of 6) PAGE 2 11-20-00 Feb 28/07...
  • Page 157 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL DURING FUELING AND DEFUELING OPERATIONS, STATIC VENTS ATTACH GROUNDING CABLE TO GROUND ATTACH KEEP CLEAN PIN LOCATED ON MAIN STRUT. Decal #2 Decal #1 GRADE GRADE 100LL Decal #3 * RECOMMENDED SAE GRADE OIL AVERAGE MIL-L-22851 AIR TEMP.
  • Page 158 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Stencil #6 (89910-2) (S/N’s 4636001 thru 4636363) (105030-2) (S/N’s 4636364 & UP) Placard #7 (S/N’s 4636001 thru 4636374) (S/N’s 4636375 & UP) MANUFACTURED BY PIPER AIRCRAFT, INC. THE NEW VERO BEACH, FLORIDA PIPER AIRCRAFT, INC.
  • Page 159 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL DRAIN FUEL SUMP DRAIN Decal #9 Decal #8 GROUND ATTACH POINT FUEL FILTER Decal #11 DRAIN - PUSH Decal #10 STRUT AND TIRE SERVICE INSTRUCTIONS PLACE AIRPLANE ON JACKS AND EXTEND STRUT COMPLETELY. RELEASE AIR AND REMOVE AIR VALVE.
  • Page 160 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL TURN LIMIT Decal #13 Decal #14 (S/N’s 4636349 thru 4636363 only) Exterior Placards and Markings Figure 1 (Sheet 6 of 6) PAGE 6 11-20-00 Feb 28/07...
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  • Page 163 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL INTERIOR PLACARDS AND MARKINGS NOTE: Item numbers refer to Decal and Placard detail views shown in Sheets 2 thru 7. 89502 AY 83985 R TOP VIEW 8, 9, 10 FRONT VIEW SIDE VIEW (RIGHT WING ONLY) 14 OR 14A FLIGHT DECK VIEW...
  • Page 164 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Decal #1A Decal #1B (100700-62) (83998-2) EMERGENCY OXYGEN EMERGENCY OXYGEN IN DRAWER UNDER SEAT IN DRAWER UNDER SEAT (AISLE ACCESS) PULL MASK OUT OF DRAWER FULLY PULL MASK OUT OF DRAWER FULLY AT FULL EXTENSION GIVE CORD A TUG AT FULL EXTENSION GIVE CORD A TUG MAXIMUM DURATION —...
  • Page 165 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL EXTERNAL POWER 28 VOLTS D.C. FIRE TURN MASTER SWITCH EXTINGUISHER AND ALL EQUIP. OFF BEFORE INSERTING OR REMOVING PLUG. Decal #6 Decal #5 MAXIMUM BAGGAGE THIS COMPARTMENT 100 LBS. Decal #7 PULL LATCH OPEN —...
  • Page 166 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL POSITION STROBE LANDING TAXI EXTERIOR LIGHTS LTNG INSTR ANNUN AVIONICS PROT PANEL DIMMING INTERIOR LIGHTS VENT PROP STALL PITOT SURFACE WNDSHLD HEAT DEFOG HEAT HEAT HEAT DE-ICE CONTROL POWER ICE PROTECTION Decal #12 (Typical) EMERG L BOOST...
  • Page 167 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL STATIC DRAIN PUSH INDUCTION Decal #14 PRIMARY PITOT STATIC STATIC DRAIN DRAIN DRAIN LEFTHAND SIDE PITOT STATIC DRAIN DRAIN RIGHTHAND SIDE ALTERNATE Decal #14A (S/N’s 4636375 and up) TRANSFERS DECALS (104349-023) PITOT DRAIN/STATIC DRAIN Decal #15 (104349-025) STATIC DRAIN...
  • Page 168 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL L NOSE R Silkscreen #17 Interior Placards and Markings Figure 1 (Sheet 6 of 7) PAGE 6 11-30-00 Feb 28/07 1H14...
  • Page 169 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THE MARKINGS AND PLACARDS INSTALLED IN THIS AIRPLANE CONTAIN OPERATING LIMITATIONS WHICH MUST BE COMPLIED WITH WHEN OPERATING THIS AIRPLANE IN THE NORMAL CATEGORY. OTHER OPERATING LIMITATIONS WHICH MUST BE COMPLIED WITH WHEN OPERATING THIS AIRPLANE IN THIS CATEGORY ARE CONTAINED IN THE AIRPLANE FLIGHT MANUAL.
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  • Page 171 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Interior Placards and Markings Effectivity Figure 2 (Sheet 1 of 8) 4636001 thru 4636131 11-30-00 PAGE 9 1H17 Feb 28/07...
  • Page 172 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Effectivity 4636132 thru 4636313, Interior Placards and Markings less 4636299 Figure 2 (Sheet 2 of 8) PAGE 10 11-30-00 Feb 28/07 1H18...
  • Page 173 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Effectivity Interior Placards and Markings 4636299, Figure 2 (Sheet 3 of 8) 4636314 thru 4636374 11-30-00 PAGE 11 1H19 Feb 28/07...
  • Page 174 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL ATTITUDE TEST PFD #1 PFD #2 (OPT) COUPLED AIRSPEED UNCOUPLED ALTITUDE S-TEC A/P GMA-340 GI-106 ADF IND. GNS-430 GNS-430 (OPT) KRA-10A (OPT) ADF REC. (OPT) DME (OPT) 330 XPONDER 1 330 XPNDR 2 (OPT) S/N’s 4636375 and up NOTE: Part numbers shown in Sheets 4 thru 8 are reference only.
  • Page 175 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL TIE BUSS ALTR ALTR BAT TERY NO. 1 NO. 2 ESSEN TIE BUSS MAIN MAIN AVIONICS AVIONICS MAIN MAIN S/N'S 4636001 THRU 4636020 ONLY (84967-091) AVIONICS AVIONICS TIE BUSS ALTR AVIONICS BAT TERY MAIN NO.
  • Page 176 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CYLINDER NUMBER DIMMING Decal #9 SWITCH PANEL AVIONICS (84967-109) (In S/N’s 4636132 & up, cut decal in half and install above and below indicator.) Decal #5 (84967-101) C.H.T. CYCLE Decal #10 (84967-110) N XXXXX Plate #6 (19099-000)
  • Page 177 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL EMERGENCY GEAR EXTENSION PULL TO RELEASE. SEE A.F.M. FLAPS BEFORE RE-ENGAGEMENT. Decal #15 Decal #12 (84967-002) (84967-015) ALTR DEFROST CABIN TEMP PULL ON PULL HOT Decal #16 (84967-097) SYST VOLT ALTR PRESS TO TEST Decal #13 Decal #14...
  • Page 178 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL HOLD NAV 1 NAV 2 PARK TRIM BRAKE PULL SELECT Placard #19 Placard #22 (35669-081) (84967-244) DAMPER EADI DISPLAY Placard #21 PUSH ON / OFF (84967-256 - S/N's 4636299 DOWN and 4636314 thru 4636374, Placard #23 Placard #20 84967-317 -...
  • Page 179 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Meyercord Decals (PIR-PPS-65104, Rev. G.) Decals installed on the instrument panel are Meyercord type manufactured by Mark-It Company, 291 Oswalt Ave, Batavia. IL 60510. The following procedures should be followed in the event one or more of these decals must be replaced.
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  • Page 181 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER SERVICING...
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  • Page 183 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 12 LIST OF EFFECTIVE PAGES CHAPTER CHAPTER SECTION PAGE DATE SECTION PAGE DATE 12-List of Feb 28/07 Effective Pages Feb 28/07 12-Table of Contents Feb 28/07 Feb 28/07 12-00-00 Feb 28/07 Feb 28/07 Feb 28/07 Feb 28/07...
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  • Page 185 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 12 - SERVICING TABLE OF CONTENTS SUBJECT SECTION PAGE GRID NO. GENERAL 12-00-00 Aircraft Finish Care Dupont Imron 6000 Paint System Cleaning 1I10 Cleaning 1I10 Exterior Surfaces 1I10 Engine Compartment 1I10 Windshield and Windows 1I10 Pilot's Windshield...
  • Page 186 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 12 - SERVICING TABLE OF CONTENTS (continued) SUBJECT SECTION PAGE GRID NO. REPLENISHING (cont.) Induction Air Filter Removal Installation Cleaning and Inspection Alternate Air Door SCHEDULED SERVICING 12-20-00 Airframe Lubrication Application of Grease Application of Oil Lubrication Charts Chart 1 Special Instructions...
  • Page 187 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL GENERAL This chapter covers all routine servicing of airplane, scheduled and non-scheduled, including replenishment of fuel, oil, hydraulic fluid, oxygen, tire pressure, lubrication requirements, servicing of oleo struts with air and oil, etc. Pay special attention to all WARNINGS or CAUTIONS. Aircraft Finish Care WARNING: DO NOT USE GASOLINE, KEROSENE, ALCOHOL, BENZENE, CARBON TETRACHLORIDE, THINNER, ACETONE OR WINDOW CLEANING SPRAYS TO CLEAN AIRPLANE.
  • Page 188 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Cleaning CAUTION: IF PAINT IS LESS THAN SIX MONTHS OLD, SEE “DUPONT IMRON 6000 PAINT SYSTEM,” ABOVE. CAUTION: DO NOT DIRECT ANY STREAM OF WATER OR CLEANING SOLUTIONS AT THE OPENINGS IN THE PITOT HEAD, STATIC PORTS, ALTERNATE STATIC PORTS OR FUSELAGE BELLY DRAINS.
  • Page 189 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (3) Remove oil and grease with a cloth dampened with Plexiglas Polish and Cleaner, P/N 403D or similar substance conforming to Federal Specification (P-P-560) or kerosene. (4) Rinse windows thoroughly and dry with soft lint-free cloth. (5) A superficial scratch or mar in plastic can be removed by polishing out the scratch with jeweler's rouge.
  • Page 190 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (2) Wheels and Brakes CAUTION: DO NOT USE HIGH PRESSURE SPRAY WASH EQUIPMENT. ITS USE CAN INJECT SOAP SOLUTION AND WATER INTO THE WHEEL BEARINGS AND OTHER INTERNAL CAVITIES RESULTING IN CORROSION AND REDUCED SERVICE LIFE.
  • Page 191 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (c) Apply “Texize K-2R Spot Remover” by spraying or rubbing into the fabric and let dry. Vacuum off the residual powder. Repeat if necessary or wet a cloth with a solvent type spot cleaner such as “Energine”...
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  • Page 195 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL REPLENISHING Service Points Service Points Figure 1 12-10-00 PAGE 1 1I17 Feb 28/07...
  • Page 196 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Fuel System At intervals of 50 hours or 90 days, whichever comes first, clean the fuel strainer screen, located in the fuel bowl mounted on the lower right side of the forward baggage compartment, below the floors, and clean the screen in the inlet side of the injector.
  • Page 197 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL MIL-I-27686 Fuel Anti-icing Inhibitors CAUTION: ASSURE THAT THE ADDITIVE IS DIRECTED INTO THE FLOWING FUEL STREAM. THE ADDITIVE FLOW SHOULD START AFTER AND STOP BEFORE THE FUEL FLOW. DO NOT PERMIT THE CONCENTRATED ADDITIVE TO COME IN CONTACT WITH THE AIRCRAFT PAINTED SURFACES OR THE INTERIOR SURFACES OF THE FUEL TANKS.
  • Page 198 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Landing Gear Oleo Struts WARNING: DO NOT RELEASE AIR BY REMOVING THE STRUT VALVE CORE OR FILLER PLUG. DEPRESS THE VALVE CORE PIN UNTIL STRUT CHAMBER PRESSURE HAS DIMINISHED. CAUTION: DIRT AND FOREIGN PARTICLES FORM AROUND THE FILLER PLUGS OF THE LANDING GEAR STRUTS, THEREFORE, BEFORE ATTEMPTING TO REMOVE THESE PLUGS, THE TOPS OF THE STRUTS SHOULD BE CLEANED WITH COMPRESSED AIR AND/OR WITH A QUICK DRYING SOLVENT.
  • Page 199 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (b) METHOD II. Remove the filler plug from the top (or side) of the gear strut housing. Raise the strut piston tube until it is fully compressed. Pour fluid from a clean container through the filler opening until it reaches the bottom of the filler plug hole.
  • Page 200 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Several basic characteristics of tubeless aircraft tires may be mistaken for problems: (1) Tire growth in the first 12 to 24 hours after inflation will result in a seemingly severe pressure drop. Simply inflate, wait for another 24 hours, then check pressure. It will probably be within specs.
  • Page 201 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (4) The Textron Lycoming engine is provided with a wet sump pressure oil system having a capacity of twelve (12) quarts. The minimum safe quantity of oil in the sump is 2-3/4 quarts. Single or multi viscosity aviation grade oils, in accordance with latest issue of Textron Lycoming Service Instruction 1014, are required.
  • Page 202 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Electrical System Servicing the electrical system involves adding distilled water to the battery to maintain correct electrolyte level (Dry-Charged Lead-Acid - S/N’s 4636001 thru 4636374), checking for any spilled electrolyte that would lead to corrosion and checking cable connections. The security of all electrical connections should be checked, as well as the operation of all lights, general condition of the alternator(s) and starter.
  • Page 203 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL 11. Induction Air Filter Removal The induction air filter is located in the forward portion of the lower engine cowls. Remove the filter as follows: (1) Remove the induction air panel from the nose cowl and from the lower engine cowls. (2) Remove the filter assembly from the induction box assembly.
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  • Page 207 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL SCHEDULED SERVICING Airframe Lubrication Proper lubrication procedures are valuable for prolonging the service life of the airplane and as a means of reducing the frequency of extensive and expensive repairs. The periodic application of recommended lubricants to relevant bearing surfaces combined with cleanliness, as detailed in the following paragraphs, ensures maximum efficiency and utmost service of all moving parts.
  • Page 208 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Lubrication Charts The lubrication charts consist of individual illustrations for the various aircraft systems. Each component to be lubricated is indicated by a number, the type of lubricant and the frequency of application. Special instructions are listed at the beginning of the lubrication charts and with the applicable component illustration.
  • Page 209 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 2 LUBRICATION CHART (Cabin Door, Baggage Door, and Seats) COMPONENT LUBRICANT FREQUENCY 1. BAGGAGE DOOR HINGE (Special Instruction #2) MIL-PRF-7870C 100 HRS 2. BAGGAGE DOOR LATCH MECHANISM (Special Instruction #2) DRY LUBRICANT 100 HRS 3.
  • Page 210 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 3 LUBRICATION CHART (Main Landing Gear and Hydraulic System) COMPONENT LUBRICANT FREQUENCY 1. BRAKE RESERVOIR (Special Instruction #5) MIL-H-5606 50 HRS 2. HYDRAULIC PUMP/RESERVOIR (Special Instruction #5) MIL-H-5606 50 HRS 3. RETRACTION CYLINDER ROD END BEARINGS (Special Instruction #3) MIL-PRF-7870C 100 HRS 4.
  • Page 211 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 4 LUBRICATION CHART (Nose Gear) COMPONENT LUBRICANT FREQUENCY 1. STEERING BELLCRANK PIVOT POINTS AND ROD ENDS (Special Instruction #3) MIL-PRF-7870C 100 HRS 2. RETRACTION CYLINDER AND ASSIST SPRING ROD END BEARINGS (Special Instruction #3) MIL-PRF-7870C 100 HRS 3.
  • Page 212 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 5 LUBRICATION CHART (Control System - Sheet 1 of 3) COMPONENT LUBRICANT FREQUENCY FLAP TRACKS AND ROLLERS (Special Instruction #2) MIL-G-23827 100 HRS 1. FLAP CONTROL ROD END BEARINGS (Special Instruction #3) MIL-PRF-7870C 100 HRS 2.
  • Page 213 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 5 LUBRICATION CHART (Control System - Sheet 2 of 3) COMPONENT LUBRICANT FREQUENCY 1. AILERON TORQUE ROLLER ASSEMBLY (Special Instruction #3) MIL-PRF-7870C 100 HRS 1. AILERON TORQUE ARM ASSEMBLY (Special Instruction #3) MIL-PRF-7870C 100 HRS 2.
  • Page 214 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 5 LUBRICATION CHART (Control System - Sheet 3 of 3) COMPONENT LUBRICANT FREQUENCY 1. PULLEYS AND TRIM WHEELS (Special Instruction #3) MIL-PRF-7870C 100 HRS 2. AILERON HINGES (Special Instruction #3) MIL-PRF-7870C 100 HRS 3.
  • Page 215 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 6 LUBRICATION CHART (Propeller) COMPONENT LUBRICANT FREQUENCY 1. COMPOSITE BLADE PROPELLERS (Special Instruction #6) AEROSHELL 6 GREASE 100 HRS / 12 MONTHS (whichever comes first) 1. ALUMINUM BLADE PROPELLERS (Special Instruction #6) AERO SHELL 6 GREASE 100 HRS / 12 MONTHS (whichever comes first)
  • Page 216 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Tire Balance Proper balancing is critical for the life of aircraft tires. If a new tire is balanced upon installation it will usually remain balanced for the life of the tire without having any shimmy or flat spots. An inexpensive balancer can be made that will balance almost any tire for light aircraft.
  • Page 217 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL A useful tire balancing fixture can be built as follows: A. Chamfer top edges of -3 sides, leaving 1/16 inch flat on top of the inboard edge. Rivet -2 tee’s to -3 sides using AN 470-AD5 rivets, with 2 inch spacing, and using AN 426-AD5 rivets ( 2 inch center to center ) to secure -2 tee’s to -1 base.
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  • Page 223 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 20 LIST OF EFFECTIVE PAGES CHAPTER CHAPTER SECTION PAGE DATE SECTION PAGE DATE 20-List of Feb 28/07 Effective Pages Feb 28/07 20-Table of Contents Feb 28/07 Feb 28/07 20-00-00 Feb 28/07 Feb 28/07 Feb 28/07 Feb 28/07...
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  • Page 225 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 20 - STANDARD PRACTICES - AIRFRAME TABLE OF CONTENTS SUBJECT SECTION PAGE GRID NO. GENERAL 20-00-00 Description Torque Wrenches Installing Rod End Bearings Removing Cherrylock Rivet Identification of Fluid Lines Inspection of Flexible Hoses Flared Tube Assemblies Flareless Tube Assemblies Support Clamps...
  • Page 226 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 2 20 - CONTENTS Feb 28/07 1J24...
  • Page 227 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL GENERAL Description This chapter contains general information pertaining to standard aircraft hardware installation and removal practices, as well as general information on corrosion control and painting issues. For standard repair practices of a minor nature, see 51-70-00 and AC 43.13-1 (latest revision). If non-destructive testing is needed after repair of 4130 steel, use a magnetic particle inspection method such as Magnaflux.
  • Page 228 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Torque Wrench Formula Figure 1 Installing Rod End Bearings Install rod end bearings as shown in Figure 2. Installing Rod End Bearings Figure 2 PAGE 2 20-00-00 Feb 28/07...
  • Page 229 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Removing Cherrylock Rivets Use following procedure to remove cherrylock rivets: To remove from thick material, use a tapered steel drift pin to drive out rivet stem. (See Figure 3, View 1.) CAUTION: DRIVING OUT THE LOCKED STEM OF RIVETS INSTALLED IN THIN MATERIAL MAY DAMAGE THE MATERIAL.
  • Page 230 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Identification of Fluid Lines (Refer to Figure 4.) Aircraft fluid lines are identified by color code markers, words and geometric symbols. The markers identify each line`s function, content, primary hazard, and the direction of fluid flow. Most fluid lines are marked with 1 inch tape or decals.
  • Page 231 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Hose, Tube, and Line Markings Figure 4 20-00-00 PAGE 5 Feb 28/07...
  • Page 232 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Flared Tube Assemblies (Refer to Figure 5.) When any fitting containing conical seals is disconnected the following steps must be performed when connecting the fitting. Lubricate threads of nut with a substance compatible with the fluid that is to be contained in the line NOTE: Conical seals are never to be reused.
  • Page 233 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Flareless Tube Assemblies The use of flareless tube fittings eliminates all tube flaring. An operation, referred to as presetting, is necessary prior to installing a new flareless tube assembly. Presetting is performed as follows: Cut tube to correct length.
  • Page 234 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Flareless Tube Fittings Figure 6 PAGE 8 20-00-00 Feb 28/07...
  • Page 235 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Support Clamps CAUTION: MAKE CERTAIN THAT CLAMPS ARE OF THE CORRECT SIZE. CLAMPS OR SUPPORTING CLIPS SMALLER THAN THE OUTSIDE DIAMETER OF THE HOSE MAY RESTRICT THE FLOW OF FLUID THROUGH THE HOSE. Support clamps are used to secure the various lines to the airframe or power plant assemblies.
  • Page 236 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL 10. Dye Penetrant Inspections NOTE: The following procedure is general in nature. See manufacturer's instructions, included with dye penetrant kit, for specifics. Using a volatile cleaner, thoroughly remove dirt, loose scale, oil and grease from surface to be inspected.
  • Page 237 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL 12. Lubrication of Threads Lubricate all fittings on external lines, including attachment points at engine and other components, with proper lubricant (specified in Chart 3). When applying thread lubricants, proceed as follows: Thoroughly clean threads before applying lubricant.
  • Page 238 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 12 20-00-00 Feb 28/07 1K12...
  • Page 239 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL PAINTING Painting Safety WARNING: OVERSPRAY FROM CERTAIN ENAMELS, IF PUT IN WATER, IS FLAMMABLE. STORE ALL OVERSPRAY IN COVERED CONTAINERS AWAY FROM BUILDINGS WHERE SPRAYING OPERATIONS ARE CONDUCTED. WARNING: WASH ALL RAGS AND SPONGES USED TO APPLY ANY PHOSPHORIC ACID CONVERSION COATINGS (ALODINE) BEFORE DISPOSAL.
  • Page 240 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Paint Application WARNING: GROUND AIRCRAFT BEFORE PAINTING SO NO STATIC ELECTRICITY CHARGES BUILD UP AND DISCHARGE. CAUTION: PROTECT WINDSHIELD WHEN MASKING AIRCRAFT. PAINT STRIPPERS, METAL BRIGHTENERS, AND SOLVENTS WILL DAMAGE WINDSHIELD. CAUTION: BALANCE MOVABLE CONTROL SURFACES AFTER PAINTING. REFER TO APPROPRIATE MAINTENANCE MANUAL SECTIONS.
  • Page 241 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Paint System Compatibility Before applying new paint, find what type finish was used previously. Refer to the Piper parts catalog for correct paint number and color. Identify paint finishes by applying engine oil to a small surface area. Old nitrocellulose finishes will soften in a few minutes.
  • Page 242 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Sags and Runs - Excess paint causes wet paint film to move by gravity and presents a sagging appearance. Incorrect viscosity, air pressure, and gun handling, or inadequate surface preparation are frequent causes. Spray Mottle - Sometimes known as orange peel or pebble, is caused by incorrect paint viscosity, air pressure, spray gun setting, or the distance the gun is held from work.
  • Page 243 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK 20-20-00 PAGE 5 1K17 Feb 28/07...
  • Page 244 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL GRIDS 1K18 THRU 1L24 INTENTIONALLY BLANK PAGE 6 20-20-00 Feb 28/07 1K18...
  • Page 245 AIRPLANE MAINTENANCE MANUAL CARD 2 OF 9 PA-46-350P (S/N’s 4636001 AND UP) PIPER AIRCRAFT, INC. PART NUMBER 761-876 February 28, 2007...
  • Page 246 Published by Technical Publications ©Piper Aircraft, Inc. 2926 Piper Drive Vero Beach, Florida 32960 U.S.A. Member General Aviation Manufacturers Association...
  • Page 247 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL AEROFICHE REVISION STATUS Revisions to this Maintenance Manual, P/N 761-876, issued July 12, 1995 and reissued February 28, 2007 are as follows: Revision Publication Date Aerofiche Card Effectivity ORG950712 June 19, 1996 PR980101 January 1, 1998 1, 2, 3, 4, 5, and 6...
  • Page 248 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 1 AEROFICHE EFFECTIVITY Feb 28/07...
  • Page 249 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL INTRODUCTION LIST OF EFFECTIVE PAGES CHAPTER CHAPTER SECTION PAGE DATE SECTION PAGE DATE Intro-List of Feb 28/07 Effective Pages Feb 28/07 Intro-Table of Contents Feb 28/07 Feb 28/07 Introduction Feb 28/07 Feb 28/07 Feb 28/07 Feb 28/07 Feb 28/07...
  • Page 250 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 2 INTRO - LIST OF EFFECTIVE PAGES Feb 28/07...
  • Page 251 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL INTRODUCTION TABLE OF CONTENTS SUBJECT SECTION PAGE GRID NO. INTRODUCTION Instructions for Continued Airworthiness General Effectivity 2A10 Serial Number Explanation 2A10 Assignment of Subject Material 2A10 Pagination 2A11 Aerofiche Effectivity 2A11 Identifying Revised Material 2A11 Indexing 2A11...
  • Page 252 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 2 INTRO - CONTENTS Feb 28/07...
  • Page 253 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL INTRODUCTION Instructions for Continued Airworthiness WARNING: INSTRUCTIONS FOR CONTINUED AIRWORTHINESS (ICA) FOR ALL NON-PIPER APPROVED STC INSTALLATIONS ARE NOT INCLUDED IN THIS MANUAL. WHEN A NON-PIPER APPROVED STC INSTALLATION IS INCORPORATED ON THE AIRPLANE, THOSE PORTIONS OF THE AIRPLANE AFFECTED BY THE INSTALLATION MUST BE INSPECTED IN ACCORDANCE WITH THE ICA PUBLISHED BY THE OWNER OF THE STC.
  • Page 254 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Effectivity This maintenance manual is effective for PA-46-350P Malibu Mirage airplane serial numbers 4636001 and up. This encompasses the following model years: NOTE: The following is provided as a general reference only. Model Year Serial Numbers Model Year...
  • Page 255 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL 6. Pagination The Chapter - Section (i.e. - 28-40-00) numbering system explained above forms the primary page numbering system for this manual. Within each Section, pages are numbered consecutively beginning with Page 1 (i.e. - 28-40-00, Page 1). 7.
  • Page 256 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL 12. Accident/Incident Reporting To improve our Service and Reliability system and aid in Piper’s compliance with FAR 21.3, knowledge of all incidents and/or accidents must be reported to Piper immediately. To expedite and assist in reporting all incidents and accidents, Piper Form 420-01 has been created.
  • Page 257 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (5) BATTERY: Vendor Address: Gill/Teledyne Battery Products (800) 456-0070 840 W. Brockton Ave. Redlands, California 92374 http://www.gillbatteries.com/ (6) BRAKES: Vendor Address: Parker Hannifin Corp. (800) 272-5464 Aircraft Wheel and Brake Division 1160 Center Road Avon, Ohio 44011 http://www.parker.com/cleveland/Universe/book.pdf (7) DEICE SYSTEM (PNEUMATIC):...
  • Page 258 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (9) EMERGENCY LOCATOR TRANSMITTER: Vendor Address: Artex Aircraft Supplies (800) 547-8901 14405 Keil Road NE Aurora, Oregon 97002 http://www.artex.net/ (10) ENGINE: Vendor Address: Textron Lycoming (717) 323-6181 652 Oliver Street FAX: (717) 327-7101 Williamsport, Pennsylvania 17701 http://www.lycoming.textron.com/main.html Overhaul Manual:...
  • Page 259 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (16) HI-LOK FASTENERS AND TOOLS: Vendor Address: Hi-Shear Corporation (213) 326-8110 2600 Skypark Drive Torrance, California 90509 (17) LIGHTS - NAVIGATION/STROBE, STANDBY/MAP: Vendor Address: Whelen Engineering Co. Inc. (860) 526-9504 Route 145, Winthrop Rd. FAX: (860) 526-2009 Chester, Connecticut 06412...
  • Page 260 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (23) PROPELLER AND PROPELLER GOVERNOR: Vendor Address: Hartzell Propeller Inc. (937) 778-4379 One Propeller Place FAX: (937) 778-4321 Piqua, OH 45356-2634 http://www.hartzellprop.com/index2.htm Propeller Overhaul Instructions: Manual No. 113 Composite Blade Maintenance: Manual No. 135 Propeller Owner’s Manual: Manual No.
  • Page 261 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (28) VACUUM PUMP: Vendor Address: Aero Accessories, Inc. (800) 822-3200 1240 Springwood Avenue Gibsonville, NC 27249 http://www.aeroaccessories.com/index.html (29) VACUUM REGULATORS: Vendor Address: Parker Hannifin Corp. (see “Fuel Boost Pump,” above) INTRODUCTION PAGE 9 2A17 Feb 28/07...
  • Page 262 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 10 INTRODUCTION Feb 28/07 2A18...
  • Page 263 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL 13. Chapter/Section Index Guide NOTE: The following GAMA Specification No. 2 standard chapters are not included in this Maintenance Manual: 36, 38, 49, 53, 54, 60, 72, 75, 78, and 83. These chapters are omitted because the subject system is either: not installed in these airplanes;...
  • Page 264 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER SECTION TITLE GRID NO. STANDARD PRACTICES - AIRFRAME 1J19 General Painting ENVIRONMENTAL SYSTEMS General Distribution Pressurization Control Heating Cooling Temperature Control AUTOFLIGHT 2F11 Autopilot COMMUNICATIONS 2G19 General Audio Integrating Static Discharging ELECTRICAL POWER 2H11 General...
  • Page 265 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER SECTION TITLE GRID NO. FUEL General Storage Distribution Indicating HYDRAULIC POWER General Main ICE AND RAIN PROTECTION General Airfoil Pitot and Static Windows, Windshields and Doors Propellers/Rotors INDICATING/RECORDING SYSTEMS Central Warning Systems LANDING GEAR 4C13 General...
  • Page 266 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER SECTION TITLE GRID NO. VACUUM 6C15 General Distribution Indicating ELECTRICAL / ELECTRONIC PANELS 6D13 Instrument and Control Panels Accessory Compartments STRUCTURES General Investigation, Cleanup, and Aerodynamic Smoothness Repairs Electrical Bonding DOORS 6G13 Passenger/Crew Emergency Exit...
  • Page 267 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER SECTION TITLE GRID NO. POWER PLANT General Cowling Mounts Engine Drains ENGINE FUEL AND CONTROL 7E13 Distribution Indicating IGNITION Electrical Power Supply Distribution ENGINE CONTROLS 7G17 Power Control ENGINE INDICATING Power Temperature Integrated Engine Instrument Systems Distribution...
  • Page 268 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 16 INTRODUCTION Feb 28/07 2A24...
  • Page 269 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Air Distribution System: 2C12 Brake System: 1I19 Bleed Air Check Valve: 2C13 Actuator Installation Access and Inspection Provisions: Bleed Air Dump Valve: 2D5 Main Gear: 4E13 1E23 Bleed Air Shutoff Valve: 2D14 Nose Gear: 4E10 Accident/Incident Reporting: A12 Rigging: 2D6...

  • Page 270: Exceedance Audio Alert

    PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Corrosion Electrical C/B Panel Lights: 9C15 Control: 6F11 Alternator Control Units: 2I3 Cabin Heater: 8E3 Inspections Alternators: 2I2 Cabin Lights: 9D11, 9D15 Attach Fittings Belt Tension: 2I2 Cabin Pressurization: 8D23 Elevator Trim Tab Rods: 6I7 Battery CHT Indicator: 9I5, 9I13 Horizontal Stabilizer: 6H24...
  • Page 271 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Electrical (cont.) Stormscope: 9F11 Fuel Schematics (cont.) Strobe Lights: 9D19 Air Bleed Nozzle: 7E21 Ground Clearance: 8E17 Summing Amp: 8F4, 9F12, Flow Gauge: 7F1 GTX 330: 9F3, 9F22 9F14 Troubleshooting: 7F1 Hour Meter: 8I17 Tachometer: 9H2, 9H19, 9I13 Flow Transducer: 7F2 Hydraulic Pump: 8H9...
  • Page 272 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Engine (cont.) Elevator. See Elevator Hydraulic System Mounts: 7E5 Rudder. See Rudder Bleeding: 3H21 Oil System Standard Practices: 3C9 Description: 3H7 Fluid Diagram: 7J9 Cable Blocking Methods: Fluid Diagram: 3H12 Setup Procedures: 7G23 3C23 Installation: 3H11 Shock Mount: 7E8...
  • Page 273 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Inspection (cont.) Main: 4C23 Environmental/De-ice Switch Intercooler Attachment Clips: Actuator: 4E13 Panel: 4G17 7K21 Adjustment: 4D5 Illuminated Switch Assembly: Propeller Heat: 3K8 Alignment: 4D5 4G17 SpeedBrakes: 3F2 Door: 4D8 Post Lights: 4G11 Turbocharger and Exhaust Installation: 4D3 Post-Installation Set-up:...
  • Page 274 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Propeller Rudder Blade Inspection and Repair: Balancing: 6I15 Pagination: A11 7C11 Control System Parking: 1G15 Blade Track: 7C11 Installation: 3D11 Locking Airplane: 1G15 Cleaning, Inspection, and Rigging and Adjustment: Piper Repair: 7C11 3D13 Service Bulletins: 1C15 Description: 7C7...
  • Page 275 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Standard Practices Tools Troubleshooting Engine: 7D3 Aileron and Flap Travel: 3C15 Aileron Control System: 3C20 Procedures: 7D3 Control Surfaces Balancing: 6I5 Air Conditioning System: 2D18 Standard Practices Airframe: 1J23 Control Wheel Neutral: 3C15, Airspeed Tubes and Indicator: Standby Attitude Indicator: 5D6 4C22...
  • Page 276 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Troubleshooting (cont.) Windows and Windshields Starter: 7J23, 7K3 Door Window: 6K3 Tachometer Indicator: 7H10 Heated Windshield Turbine Inlet Temperature Testing: 3J15 (T.I.T.) Gauge: 7H13 Troubleshooting: 3J15 Turbocharger System: 7K16 Inspection and Repair Turn Coordinator: 5E20 Definitions: 6J1 Vacuum System: 6D1...
  • Page 277 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK INDEX PAGE 9 Feb 28/07...
  • Page 278 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL GRIDS 2B10 THRU 2B24 INTENTIONALLY BLANK PAGE 10 INDEX Feb 28/07 2B10...
  • Page 279 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER ENVIRONMENTAL SYSTEMS...
  • Page 280 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK...
  • Page 281 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 21 LIST OF EFFECTIVE PAGES CHAPTER CHAPTER SECTION PAGE DATE SECTION PAGE DATE 21-50-00 Feb 28/07 21-List of Feb 28/07 Effective Pages Feb 28/07 Feb 28/07 Feb 28/07 21-Table of Contents Feb 28/07 Feb 28/07 Feb 28/07...
  • Page 282 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 2 21 - LIST OF EFFECTIVE PAGES Feb 28/07...
  • Page 283 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 21 - ENVIRONMENTAL SYSTEMS TABLE OF CONTENTS SUBJECT SECTION PAGE GRID NO. GENERAL 21-00-00 DISTRIBUTION 21-20-00 2C11 Ground Blower 2C11 Removal 2C11 Installation 2C11 Cabin Recirculation Blowers 2C11 Removal 2C11 Installation 2C11 Bleed Air Check Valve 2C13...
  • Page 284 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 21 - ENVIRONMENTAL SYSTEMS TABLE OF CONTENTS (continued) SUBJECT SECTION PAGE GRID NO. HEATING 21-40-00 2D11 Heat Exchanger/Air Selector Valve/Plenum Assembly 2D12 Removal 2D12 Installation 2D12 Air Selector Valve 2D12 Removal 2D12 Installation 2D12...
  • Page 285 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 21 - ENVIRONMENTAL SYSTEMS TABLE OF CONTENTS (continued) SUBJECT SECTION PAGE GRID NO. COOLING (continued) 21-50-00 Servicing the System (with a Manifold Set) 2E17 Test Gauge and a Manifold Set 2E17 Evacuating the System 2E17 Leak Detection...
  • Page 286 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 4 21 - CONTENTS Feb 28/07...
  • Page 287 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL GENERAL The environmental system consists of an engine bleed air and conditioning system, cabin air distribution system, pressurization and control system, ventilating air system and air conditioning system (if installed). The engine bleed air system provides the air supply for pressurizing the cabin. Temperature of the bleed air is controlled using an air to air heat exchanger which utilizes ambient air to cool the bleed air, hot air from an exhaust shroud to heat the bleed air, or a mixture of ambient and hot air to obtain the bleed air temperature necessary to maintain the desired cabin comfort level.
  • Page 288 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 2 21-00-00 Feb 28/07 2C10...
  • Page 289 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL DISTRIBUTION The cabin air distribution system consists of left and right side panel ducting, windshield defrost, foot warmer (if installed) and ventilation blowers. The side panel ducts provide for overall air distribution throughout the length of the cabin as well as individual controllable air outlets at each seat (eyeball outlets).
  • Page 290 Defrost Control DEFROST PULL ON Cabin Press Control Pressure Aft Pressure Bulkhead Check CABIN Bulkhead Valve PRESS PULL OFF Flow Restrictor Electric Duct Heater Eyeballs (6) Sonic Ground Nozzle Blower Bleed Temperature Control Safety Valve Dump Valve CABIN Defroster TEMP PULL HOT Recirculation Blower Air Selector...
  • Page 291 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (3) Connect the duct to the outboard side of the blower. (4) Reinstall access panels, carpeting, and rear seats. Bleed Air Check Valve (See Figure 1.) Removal (1) On left hand side, remove the six bolts attaching cabin air supply tube and auxiliary electric heater to forward pressure bulkhead.
  • Page 292 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL BLOWER DUCT TUBING J308 P308 Avionics Cooling Figure 2 (Sheet 1 of 3) PAGE 4 21-20-00 Feb 28/07 2C14...
  • Page 293 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL TO XPNDR #1 TO XPNDR #2 TO FLIGHT MAX DISPLAY (S/N'S 4636299, 4636314 THRU 4636374) TO AUTOPILOT COMPUTER TO GNS-530 NO. 2 TO GNS-530 NO. 1 DUCT TUBING BLOWER ACFT SKIN SCREW (2) WASHER (2) F.S.
  • Page 294 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL TO XPNDR #1 TO XPNDR #2 PLACE CAP ON OUTLET TO AUTOPILOT COMPUTER TO GNS-430 NO. 2 TO GNS-430 NO. 1 DUCT TUBING BLOWER ACFT SKIN SCREW (2) WASHER (2) F.S. MUFFIN FAN 108.00 VIEW A-A ROTATED 180°...
  • Page 295 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK 21-20-00 PAGE 7 2C17 Feb 28/07...
  • Page 296 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 8 21-20-00 Feb 28/07 2C18...
  • Page 297 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL PRESSURIZATION CONTROL General The cabin pressurization and control system consists of an outflow valve (isobaric), safety valve, cabin altitude and rate selector, electrically operated vacuum solenoid valve, surge tank and associated inter- connecting plumbing and wiring.
  • Page 298 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Cabin Pressure Control System Figure 1 PAGE 2 21-30-00 Feb 28/07 2C20...
  • Page 299 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 1 (Sheet 1 of 3) TROUBLESHOOTING (PRESSURIZATION SYSTEM) Trouble Cause Remedy Cabin will not pressurize. Blocked safety valve cabin Replace filter and check air filter or orifice. orifice. Blocked controller cabin air Clean filter and check filter with orifice.
  • Page 300 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 1 (Sheet 2 of 3) TROUBLESHOOTING (PRESSURIZATION SYSTEM) Trouble Cause Remedy Cabin altitude decreases Low aircraft vacuum supply. Check aircraft vacuum below selected altitude. supply. Minor leak in tube between Remove and replace tube controller and volume tank or volume tank.
  • Page 301 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 1 (Sheet 3 of 3) TROUBLESHOOTING (PRESSURIZATION SYSTEM) Trouble Cause Remedy Cabin rate exceeds selected Malfunction in controller. Remove and replace rate valve during aircraft controller. climb to cruise altitude. Defective cabin rate of Remove and replace climb indicator.
  • Page 302 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 6 21-30-00 Feb 28/07 2C24...
  • Page 303 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Components Cabin Outflow Valve / Cabin Safety Valve (See Figure 2.) The outflow valve consists of two sections, a head section and a base section. The head section contains port "2" (controller connection) and a plugged cabin air port. Mounted on the head is the differential control, which contains port "1"...
  • Page 304 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Safety and Outflow Valves Figure 2 PAGE 8 21-30-00 Feb 28/07...
  • Page 305 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Cabin Pressure Controller Figure 3 21-30-00 PAGE 9 Feb 28/07...
  • Page 306 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Cabin Pressure Controller (See Figure 3.) (1) Description The body of the controller is composed of three elements. The lower element forms a chamber which is open to cabin pressure and houses the absolute bellows. It also is the face of the controller, and has the cabin altitude selector knob and the cabin rate control knob.
  • Page 307 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Vacuum Relief Solenoid Valve (1) Description The solenoid valve is mounted on the left-hand side of the F.S. 108.00 bulkhead at W.L. 57.00. This valve is normally closed. It is in the control line between the cabin pressure controller vacuum port and the safety valve.
  • Page 308 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Rigging Bleed Air and Bleed Air Condition System Rig cabin pressure system as follows: (1) Push cabin pressure control knob into the instrument panel. (a) Verify that bleed dump valve is in closed position. (b) Verify that air selector valve and bleed air shutoff valve are in open position.
  • Page 309 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL WARNING: DO NOT OCCUPY CABIN DURING TESTS. CAUTION: TEST STAND OPERATOR MUST CONTINUALLY MONITOR STAND OPERATION DURING ALL TIMES THAT CABIN IS PRESSURIZED. DURING INITIAL PRESSURIZATION, ENSURE BY INSPECTION THROUGH COCKPIT WINDOW THAT AIRCRAFT AND CABIN ALTITUDE, AIRSPEED, AND RATE OF CLIMB INDICATORS ARE STABLE AND UNAFFECTED BY CABIN PRESSURE.
  • Page 310 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL WARNING: DO NOT EXCEED 5.60 MAXIMUM DIFFERENTIAL PRESSURE IN NEXT STEP. EXCESSIVE PRESSURE CAN CAUSE STRUCTURAL DAMAGE OR PERSONAL INJURY. (14) Slowly increase cabin pressure at a rate not to exceed 1,500 feet per minute and observe the differential pressure at which the remaining valve starts to relieve.
  • Page 311 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK 21-30-00 PAGE 15 Feb 28/07...
  • Page 312 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 16 21-30-00 Feb 28/07 2D10...
  • Page 313 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL HEATING Cabin Heat, Defroster, and Fresh Air System Figure 1 21-40-00 PAGE 1 2D11 Feb 28/07...
  • Page 314 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Heat Exchanger/Air Selector Valve/Plenum Assembly Removal (1) Loosen band clamp and remove flexible hose from bottom of fiberglass discharge plenum. (2) Loosen band clamps and remove flexible hose from bleed air supply manifold (part of heat exchanger/selector valve assembly).
  • Page 315 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Heat Exchanger NOTE: Remove heat exchanger/air selector valve/plenum assembly before individually removing heat exchanger. Removal (a) Remove four bolts and hardware attaching bleed air shutoff valve to heat exchanger. (b) Remove twelve screws attaching heat exchanger to selector valve. (c) Remove twelve screws attaching heat exchanger to plenum.
  • Page 316 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Rigging (1) Push defroster control knob in. (2) Ensure that the defroster restrictor valve is fully open. Bleed Air Shutoff Valve Removal (1) Disconnect control linkage to shutoff valve. (2) Loosen bleed air flexible hose band clamps. (3) Remove four bolts and hardware attaching shutoff valve (including gaskets) to heat exchanger.
  • Page 317 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK 21-40-00 PAGE 5 2D15 Feb 28/07...
  • Page 318 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 6 21-40-00 Feb 28/07 2D16...
  • Page 319 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL COOLING General WARNING: FAILURE TO CONSULT APPLICABLE VENDOR PUBLICATION(S), WHEN SERVICING OR INSPECTING VENDOR EQUIPMENT INSTALLED IN PIPER AIRCRAFT, MAY RENDER THE AIRCRAFT UNAIRWORTHY. (SEE INTRODUCTION - SUPPLEMENTARY PUBLICATIONS.) WARNING: REFRIGERANT R12 IS USED IN S/N’s 4636001 THRU 4636186 ONLY.
  • Page 320 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 1 (Sheet 1 of 4) TROUBLESHOOTING (AIR CONDITIONING SYSTEM) Trouble Cause Remedy High discharge pressure. Overcharge of refrigerant. Purge excess refrigerant. Air in system. Check for leaks. Bleed charge from system. Evacuate and recharge system.
  • Page 321 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 1 (Sheet 2 of 4) TROUBLESHOOTING (AIR CONDITIONING SYSTEM) Trouble Cause Remedy High suction pressure. Expansion valve not closing. Replace expansion valve. Evaporator flooded. Suction line frosted to compressor. Compressor drive belt Adjust belt tension.
  • Page 322 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 1 (Sheet 3 of 4) TROUBLESHOOTING (AIR CONDITIONING SYSTEM) Trouble Cause Remedy System produces no cooling. (continued) Refrigeration Broken refrigerant line. Examine all lines for evidence of breakage by external stress or rubbing wear.
  • Page 323 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 1 (Sheet 4 of 4) TROUBLESHOOTING (AIR CONDITIONING SYSTEM) Trouble Cause Remedy System will not produce sufficient cooling. (continued) Refrigeration (continued) Clogged screen in Purge system and replace expansion valve. expansion valve. Clogged screen in receiver Purge system;...
  • Page 324 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Air Conditioning System Figure 1 PAGE 6 21-50-00 Feb 28/07 2D22...
  • Page 325 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Servicing Cooling System (PIR-PPS50003-4, Rev. C.) NOTE: The maximum refrigerant capacity is 2.75 pounds. The total refrigerant capacity required is determined separately for each system and is the amount that will result in bubble-free operation at the sight gauge, as specified in the post charging operational check.
  • Page 326 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Service Valves Figure 2 PAGE 8 21-50-00 Feb 28/07 2D24...
  • Page 327 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Malfunction Detection NOTE: If the cooling system has leaked refrigerant or is discharged, the compressor oil level must be checked. The detection of system malfunction largely depends on the mechanic’s ability to interpret the gauge pressure readings into system problems.
  • Page 328 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 2 TEMPERATURE vs. PRESSURE Refrigerant R12 Refrigerant R12 Refrigerant HFC134a Refrigerant HFC134a Evaporator Pressure Evaporator Temperature Evaporator Pressure Evaporator Temperature Gauge Reading psi °F Gauge Reading psi °F 10.1 11.2 12.3 13.4 14.6 15.8...
  • Page 329 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Special Servicing Procedures The air conditioning system should be serviced by a qualified shop with trained personnel. The following procedures and precautions should be observed. CAUTION: UNITED STATES ENVIRONMENTAL REGULATIONS REQUIRE THAT AIR CONDITIONING SYSTEM REPAIRS BE ACCOMPLISHED BY A QUALIFIED SHOP WITH APPROPRIATELY TRAINED PERSONNEL.
  • Page 330 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (2) System Servicing Precautions. WARNING: DISCHARGE SYSTEMS SLOWLY TO PREVENT THE ESCAPE OF LIQUID REFRIGERANT AND THE LOSS OF THE LUBRICATING OIL. NOTE: The term “Discharge,” as used throughout this section, in no sense implies or suggests discharging refrigerant to atmosphere.
  • Page 331 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 3 RECOMMENDED TORQUE SPECIFICATIONS ALUMINUM TUBING Metal Tube O.D. Thread and Fitting Size Ft./Lb. 7/16 11-13 15-20 21-27 1-1/16 28-33 FLARE CONNECTIONS O-RING CONNECTIONS Tube OD Thread size Ft./Lb. Tube OD Thread size Ft./Lb.
  • Page 332 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (e) Check the low side gauge (GAUGE 1) and high side gauge (GAUGE 2) to determine that there is pressure in the system. If there is no pressure, there is no refrigerant in the system to recover.
  • Page 333 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (o) Measure the amount of oil in the catch bottle. The same amount of new oil must be added to the system before charging the system. (p) To enter diagnostic mode, simultaneously press the SHIFT/RESET and ENTER keys. To display amount of refrigerant recovered by the unit, press the 3 key.
  • Page 334 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (2) Evacuating the System If the system has been operated in a discharged condition or anytime the system has been open to atmospheric pressure, the receiver-dehydrator must be replaced and the system evacuated to remove any trapped air and moisture which has entered it.
  • Page 335 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL 10 Close the low pressure control valve and the high pressure control valve on the charging stand. Stop the vacuum pump and observe the compound gauge. If the gauge rises at a rate faster than 1 in. Hg. in 5 minutes, there is a leak in the system. Locate and fix the leak.
  • Page 336 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Charging Hookup Figure 5 PAGE 18 21-50-00 Feb 28/07 2E10...
  • Page 337 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL 13 When evacuation sequence has continued for the programmed length of time and the panel display reads CPL (complete), close both the low side valve (1) and the high side (2) valves. 14 Perform charging procedure immediately.
  • Page 338 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (4) Charging the System NOTE: The following assumes the charging stand is already connected to the airplane as described in Evacuating the System, above. NOTE: A Post Charging Operational Check is required immediately upon completion of charging.
  • Page 339 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL LOW SIDE SERVICE PORT EVAPORATOR COILS HIGH SIDE SERVICE PORT INLET COMPRESSOR MANIFOLD SYSTEM LOW SIDE SYSTEM HIGH SIDE OUTLET EXPANSION VALVES RECEIVER - DRYER CONDENSER AND SIGHT GLASS GAUGE 2 LOW PRESSURE HIGH PRESSURE CHARGING LINE (RED ) CHARGING LINE (BLUE ) HIGH...
  • Page 340 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL To begin charging process, press CHG key on keypad. The digital display will read AUTOMATIC and show the amount of refrigerant programmed for the charge. As the solenoid opens, it will make an audible sound. The display will count down to zero, and display message CPL, when charging is complete.
  • Page 341 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (b) Using a Robinair 34700 charging station or equivalent (See Figures 3 and 6 - numbers in parentheses refer to Figure 6.) CAUTION: THE FOLLOWING PROCEDURE APPLIES TO ROBINAIR 34700 OR SIMILAR CHARGING STATION. SEE OPERATOR'S MANUAL OF CHARGING STATION BEING USED, FOR DETAILED INSTRUCTIONS FOR CHARGING SYSTEM.
  • Page 342 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Test Gauge and Manifold Set Figure 7 PAGE 24 21-50-00 Feb 28/07 2E16...
  • Page 343 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Servicing the System (with a Manifold Set) (1) Test Gauge and Manifold Set The proper testing and diagnosis of the air conditioning system require that a manifold gauge set (or a charging stand) be attached to the system. This set consists of two gauges mounted to a manifold.
  • Page 344 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Manifold Set Operation Figure 8 PAGE 26 21-50-00 Feb 28/07 2E18...
  • Page 345 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Evacuation Hookup Figure 9 Leak Test Hookup Figure 10 21-50-00 PAGE 27 2E19 Feb 28/07...
  • Page 346 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Tighten/re-tighten fittings as necessary to stop leak(s). If leaks are due to damaged or worn components, proceed with refrigerant recovery/system discharge, perform repairs or component replacement and repeat leak detection procedure. (g) Check that the both high side and low side valves on the manifold hand set are closed. (h) Close service valve on refrigerant container.
  • Page 347 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (5) Post Charging Operational Check This procedure can also be used to top off the system with refrigerant. CAUTION: ASCERTAIN THAT THE AREA AROUND THE AIRPLANE IS CLEAR AND THAT A QUALIFIED PERSON IS AT THE CONTROLS OF THE AIRPLANE. NOTE: Head the airplane into the wind during these checks.
  • Page 348 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Positioning Sanden Compressor Internal Parts Figure 11 Compressor The engine driven compressor is mounted on the forward, left section of the engine. A V-belt connected to the starter ring gear pulley drives the compressor through a magnetic clutch. (1) Compressor Service It is not advisable to service the compressor in the field.
  • Page 349 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL 0.118 " (3mm) INCREMENTS TYPICAL FOR 20 NOTCHES 30˚ 4.115 " Fabricated Dipstick for Sanden Compressor Oil Check Figure 12 (e) Remove the suction and discharge lines from the connections on the compressor. NOTE: All open lines should be capped immediately to prevent dirt and moisture from entering the system.
  • Page 350 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL DIPSTICK STOP 60˚ OIL FILLER HOLE CLUTCH FRONT PLATE COUNTERWEIGHT Sanden Compressor Mounting Angle Figure 13 (g) Insert the dipstick to its stop position (Refer to Figure 13). The stop is the angle near the top of the dipstick.
  • Page 351 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 7 SANDEN SD 505 COMPRESSOR MOUNTING ANGLE/OIL LEVEL Mounting Angle Degree Acceptable Oil Level In Increments 8-10 10-11 11-12 12-13 12-13 15-16 CHART 8 SLIP TORQUE Belt Width Belt Condition “Slip”Torque 12 FT.LBS ±1 USED 8 FT.
  • Page 352 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Evaporator/Blower Assembly The two evaporators are located beneath the floor aft of the rib at F.S. 233.87. (1) Removal (a) Discharge the system into an appropriate, environmentally-approved, refrigerant recovery station. (b) Remove the refrigerant lines from the inboard side of the evaporator. (c) Disconnect the duct from the lower outboard side of the blower.
  • Page 353 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Condenser The condenser, blower motor and exhaust duct assemblies are located in the aft fuselage between F.S. 282.00 and F.S. 292.00 (forward of the aft fuselage access panel). (1) Removal (a) Remove the aft fuselage access panel. (b) Discharge the air conditioning system.
  • Page 354 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL M. Receiver - Dehydrator The receiver-dehydrator is located beneath the floor on the left hand side. It is aft of the left evaporator module. The receiver-dehydrator is mounted to the aft side of the frame at F.S. 241.50. The receiver-dehydrator should be replaced if the air conditioning system has been operating with a leak that would have allowed air to enter the system if the receiver-dehydrator is left open to the atmosphere, it should be replaced due to the loss of effectiveness of the drying compound it...
  • Page 355 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (2) Installation (a) Secure the manifold assembly to its mounting bracket with the two screws. The “H” for stamping should be forward. In S/N’s 4636001 thru 4636186 only, connect wiring to manifold-mounted pressure switches.
  • Page 356 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 38 21-50-00 Feb 28/07...
  • Page 357 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK 21-50-00 PAGE 39 Feb 28/07...
  • Page 358 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 40 21-50-00 Feb 28/07...
  • Page 359 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL TEMPERATURE CONTROL Cabin Air Temperature Control Valve Removal (1) Disconnect the hose from between the heat muff and the duct on the left side of the cabin temperature control valve. (2) Disconnect the duct between the air inlet scoop and the under side of the cabin temperature control valve.
  • Page 360 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 2 21-60-00 Feb 28/07 2F10...
  • Page 361 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER AUTOFLIGHT 2F11...
  • Page 362 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK 2F12...
  • Page 363 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 22 LIST OF EFFECTIVE PAGES CHAPTER CHAPTER SECTION PAGE DATE SECTION PAGE DATE 22-List of Feb 28/07 Effective Pages Feb 28/07 22-Table of Contents Feb 28/07 Feb 28/07 22-10-00 Feb 28/07 Feb 28/07 Feb 28/07 Feb 28/07...
  • Page 364 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 2 22 - LIST OF EFFECTIVE PAGES 2F14 Feb 28/07...
  • Page 365 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 22 - AUTOFLIGHT TABLE OF CONTENTS SUBJECT SECTION PAGE GRID NO. AUTOPILOT 22-10-00 2F17 General 2F17 S-TEC System 55 / 55X 2F17 S-TEC System 55 2F17 S-TEC System 55X 2F17 Description 2F17 Troubleshooting 2F23...
  • Page 366 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 2 22 - CONTENTS Feb 28/07 2F16...
  • Page 367 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL AUTOPILOT WARNING: FAILURE TO CONSULT APPLICABLE VENDOR PUBLICATION(S), WHEN SERVICING OR INSPECTING VENDOR EQUIPMENT INSTALLED IN PIPER AIRCRAFT, MAY RENDER THE AIRCRAFT UNAIRWORTHY. (SEE INTRODUCTION - SUPPLEMENTARY PUBLICATIONS.) General (See Figure 1.) An Autopilot/Flight Director (APFD) system is installed as standard equipment in the PA-46-350P.
  • Page 368 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL 101349 H 101486 E 104585 NEW/E TRIM (BLK) MASTER (3 PIN MOLEX) TO A/C GND SWITCH (RED) TRIM MONITOR TRIM MASTER SW TO DIMMER LIGHT RHEOST A T (WHT) (3 PIN MOLEX) TRIM TRIM MONITOR PROG/COMP...
  • Page 369 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL TRIM 2 AMP C/B CO-PILOT CONTROL WHEEL R/H CB PNL DISC A/C BUSS PITCH SERVO CO-PILOT 30D05 CONTROL WHEEL DIODE TRIM RELAY (WHT) (BLK) (BLK) CONTROL WHEEL (BLK) (WHT) (WHT) PILOT PITCH SERVO CONTROL WHEEL NOT INSTALLED WITH SINGLE-SIDE EFIS OPTION PILOT CONTROL WHEEL...
  • Page 370 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL TRIM 2 AMP C/B 105129 C/F A/C BUS GB3A (BLK) J565/J565 P1E/J1E (RED) TRIM TRIM MONITOR MASTER SWITCH J564/P564 P555 CONTROL WHEEL TRIM TRIM MONITOR MONITOR PROG/COMP (RED) (BLU) (BLK) GB3A HORN (WHT) (BLK) GB3A PILOT'S CONTROL WHEEL...
  • Page 371 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL JB14 P561 STALL WARN TRIGGER CO-PILOT CONTROL WHEEL CO-PILOT CONTROL WHEEL GB4A PITCH SERVO P566 P461 RELAY GB3A P567 (BLK) P554 PILOT CONTROL WHEEL PITCH SERVO PILOT CONTROL WHEEL P318 P418 YAW SERVO P456 SERVO P562...
  • Page 372 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Effectivity 4636160, S-TEC System 55/55X Autopilot/Flight Director Installation 4636248 and up Figure 1 (Sheet 5 of 5) PAGE 6 22-10-00 Feb 28/07 2F22...
  • Page 373 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL The Pitch Computer receives select input signals from the Altitude Pressure Transducer, Accelerometer, Glideslope Deviation Indicator and Altitude Selector/Alerter (if installed). It then computes pitch servo commands for vertical speed, altitude hold and glideslope intercept and tracking.
  • Page 374 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Post-Maintenance Operational Checkout Complete the following checkout procedure after any maintenance to the system is performed. NOTE: The Systems 55/55X incorporate a SELF-TEST that requires a 100% pass rate before the autopilot can be engaged. NOTE: In S/N’s 4636299 and 4636333 &...
  • Page 375 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (12) Altitude Hold (ALT) button PUSH Slowly pull out (nose up) on the pitch control (i.e. - control yoke). Autotrim should run nose down with TRIM flashing on the remote annunciator and the autopilot computer / programmer after approximately 3 seconds.
  • Page 376 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL TURN COORDINATOR (S/N'S 4636375 AND UP) PROGRAMMER/COMPUTER TRIM RELAY ALTITUDE SELECTOR* TRIM MONITOR TRIM/MASTER ANNUNCIATOR SWITCH TRIM SERVO TRANSDUCER CONTROL WHEEL HORN ANNUNCIATOR ROLL SERVO FD PARALLEX POTENTIOMETER* STEERING HORIZON* TURN COORDINATOR YAW SERVO (S/N'S 4636160, AND 4636248 THRU 4636374) PITCH SERVO...
  • Page 377 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Components Panel-Mounted Components The flight director, HSI, autopilot programmer/computer, altitude selector/alerter (if installed), remote annunciator, and turn coordinator are either face-mounted or rack-mounted in the instrument panel. See 39-10-00 for removal and installation instructions. Component Locator See Figure 2.
  • Page 378 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Roll Servo (See Figure 3.) The roll servo is mounted underneath the left aft facing passenger seat or the entertainment cabinet, whichever is installed. (1) Removal (a) Remove the aft facing passenger seat or entertainment cabinet, whichever is installed. (b) Remove adjacent carpet.
  • Page 379 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL ROLL SERVO (SEE DETAIL BELOW FOR BULKHEAD F.S. 171.40 BRIDLE CABLE WRAP INFORMATION.) AILERON CABLE L OF A/C CHAFE BLOCK CABLE CLAMP AILERON ADJUST AUTOPILOT BALANCE CABLE BRIDLE CABLE TENSION PULLEY TO 15 ± 2 LBS. AILERON BOLT, AN3-4A BALANCE...
  • Page 380 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Pressure Transducer The pressure transducer is mounted just forward of the aft pressure bulkhead (F.S. 273.75) slightly to the right of the aircraft centerline and just below the aircraft upper skin. Access is through the cabin rear closeout panel.
  • Page 381 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL TRIM SERVO BULKHEAD F.S. 249.60 CABLE GUARDS (4 REQ'D) C L OF A/C BULKHEAD F.S. 241.50 VIEW LOOKING DOWN AT TRIM SERVO INSTALLATION BULKHEAD F.S. 249.60 BOLT, AN3-5A (3 REQ'D) BULKHEAD F.S. 241.50 WASHER, NAS1149F0363P (6 REQ'D) NUT, NAS679A3W (3 REQ'D) CAPSTAN COVER...
  • Page 382 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (2) Installation (a) Adjust trim servo clutch torque per Servo Clutch Torque Adjustment, below. (b) With the capstan cover and cable guards removed, position the trim servo as shown in Figure 4. Secure with bolts, nuts, and washers (3 ea. - i.e. - top two and bottom forward). (c) Assemble the idler pulley cable guards (3) to the mounting plate with screws (1 ea.) and star washers (2 ea.).
  • Page 383 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK 22-10-00 PAGE 17 Feb 28/07...
  • Page 384 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Yaw Servo (See Figure 5.) The yaw servo is located in the unpressurized aft fuselage. (1) Removal (a) Remove the aft fuselage access panel (see #1, Figure 3, 6-00-00). (b) Disconnect autopilot harness. (c) Remove nuts and bolts (2 ea.) securing each cable clamp (2) and remove cable clamps from rudder cables and autopilot bridle cables.
  • Page 385 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL L OF AIRCRAFT CABLE CLAMP (2 REQ"D) RIGHT RUDDER CABLE SEE DETAIL (BELOW) BOLT, AN3-5A FOR BRIDLE CABLE WASHER, NAS1149F0363P WRAP INFORMATION. NUT, NAS679A3W (4 EACH REQ'D) ADJUST BRIDLE CABLE TENSION PER NOTE 1. CABLE GUARDS CAPSTAN...
  • Page 386 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Pitch Servo (See Figure 6.) The pitch servo is located in the unpressurized aft fuselage. (1) Removal (a) Remove the aft fuselage access panel (see #1, Figure 3, 6-00-00). (b) Disconnect autopilot harness. (c) Remove locking clips (2) from turnbuckle in autopilot bridle cable.
  • Page 387 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CLEVIS PIN, (2 REQ'D) ADJUST BRIDLE CABLE TENSION: WASHER, NAS1149F0363P (4 REQ'D) - SYSTEM 55 (S/N'S 4636160 AND 4636248 THRU 4636313 ONLY) = 15 ± 2 LBS. COTTER PIN, MS24665-134 (2 REQ'D) - SYSTEM 55X (S/N'S 4636314 AND UP) = 30 ±...
  • Page 388 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL F.S. 311.40 L OF A/C .125 MIN AUTOPILOT SECTOR ELEVATOR SECTOR YAW AMPLIFIER SCREW, AN525-832R7 (4 REQ'D) WASHER, NAS1149FN832P (4 REQ'D) 105129 104585 101486 101349 VIEW LOOKING AFT Effectivity System 55X shown Yaw Amplifier Installation System 55 similar Figure 7...
  • Page 389 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (e) Align the cap on the yaw trim pot knob (on instrument panel) so that the white line is centered vertically. Check operation of yaw trim pot by turning trim pot both left and right and verify rudder pedal movement in the same direction (i.e.
  • Page 390 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL SCREW (4 REQ'D.) WASHER (4 REQ'D.) AN936-A4 CAPSTAN COVER TORQUE WRENCH S-TEC TOOL (SEE PARTS CATALOG) CASTLE NUT COTTER PIN MS24665-134 AN320-5 SHIM WASHER (MIN. 1 REQ'D.) USE AS REQUIRED TO ALIGN COTTER PIN WITH SHAFT HOLE.
  • Page 391 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK 22-10-00 PAGE 25 2G17 Feb 28/07...
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  • Page 393 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER COMMUNICATIONS 2G19...
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  • Page 395 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 23 LIST OF EFFECTIVE PAGES CHAPTER CHAPTER SECTION PAGE DATE SECTION PAGE DATE 23-List of Feb 28/07 Effective Pages Feb 28/07 23-Table of Contents Feb 28/07 Feb 28/07 23-00-00 Feb 28/07 Feb 28/07 23-50-00 Feb 28/07...
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  • Page 397 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 23 - COMMUNICATIONS TABLE OF CONTENTS SUBJECT SECTION PAGE GRID NO. GENERAL 23-00-00 Avionics Master Switch Ground Clearance Switch AUDIO INTEGRATING 23-50-00 Removal and Installation System Functional Test On Ground In Flight Adjustment STATIC DISCHARGING 23-60-00...
  • Page 398 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 2 23 - CONTENTS Feb 28/07 2G24...
  • Page 399 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL GENERAL Avionics Master Switch Avionics Bus #1 and #2 are fed direct from the tie bus via the avionics master solenoids which in turn are energized by the avionics master switch. Refer to Chapter 24 and to schematics in 91-24-30. Ground Clearance Switch (Optional) The ground clearance switch furnishes power to the Comm 1 and speaker panel direct from the battery bus through the ground clearance relay.
  • Page 400 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 2 23-00-00 Feb 28/07...
  • Page 401 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL AUDIO INTEGRATING WARNING: FAILURE TO CONSULT APPLICABLE VENDOR PUBLICATION(S), WHEN SERVICING OR INSPECTING VENDOR EQUIPMENT INSTALLED IN PIPER AIRCRAFT, MAY RENDER THE AIRCRAFT UNAIRWORTHY. (SEE INTRODUCTION - SUPPLEMENTARY PUBLICATIONS.) The Garmin GMA-340 Audio Panel is installed as standard equipment in S/N’s 4636248 and up.
  • Page 402 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL System Functional Test (See Figure 2.) On Ground The following known good equipment is required prior to performing this test: microphone, headset, speaker and avionics receivers. (1) Lamp Test (a) Apply power to the unit by rotating the pilot intercom knob clockwise. (b) The test button checks the internal LED annunciator and marker beacon lamps.
  • Page 403 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL GMA 340 GARMIN A O M TEST COM1 COM2 COM3 NAV1 NAV2 MUTE SPKR PILOT COM1 COM2 COM3 CABIN AUDIO ICS ISOLATION OFF/ PULL SENS CREW PASS CO-PILOT PILOT GMA-340 Audio Panel Effectivity Figure 2 4636248 and up...
  • Page 404 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL MARKER BEACON HIGH SENSITIVITY MARKER BEACON LOW SENSITIVITY PILOT PA MIC SPKR LEVEL AIRCRAFT RADIO SPKR LEVEL CO-PILOT PA MIC SPKR LEVEL MARKER BEACON AUDIO LEVEL MUSIC 1 MUTE TRIP LEVEL (NOT USED IN THIS INSTALLATION) FRONT (VIEW LOOKING DOWN) Effectivity...
  • Page 405 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK 23-50-00 PAGE 5 Feb 28/07...
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  • Page 407 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL STATIC DISCHARGING Static Wicks (PIR-PPS55006, Rev. U.) This airplane is equipped with 16 static wicks: three on the outboard end of each aileron, three on the outboard half of each side of the elevator; two on the right-hand side of the rudder and one on the left- hand side of the rudder and one in the center of the elevator trim tab.
  • Page 408 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 2 23-60-00 Feb 28/07 2H10...
  • Page 409 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER ELECTRICAL POWER 2H11...
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  • Page 411 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 24 LIST OF EFFECTIVE PAGES CHAPTER CHAPTER SECTION PAGE DATE SECTION PAGE DATE 24-List of Feb 28/07 Effective Pages Feb 28/07 24-Table of Contents Feb 28/07 Feb 28/07 24-00-00 Feb 28/07 Feb 28/07 24-30-00 Feb 28/07...
  • Page 412 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 2 24 - LIST OF EFFECTIVE PAGES 2H14 Feb 28/07...
  • Page 413 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 24 - ELECTRICAL POWER TABLE OF CONTENTS SUBJECT SECTION PAGE GRID NO. GENERAL 24-00-00 2H17 DC GENERATION 24-30-00 2H19 Alternator System 2H19 Main Electrical Bus 2H19 Avionics Bus 2H19 Voltage Regulation and Control 2H19 Troubleshooting 2H19...
  • Page 414 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 2 24 - CONTENTS Feb 28/07 2H16...
  • Page 415 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL GENERAL This section contains information to assist in servicing the electrical power distribution systems and components. This chapter does not include autopilot or avionics service information. Refer to Chapter 91 for electrical systems schematics. The electrical system is 28 Vdc, negative ground, consisting of: Two 70-amp, Prestolite alternators (S/N’s 4636001 thru...
  • Page 416 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 2 24-00-00 Feb 28/07 2H18...
  • Page 417 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL DC GENERATION Alternator System (Refer to Figure 1) The PA-46-350P uses a dual 70-amp (S/N’s 4636001 thru 4636131) or 75-amp (S/N’s 4636132 and alternator system, consisting of two belt driven alternators that feed their individual positive outputs to the main bus through separate 60-amp (S/N’s 4636001 thru 4636131) or 80-amp...
  • Page 418 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 1 (Sheet 1 of 5) TROUBLESHOOTING (ELECTRICAL SYSTEM) Trouble Cause Remedy Zero output indicated on Open field circuit. With the battery switch ammeter regardless of rpm turned on, check for battery (refer to alternator system voltage from the airplane’s test procedure).
  • Page 419 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 1 (Sheet 2 of 5) TROUBLESHOOTING (ELECTRICAL SYSTEM) Trouble Cause Remedy Zero output indicated on Open field winding Disconnect field terminal of ammeter regardless of rpm. in alternator. alternator from field wiring (continued) and check for continuity from field terminal to...
  • Page 420 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 1 (Sheet 3 of 5) TROUBLESHOOTING (ELECTRICAL SYSTEM) Trouble Cause Remedy Output indicated on High resistance connections Check visually for loose ammeter does not meet in field or output circuit. binding posts at the various minimum values specified junction points in system, in alternator control unit...
  • Page 421 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 1 (Sheet 4 of 5) TROUBLESHOOTING (ELECTRICAL SYSTEM) Trouble Cause Remedy Field circuit breaker trips. Short circuit in field Disconnect field wiring at (continued) winding of alternator terminal of alternator. Turn on master switch. Reset breaker, and if breaker fails to retrip, this isolates short circuit to field...
  • Page 422 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 1 (Sheet 5 of 5) TROUBLESHOOTING (ELECTRICAL SYSTEM) Trouble Cause Remedy Excessive ammeter fluctuation. High field circuit If problem persists, jump (continued) resistance. across the terminals of the following components one at a time until the faulty unit is isolated.

  • Page 423: Fuel Flow Indicator

    PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Alternator #1 Alternator #2 Master Switch Master Switch LO BUS VOLTS 15 A Annunciator Panel Non-Essen Bus Main Bus Position Lights Windshield Heat Control Map Light Strobe Lights Windshield Heat Power Flap Motor Voltage Taxi Lights Emergency Fuel Pump...
  • Page 424 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Alternators Electrical power for the 28 Vdc, negative ground, dual fed split bus electrical system is supplied by two belt driven, parallel connected 28Vdc: 70-amp Prestolite alternators, No. ALV-8421-LS (S/N’s 4636001 thru 4636131);...
  • Page 425 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Alternator Control Units (Voltage Regulators) The system uses two Lamar B-00382-1 alternator control units (voltage regulators). (1) Adjusting Voltage Regulator Units The only adjustment necessary to maintain the alternator system is the adjustment of the voltage control on the voltage control unit.
  • Page 426 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL 28.8 VDC Lavender Regulated Switch 1 Orange V Precision Volt Yellow Meter Grey Dummy Load Blue Brown 6-12 VDC Variable Green Black Case Test Connection Bench Test of Alternator Control Unit - Lamar #B-00382-1 Figure 2 (c) Equalizer Test Apply voltmeter at pins #5 and #8 (equalizer and ground).
  • Page 427 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Switch 1 Blue Switch 2 Black Case Overvoltage Test of Alternator Control Unit Figure 3 (d) Overvoltage Protection Test (refer to Figure 3) Revise connections as follows: Disconnect dummy load. Add 28 V relay (K1). No other connections should be on pin #2. Add a press-to-test (PTT) switch between power supply (A) and pin #1.
  • Page 428 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Battery (Dry-Charged Lead-Acid - Gill Model G-243) (S/N’s 4636001 thru 4636374) Service includes the entire battery system consisting of the battery, acid recovery jar, vents, and battery compartment. These services shall be completed every 50 operating hours or 30 days, whichever occurs first, and at every 100 hour inspection.
  • Page 429 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 2 (Sheet 1 of 2) TROUBLESHOOTING (BATTERY SYSTEM) Trouble Cause Remedy Battery installed with Battery charged backwards. Remove battery. Connect reversed polarity. load, such as landing light lamp or similar load, and discharge battery.
  • Page 430 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 2 (Sheet 2 of 2) TROUBLESHOOTING (BATTERY SYSTEM) Trouble Cause Remedy Electrolyte runs out Too much water added Drain and keep at proper of vent plugs. to battery. level. Clean and recharge battery, vents and acid recovery jar.
  • Page 431 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (5) Lift battery out of compartment. (6) Remove the vent hose that connects through the firewall from the acid recovery jar cover. (7) Remove the two screws securing acid recovery jar cover to bracket. Slide the acid jar assembly upward off of the battery hold-down bar.
  • Page 432 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Charging - (Gill Model G-243) CAUTION: WEAR EYE PROTECTION WHEN CHARGING A BATTERY - DO NOT TAKE CHANCES. MAKE SURE THE CHARGING AREA IS WELL VENTILATED. IF CENTRAL AIR CONDITIONING IS USED, THE BATTERY CHARGING AREA SHOULD BE VENTED TO THE OUTSIDE AIR TO PREVENT HYDROGEN GASSES FROM BEING CIRCULATED THROUGHOUT THE BUILDING.
  • Page 433 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (6) If a constant current (recommended) charge is available, the charge should be started at 3 amperes and reduced in half if and when cells start gassing until fully charged. (7) As charging occurs, if any cells sputter or flood, the electrolyte level is too high and the excess must be removed.
  • Page 434 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 5 DISCHARGE RATES TELEDYNE (5 HRS.) Battery Ampere Type Volts Hours GILL-G243 15.5 Discharge The capacity of a storage battery is measured in units of ampere hours, which is the product of the electrical current in amperes multiplied by the time in hours.
  • Page 435 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Repairs, Storage, and Service Tips The internal parts of the battery have been designed to wear at approximately the same rate, making it uneconomical to replace any of the parts with new ones. Replacing the entire battery is simpler and cheaper.
  • Page 436 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Installation (1) Install the vent hose that connects through the firewall. (2) Place the battery into the compartment. (3) Place battery manifold cover on battery and install battery hold down bolts. (4) Install vent hose at battery manifold. (5) Push rubber battery terminal boots back on, tighten wing nuts and connect battery cables.
  • Page 437 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 7 CONSTANT CURRENT CHARGE TELEDYNE CONSTANT CURRENT CHARGING RATES/CAPACITY 1 HOUR Battery CHARGE RATES 30 MIN EMERGENCY RATE Type (AMPS) RATE (AMPS) (AMPS) GILL-G250S 15.0 10. Battery Capacity Test Remove battery from aircraft. Charge it in compliance with our charging instructions for sealed batteries.
  • Page 438 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL GRIDS 2I16 THRU 2I18 INTENTIONALLY BLANK PAGE 22 24-30-00 Feb 28/07 2I16...
  • Page 439 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL EXTERNAL POWER Emergency Starting through External Power Receptacle CAUTION: DO NOT CONNECT EXTERNAL POWER PLUG TO AIRCRAFT’S EXTERNAL POWER RECEPTACLE WITH A DISCHARGED OR “RUN-DOWN” AIRCRAFT BATTERY, UNLESS THE AIRCRAFT’S BATTERY MASTER SWITCH IS TURNED “OFF” AND LEFT “OFF”. Place ground power unit on the pilot’s side of the nose in full view of pilot’s window.
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  • Page 442 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL GRIDS 2I22 THRU 2I24 INTENTIONALLY BLANK PAGE 4 24-40-00 Feb 28/07 2I22...
  • Page 443 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL ELECTRICAL LOAD DISTRIBUTION Emergency Operation NOTE: All equipment will be operational with only one alternator functioning. To prevent overload with only one alternator functioning, turn off non-essential equipment and any other equipment necessary to reduce the load to less than 70 amps (S/N’s 4636001 thru 4636131) or 75 amps...
  • Page 444 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 1 (Sheet 1 of 3) ELECTRICAL SYSTEM LOAD DISTRIBUTION (PIR-VB-1349.) Component / Duty Max. Drain System Electrical Load Units Cycle Amps Amps (28 Vdc) Master Contactor Relay Cont. Volt/Amp/Pwr Supply Cont. 1.20 Volt / Ammeter Solid State...
  • Page 445 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 1 (Sheet 2 of 3) ELECTRICAL SYSTEM LOAD DISTRIBUTION (PIR-VB-1349.) Component / Duty Max. Drain System Electrical Load Units Cycle Amps Amps (28 Vdc) Emergency Fuel Pump Int. 4.50 Fuel Quantity (L & R) Cont.
  • Page 446 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 1 (Sheet 3 of 3) ELECTRICAL SYSTEM LOAD DISTRIBUTION (PIR-VB-1349.) Component / Duty Max. Drain System Electrical Load Units Cycle Amps Amps (28 Vdc) Vibrator Int. 2.00 WX-1000 Stormscope Cont. 1.00 Yaw Damper Int.
  • Page 447 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK 24-60-00 PAGE 5 Feb 28/07...
  • Page 448 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL GRIDS 2J6 THRU 2J10 INTENTIONALLY BLANK PAGE 6 24-60-00 Feb 28/07...
  • Page 449 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER EQUIPMENT / FURNISHINGS 2J11...
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  • Page 451 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 25 LIST OF EFFECTIVE PAGES CHAPTER CHAPTER SECTION PAGE DATE SECTION PAGE DATE 25-List of Feb 28/07 Effective Pages Feb 28/07 25-Table of Contents Feb 28/07 Feb 28/07 25-10-00 Feb 28/07 Feb 28/07 Feb 28/07 Feb 28/07...
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  • Page 453 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 25 - EQUIPMENT / FURNISHINGS TABLE OF CONTENTS SUBJECT SECTION PAGE GRID NO. FLIGHT COMPARTMENT 25-10-00 2J17 Pilot’s / Copilot’s Vertically Adjustable Seat Removal 2J17 Installation 2J17 Disassembly 2J17 Assembly 2J17 Lumbar Support 2J19 Carpets...
  • Page 454 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 2 25 - CONTENTS Feb 28/07 2J16...
  • Page 455 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL FLIGHT COMPARTMENT Pilot's / Copilot's Vertically Adjustable Seat Removal (1) Remove front stops from seat tracks. (2) Lift lever underneath front lip of seat. (3) Slide seat off of tracks. Installation CAUTION: WITH SEAT OCCUPIED AND AT LOWEST VERTICAL POSITION, CHECK SEAT FOR PROPER ENGAGEMENT OF PINS TO SEAT TRACK.
  • Page 456 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL 89976 AD Bend end of spring as shown. Put free end inside coils of spring. VIEW A Track Plunger Actuating Lever Cotter Pin, .50± Washer and Pin Yoke Cable Yoke Plunger Actuating Pilot’s / Copilot’s Vertically Adjustable Seats (Typical) Figure 1 PAGE 2...
  • Page 457 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (2) To install the seat track plunger cable: (a) Attach the cable sheath end to the mount on the lower seat frame cross member with the two clamps. Ensure that the cable end protrudes .03 (+.00/-.05) inch from the end of the forward clamp.
  • Page 458 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL To assemble pad and bladder: CAUTION: CARE MUST BE TAKEN WHEN USING THE APPROVED SOLVENTS AS THEY HAVE A LOW FLASH POINT. SOLVENTS SHOULD NOT BE USED IN CLOSE AREAS WHERE APPLICATOR CANNOT GET SUFFICIENT FRESH AIR FOR BREATHING.
  • Page 459 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Lumbar Seat Bladder Installation Figure 2 25-10-00 PAGE 5 2J21 Feb 28/07...
  • Page 460 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL To install Lumbar bladder CAUTION: CARE MUST BE TAKEN WHEN USING THE APPROVED SOLVENTS AS THEY HAVE A LOW FLASH POINT. SOLVENTS SHOULD NOT BE USED IN CLOSE AREAS WHERE APPLICATOR CANNOT GET SUFFICIENT FRESH AIR FOR BREATHING.
  • Page 461 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Restraint System Inspection In S/N’s 4636001 thru 4636247 only: (a) Shoulder Harness Inspect ends and attachment points for condition and security. Inspect harness web material for condition and wear over its entire length. Particularly look for wear and fraying where harness web passes in and out of inertial reel.
  • Page 462 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 8 25-10-00 Feb 28/07 2J24...
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  • Page 465 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL PASSENGER COMPARTMENT Aft Facing Passenger Seats (See Figure 1.) Removal (1) Disconnect the upper end of the gas spring support from the bracket on the outboard side of the seat back. (2) Remove the bolts and washers that secure the seat pedestal to the floor. (3) Remove the seat.
  • Page 466 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (4) The armrest may be removed from the side of the pan assembly by removing the nuts, bolts and washers that attach the armrest to the armrest support/side of the pan assembly. (5) Remove the pan assembly from the floor.
  • Page 467 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Passenger Seats - Aft Facing Figure 1 25-20-00 PAGE 3 Feb 28/07...
  • Page 468 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 4 25-20-00 Feb 28/07...
  • Page 469 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CARGO COMPARTMENTS Aft Baggage Net The lower edge of the aft baggage net is secured to the F.S. 233.87 frame by four screws. The upper edge of the baggage net is secured to two stud assemblies (one on either side of the interior). The studs are located slightly aft of the shoulder harness inertia reel for the aft seat.
  • Page 470 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 2 25-50-00 Feb 28/07...
  • Page 471 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL EMERGENCY Artex 110 Emergency Locator Transmitter Description The Artex ELT-110 transmits on 121.5 mHz and 243.0 mHz, and is designed to meet or exceed the requirements of TSO C91a and FAR Part 91. Electrical power for the ELT transmissions is totally supplied by its own self-contained battery.
  • Page 472 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL MOLEX C O N N EC TOR S ID E V IE W M OU NTIN G B AT T E RY O F F HO L ES C OV ER S C RE WS F RO N T VIEW E N D...
  • Page 473 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL PRESSURE COCKPIT BULKHEAD PANEL ARTEX SWITCH ELT 110-4 P203 P401 P301 J501 LIGHT WH/BLU WH/BLU RESET 1 WH/ORG WH/ORG RESET 2 WH/GRN WH/GRN EXTERNAL ON WH/RED WH/RED GROUND G-SWITCH LOOP G-SWITCH LOOP TO ELT +28 VDC GROUND...
  • Page 474 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Emergency Locator Transmitter Testing The transmitter operates on the emergency frequencies of 121.5 and 243.0 MHz; both of these frequencies are monitored by the various FAA installations. Before performing any operational test of the ELT, the following precautions should be observed: CAUTION: TESTING OF AN ELT SHOULD BE CONDUCTED IN A SCREEN ROOM OR METAL ENCLOSURE TO ENSURE THAT ELECTROMAGNETIC ENERGY IS NOT...
  • Page 475 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK 25-60-00 PAGE 5 2K13 Feb 28/07...
  • Page 476 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 6 25-60-00 Feb 28/07 2K14...
  • Page 477 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER FIRE PROTECTION 2K15...
  • Page 478 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK 2K16...
  • Page 479 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 26 LIST OF EFFECTIVE PAGES CHAPTER CHAPTER SECTION PAGE DATE SECTION PAGE DATE 26-List of Feb 28/07 Effective Pages Feb 28/07 26-Table of Contents Feb 28/07 Feb 28/07 26-20-00 Feb 28/07 Feb 28/07 Feb 28/07 Feb 28/07...
  • Page 480 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 2 26 - LIST OF EFFECTIVE PAGES 2K18 Feb 28/07...
  • Page 481 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 26 - FIRE PROTECTION TABLE OF CONTENTS SUBJECT SECTION PAGE GRID NO. EXTINGUISHING 26-20-00 2K21 Portable Fire Extinguisher 2K21 26 - CONTENTS PAGE 1 2K19 Feb 28/07...
  • Page 482 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 2 26 - CONTENTS Feb 28/07 2K20...
  • Page 483 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL EXTINGUISHING WARNING: AFTER DISCHARGE OF EXTINGUISHER AVOID EXPOSURE TO SMOKE, VAPORS AND OTHER BY-PRODUCTS OF FIRE. DO NOT INCINERATE EXTINGUISHER. CAUTION: EXTINGUISHER IS A PRESSURE VESSEL. PROTECT FROM CORROSIVE CONDITIONS. IF THERE IS ANY CORROSION OR DAMAGE, EXTINGUISHER SHOULD BE CAREFULLY EMPTIED AND DISCARDED.
  • Page 484 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL 152.00 FIRE EXTINGUISHER LOCATED INSIDE REFRESHMENT CENTER FOAM GROMMET CABINET FIRE EXTINGUISHER A600 CABINET DOOR FOAM GROMMET CABINET VIEW A-A VIEW B-B Fire Extinguisher Locator Figure 1 (Sheet 1 of 2) PAGE 2 26-20-00 Feb 28/07 2K22...
  • Page 485 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL 151.00 ACCESS PANEL FIRE EXTINGUISHER BRACKET MOUNTED ON FLOOR Fire Extinguisher Locator Figure 1 (Sheet 2 of 2) 26-20-00 PAGE 3 2K23 Feb 28/07...
  • Page 486 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL GRIDS 2K24 THRU 2L24 INTENTIONALLY BLANK PAGE 4 26-20-00 Feb 28/07 2K24...
  • Page 487 AIRPLANE MAINTENANCE MANUAL CARD 3 OF 9 PA-46-350P (S/N’s 4636001 AND UP) PIPER AIRCRAFT, INC. PART NUMBER 761-876 February 28, 2007...
  • Page 488 Published by Technical Publications ©Piper Aircraft, Inc. 2926 Piper Drive Vero Beach, Florida 32960 U.S.A. Member General Aviation Manufacturers Association...
  • Page 489 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL AEROFICHE REVISION STATUS Revisions to this Maintenance Manual, P/N 761-876, issued July 12, 1995 and reissued February 28, 2007 are as follows: Revision Publication Date Aerofiche Card Effectivity ORG950712 June 19, 1996 PR980101 January 1, 1998 1, 2, 3, 4, 5, and 6...
  • Page 490 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 1 AEROFICHE EFFECTIVITY Feb 28/07...
  • Page 491 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL INTRODUCTION LIST OF EFFECTIVE PAGES CHAPTER CHAPTER SECTION PAGE DATE SECTION PAGE DATE Intro-List of Feb 28/07 Effective Pages Feb 28/07 Intro-Table of Contents Feb 28/07 Feb 28/07 Introduction Feb 28/07 Feb 28/07 Feb 28/07 Feb 28/07 Feb 28/07...
  • Page 492 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 2 INTRO - LIST OF EFFECTIVE PAGES Feb 28/07...
  • Page 493 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL INTRODUCTION TABLE OF CONTENTS SUBJECT SECTION PAGE GRID NO. INTRODUCTION Instructions for Continued Airworthiness General Effectivity 3A10 Serial Number Explanation 3A10 Assignment of Subject Material 3A10 Pagination 3A11 Aerofiche Effectivity 3A11 Identifying Revised Material 3A11 Indexing 3A11...
  • Page 494 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 2 INTRO - CONTENTS Feb 28/07...
  • Page 495 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL INTRODUCTION Instructions for Continued Airworthiness WARNING: INSTRUCTIONS FOR CONTINUED AIRWORTHINESS (ICA) FOR ALL NON-PIPER APPROVED STC INSTALLATIONS ARE NOT INCLUDED IN THIS MANUAL. WHEN A NON-PIPER APPROVED STC INSTALLATION IS INCORPORATED ON THE AIRPLANE, THOSE PORTIONS OF THE AIRPLANE AFFECTED BY THE INSTALLATION MUST BE INSPECTED IN ACCORDANCE WITH THE ICA PUBLISHED BY THE OWNER OF THE STC.
  • Page 496 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Effectivity This maintenance manual is effective for PA-46-350P Malibu Mirage airplane serial numbers 4636001 and up. This encompasses the following model years: NOTE: The following is provided as a general reference only. Model Year Serial Numbers Model Year...
  • Page 497 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL 6. Pagination The Chapter - Section (i.e. - 28-40-00) numbering system explained above forms the primary page numbering system for this manual. Within each Section, pages are numbered consecutively beginning with Page 1 (i.e. - 28-40-00, Page 1). 7.
  • Page 498 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL 12. Accident/Incident Reporting To improve our Service and Reliability system and aid in Piper’s compliance with FAR 21.3, knowledge of all incidents and/or accidents must be reported to Piper immediately. To expedite and assist in reporting all incidents and accidents, Piper Form 420-01 has been created.
  • Page 499 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (5) BATTERY: Vendor Address: Gill/Teledyne Battery Products (800) 456-0070 840 W. Brockton Ave. Redlands, California 92374 http://www.gillbatteries.com/ (6) BRAKES: Vendor Address: Parker Hannifin Corp. (800) 272-5464 Aircraft Wheel and Brake Division 1160 Center Road Avon, Ohio 44011 http://www.parker.com/cleveland/Universe/book.pdf (7) DEICE SYSTEM (PNEUMATIC):...
  • Page 500 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (9) EMERGENCY LOCATOR TRANSMITTER: Vendor Address: Artex Aircraft Supplies (800) 547-8901 14405 Keil Road NE Aurora, Oregon 97002 http://www.artex.net/ (10) ENGINE: Vendor Address: Textron Lycoming (717) 323-6181 652 Oliver Street FAX: (717) 327-7101 Williamsport, Pennsylvania 17701 http://www.lycoming.textron.com/main.html Overhaul Manual:...
  • Page 501 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (16) HI-LOK FASTENERS AND TOOLS: Vendor Address: Hi-Shear Corporation (213) 326-8110 2600 Skypark Drive Torrance, California 90509 (17) LIGHTS - NAVIGATION/STROBE, STANDBY/MAP: Vendor Address: Whelen Engineering Co. Inc. (860) 526-9504 Route 145, Winthrop Rd. FAX: (860) 526-2009 Chester, Connecticut 06412...
  • Page 502 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (23) PROPELLER AND PROPELLER GOVERNOR: Vendor Address: Hartzell Propeller Inc. (937) 778-4379 One Propeller Place FAX: (937) 778-4321 Piqua, OH 45356-2634 http://www.hartzellprop.com/index2.htm Propeller Overhaul Instructions: Manual No. 113 Composite Blade Maintenance: Manual No. 135 Propeller Owner’s Manual: Manual No.
  • Page 503 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (28) VACUUM PUMP: Vendor Address: Aero Accessories, Inc. (800) 822-3200 1240 Springwood Avenue Gibsonville, NC 27249 http://www.aeroaccessories.com/index.html (29) VACUUM REGULATORS: Vendor Address: Parker Hannifin Corp. (see “Fuel Boost Pump,” above) INTRODUCTION PAGE 9 3A17 Feb 28/07...
  • Page 504 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 10 INTRODUCTION Feb 28/07 3A18...
  • Page 505 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL 13. Chapter/Section Index Guide NOTE: The following GAMA Specification No. 2 standard chapters are not included in this Maintenance Manual: 36, 38, 49, 53, 54, 60, 72, 75, 78, and 83. These chapters are omitted because the subject system is either: not installed in these airplanes;...
  • Page 506 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER SECTION TITLE GRID NO. STANDARD PRACTICES - AIRFRAME 1J19 General Painting ENVIRONMENTAL SYSTEMS General Distribution Pressurization Control Heating Cooling Temperature Control AUTOFLIGHT 2F11 Autopilot COMMUNICATIONS 2G19 General Audio Integrating Static Discharging ELECTRICAL POWER 2H11 General...
  • Page 507 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER SECTION TITLE GRID NO. FUEL General Storage Distribution Indicating HYDRAULIC POWER General Main ICE AND RAIN PROTECTION General Airfoil Pitot and Static Windows, Windshields and Doors Propellers/Rotors INDICATING/RECORDING SYSTEMS Central Warning Systems LANDING GEAR 4C13 General...
  • Page 508 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER SECTION TITLE GRID NO. VACUUM 6C15 General Distribution Indicating ELECTRICAL / ELECTRONIC PANELS 6D13 Instrument and Control Panels Accessory Compartments STRUCTURES General Investigation, Cleanup, and Aerodynamic Smoothness Repairs Electrical Bonding DOORS 6G13 Passenger/Crew Emergency Exit...
  • Page 509 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER SECTION TITLE GRID NO. POWER PLANT General Cowling Mounts Engine Drains ENGINE FUEL AND CONTROL 7E13 Distribution Indicating IGNITION Electrical Power Supply Distribution ENGINE CONTROLS 7G17 Power Control ENGINE INDICATING Power Temperature Integrated Engine Instrument Systems Distribution...
  • Page 510 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 16 INTRODUCTION Feb 28/07 3A24...
  • Page 511 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Air Distribution System: 2C12 Brake System: 1I19 Bleed Air Check Valve: 2C13 Actuator Installation Access and Inspection Provisions: Bleed Air Dump Valve: 2D5 Main Gear: 4E13 1E23 Bleed Air Shutoff Valve: 2D14 Nose Gear: 4E10 Accident/Incident Reporting: A12 Rigging: 2D6...
  • Page 512 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Corrosion Electrical C/B Panel Lights: 9C15 Control: 6F11 Alternator Control Units: 2I3 Cabin Heater: 8E3 Inspections Alternators: 2I2 Cabin Lights: 9D11, 9D15 Attach Fittings Belt Tension: 2I2 Cabin Pressurization: 8D23 Elevator Trim Tab Rods: 6I7 Battery CHT Indicator: 9I5, 9I13 Horizontal Stabilizer: 6H24...
  • Page 513 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Electrical (cont.) Stormscope: 9F11 Fuel Schematics (cont.) Strobe Lights: 9D19 Air Bleed Nozzle: 7E21 Ground Clearance: 8E17 Summing Amp: 8F4, 9F12, Flow Gauge: 7F1 GTX 330: 9F3, 9F22 9F14 Troubleshooting: 7F1 Hour Meter: 8I17 Tachometer: 9H2, 9H19, 9I13 Flow Transducer: 7F2 Hydraulic Pump: 8H9...
  • Page 514 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Engine (cont.) Elevator. See Elevator Hydraulic System Mounts: 7E5 Rudder. See Rudder Bleeding: 3H21 Oil System Standard Practices: 3C9 Description: 3H7 Fluid Diagram: 7J9 Cable Blocking Methods: Fluid Diagram: 3H12 Setup Procedures: 7G23 3C23 Installation: 3H11 Shock Mount: 7E8...
  • Page 515 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Inspection (cont.) Main: 4C23 Environmental/De-ice Switch Intercooler Attachment Clips: Actuator: 4E13 Panel: 4G17 7K21 Adjustment: 4D5 Illuminated Switch Assembly: Propeller Heat: 3K8 Alignment: 4D5 4G17 SpeedBrakes: 3F2 Door: 4D8 Post Lights: 4G11 Turbocharger and Exhaust Installation: 4D3 Post-Installation Set-up:...
  • Page 516 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Propeller Rudder Blade Inspection and Repair: Balancing: 6I15 Pagination: A11 7C11 Control System Parking: 1G15 Blade Track: 7C11 Installation: 3D11 Locking Airplane: 1G15 Cleaning, Inspection, and Rigging and Adjustment: Piper Repair: 7C11 3D13 Service Bulletins: 1C15 Description: 7C7...
  • Page 517 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Standard Practices Tools Troubleshooting Engine: 7D3 Aileron and Flap Travel: 3C15 Aileron Control System: 3C20 Procedures: 7D3 Control Surfaces Balancing: 6I5 Air Conditioning System: 2D18 Standard Practices Airframe: 1J23 Control Wheel Neutral: 3C15, Airspeed Tubes and Indicator: Standby Attitude Indicator: 5D6 4C22...
  • Page 518 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Troubleshooting (cont.) Windows and Windshields Starter: 7J23, 7K3 Door Window: 6K3 Tachometer Indicator: 7H10 Heated Windshield Turbine Inlet Temperature Testing: 3J15 (T.I.T.) Gauge: 7H13 Troubleshooting: 3J15 Turbocharger System: 7K16 Inspection and Repair Turn Coordinator: 5E20 Definitions: 6J1 Vacuum System: 6D1...
  • Page 519 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK INDEX PAGE 9 Feb 28/07...
  • Page 520 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL GRIDS 3B10 THRU 3B24 INTENTIONALLY BLANK PAGE 10 INDEX Feb 28/07 3B10...
  • Page 521 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER FLIGHT CONTROLS...
  • Page 522 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK...
  • Page 523 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 27 LIST OF EFFECTIVE PAGES CHAPTER CHAPTER SECTION PAGE DATE SECTION PAGE DATE 27-30-00 Feb 28/07 27-List of Feb 28/07 Effective Pages Feb 28/07 Feb 28/07 Feb 28/07 27-Table of Contents Feb 28/07 Feb 28/07 Feb 28/07...
  • Page 524 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 2 27 - LIST OF EFFECTIVE PAGES Feb 28/07...
  • Page 525 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 27 - FLIGHT CONTROLS TABLE OF CONTENTS SUBJECT SECTION PAGE GRID NO. GENERAL 27-00-00 Description and Operation Standard Practices and Procedures Control Cable Inspection 3C11 Special Tools 3C15 Fin Type Control Cable Air Seals 3C16 AILERON AND TAB 27-10-00...
  • Page 526 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 27 - FLIGHT CONTROLS TABLE OF CONTENTS (continued) SUBJECT SECTION PAGE GRID NO. ELEVATOR CONTROLS (continued) 27-30-00 Elevator Trim Controls (continued) Elevator Trim Actuator Removal Installation Disassembly Assembly Elevator Trim Tab Push Rod Corrosion Control Rigging and Adjustment Stall Warning System Description and Operation...
  • Page 527 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 27 - FLIGHT CONTROLS TABLE OF CONTENTS (continued) SUBJECT SECTION PAGE GRID NO. SPEEDBRAKES 27-60-00 Description and Operation Troubleshooting Inspections 50 Hour Annual SpeedBrake Cartridges Removal Installation Asymmetric Logic Switching SpeedBrake Switch SpeedBrake Annunciator Testing 27 - CONTENTS...
  • Page 528 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 4 27 - CONTENTS Feb 28/07...
  • Page 529 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL GENERAL Description and Operation The airplane is controlled in flight by the use of three primary control surfaces, consisting of ailerons, elevator and rudder. Operation of these controls is through movement of the dual control wheels and rudder pedals.
  • Page 530 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL After completion of adjustments, each jam nut must be tightened securely. NOTE: Cable rigging tensions specified must be corrected to ambient temperature in the area where the tension is being checked, using Chart 1. On new airplanes, it is suggested that cables initially be tensioned 25 to 30 percent over nominal tension, then loosened to the “High Side”...
  • Page 531 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Control Cable Inspection Aircraft control cable systems are subject to a variety of environmental conditions and forms of deterioration that, with time, may be easy to recognize as wire/strand breakage or the not-so-readily visible types of wear, corrosion, and/or distortion.
  • Page 532 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL External Cable Patterns Figure 2 External Wear Patterns Wear will normally extend along cable equal to the distance cable moves at that location. Wear may occur on one side of the cable only or on its entire circumference. Replace flexible and non-flexible cables when individual wires in each strand appear to blend together (outer wires worn 40-50 percent) as depicted in Figure 2.
  • Page 533 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Internal Cable Patterns Figure 3 Pulley Wear Patterns Figure 4 27-00-00 PAGE 5 3C13 Feb 28/07...
  • Page 534 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Corrosion Carefully examine any cable for corrosion that has a broken wire in a section not in contact with wear producing airframe components such as pulleys, fairleads, etc. It may be necessary to remove and bend the cable to properly inspect it for internal strand corrosion as this condition is usually not evident on the outer surface of the cable.
  • Page 535 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Pulley Wear Patterns Various cable system malfunctions may be detected by analyzing pulley conditions. These include such discrepancies as too much tension, misalignment, pulley bearing problems, and size mismatches between cables and pulleys. Examples of these conditions are shown in Figure 4. Special Tools These tools are used at the factory and are recommended where the following rigging and/or alignment procedures specify “use a suitable tool.”...
  • Page 536 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Fin Type Control Cable Air Seals (Refer to Figure 5.) This airplane is equipped with ten fin type control cable air seals. Six seals (one for each control cable going to the empennage) are located on the aft pressure bulkhead. Two seals are located in each wing root for the aileron cables.
  • Page 537 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK 27-00-00 PAGE 9 3C17 Feb 28/07...
  • Page 538 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 10 27-00-00 Feb 28/07 3C18...
  • Page 539 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL AILERON AND TAB Troubleshooting See Chart 1. Control Wheel S/N’s 4636001 thru 4636020 only. NOTE: In these airplanes, the control wheel and tube can be removed as a unit, see Control Column, S/N’s 4636001 thru 4636020, below. Disassembly of the control wheel from the tube is not normally required.
  • Page 540 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 1 TROUBLESHOOTING AILERON CONTROL SYSTEM Trouble Cause Remedy Lost motion between Cable tension too low. Adjust cable tension. control wheel and aileron. Linkage loose or worn. Check linkage and tighten or replace. Broken pulley.
  • Page 541 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Control Wheel Installation Figure 1 27-10-00 PAGE 3 3C21 Feb 28/07...
  • Page 542 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL S/N’s 4636132 and up. (See Figure 1.) The retainer clip (P/N 104687-002) and MS24693-S40 screws (2 ea.) are factory installed in S/N’s 4636345 and up. S/N’s 4636132 thru 4636344 must individually procure and retrofit the retainer clip and screws.
  • Page 543 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Cable Blocking Methods Figure 2 Remove the screws securing the cable retainers, both primary and balance, to the aileron quadrant at the forward end of the control columns. Remove the nut and bolt securing the arms to the elevator torque tube behind the instrument panel.
  • Page 544 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Control Column Installation Figure 3 PAGE 6 27-10-00 Feb 28/07 3C24...
  • Page 545 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Attach the arms on the control column to the arm on the elevator torque tube. (The bolt beads should point outboard.) Reconnect the control wheel switches electrical harness (if installed.) Attach the primary and control wheel balance cables to the aileron quadrant at the forward end of the control column assembly and secure each cable end retainer (i.e.
  • Page 546 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Remove the bolt, washers, and nut securing the control column tube to the quadrant shaft and separate the tube from the shaft. Make a note of washer buildup for reinstallation. NOTE: The control column stop assy is fitted over the tube, secured by the same bolt, and will be removed with the tube.
  • Page 547 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (a) Remove access panels from the cabin floor at fuselage station 171.43. This will allow you access to either turnbuckle. (b) Separate the primary control cable at the turnbuckles. (c) Remove the access panels from the cockpit floor and then remove pulley cable guards from pulleys located in front of the pressure bulkhead.
  • Page 548 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (4) Either balance cable may be removed by the following procedure: (a) Remove the access panels from the cabin floor. (b) Separate the balance cables at the turnbuckle located below the right side of the cabin floor at F.S.
  • Page 549 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (e) Connect the turnbuckle to the primary cable within the fuselage, and ensure proper rigging of system. Install all access panels removed. (3) Either balance cable may be installed by the following procedure: (a) Connect the cable end to the sector in the wing at wing station 175.498 and secure the cable end retainer (i.e.
  • Page 550 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL TRIM TAB Aileron trim tab Adjustment Limits. Figure 5 Aileron - Rudder Interconnect (See Figure 6.) The aileron - rudder interconnect installation is located underneath the floor between the frames at F.S. 131.84 and F.S.
  • Page 551 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL 83305-002 H See Note in Text 139.80 131.84 See Note Below. LEFT RUDDER CABLE 3.3 - 3.6 1.602 CABLE GUIDE GUIDE 1.70 4.732 CONTROL CABLE AFT FACE OF FUSELAGE LEFT AILERON CABLE SLEEVE CLAMPS LOWER FRAME (4 REQUIRED)
  • Page 552 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 14 27-10-00 Feb 28/07...
  • Page 553 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL RUDDER AND TAB Troubleshooting See Chart 1. CHART 1 TROUBLESHOOTING RUDDER CONTROL SYSTEM Trouble Cause Remedy Lost motion between Cable tension too low. Adjust cable tension. rudder pedals and rudder. Linkage loose or worn. Check linkage and tighten or replace.
  • Page 554 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Rudder Pedal Assembly To change bearings on rudder bar assembly, follow these steps: Remove nut and washers from end of rudder bar assembly. Remove nuts, bolts and washers that secure the bearing block to the tube support bracket. Remove bearing.
  • Page 555 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Rudder Controls Figure 1 27-20-00 PAGE 3 3D11 Feb 28/07...
  • Page 556 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (2) To install the rudder bar sector: (a) Position the sector on the rudder bar assembly. (b) Secure the sector to the rudder bar assembly with nuts, bolts and washers. (3) To install the aft rudder cable: (a) Position the cable on the sector.
  • Page 557 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (5) Ensure that all pulley cable guards have been properly installed (i.e. - with the cables routed inside/under the cable guards - see Figure 2). (6) Set the rudder cable tension and check the rigging per instruction in this chapter. (7) After setting the cable tension, check all cable ball ends for proper seating in the retainers.
  • Page 558 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Rudder Trim Controls Removal (1) To remove rudder trim controls in console: (a) Remove access panel on left side of pedestal. (b) Remove nut, washer and teflon-faced washer from bottom of rudder trim control shaft. (c) Remove cotter pins and washers from the follower;...
  • Page 559 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Rudder Trim Installation Figure 3 27-20-00 PAGE 7 3D15 Feb 28/07...
  • Page 560 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (g) Install nut and washer on end of shaft. The shaft should rotate freely with minimum end play. Install the cotter pin. (h) Attach bellcrank arms to follower with washers and cotter pins. Rig the rudder trim system.
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  • Page 563 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL ELEVATOR AND TAB Troubleshooting See Chart 1. CHART 1 (Sheet 1 of 2) TROUBLESHOOTING ELEVATOR CONTROL SYSTEM Trouble Cause Remedy Lost motion between Cable tension too low. Adjust cable tension. control wheel and elevator. Linkage loose or worn.
  • Page 564 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 1 (Sheet 2 of 2) TROUBLESHOOTING ELEVATOR CONTROL SYSTEM Trouble Cause Remedy Trim control wheel moves System not lubricated Lubricate system. with excessive resistance. properly. Cable tension too high. Adjust cable tension. Pulleys binding or rubbing.
  • Page 565 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (2) To remove the elevator forward cable assemblies: (a) Disconnect the elevator cable turnbuckles (located forward of the aft elevator quadrant). (b) Remove the screw that secures the elevator cable end retainers (i.e. - lockplates) to the forward quadrants (on the elevator torque tube).
  • Page 566 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (e) Refer to steps (5) and (6). Attach the elevator downspring. (3) To install the elevator forward cable assemblies: (a) Insert the cables through the fin-type air seals on the aft pressure bulkhead and draw them forward through the fuselage, positioning them on the proper pulleys.
  • Page 567 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Elevator and Elevator Trim Installation Figure 1 27-30-00 PAGE 5 3D23 Feb 28/07...
  • Page 568 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Rigging and Adjustment (PIR-PPS50056-2. Rev. P.) NOTE: The neutral position of the elevator is when the leading edges of the aerodynamic balances are lined up with the leading edges of the horizontal stabilizer. (1) Adjust the elevator stops to obtain the travel specified in Chart 2.
  • Page 569 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Elevator Trim Controls Trim Wheel and Cables (1) Removal To remove elevator trim controls in the console: (a) Remove access panel on left side of console. (b) Disconnect elevator trim cables by: Remove the center access panels on the floor to gain access to the plastic tube that protects the elevator trim cables.
  • Page 570 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (e) Connect the elevator trim cables by: Have the assistant keep tension on the trim cables while the cable blocks at F.S. 207.00 and F.S. 124.125 are removed. Slide the plastic tube forward. Connect one set of cables at the turnbuckles and remove the pull rope.
  • Page 571 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Elevator Trim Actuator Assembly Figure 2 27-30-00 PAGE 9 Feb 28/07...
  • Page 572 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (3) Disassembly (a) Remove nut and washer from the end of the actuator screw. (b) Remove the bolt, nut and washer that secures the actuator screw to the actuator frame. (c) Turn the screw out of the housing assembly and then out of the frame. (d) Remove the drum from the housing assembly by removing the bolts which secure the aft retainer to the housing.
  • Page 573 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Rigging and Adjustment (PIR-PPS50056-2. Rev. P.) NOTE: The neutral position of the elevator tab is with the tab trailing edge lined up with the elevator trailing edge. (1) Check the tension of the elevator trim tab cables. Adjust the tension to 12 ± 2 pounds. The up and down cable turnbuckle assemblies should be within 0.10 inch of the same length upon completion of adjustment.
  • Page 574 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Stall Warning System Description and Operation WARNING: PHYSICAL MANIPULATION OF LIFT TRANSDUCER ON PA-46-350P AIRPLANES MAY RESULT IN ERRONEOUS STALL WARNINGS NECESSITATING CALIBRATION OF SYSTEM. The stall warning system’s major components consist of a lift transducer located in the leading edge of the left wing, the sensing source of the transducer protrudes into the air stream and during flight is positioned by local airflow velocity and direction.
  • Page 575 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Force Applicator Kit Test The lift computer is factory set by Safe Flight Instrument Corp. to produce the required outputs to activate the stall horn. Final adjustments are then made to each installation by Piper during fight test.
  • Page 576 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Vane Tip-Grams 10˚-20˚ Flaps Vane Tip-Grams Pwr Off Bias 0˚ Flaps Pwr Off Bias Access Cover Vane Tip-Grams 36˚ Flaps Pwr Off Bias Vane Tip-Grams Pwr On Bias LIFT COMPUTER Lift Computer “Tip Grams” Adjustment Figure 3 Flap Switch Input Test (PIR-PPS60089-2, Rev.
  • Page 577 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Stall Warning Flight Test Procedure (PIR-FTP2001-8, Rev. E.) NOTE: Required whenever a “replacement” wing is installed. This test is performed with gear down, flaps set as indicated, and power ON = 31 In. Hg. @ 2400 RPM.
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  • Page 579 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL FLAPS Flap Drive System (Refer to Figure 1) The flaps are driven by an electric motor-actuator unit. The motor-actuator is mounted below the floor at fuselage station (F.S.) 167.97. Remove the seat, cabinet (if necessary), and floor boards to gain access to the motor.
  • Page 580 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Flap Motor-Actuator and Drive System Figure 1 PAGE 2 27-50-00 Feb 28/07 3E12...
  • Page 581 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Flap Controls Removal (PIR-85068 AL.) (1) To remove link “E”: (See Figure 2.) (a) Remove AN4-13A bolt, NAS1149F0463P washer, and MS21042-4 nut that secures link “E” to the arm assembly and pushrod assembly. (b) Remove the AN4-16A bolt, MS21042-4 nut, NAS1149F0463P washer, NAS1149F0432P washer, and two 82695-96 bushings that secures link “E”...
  • Page 582 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (c) For right flap drive pushrod Remove AN24-34A bolt, two 82695-97 bushings, one NAS1149F0432P washer, two each NAS1149F0663P and NAS1149F0632P washers, and MS21042-4 nut securing pushrod clevis to the tube assembly, the aft link assembly, and the arm assembly. Remove NAS 464-P5A9 bolt, and MS 21042-5 nut that secures the pushrod clevis to the right inboard bellcrank assembly.
  • Page 583 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Flap Motor-Actuator and Drive System - Fuselage Components Figure 2 27-50-00 PAGE 5 3E15 Feb 28/07...
  • Page 584 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Flap Motor-Actuator and Drive System - Wing Components Figure 3 PAGE 6 27-50-00 Feb 28/07 3E16...
  • Page 585 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (11) To remove outboard bellcrank assembly: (See Figure 3.) (a) Remove the NAS464-P4A8 bolt, MS21042-4 nut, and NAS1149F0432P washer, that secures the 82977-2 pushrod assembly to the outboard bellcrank assembly. (b) Remove the NAS464-P4A8 bolt, MS21042-4 nut, and NAS1149F0432P washer, that secures the 82913-3 pushrod assembly actuator to the outboard bellcrank assembly.
  • Page 586 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (c) Position flap drive interconnect pushrod end into flap 82977-2 pushrod assembly clevis. Install the two 82695-39 bushings. Position this assembly into the idler arms and secure with AN4-13 bolt (head pointing down), two NAS1149F0463P washers (under nut), and AN310-4 nut.
  • Page 587 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (d) Attach flap interconnect pushrod to upper arms on bellcrank. Use NAS1149F0432P washers as required (Max 4 top, 4 bottom permitted), maintaining neutral alignment of bearing within the bellcrank. Secure pushrod with AN4-11 bolt (head pointing down), one NAS1149F0463P washer (under nut), and AN310-4 nut.
  • Page 588 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (10) To install arm assembly: (See Figure 2.) (a) Install two 82695-97 bushings in hole in tube assembly. Move aft link arms over hole in tube assembly. Move arm assembly yoke over hole, placing one each NAS1149F0663P and NAS1149F0632P washers between yoke and aft link arms.
  • Page 589 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (2) Installation WARNING: PULL ELECTRIC FLAP CIRCUIT BREAKER, DISCONNECT BATTERY, AND CHECK THAT NO EXTERNAL POWER IS CONNECTED TO AIRPLANE IN ORDER TO ENSURE THAT NO ELECTRICAL POWER IS BEING APPLIED TO FLAP SYSTEM.
  • Page 590 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (7) Move selector lever to Full flaps down position. Verify flap position of 36° +0°, -1°. Right and left flap shall be within one (1) degree of each other. NOTE: Maintain a slight up pressure on the underside of flap trailing edge when checking this position.
  • Page 591 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Flap Bellcrank Distortion Inspection If flaps have been extended at or above V , inspect the flap bellcranks for evidence of distortion. Access the flap bellcrank through the main landing gear wheel well. The bellcrank is outboard the wing root rib at W.S.
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  • Page 593 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL SPEEDBRAKES WARNING: DO NOT PUT FINGERS IN HOLES OF EXTENDED SPEEDBRAKE BLADES. IF POWER TO THE SYSTEM IS INTERRUPTED, THE SPEEDBRAKE BLADES WILL CLOSE WITH SUFFICIENT FORCE TO AMPUTATE FINGERS. Description and Operation A Precise Flight SpeedBrake 2000 System is available as an option on S/N’s 4636187 and up.
  • Page 594 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Troubleshooting See Chart 1, above. Inspections 50 Hour Inspection (See Figure 1.) (1) Inspect Cap Strip Cover Screws and Top Attachment Screws for security. If loose, remove screws and reinstall using Locktite 242. Torque to eight (8) in. lbs. (2) Inspect drain tube for obstructions or debris.
  • Page 595 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Effectivity SpeedBrake 50 Hour Inspection 4636187 and up, Figure 1 If Installed 27-60-00 PAGE 3 Feb 28/07...
  • Page 596 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Asymmetric Logic Switching The Asymmetric Logic Switching Unit (which is located under the rear co-pilot floor closeout) monitors SpeedBrake Cartridge position and will cut power to both SpeedBrake Cartridge clutches causing instant blade retraction. This happens for two conditions: Both SpeedBrake Cartridge fails to extend completely within four (4) seconds, or One SpeedBrake Cartridge is contacted after extension (birdstrike, large hail etc).
  • Page 597 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (5) Turn aircraft power ON and operate speedbrake system. WARNING: DO NOT PUT FINGERS IN HOLES OF EXTENDED SPEEDBRAKE BLADES. IF POWER TO THE SYSTEM IS INTERRUPTED, THE SPEEDBRAKE BLADES WILL CLOSE WITH SUFFICIENT FORCE TO AMPUTATE FINGERS. CAUTION: DO NOT PUSH SPEEDBRAKE BLADES DOWN, IF THEY FAIL TO RETRACT.
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  • Page 601 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER FUEL...
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  • Page 603 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 28 LIST OF EFFECTIVE PAGES CHAPTER CHAPTER SECTION PAGE DATE SECTION PAGE DATE 28-List of Feb 28/07 Effective Pages Feb 28/07 28-Table of Contents Feb 28/07 Feb 28/07 28-00-00 Feb 28/07 Feb 28/07 Feb 28/07 Feb 28/07...
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  • Page 605 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 28 - FUEL TABLE OF CONTENTS SUBJECT SECTION PAGE GRID NO. GENERAL 28-00-00 3F15 Fuel System 3F15 Description 3F15 Troubleshooting 3F15 STORAGE 28-10-00 3F21 Access Covers 3F21 Leak Evaluation 3F22 Fuel System Leak Test DISTRIBUTION 28-20-00 Collector Tank...
  • Page 606 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 28 - FUEL TABLE OF CONTENTS (continued) SUBJECT SECTION PAGE GRID NO. INDICATING (continued) 28-40-00 Fuel Quantity Gauge Calibration (S/N’s 4636021 thru 4636374) 3G16 Set up 3G16 Non-Programmable Transicoil EMIS Gauge (S/N’s 4636021 thru 4636131 only) 3G16...
  • Page 607 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL GENERAL WARNING: DURING ANY FUEL SYSTEM MAINTENANCE, USE A GROUND WIRE ATTACHED FROM EACH MAIN GEAR GROUNDING PIN TO SEPARATE APPROVED GROUNDING STAKES TO PREVENT THE ACCIDENTAL DISCONNECTION OF AIRPLANE GROUNDING. Fuel System Description The fuel system consists of an integral fuel tank in each outboard wing section, having a usable capacity of 60 U.S.
  • Page 608 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 1 TROUBLESHOOTING FUEL SYSTEM Trouble Cause Remedy Failure of fuel to flow. Fuel line blocked. Flush fuel system. Fuel vent cap blocked. Check and clean vent hole in cap. Mechanical or electrical Check and replace if fuel pump failure.
  • Page 609 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Nozzles vented View A - A to Deck Pressure Rotated 90° clockwise Vapor Line Fuel Nozzle Fuel Line (3 places) Flow Divider Metering To Intake Manifold Unit Deck Fuel Flow Transducer Turbochargers Differential Pressure Engine Driven Fuel Pump...
  • Page 610 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 4 28-00-00 Feb 28/07 3F18...
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  • Page 613 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL STORAGE The wing tanks are an integral part of the outboard wing sections. The liquid tight wing tanks are formed by bonding the wing skins with the ribs and stringers (i.e. - wet-wings). Holes in the ribs and spar permit movement of the fuel within the wings.
  • Page 614 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Final torque all screws to 25 to 30 inch pounds PPS 50076 New Effectivity Fuel Access Cover Torque Pattern 4636380 and up Figure 1 Leak Evaluation Routine monitoring of the fuel storage system and prompt attention to any anomalies discovered will ensure trouble-free operation.
  • Page 615 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 1 WET-WING FUEL LEAK EVALUATION FUEL TANK HEAVY RUNNING AND LEAKAGE LOCATION STAIN SEEP SEEP DRIPPING Upper Wing Surface Rear of Fwd. Spar Behind Leading Edge Lower Wing Surface REQUIRED ACTION 1.
  • Page 616 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Categorizing Fuel Leaks in the Wet-Wing Figure 2 PAGE 4 28-10-00 Feb 28/07 3F24...
  • Page 617 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL ENGINE DRIVEN FUEL SYSTEM LEAK TEST SETUP FUEL PUMP (RIGHT SIDE SHOWN, LEFT SIDE OPPOSITE) FIREWALL FUEL SUPPLY HOSE (DISCONNECT AND CAP HERE) FILTER ELECTRIC EMERGENCY FUEL PUMP DRAIN SUPPLY LINE FUEL PRESSURE SWITCH CLEAR PLASTIC HOSE SCALE...
  • Page 618 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Fuel System Leak Test (PIR-PPS60049-2, Rev. B.) Set Up (1) Locate the airplane and remove appropriate cowlings, and access plates and panels to provide access to the fuel lines and fuel system components. (2) Make available appropriate caps and plugs for closing lines and vents.
  • Page 619 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL WARNING: IF MANOMETER FAILS TO RISE, CLOSE NEEDLE VALVE IMMEDIATELY AND DETERMINE CAUSE. CAUTION: TO PREVENT FUEL TANK DAMAGE, DO NOT EXCEED 42 IN. H 2 0 (1.5 PSI). (e) Slowly open needle valve and watch manometer for a rise in pressure. Allow manometer to rise to a test pressure of 42 ±...
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  • Page 621 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL DISTRIBUTION Fuel distribution consists of the collector tanks, two electric boost pumps, an emergency electric fuel pump, fuel selector and switches, inline filter, and engine driven fuel pump. Collector Tanks Description Each collector tank is accessible through the main landing gear wheel well access panel. The collector tank contains the electric boost pump, flapper valves and drain valve.
  • Page 622 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Fuel Selector Valve CAUTION: NO FIELD DISASSEMBLY OR REPAIR OF FUEL SELECTOR VALVES IS AUTHORIZED. MAINTENANCE IS LIMITED TO REMOVAL AND REPLACEMENT OF THE WHOLE UNIT. Description The selector valve is located behind an access panel (pressure closeout plate) on the right hand side of the fuselage interior.
  • Page 623 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (6) Tighten the hose clamps on the fuel line pressure seal halves which are on the fuel line going to the left tank. (7) Fill the fuel tanks and check for proper operation of the fuel selector valve. Switches Adjustment With the selector valve/switch removed from the airplane: (1) Ensure that the switch has a pin overtravel of 0.06 in.
  • Page 624 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Fuel Drain Valve Description Fuel drain valves are located under each inboard wing. They are actuated either: by pushing up on the screwdriver slot for fuel check or by removal of the entire valve for rapid draining. NOTE: Nut and nut retainer are secured inside tank and do not need to be removed.
  • Page 625 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Emergency Fuel Pump The emergency fuel pump is mounted on brackets attached to the forward, right hand side of the forward pressure bulkhead below the floor. Removal (1) Turn fuel selector to OFF position. (2) Disconnect electrical leads.
  • Page 626 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 6 28-20-00 Feb 28/07 3G10...
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  • Page 629 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL INDICATING NOTE: Serial numbers (S/N’s) 4636021 and up incorporate Integrated Engine Instrumentation Systems. See Chapter/Section 77-40-00 for more information. Fuel Quantity Senders NOTE: Two fuel quantity senders are mounted in each fuel tank and transmit electrically the quantity of the fuel in each tank, to the fuel quantity gauge/indicator mounted in the instrument panel.

  • Page 630: Fuel Quantity Indicator

    PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL FUEL QUANTITY INDICATOR 102.3 OHMS (REAR VIEW) 75.2 OHMS 28 VDC 58.7 OHMS 38.8 OHMS SWITCH 29.5 OHMS RIGHT LEFT 16.1 OHMS DUMMY RESISTOR ( ANY VALUE 6.8 OHMS 6.8 TO 102.3 OHMS ) LEFT RIGHT NULL AND GAIN...
  • Page 631 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 1 PRE-INSTALLATION GAUGE CHECK SWITCH* RESISTANCE GAUGE TOLERANCE** POSITION IN OHMS INDICATION (NEEDLEWIDTHS) + 0, - 1/2 16.1 ± 1/2 29.5 ± 1/2 38.8 ± 1/2 58.7 ± 1/2 75.2 ± 1/2 102.3 ±...
  • Page 632 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (2) Low end gauge check: With the tanks completely dry, turn the fuel selector to Left or Right. Add one gallon (unusable) fuel to each tank. Check that the needle of each gauge points to “E.” If not, adjust the respective “NULL”...
  • Page 633 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL “E” (Empty) Needle Tolerance Figure 3 “F” (Full) Needle Tolerance Figure 4 (1) Low End Gauge Check CAUTION: USE NON-CONDUCTIVE BLADE SCREWDRIVER ADJUST POTENTIOMETERS. With both tanks completely dry, add one gallon (unusable) fuel to each tank. After the measured amount has been put in the tank, vibrate the tank by bumping its lower surface.
  • Page 634 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 3 FUEL QUANTITY MODULE DUAL ANALOG INDICATOR CALIBRATION RESISTANCE Calibration Points - GAL F-60 Minimum Ohms 1.75 13.6 32.15 52.55 72.85 98.75 Nominal Ohms 6.75 18.6 42.15 62.55 80.85 108.75 Maximum Ohms 11.75 28.6 51.15...
  • Page 635 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Fuel Quantity Module Dual Analog Indicator Enhanced Digital Indicator (EDI) Figure 5 (2) Calibration Procedure NOTE: The select button (see Figure 6) on the front of the fuel quantity module analog indicator being calibrated will be used to set the calibration points and advance to the next step.
  • Page 636 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Fuel Quantity Module Dual Analog Indicator Figure 6 (h) Reset the left indicator calibration switch (on the left side of the fuel quantity module) from “CAL” to “RUN” (i.e. - move it towards the rear of the module). This will return the module to normal operating mode.
  • Page 637 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (3) When pointers are adjusted correctly, fill each tank with 5 gals of fuel (after (1) gal. unusable has been added) and record data in Chart 4. (4) Fill tanks in 15, 30, 45 and 60 gal. increments and record data in Chart 4. Vibrate the tanks by bumping their lower surfaces at each calibration point.
  • Page 638 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Programmable Transicoil EMIS Gauge (S/N’s 4636132 thru 4636374). (1) Defuel both fuel tanks. As fuel level decreases to 5 +0/-1 gals, verify the low fuel alarms sound. (2) When defueling is complete, verify that the needles on analog gauges are pointing to the areas of the "E"...
  • Page 639 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Fuel Quantity Indicator Calibration (S/N’s 4636375 and up.) (PIR-PPS60226, Rev. NEW.) Setup: (1) Level the airplane per 8-20-00. (2) Drain the fuel tanks per 12-10-00, Fuel System, Draining Fuel System - Complete. From the MFD Maintenance page, depress the Line Select Key (L4) to access the Engine Setup page.
  • Page 640 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 12 28-40-00 Feb 28/07 3G24...
  • Page 641 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER HYDRAULIC POWER...
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  • Page 643 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 29 LIST OF EFFECTIVE PAGES CHAPTER CHAPTER SECTION PAGE DATE SECTION PAGE DATE 29-List of Feb 28/06 Effective Pages Feb 28/06 29-Table of Contents Feb 28/06 Feb 28/06 29-00-00 Feb 28/06 Feb 28/06 Feb 28/06 Feb 28/06...
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  • Page 645 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 29 - HYDRAULIC POWER TABLE OF CONTENTS SUBJECT SECTION PAGE GRID NO. GENERAL 29-00-00 Description and Operation Troubleshooting Hydraulic System Leading Particulars MAIN 29-10-00 3H11 Description 3H11 Hydraulic Pump (Parker Hannifin) 3H11 Removal 3H11...
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  • Page 647 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL GENERAL Description and Operation The hydraulic system components covered in this chapter consist of the combination hydraulic pump/ reservoir and hydraulic lines. The brake system, although hydraulically operated, is not included in this section as it has its own hydraulic system independent of the gear system.
  • Page 648 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 1 HYDRAULIC SYSTEM LEADING PARTICULARS (PARKER HANNIFIN) Hydraulic Pump, Electrically Driven, Reversible Flow Rate @ 1350 psi 1 gpm Hydraulic Fluid MIL-H-5606 Normal Operating Pressure 1350 psi Relief Valve (Thermal) Opens at 2600 +0 /- 50 psig Relief Valve (Pressure) Opens at 1600 +0 /- 50 psig Pressure Switch...
  • Page 649 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK 29-00-00 PAGE 3 Feb 28/07...
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  • Page 651 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL MAIN Description The PA-46-350P is equipped with a electrically driven, reversible hydraulic pump. The pump is mounted on a floor bracket just forward of the aft pressure bulkhead. It is not always necessary to remove the pump for repairs or to replace the fill plug.
  • Page 652 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Fluid Diagram of Hydraulic System Figure 2 PAGE 2 29-10-00 Feb 28/07 3H12...
  • Page 653 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (3) Set BATT MASTER switch to OFF position. (4) Disconnect aft baggage net assembly. (5) Remove access panel aft of baggage compartment. (6) Disconnect electrical wires and tie to pump. (7) Disconnect and rapidly cap hydraulic lines and hoses. (8) Remove four sets of mounting bolts, washers, rubber washers, and nuts.
  • Page 654 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Effectivity Hydraulic Pump (Parker Hannifin) 4636001 thru 4636313 Figure 3 (7) Remove small O-rings under filters and large O-ring on upper manifold. (8) Remove pressure relief valves from upper manifold. NOTE: Follow steps (9) thru (13) as needed to remove pressure switches and manifolds. (9) Remove pressure switches.
  • Page 655 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (12) Separate upper and lower manifolds, if necessary, by removing lockwire, four screws, and washers. (13) Remove and discard O-rings between upper and lower manifolds. Assembly (See Figures 3, 4, and 5.) WARNING: USE MEK IN WELL-VENTILATED AREA.
  • Page 656 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Effectivity Hydraulic Pump (Parker Hannifin) - Disassembled 4636001 thru 4636313 Figure 4 PAGE 6 29-10-00 Feb 28/07 3H16...
  • Page 657 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Hydraulic Pump (Parker Hannifin) - Subassembly Alignment Effectivity Figure 5 4636001 thru 4636313 29-10-00 PAGE 7 3H17 Feb 28/07...
  • Page 658 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Hydraulic Pump (Frisby) (S/N’s 4636314 and up.) (See Figure 6.) CAUTION: THE HYDRAULIC PUMP IS NOT SERVICEABLE IN THE FIELD. REPLACE WITH NEW OR FACTORY REBUILT UNIT. RETURN DEFECTIVE AND OVERLIMIT UNITS TO THE FACTORY FOR REBUILD.
  • Page 659 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL 102559 B PUMP MOTOR VENT SCREW - REMOVE BEFORE FLIGHT - REPLACE BEFORE REMOVING PUMP FROM AIRCRAFT FILL VENT - REMOVE SCREW WHILE FILLING RESERVOIR FILL PLUG DOWN PRESSURE SWITCH SEE-THRU FLUID RESERVOIR UP PRESSURE SWITCH Hydraulic Pump (Frisby) Effectivity...
  • Page 660 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Testing (1) Normal Operation Test (See Figure 7.) Connect the hydraulic pump into a system as shown in Figure 7 to check normal pump operation. Maintain 27-28 VDC during all testing. (a) Fill pump reservoir to full line (“F” mark on the reservoir) with clean filtered MIL-H-5606 hydraulic fluid.
  • Page 661 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Bleeding Hydraulic System (PIR-PPS60033-7, Rev. G/-9, Rev. J/-13, Rev. NEW.) WARNING: BE SURE AIRPLANE IS ON JACKS BEFORE BLEEDING AND TESTING HYDRAULIC SYSTEM. Set up (1) Place the airplane on jacks per 7-10-00. (2) Connect a 28 Vdc regulated power source capable of supplying a minimum of 50 amperes to the aircraft electrical system.
  • Page 662 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL 28 VDC GEAR SELECT SWITCH PUMP-DN PUMP-UP PRESS SW PRESS SW PRESSURE SWITCH DISCONNECT HYDR PUMP GAUGE SHUT-OFF VALVE GAUGE Effectivity Hydraulic Pump (Frisby) Test Set-up 4636314 and up Figure 7 PAGE 12 29-10-00 Feb 28/07 3H22...
  • Page 663 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (7) Loosen the “B” nut on hose assembly at nose gear door actuator. Depress plunger on sequence valve to purge air from line. NOTE: Move nose gear downward if necessary to create sufficient pressure and flow to completely bleed air from the line.
  • Page 664 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Recycle landing gear to check that it functions properly. WARNING: PRIOR TO REMOVING THE AIRPLANE FROM THE JACKS, TURN MASTER SWITCH ON AND VERIFY THAT ALL THREE GREEN LIGHTS ARE ILLUMINATED. THIS WILL INDICATE THE LANDING GEAR IS DOWN AND LOCKED. Remove airplane from jacks.
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  • Page 667 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER ICE AND RAIN PROTECTION...
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  • Page 669 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 30 LIST OF EFFECTIVE PAGES CHAPTER CHAPTER SECTION PAGE DATE SECTION PAGE DATE 30-60-00 Feb 28/07 30-List of Feb 28/07 Effective Pages Feb 28/07 Feb 28/07 Feb 28/07 30-Table of Contents Feb 28/07 Feb 28/07 Feb 28/07...
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  • Page 671 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 30 - ICE AND RAIN PROTECTION TABLE OF CONTENTS SUBJECT SECTION PAGE GRID NO. GENERAL 30-00-00 Description and Operation SMARTboot Ice Detection System 3I10 AIRFOIL 30-10-00 3I11 Pneumatic Deice System Troubleshooting 3I11 Components Deice Boots...
  • Page 672 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 30 - ICE AND RAIN PROTECTION TABLE OF CONTENTS (continued) SUBJECT SECTION PAGE GRID NO. WINDOWS AND WINDSHIELDS 30-40-00 3J15 Heated Windshield 3J15 Troubleshooting 3J15 Testing 3J15 PROPELLERS 30-60-00 3J19 Propeller Heat System 3J19 Description and Operation 3J19...
  • Page 673 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL GENERAL Description and Operation The ice protection system is made up of six separate systems: an optional pneumatic wing deice system, an optional electrical propeller heat system, an optional electrically heated windshield, standard heated stall warning, standard heated pitot, and a wing inspection light installation.
  • Page 674 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL SMARTboot Ice Detection System (S/N’s 4636132 thru 4636313 only.) The optional pneumatic wing deice system, as installed in S/N’s 4636132 thru 4636313 only, incorporates the B.F. Goodrich SMARTboot Ice Detection System. This system advises the pilot of icing conditions on the empennage of the airplane.
  • Page 675 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL AIRFOIL Pneumatic Deice System The pneumatic system utilizes boots to displace ice from the leading edges of the flight surfaces. The boots are inflated by the vacuum pumps. See 37-10-00 for pump maintenance. Along with the boots and related plumbing, the system also utilizes a flow valve assembly which incorporates three deicer flow valve assemblies, three pressure switches, a check valve, a vacuum manifold, and a vacuum manifold/check valve assembly.
  • Page 676 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 1 (Sheet 1 of 2) TROUBLESHOOTING PNEUMATIC DEICE SYSTEM Trouble Cause Remedy Deicers do not inflate. Open circuit breaker. Push circuit breaker Engine operating at to reset. minimum cruise RPM. System connection loose Tighten or repair as or wire broken.
  • Page 677 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 2 (Sheet 1 of 2) TROUBLESHOOTING PNEUMATIC DEICE SYSTEM Trouble Cause Remedy Deicers inflate, indicator Indicator lamp burned out. Replace lamp. light does not function. (Check that deicer boot switch is ON.) System pressure not Check “Deicers Inflate being reached.
  • Page 678 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Fluid Diagram of Pneumatic Deicer System Figure 1 (Sheet 1 of 2) PAGE 4 30-10-00 Feb 28/07 3I14...
  • Page 679 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Fluid Diagram of Pneumatic Deicer System Figure 1 (Sheet 2 of 2) 30-10-00 PAGE 5 3I15 Feb 28/07...
  • Page 680 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Pressure Manifold/Check Valve The pressure manifold/check valve is located on the forward side of the firewall to the right. (1) Removal (a) Disconnect the three hoses from the pressure manifold/check valve. (b) Remove the screw that secures the pressure manifold/check valve to the firewall. (c) Remove the pressure manifold/check valve.
  • Page 681 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Pneumatic Deicer Boot Operation Figure 2 Deicers (Boots) (Pneumatic Deice System) Boots are attached to the leading edge of the wings, vertical stabilizer, and elevator. The boots are made up of a fabric-reinforced rubber containing built-in span-wise inflation tubes. The boots are secured to the leading edges with cement and are connected to the plumbing through the skin by flexible or aluminum air connections.
  • Page 682 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 2 (Sheet 1 of 2) REQUIRED MATERIALS - PNEUMATIC DEICER - INSTALLATION / REMOVAL / REPAIR Adhesive * - Choose One System (Goodrich Part Number) 3M 1300L System (preferred adhesive) and, A-851-B Fuel Barrier Adhesive 1300L Cement [Piper P/N 179-929 = 1 qt.] (74-451-99) = 1 qt.
  • Page 683 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 2 (Sheet 2 of 2) REQUIRED MATERIALS - PNEUMATIC DEICER - INSTALLATION / REMOVAL / REPAIR Goodrich Kits Goodrich Part No. Quantity Description 74-451-AA Universal FASTpatch Repair Kit 74-451-206 Primer Pen (2 oz.) 74-451-187 Small Oval Patch (1-1/4 x 2-1/2 in.)
  • Page 684 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (4) From the centerline of the leading edge to the lower trailing edge of the deicer, use the pressure handle squirt can to soften the bond between the deicer and the wing skin. (5) Use Toluene or Peerco #321 to clean the dry cement off the exposed wing area, and clean the area thoroughly with MEK (methylethylketone).
  • Page 685 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (3) Cement Application. CAUTION: DO NOT INSTALL IF HUMIDITY IS ABOVE 90% OR IF TEMPERATURE IS BELOW 50° F. AT THESE EXTREMES, PROPER ADHESION MAY NOT BE OBTAINED REGARDLESS OF DRYING TIME ALLOWED. CAUTION: DRY FIT DEICER BEFORE APPLICATION OF CEMENT.
  • Page 686 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (e) If the deicer should attach "off course," use MEK to remove and reposition properly. Avoid twisting or sharp bending of the deicer. Using the rubber roller, apply pressure over entire surface of the deicer. All rolling should be done parallel to the inflatable tubes.
  • Page 687 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Mix cement and accelerator per instructions on container. Apply one even brush coat of edge sealer to surfaces between tape lines. Let dry fifteen (15) minutes. CAUTION: EDGE SEALER STRIP HAS A PEEL PLY ON BREEZE SIDE. REMOVE PEEL PLY A LITTLE AT A TIME AS YOU INSTALL STRIP AS STRIP MAY STICK TO ITSELF ON CONTACT.
  • Page 688 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Edge Sealer Kit No. 74-451-K (Estane ® deicers only.) Apply masking tape on deicer surface around deicer and cutouts at least 1/4 inch from edge. If edge filler has been used, make sure masking tape applied on deicer is at least 1/16-1/4 inch in from edge filler.
  • Page 689 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Inspection. Perform the following inspection when: (1) For an uninstalled deicer: (a) The deicer has been stored for more than 84 months. (b) There is evidence of damage to original packaging. (c) The deicer is not in original packaging. (d) There is evidence that deicer was not stored properly.
  • Page 690 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Maintenance (1) Visually inspect deicers frequently for abrasion, erosion, cracking, tears, pinholes, foreign object damage (FOD), debonding and other damage. Repair damage immediately, see Repairs, below. (2) Clean deicers when the airplane is washed with a mild soap and water solution. In cold weather, wash the boots with the airplane inside a warm hangar if possible.
  • Page 691 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Repeat Step 3, above, so that three even coats have been applied with 5-10 minutes dry time between each coat. Let dry 24 hours before flying aircraft or applying Icex ® II or ShineMaster ® products. (b) ShineMaster ®...
  • Page 692 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (d) Application in Combination. AgeMaster ® No. 1, ShineMaster ® and Icex ® II are specifically designed to use together to provide maximum deicer care, appearance and performance. Clean deicer surface to remove previous coatings, dirt, grease, oil and other contamination.
  • Page 693 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Repair Procedures. CAUTION: REVIEW REPAIR LIMITS, ABOVE, TO DETERMINE IF REPAIR IS PERMITTED. See Chart 2 for materials and supplies. Kits and part numbers referenced below are Goodrich Corporation, unless otherwise noted. NOTE: Repair of damage that does not leak air is not mandatory.
  • Page 694 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (2) Tube Area Damage: Use Kit No. 74-451-AA (see application instructions, under Scuff Damage, above) to repair cuts,tears or ruptures that leak air but do not cut inflatable tube fabric, and do not exceed 4"...
  • Page 695 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Resurfacing P/N 74-451-L resurfacing kit provides an oil resistant urethane coating. The "L" Kit can be used to refurbish weathered deicers to extend service life, or to provide oil resistance to newly installed deicers.
  • Page 696 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Pneumatic Deice System Adjustments and Test (PIR-PPS60054-5, -6, -7.) WARNING: DURING ANY ENGINE OPERATION SPECIFIED HEREIN, EXERCISE CAUTION TO AVOID HARM OR DAMAGE TO PERSONNEL AND EQUIPMENT BY THE PROPELLER AND PROPELLER BLAST. Start the engine and operate at 2,500 rpm (except in S/N’s 4636021 thru 4636131 - use 2,000 rpm).
  • Page 697 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL SMARTboot Ice Detection System (S/N’s 4636132 thru 4636313 only.) Description The optional pneumatic wing deice system, as installed in S/N’s 4636132 thru 4636313 only, incorporates the B.F. Goodrich SMARTboot Ice Detection System. This system advises the pilot of icing conditions on the empennage of the airplane.
  • Page 698 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Verification NOTE: This test can be performed without engine operation. (1) Pull ICE DETECTOR circuit breaker. (2) Disconnect the OAT sensor located in the vertical fin fairing. Install a 90 ohm (± 5%) resistor across pins A and B of the connector of the 3E3176-1 wire harness.
  • Page 699 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK 30-10-00 PAGE 25 3J11 Feb 28/07...
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  • Page 701 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL PITOT AND STATIC Heated Pitot Head Description. The standard pitot ice protection consists of a heated pitot head located on the lower side of both the left and right wing, a switch on the De-ice Switch Panel (S/N’s 4636001 thru 4636131 only) or Environmental / Deice Switch Panel...
  • Page 702 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 2 30-30-00 Feb 28/07 3J14...
  • Page 703 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL WINDOWS AND WINDSHIELDS Heated Windshield (See Figure 1.) When installed, the heated windshield consists of an electrically heated left windshield. Circuit protection is provided by the windshield heat CONTROL and POWER breakers in the ICE PROTECTION section of the pilot’s circuit breaker panel.
  • Page 704 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Effectivity Windshield Heat 4636021 thru 46360131 shown Figure 1 PAGE 2 30-40-00 Feb 28/07 3J16...
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  • Page 707 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL PROPELLERS Propeller Heat System Description and Operation The Goodrich Corporation propeller heat system installed on this airplane uses single element deice boots. In this system each deicer has one electrothermal heating element. When the PROP HEAT switch is turned ON, the timer directs power through the modular brush assembly and slip ring to all the heating elements on the propeller for approximately 90 seconds.
  • Page 708 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 1 (Sheet 1 of 4) TROUBLESHOOTING PROPELLER HEAT SYSTEM Trouble Cause Remedy Ammeter shows zero current Tripped circuit breaker Locate and correct both phases of the switch. short before setting timer cycle. circuit breaker.
  • Page 709 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 1 (Sheet 2 of 4) TROUBLESHOOTING PROPELLER HEAT SYSTEM Trouble Cause Remedy Ammeter shows normal Open or high resistance in Disconnect deicer leads current part of cycle, deicer or slip ring leads. to check resistance.
  • Page 710 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 1 (Sheet 3 of 4) TROUBLESHOOTING PROPELLER HEAT SYSTEM Trouble Cause Remedy Ammeter shows normal Ground between timer Disconnect leads at current part of cycle, and brush block. brush block and with excess current rest ohmmeter check from of cycle.
  • Page 711 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 1 (Sheet 4 of 4) TROUBLESHOOTING PROPELLER HEAT SYSTEM Trouble Cause Remedy Radio noise or interference Brushes “arcing.” Check brush alignment with deicers on. as shown in Figures 3 and 5. Look for rough or dirty slip rings.
  • Page 712 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Effectivity Propeller Heat System Installation 4636001 thru 4636131 shown Figure 2 PAGE 6 30-60-00 Feb 28/07 3J24...
  • Page 713 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL SLIP RING TO PROP DEICE BOOTS MOV MODULE (NOT INSTALLED IN S/N'S 4636001 THRU 4636131) PROPELLER HUB ASSEMBLY VIEW LOOKING LEFT MODULAR BRUSH ASSEMBLY .031-.094 IN. ADD WASHERS AS REQUIRED TO ALIGN BRUSHES 2˚0'±0˚30' VIEW B-B COCKING OF BRUSHES...
  • Page 714 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Components NOTE: Do not attempt internal repairs of the timer, ammeter or switch. If inoperative, these components must be replaced. For any other repair or maintenance problems not covered herein, inquire at De-Icing &...
  • Page 715 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Measuring Brush Assemblies Figure 4 Brush Modules (1) Replacement Brush wear may be measured as shown in Figure 4. The X - dimension given (in inches) indicates when the brushes must be replaced. NOTE: Brushes are not offered individually as replacements.
  • Page 716 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Suggested Use of Dial Indicator Figure 5 Metal Oxide Varistor (MOV) Module (See Figure 3.) (S/N’s 4636132 and up.) The MOV module must be replaced in the event of a lightning strike. (1) Disconnect electrical leads, noting their relative position to facilitate reconnection.
  • Page 717 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Deicer Wiring Harness Installation Figure 6 30-60-00 PAGE 11 Feb 28/07...
  • Page 718 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Deicer (Heater Boot) Wiring Harness The propeller deicer wiring harness is secured to the propeller counterweight as follows: (1) Insert the deicer wire harness thru the 9/32 IN. diameter hole in the prop counterweight. (2) Connect the plugs of the prop deicers and the deicer wire harness as shown in Figure 6.
  • Page 719 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 2 DEICER ELECTRICAL RESISTANCE Maximum Minimum Two (2) Blade Propeller Single Blade 4.90 4.70 Both Blades in Parallel 2.45 2.35 Three (3) Blade Propeller Single Blade 4.56 4.12 All Blades in Parallel 1.52 1.37 (2) Ammeter Test...
  • Page 720 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL S/N’s 4636132 and up: Lock brakes, with engine operating at 2,000 rpm, and one alternator ON, turn PROP HEAT switch ON. Verify that the green PROP HEAT switch flashes rapidly for 30 seconds, indicating the deicer is in the ON cycle.
  • Page 721 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL S/N’s 4636132 and (a) Lock brakes, with engine operating at 2,000 rpm, and one alternator ON, turn PROP HEAT switch ON. (b) Verify that the green PROP HEAT switch flashes rapidly for 30 seconds, indicating the deicer is in the ON cycle.
  • Page 722 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Centering Brushes on Slip Rings Figure 7 (6) Modular Brush Assemblies - Brushes: Examine mounting brackets and housing for cracks, deformation or other physical damage. (a) Test that each brush rides fully on its slip ring over 360°. Figure 7 shows the wear pattern if this condition is not corrected.
  • Page 723 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK 30-60-00 PAGE 17 3K11 Feb 28/07...
  • Page 724 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL GRIDS 3K12 THRU 3L24 INTENTIONALLY BLANK PAGE 18 30-60-00 Feb 28/07 3K12...
  • Page 725 AIRPLANE MAINTENANCE MANUAL CARD 4 OF 9 PA-46-350P (S/N’s 4636001 AND UP) PIPER AIRCRAFT, INC. PART NUMBER 761-876 February 28, 2007...
  • Page 726 Published by Technical Publications ©Piper Aircraft, Inc. 2926 Piper Drive Vero Beach, Florida 32960 U.S.A. Member General Aviation Manufacturers Association...
  • Page 727 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL AEROFICHE REVISION STATUS Revisions to this Maintenance Manual, P/N 761-876, issued July 12, 1995 and reissued February 28, 2007 are as follows: Revision Publication Date Aerofiche Card Effectivity ORG950712 June 19, 1996 PR980101 January 1, 1998 1, 2, 3, 4, 5, and 6...
  • Page 728 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 1 AEROFICHE EFFECTIVITY Feb 28/07...
  • Page 729 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL INTRODUCTION LIST OF EFFECTIVE PAGES CHAPTER CHAPTER SECTION PAGE DATE SECTION PAGE DATE Intro-List of Feb 28/07 Effective Pages Feb 28/07 Intro-Table of Contents Feb 28/07 Feb 28/07 Introduction Feb 28/07 Feb 28/07 Feb 28/07 Feb 28/07 Feb 28/07...
  • Page 730 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 2 INTRO - LIST OF EFFECTIVE PAGES Feb 28/07...
  • Page 731 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL INTRODUCTION TABLE OF CONTENTS SUBJECT SECTION PAGE GRID NO. INTRODUCTION Instructions for Continued Airworthiness General Effectivity 4A10 Serial Number Explanation 4A10 Assignment of Subject Material 4A10 Pagination 4A11 Aerofiche Effectivity 4A11 Identifying Revised Material 4A11 Indexing 4A11...
  • Page 732 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 2 INTRO - CONTENTS Feb 28/07...
  • Page 733 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL INTRODUCTION Instructions for Continued Airworthiness WARNING: INSTRUCTIONS FOR CONTINUED AIRWORTHINESS (ICA) FOR ALL NON-PIPER APPROVED STC INSTALLATIONS ARE NOT INCLUDED IN THIS MANUAL. WHEN A NON-PIPER APPROVED STC INSTALLATION IS INCORPORATED ON THE AIRPLANE, THOSE PORTIONS OF THE AIRPLANE AFFECTED BY THE INSTALLATION MUST BE INSPECTED IN ACCORDANCE WITH THE ICA PUBLISHED BY THE OWNER OF THE STC.
  • Page 734 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Effectivity This maintenance manual is effective for PA-46-350P Malibu Mirage airplane serial numbers 4636001 and up. This encompasses the following model years: NOTE: The following is provided as a general reference only. Model Year Serial Numbers Model Year...
  • Page 735 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL 6. Pagination The Chapter - Section (i.e. - 28-40-00) numbering system explained above forms the primary page numbering system for this manual. Within each Section, pages are numbered consecutively beginning with Page 1 (i.e. - 28-40-00, Page 1). 7.
  • Page 736 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL 12. Accident/Incident Reporting To improve our Service and Reliability system and aid in Piper’s compliance with FAR 21.3, knowledge of all incidents and/or accidents must be reported to Piper immediately. To expedite and assist in reporting all incidents and accidents, Piper Form 420-01 has been created.
  • Page 737 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (5) BATTERY: Vendor Address: Gill/Teledyne Battery Products (800) 456-0070 840 W. Brockton Ave. Redlands, California 92374 http://www.gillbatteries.com/ (6) BRAKES: Vendor Address: Parker Hannifin Corp. (800) 272-5464 Aircraft Wheel and Brake Division 1160 Center Road Avon, Ohio 44011 http://www.parker.com/cleveland/Universe/book.pdf (7) DEICE SYSTEM (PNEUMATIC):...
  • Page 738 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (9) EMERGENCY LOCATOR TRANSMITTER: Vendor Address: Artex Aircraft Supplies (800) 547-8901 14405 Keil Road NE Aurora, Oregon 97002 http://www.artex.net/ (10) ENGINE: Vendor Address: Textron Lycoming (717) 323-6181 652 Oliver Street FAX: (717) 327-7101 Williamsport, Pennsylvania 17701 http://www.lycoming.textron.com/main.html Overhaul Manual:...
  • Page 739 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (16) HI-LOK FASTENERS AND TOOLS: Vendor Address: Hi-Shear Corporation (213) 326-8110 2600 Skypark Drive Torrance, California 90509 (17) LIGHTS - NAVIGATION/STROBE, STANDBY/MAP: Vendor Address: Whelen Engineering Co. Inc. (860) 526-9504 Route 145, Winthrop Rd. FAX: (860) 526-2009 Chester, Connecticut 06412...
  • Page 740 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (23) PROPELLER AND PROPELLER GOVERNOR: Vendor Address: Hartzell Propeller Inc. (937) 778-4379 One Propeller Place FAX: (937) 778-4321 Piqua, OH 45356-2634 http://www.hartzellprop.com/index2.htm Propeller Overhaul Instructions: Manual No. 113 Composite Blade Maintenance: Manual No. 135 Propeller Owner’s Manual: Manual No.
  • Page 741 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (28) VACUUM PUMP: Vendor Address: Aero Accessories, Inc. (800) 822-3200 1240 Springwood Avenue Gibsonville, NC 27249 http://www.aeroaccessories.com/index.html (29) VACUUM REGULATORS: Vendor Address: Parker Hannifin Corp. (see “Fuel Boost Pump,” above) INTRODUCTION PAGE 9 4A17 Feb 28/07...
  • Page 742 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 10 INTRODUCTION Feb 28/07 4A18...
  • Page 743 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL 13. Chapter/Section Index Guide NOTE: The following GAMA Specification No. 2 standard chapters are not included in this Maintenance Manual: 36, 38, 49, 53, 54, 60, 72, 75, 78, and 83. These chapters are omitted because the subject system is either: not installed in these airplanes;...
  • Page 744 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER SECTION TITLE GRID NO. STANDARD PRACTICES - AIRFRAME 1J19 General Painting ENVIRONMENTAL SYSTEMS General Distribution Pressurization Control Heating Cooling Temperature Control AUTOFLIGHT 2F11 Autopilot COMMUNICATIONS 2G19 General Audio Integrating Static Discharging ELECTRICAL POWER 2H11 General...
  • Page 745 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER SECTION TITLE GRID NO. FUEL General Storage Distribution Indicating HYDRAULIC POWER General Main ICE AND RAIN PROTECTION General Airfoil Pitot and Static Windows, Windshields and Doors Propellers/Rotors INDICATING/RECORDING SYSTEMS Central Warning Systems LANDING GEAR 4C13 General...
  • Page 746 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER SECTION TITLE GRID NO. VACUUM 6C15 General Distribution Indicating ELECTRICAL / ELECTRONIC PANELS 6D13 Instrument and Control Panels Accessory Compartments STRUCTURES General Investigation, Cleanup, and Aerodynamic Smoothness Repairs Electrical Bonding DOORS 6G13 Passenger/Crew Emergency Exit...
  • Page 747 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER SECTION TITLE GRID NO. POWER PLANT General Cowling Mounts Engine Drains ENGINE FUEL AND CONTROL 7E13 Distribution Indicating IGNITION Electrical Power Supply Distribution ENGINE CONTROLS 7G17 Power Control ENGINE INDICATING Power Temperature Integrated Engine Instrument Systems Distribution...
  • Page 748 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 16 INTRODUCTION Feb 28/07 4A24...
  • Page 749 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Air Distribution System: 2C12 Brake System: 1I19 Bleed Air Check Valve: 2C13 Actuator Installation Access and Inspection Provisions: Bleed Air Dump Valve: 2D5 Main Gear: 4E13 1E23 Bleed Air Shutoff Valve: 2D14 Nose Gear: 4E10 Accident/Incident Reporting: A12 Rigging: 2D6...
  • Page 750 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Corrosion Electrical C/B Panel Lights: 9C15 Control: 6F11 Alternator Control Units: 2I3 Cabin Heater: 8E3 Inspections Alternators: 2I2 Cabin Lights: 9D11, 9D15 Attach Fittings Belt Tension: 2I2 Cabin Pressurization: 8D23 Elevator Trim Tab Rods: 6I7 Battery CHT Indicator: 9I5, 9I13 Horizontal Stabilizer: 6H24...
  • Page 751 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Electrical (cont.) Stormscope: 9F11 Fuel Schematics (cont.) Strobe Lights: 9D19 Air Bleed Nozzle: 7E21 Ground Clearance: 8E17 Summing Amp: 8F4, 9F12, Flow Gauge: 7F1 GTX 330: 9F3, 9F22 9F14 Troubleshooting: 7F1 Hour Meter: 8I17 Tachometer: 9H2, 9H19, 9I13 Flow Transducer: 7F2 Hydraulic Pump: 8H9...
  • Page 752 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Engine (cont.) Elevator. See Elevator Hydraulic System Mounts: 7E5 Rudder. See Rudder Bleeding: 3H21 Oil System Standard Practices: 3C9 Description: 3H7 Fluid Diagram: 7J9 Cable Blocking Methods: Fluid Diagram: 3H12 Setup Procedures: 7G23 3C23 Installation: 3H11 Shock Mount: 7E8...
  • Page 753 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Inspection (cont.) Main: 4C23 Environmental/De-ice Switch Intercooler Attachment Clips: Actuator: 4E13 Panel: 4G17 7K21 Adjustment: 4D5 Illuminated Switch Assembly: Propeller Heat: 3K8 Alignment: 4D5 4G17 SpeedBrakes: 3F2 Door: 4D8 Post Lights: 4G11 Turbocharger and Exhaust Installation: 4D3 Post-Installation Set-up:...
  • Page 754 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Propeller Rudder Blade Inspection and Repair: Balancing: 6I15 Pagination: A11 7C11 Control System Parking: 1G15 Blade Track: 7C11 Installation: 3D11 Locking Airplane: 1G15 Cleaning, Inspection, and Rigging and Adjustment: Piper Repair: 7C11 3D13 Service Bulletins: 1C15 Description: 7C7...
  • Page 755 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Standard Practices Tools Troubleshooting Engine: 7D3 Aileron and Flap Travel: 3C15 Aileron Control System: 3C20 Procedures: 7D3 Control Surfaces Balancing: 6I5 Air Conditioning System: 2D18 Standard Practices Airframe: 1J23 Control Wheel Neutral: 3C15, Airspeed Tubes and Indicator: Standby Attitude Indicator: 5D6 4C22...
  • Page 756 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Troubleshooting (cont.) Windows and Windshields Starter: 7J23, 7K3 Door Window: 6K3 Tachometer Indicator: 7H10 Heated Windshield Turbine Inlet Temperature Testing: 3J15 (T.I.T.) Gauge: 7H13 Troubleshooting: 3J15 Turbocharger System: 7K16 Inspection and Repair Turn Coordinator: 5E20 Definitions: 6J1 Vacuum System: 6D1...
  • Page 757 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK INDEX PAGE 9 Feb 28/07...
  • Page 758 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL GRIDS 4B10 THRU 4B24 INTENTIONALLY BLANK PAGE 10 INDEX Feb 28/07 4B10...
  • Page 759 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER INDICATING / RECORDING SYSTEMS...
  • Page 760 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK...
  • Page 761 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 31 LIST OF EFFECTIVE PAGES CHAPTER CHAPTER SECTION PAGE DATE SECTION PAGE DATE 31-List of Feb 28/07 Effective Pages Feb 28/07 31-Table of Contents Feb 28/07 Feb 28/07 31-50-00 Feb 28/07 Feb 28/07 Feb 28/07 Feb 28/07...
  • Page 762 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 2 31 - LIST OF EFFECTIVE PAGES Feb 28/07...
  • Page 763 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 31 - INDICATING / RECORDING SYSTEMS TABLE OF CONTENTS SUBJECT SECTION PAGE GRID NO. CENTRAL WARNING SYSTEMS 31-50-00 Annunciator Annunciator Removal and Installation Lamp Replacement Wiring 31 - CONTENTS PAGE 1 Feb 28/07...
  • Page 764 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 2 31 - CONTENTS Feb 28/07...
  • Page 765 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CENTRAL WARNING SYSTEMS Annunciator The annunciator panel is located in the upper center section of the instrument panel and consists of a group of warning lights as follows: (shown with optional equipment). ALTERNATOR NO.
  • Page 766 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL PITOT HEAT OFF/INOP S/N’s 4636021 thru 4636374. Self-explanatory. L PITOT HEAT S/N’s 4636375 and up. Illuminates when the appropriate pitot system R PITOT HEAT fails. PROP DE-ICE FAIL S/N’s 4636132 and up only. Illuminates if a fault develops in the PROP HEAT system.
  • Page 767 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Effectivity Annunciator Panel 4636001 thru 4636020 Figure 1 Annunciator Panel Effectivity Figure 2 4636021 thru 4636131 Effectivity Annunciator Panel 4636132 thru 4636313, Figure 3 less 4636299 VACUUM VACUUM HYDRALIC PITOT HEAT FUEL NO 1 INOP NO 2 INOP PRESS...
  • Page 768 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL TEST TEST FUEL FUEL BOOST BOOST PRESS PRESS PUMP PUMP PRP DE-ICE PRP DE-ICE WINDSHLD WINDSHLD FAIL FAIL HTR FAIL HTR FAIL L PITOT L PITOT R PITOT R PITOT HEAT HEAT HEAT HEAT GEAR...
  • Page 769 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK 31-50-00 PAGE 5 4C11 Feb 28/07...
  • Page 770 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 6 31-50-00 Feb 28/07 4C12...
  • Page 771 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER LANDING GEAR 4C13...
  • Page 772 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK 4C14...
  • Page 773 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 32 LIST OF EFFECTIVE PAGES CHAPTER CHAPTER SECTION PAGE DATE SECTION PAGE DATE 32-30-00 Feb 28/07 32-List of Feb 28/07 Effective Pages Feb 28/07 Feb 28/07 Feb 28/07 32-Table of Contents Feb 28/07 Feb 28/07 Feb 28/07...
  • Page 774 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 32 LIST OF EFFECTIVE PAGES (continued) CHAPTER CHAPTER SECTION PAGE DATE SECTION PAGE DATE 32-60-00 Feb 28/07 Feb 28/07 Feb 28/07 Feb 28/07 Feb 28/07 Feb 28/07 Feb 28/07 Feb 28/07 Feb 28/07 Feb 28/07 PAGE 2...
  • Page 775 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 32 - LANDING GEAR TABLE OF CONTENTS SUBJECT SECTION PAGE GRID NO. GENERAL 32-00-00 4C21 Description and Operation 4C21 Special Tools 4C22 MAIN GEAR AND DOORS 32-10-00 4C23 Troubleshooting 4C23 Main Gear Oleo 4C23 Disassembly 4C23...
  • Page 776 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 32 - LANDING GEAR TABLE OF CONTENTS (continued) SUBJECT SECTION PAGE GRID NO. EXTENSION AND RETRACTION 32-30-00 Troubleshooting Landing Gear Retraction System Functional Test Nose Gear Actuator Assembly 4E11 Removal 4E11 Installation 4E12 Main Gear Actuator Assembly...
  • Page 777 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 32 - LANDING GEAR TABLE OF CONTENTS (continued) SUBJECT SECTION PAGE GRID NO. WHEELS AND BRAKES (continued) 32-40-00 Brake Bleeding Procedure (Gravity) (Pressure) Brake Bleeding After a Unit Has Been Changed 4F10 Brake System Leak Check 4F10...
  • Page 778 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 4 32 - CONTENTS Feb 28/07 4C20...
  • Page 779 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL GENERAL This chapter provides instructions for the overhaul, inspection and adjustment of the various components of the landing gear and brake systems. Also included are adjustments for the electrical limit, safety and warning switches.
  • Page 780 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Special Tools These tools are used at the factory and are recommended where rigging, alignment, or installation procedures specify “use a suitable tool.” Order them through any Piper Dealer. Tool (Tool Number) Piper P/N Rudder Pedal Neutral Alignment Tool (HF 622724) 762-151...
  • Page 781 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL MAIN GEAR AND DOORS Troubleshooting See Chart 1. Main Gear Oleo Disassembly The main gear oleo assembly may be removed from the gear oleo housing and disassembled with the gear removed from or installed in the airplane. (1) Place airplane on jacks (refer to 7-10-00).
  • Page 782 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Main Gear Oleo Strut Assembly Figure 1 PAGE 2 32-10-00 Feb 28/07 4C24...
  • Page 783 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (4) Disconnect brake line at the joint located in the wheel well. Disconnect brake line retaining clamp that attaches the brake line to the upper part of the strut housing. (5) To remove the piston tube assembly from the oleo housing, remove the bolt that connects the upper and lower torque link.
  • Page 784 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (11) Lubricate gear assembly (refer to Lubrication Chart 3, 12-20-00). (12) Compress and extend the strut several times to ascertain the strut will operate freely. The weight of the gear wheel and fork should allow the strut to extend. (13) Service the oleo strut with fluid and air (refer to Oleo Struts, 12-10-00).
  • Page 785 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Main Gear Installation Figure 2 32-10-00 PAGE 5 Feb 28/07...
  • Page 786 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Installation NOTE: When assembling components of the landing gear, lubricate bearings, bushings and friction surfaces with proper lubricant as described in 12-10-00. (1) Install gear housing in the wheel well of the wing as follows: (a) Place the gear up into the wheel well and align the holes in the strut support with the holes in the support fittings.
  • Page 787 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Adjustment (1) Place the airplane on jacks. (2) Level the airplane laterally and longitudinally (refer to Leveling, 8-20-00). (3) Disconnect gear door actuating rod from the strut housing by removing the rod attachment bolt.
  • Page 788 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 2 TOE-IN / TOE-OUT CORRECTION CHART TOE-IN TOE-OUT SHIM WASHERS WASHERS AN174 ANGLE WASHERS UNDER HEAD UNDER NUT BOLT 0 ° AN960-416 AN960-416 (3) 0 ° 33 ' AN960-416 AN960-416 AN960-416 (2) 0 °...
  • Page 789 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Item Manufacturers Service Service Dimension (1) Dimension (1) Part No. Nomenclature Tolerance Remarks 82695-59 Upper Actuator .439 / Attachment Bushing .437 16DU24 Trunnion Pin Bushing Lower Trunnion .314 / NOTES 2 & 3 (FF411-4) Bushing .315...
  • Page 790 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Main Gear Door Assembly Removal (1) With the landing gear down, disconnect the door retraction rod from the door by removing the nut, washers and bolt. (2) Remove the door from the wing panel by cutting the safety wire on the two hinge pins and driving the pins from the hinges.
  • Page 791 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK 32-10-00 PAGE 11 Feb 28/07...
  • Page 792 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 12 32-10-00 Feb 28/07 4D10...
  • Page 793 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL NOSE GEAR AND DOORS Troubleshooting See Chart 1. CHART 1 (Sheet 1 of 2) TROUBLESHOOTING NOSE LANDING GEAR Trouble Cause Remedy Nose landing gear Internal wear in bungee. Replace bungee. shimmies during fast taxi, takeoff or landing.
  • Page 794 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 1 (Sheet 2 of 2) TROUBLESHOOTING NOSE GEAR Trouble Cause Remedy Nose gear fails to Centering guide roller Replace roller. straighten when sheared. landing gear retracts. Damaged guide. Replace guide. Strut bottoms on normal Insufficient air and/or Service strut with air landing or taxiing on rough...
  • Page 795 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Nose Gear Oleo Disassembly The nose gear oleo assembly may be removed and disassembled from the gear oleo housing with the gear removed from or installed on the airplane. (1) Place the airplane on jacks. (refer to Jacking, 7-10-00). (2) Place a drip pan under the nose gear to catch spillage.
  • Page 796 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Nose Gear Oleo Strut Assembly Figure 1 PAGE 4 32-20-00 Feb 28/07 4D14...
  • Page 797 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (4) To assemble the components of the orifice tube: (a) Insert the orifice plate into the bottom of the tube, with the countersunk side of the hole in the orifice plate exposed. (b) Secure the plate with the snap ring, lubricate and install the two O-rings on the tube (one at each end).
  • Page 798 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Nose Gear Assembly Removal (1) Remove the engine cowling (refer to 71-10-00). (2) Place the airplane on jacks (refer to 7-10-00). (3) Retract the nose gear slightly to remove it from the down locked position. WARNING: USE HOSE CLAMPS TO HOLD DOWN SPRING WITHIN THE CONFINES OF SPECIAL TOOL.
  • Page 799 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Nose Gear Installation Figure 2 32-20-00 PAGE 7 4D17 Feb 28/07...
  • Page 800 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL 89785 AD 60.50 100.00 (REF) (REF) ENGINE MOUNT BUNGEE (SEE NOTE) NOSE GEAR ACTUATING BELLCRANK CYLINDER (SEE VIEW C) NOTE: INSTALL BUNGEE BETWEEN FORWARD STEERING ARM AND TUNNEL BELLCRANK, WITH BELLCRANK IN NEUTRAL POSITION (I.E.
  • Page 801 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Adjustment (1) Remove the engine cowl. (2) Place the airplane on jacks (refer to Jacking 7-10-00). (3) Place gear in UP position. Gear should retract until it touches gear up stop, located on right hand side of nose gear wheel well opening.
  • Page 802 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (9) Check to ensure that the steel bellcrank mounted in the nose gear tunnel is perpendicular (crosswise) to the sides of the tunnel (steering pushrods from the bellcrank to the pedals must be equal length).
  • Page 803 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Nose Gear Tolerances Figure 6 (Sheet 1 of 2) 32-20-00 PAGE 11 4D21 Feb 28/07...
  • Page 804 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Item Manufacturers Service Service Dimension (1) Dimension (1) Part No. Nomenclature Tolerance Remarks 452-857 Lower Strut .312 / NOTES 2 & 4 (FF411-2) Bearing .313 452-450 Link Assembly .2495 NOTES 2, (FF310-5) Bearing .2505 3 &...
  • Page 805 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Nose Gear Doors Figure 7 Cleaning, Inspection, and Repair (1) Clean all parts with a suitable cleaning solvent. (2) Inspect doors for damage, loose or damaged hinges and brackets. (3) Inspect door retraction link assemblies and arms for damage or wear. (4) Check the tension spring (right door) for wear and tension.
  • Page 806 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 14 32-20-00 Feb 28/07 4D24...
  • Page 807 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL EXTENSION AND RETRACTION Troubleshooting See Chart 1. CHART 1 (Sheet 1 of 3) TROUBLESHOOTING LANDING GEAR EXTENSION AND RETRACTION SYSTEMS Trouble Cause Remedy Landing gear system fails Hydraulic pump circuit breaker Reset circuit breaker and to operate.
  • Page 808 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 1 (Sheet 2 of 3) TROUBLESHOOTING LANDING GEAR EXTENSION AND RETRACTION SYSTEMS Trouble Cause Remedy Pump stops during gear Hydraulic pump circuit breaker Reset circuit breaker and retraction / extension. opens. determine cause for overload.
  • Page 809 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 1 (Sheet 3 of 3) TROUBLESHOOTING LANDING GEAR EXTENSION AND RETRACTION SYSTEMS Trouble Cause Remedy Pump running intermittently Pump leaking. Isolate and repair. after gear has retracted/ extended. Internal leakage of system. Check free fall valve for internal leakage.
  • Page 810 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Landing Gear Retraction System Functional Test (PIR-PPS60033-7, Rev. G/-9, Rev. J/-13, Rev. NEW.) WARNING: BE SURE AIRPLANE IS ON JACKS BEFORE PROCEEDING WITH THE FOLLOWING TEST. The following test verifies that the landing gear retraction system is functioning properly. Set up (1) Verify that the main and nose gears are properly adjusted (see 32-10-00 and 32-20-00, respectively).
  • Page 811 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Procedure CAUTION: DO NOT PULL THE EMERGENCY GEAR RELEASE KNOB WHILE THE HYDRAULIC PUMP IS OPERATING. ALWAYS PULL THE HYDRAULIC PUMP CIRCUIT BREAKER BEFORE TESTING THE EMERGENCY GEAR RELEASE SYSTEM. FAILURE TO COMPLY WILL DAMAGE THE EMERGENCY GEAR RELEASE VALVE.
  • Page 812 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (8) Leave the gear up for at least five (5) minutes. Check that the hydraulic pump motor does not operate. If the pump operates at any time during the five (5) minute period, check for leaks or malfunctioning components in the system.
  • Page 813 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (21) Gear Down Pressure Switch Bypass Relay Circuit Test: In S/N’s 4636001 thru 4636313 (i.e. - airplanes equipped with Parker Hannifin hydraulic pumps only): Disconnect the gear down pressure switch circuit and conduct the Gear Selector Switch DOWN Check, below.
  • Page 814 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Down Pressure Switch Bypass Relay Figure 1 PAGE 8 32-30-00 Feb 28/07...
  • Page 815 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (22) Gear Selector Switch DOWN Check Place the gear selector switch in the DOWN position and verify that: (a) Hydraulic pump motor operates and the gear extends. (b) All gear return to the down and locked position. Extending fully in: eight (8) seconds or less, in S/N’s 4636001 thru 4636313 (i.e.
  • Page 816 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Nose Gear Actuator Installation Figure 2 PAGE 10 32-30-00 Feb 28/07 4E10...
  • Page 817 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Nose Gear Actuator Assembly NOTE: No field repair of landing gear actuators installed in PA-46-350P airplanes is authorized. Actuator overhaul service is available through Piper distributors. Removal (See Figure 2.) (1) Place airplane on jacks (refer to 7-10-00). (2) Reduce hydraulic pressure as follows: (a) Place the gear control in the UP position.
  • Page 818 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (6) Move landing gear selector to the DOWN position. (7) Manually extend rod so that actuator assembly locks in down, or fully extended, position. (8) Measure and record distance from end fitting to center of rod end bearing. This measurement is important for proper installation.
  • Page 819 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (12) Set BATT MASTER switch to the ON position. Cycle landing gear up and down at least three (3) times. Watch that the gear operates smoothly and check that there are no hydraulic leaks. (13) Service reservoir as required.
  • Page 820 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL 45˚ WIDTH OF CHAMFER THE CHAMFER WIDTH IS TYPICALLY .25 INCHES EXCEPT FOR THE .12 INCH CHAMFER WIDTH SHOWN IN THE PHOTO. Effectivity Chamfer Details 4636001 thru 4636195 Figure 4 PAGE 14 32-30-00 Feb 28/07 4E14...
  • Page 821 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Trunnion Modification (S/N’s 4636001 thru 4636195 only.) The 89075-015 and 89075-016 actuators incorporate a larger rod end bearing than the actuators factory installed in S/N’s 4636001 thru 4636195. This larger rod end bearing will not adequately clear the original equipment main gear trunnion.
  • Page 822 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Sequence Valve (Parker Hannifin) Figure 6 PAGE 16 32-30-00 Feb 28/07 4E16...
  • Page 823 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (4) Check that hydraulic pump circuit breaker is set (pressed in), gear control switch is in the DOWN position and BATT MASTER switch is OFF. (5) Remove airplane from jacks (see 7-10-00.) Sequence Valve Parts Replacement (Parker Hannifin Only) (See Figure 6.) CAUTION: TAKE CARE NOT TO LOSE ANY SMALL PARTS IN VALVE.
  • Page 824 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Emergency Gear Release Valve (Parker Hannifin shown) Figure 7 Emergency Gear Release Valve (See Figure 7.) NOTE: Emergency gear release valve is located beneath floor boards under copilot’s seat. Removal (1) Remove copilot’s seat, carpet, access panel, and center floorboard. (2) Remove and quickly cap hydraulic lines.
  • Page 825 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Parker Hannifin Valves Only: (1) Disassembly (a) Drain valve by removing two caps. (b) Remove lockwire, two bolts, and two washers that secure bracket. Remove bracket, lever, and links as one unit. (c) Pull actuating rod out of end gland.
  • Page 826 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL GRIDS 4E20 THRU 4E24 INTENTIONALLY BLANK PAGE 20 32-30-00 Feb 28/07 4E20...
  • Page 827 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL WHEELS AND BRAKES Nose Wheel Assembly (See Figure 1.) Removal and Disassembly (1) Jack the airplane enough to raise the nose wheel clear of the ground (refer to Jacking, 7-10- 00). (2) To remove the nose wheel, first remove the cotter pin and washer that secures the safety clevis pin of the wheel nut.
  • Page 828 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (3) Slide the wheel on the axle. While rotating the wheel, tighten the axle nut from 17 to 25 inch- pounds. Back off the nut to reduce torque to zero. While rotating the wheel, tighten the axle nut from 10 to 15 inch-pounds.
  • Page 829 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (3) Check internal diameter of felt grease seals. Replace the felt grease seal if surface is hard or gritty. (4) Check tire for cuts, internal bruises and deterioration. (5) Check bearing cones and cups for wear and pitting. Then lubricate. (6) Replace any wheel casting having visible cracks.
  • Page 830 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Bearing Cup Removal (1) Insert wheel half into boiling water for 15 minutes or place in an oven not exceeding 250° F (121° C) for 15 minutes. (2) Remove from source of heat and invert wheel half. If the cup does not drop out, tap the cup evenly from the axle bore with a fiber drift pin or suitable arbor press.
  • Page 831 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (3) Slide the brake cylinder housing from the torque plate. (4) Remove the pressure plate by sliding it off the anchor bolts of the housing. (5) Remove piston(s) by injecting low air pressure in the cylinder fluid inlet and forcing the piston from the housing.
  • Page 832 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Cleaning, Inspection, and Repair (See Figure 4): (1) Clean the assembly with a suitable solvent and dry thoroughly. (2) Check the wall of the cylinder housing and piston for scratches, burrs, corrosion, etc, that may damage O-rings.
  • Page 833 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Brake System Installation Figure 5 (6) Remove the two nuts, bolts, and washers holding cylinder assembly to rudder bar. (7) Remove toe brake and cylinder assembly from airplane. Disassembly, Repair, and Installation (1) Remove end fitting from cylinder housing.
  • Page 834 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Toe Brake Cylinder Assembly Figure 6 (7) Insert rod and ring sub-assembly with spring through end fitting. (8) Insert, in order: washer seal, piston, piston spring, and bushing. Snap retaining ring into groove.
  • Page 835 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (16) Set parking brakes. (17) Remove chocks from wheels before moving airplane. Brake Bleeding Procedure (Gravity) (1) On both main landing gear wheel brake assemblies, attach a clear plastic hose to the brake bleeders.
  • Page 836 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Brake Bleeding After a Unit Has Been Changed CAUTION: DO NOT ALLOW PRESSURE TO BLEED OFF BEFORE CLOSING BLEEDERS, FOR THIS WILL ALLOW AIR TO ENTER THE SYSTEM. REPEAT THE PUMPING AND BLEEDING APPROXIMATELY 10 OR MORE TIMES OR UNTIL ALL THE AIR IS RELEASED FROM THE SYSTEM.
  • Page 837 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Cleaning, Inspection, and Repair (1) Clean the valve parts with a suitable solvent and dry thoroughly. (2) Inspect valve and seat surfaces of valve body for excessive wear and corrosion. (3) Inspect the cam assembly for burrs, scratches, excess wear, loose operating lever, etc. (4) Check general condition of valves and springs.
  • Page 838 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 12 32-40-00 Feb 28/07 4F12...
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  • Page 841 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL STEERING The nose gear is steered by means of the rudder pedals. Movement of the pedals is transmitted to the steering arm by two steering pushrods, a steering bellcrank and a steering bungee. Bellows are installed on the forward portion of the steering pushrods where they pass through the forward pressure bulkhead.
  • Page 842 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Installation (1) Place bungee in position. (2) Connect aft end of bungee to left-hand side of steering bellcrank. (3) Connect forward end of bungee to steering arm. The thinner washer goes under the bolt head, the thicker washer under the nut.
  • Page 843 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK 32-50-00 PAGE 3 4F17 Feb 28/07...
  • Page 844 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 4 32-50-00 Feb 28/07 4F18...
  • Page 845 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL POSITION AND WARNING Troubleshooting WARNING: ALWAYS PLACE THE AIRPLANE ON JACKS BEFORE ATTEMPTING ANY TROUBLESHOOTING OF THE LANDING GEAR. SEE 7-10-00. CHART 1 (Sheet 1 of 3) TROUBLESHOOTING LANDING GEAR WARNING SYSTEMS Trouble Cause Remedy...
  • Page 846 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 1 (Sheet 2 of 3) TROUBLESHOOTING LANDING GEAR WARNING SYSTEMS Trouble Cause Remedy Red gear unsafe light out Lamp burned out. Replace lamp. and one green gear down light out though Gear down limit switch Replace switch.
  • Page 847 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 1 (Sheet 3 of 3) TROUBLESHOOTING LANDING GEAR WARNING SYSTEMS Trouble Cause Remedy Green gear down lights Failed instrument panel Replace switch. dim though position light control switch. light switch is off. (Lights grounding and gear is down and through dimming...
  • Page 848 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Nose Gear Up Switch Adjustment Figure 1 Nose Gear WARNING: ADJUSTMENT OF ALL LIMIT SWITCHES SHOULD BE MADE WITH THE AIRPLANE ON JACKS. Up Limit Switch Adjustment (See Figure 1.) The nose gear up limit switch is located on the right-hand side of the wheel well opening. The right- hand nose wheel door actuates this switch.
  • Page 849 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Main Gear Up Switch Adjustment Figure 2 Main Gear WARNING: ADJUSTMENT OF ALL LIMIT SWITCHES SHOULD BE MADE WITH THE AIRPLANE ON JACKS. Up Limit Switch Adjustment (See Figure 2.) A gear up limit switch is located in the wing wheel well, beneath the locking actuator. There is no adjustment of the switch other than that shown in Figure 2;...
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  • Page 851 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Adjustment of Squat Switch Figure 3 Landing Gear Safety Switch (Squat Switch) Adjustment (See Figure 3.) (PIR-PPS60033-7, Rev. G/-9, Rev. J/-13, Rev. NEW.) WARNING: ADJUSTMENT OF ALL LIMIT SWITCHES SHOULD BE MADE WITH THE AIRPLANE ON JACKS.
  • Page 852 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Effectivity Landing Gear Up / Power Reduced Warning Switch 4636001 thru 4636374 Figure 4 Landing Gear Up / Power Reduced Warning Switch (See Figure 4.) S/N’s 4636001 thru 4636374 (1) Removal The landing gear up / power reduced warning switch is located in the engine control quadrant assembly.
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  • Page 855 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER LIGHTS...
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  • Page 857 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 33 LIST OF EFFECTIVE PAGES CHAPTER CHAPTER SECTION PAGE DATE SECTION PAGE DATE 33-List of Feb 28/07 Effective Pages Feb 28/07 33-Table of Contents Feb 28/07 Feb 28/07 33-10-00 Feb 28/07 Feb 28/07 Feb 28/07 Feb 28/07...
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  • Page 859 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 33 - LIGHTS TABLE OF CONTENTS SUBJECT SECTION PAGE GRID NO. FLIGHT COMPARTMENT 33-10-00 4G11 Dimmer Control Unit 4G11 Removal 4G11 Installation 4G11 Post Lights 4G11 Removal 4G11 Installation 4G11 Lamp Replacement 4G12 Annunciator Panel 4G12...
  • Page 860 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 33 - LIGHTS TABLE OF CONTENTS (continued) SUBJECT SECTION PAGE GRID NO. EXTERIOR 33-40-00 Strobe Lights Description General Service Information Position / Strobe Lamps Replacement Strobe Power Supplies Replacement Taxi Light Replacement Landing Light Replacement Wing Inspection Light Removal...
  • Page 861 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL FLIGHT COMPARTMENT All lighting is 24 Vdc except for the circuit breaker panels, which are lit by electroluminescent means and use an inverter to convert 24 Vdc input from the 5 amp INSTR PANEL circuit breaker, to 115 Vac 400 Hz. Cockpit lighting consists of instrument panel post lights which are controlled by a solid state dimmer control unit.
  • Page 862 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Lamp Replacement (1) Pull firmly on the post light hood and remove. (2) The lamp will be pulled from socket and remain inside hood. Gently pry the lamp base flange from the hood to remove the lamp. (3) Push the new lamp into the hood and push the hood back into the socket.
  • Page 863 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 1 ANNUNCIATOR PANEL LOCATOR / COLOR Station Station Station Station Fig. 2 Fig. 3 Annunciator Color Fig. 2 Fig. 3 Annunciator Color ALTERNATOR -------------- GREEN NO. 1 INOP AMBER BOOST PRESS PUMP HYDRAULIC AMBER...
  • Page 864 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL BRACKET NUT (SELF LOCKING) FRONT SOLDER SLEEVE DIODE (IN2071A) 2 3 14 15 11 12 10 17 18 16 J328 22 gauge bus wire Tubing SOLDER SLEEVE DIODE (IN2071A) 30 31 19 24 10 16 17 23 25 18 3 4 22 11 20 27 21 1 33...
  • Page 865 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL BRACKET NUT (SELF LOCKING) FRONT Annunciator Panel Installation Effectivity Figure 2 (Sheet 2 of 3) 4636021 thru 4636131 33-10-00 PAGE 5 4G15 Feb 28/07...
  • Page 866 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Effectivity 4636132 thru 4636313, Annunciator Panel Installation less 4636299 Figure 2 (Sheet 3 of 3) PAGE 6 33-10-00 Feb 28/07 4G16...
  • Page 867 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Switch Lamps Removal and Installation On the exposed arc of the rocker switch find an indentation and pry the rocker portion of switch from the switch assembly, using the indentation for leverage, note rocker position. Locate and pull the metal tab.
  • Page 868 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL 10. Post-Installation Set-up (PIR-PPS-60199-2, Rev.G / PPS-60206, Rev. G.) The GNS-430/-530 NAV/COM/GPS and the GTX-327/-330 Transponder each have lighting configuration settings which must be adjusted after installation. Whenever a unit is replaced, use the following procedures to configure the lighting in the new unit.
  • Page 869 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL GTX-327/-330 With power applied to the avionics rack and the GTX-327/-330 turned off, press and hold the FUNC key and turn the unit ON. This provides access to the configuration pages. The FUNC key sequences forward through the configuration pages.
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  • Page 871 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL PASSENGER COMPARTMENT All lighting is 24 Vdc. Courtesy / Rear Baggage Area Lighting Description Cabin courtesy, rear baggage area and forward baggage compartment lighting is powered through an in-line 5 amp fuse from the battery bus. Two switches, an upper and lower, are actuated by the cabin entrance door.
  • Page 872 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL MAGNIFYING BEZEL FLOOD LENS LENS HEX NUT SLIDE STAR SWITCH WASHER (ON/OFF) LAMP LAMPHOLDER Reading and Courtesy Light Figure 1 PAGE 2 33-20-00 Feb 28/07 4G22...
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  • Page 875 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CARGO AND SERVICE COMPARTMENTS All lighting is 24 Vdc. Forward Baggage Compartment Lamp Replacement The forward baggage compartment door actuates the door ajar switch controlling the annunciator panel door ajar indicator. The baggage light contains its own integral switch. Remove lens.
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  • Page 877 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL EXTERIOR External lighting consists of anti-collision strobes, landing, taxi-pulse, position, and wing inspection lights. All lighting is 24 Vdc, except for the anti-collision strobe lighting, which is powered though a power supply, which converts 24 Vdc, received from the aircraft bus power, to a very high voltage required to flash the lights.
  • Page 878 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (8) Under hot and cold cycling during normal operation, “egg-shelling” of the glass envelope can occur, or leaks may develop in the glass seal. (9) Xenon strobe tubes can sometimes go into “self-ionization” continuously glowing a light blue, thus rendering the system inoperative.
  • Page 879 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (16) If ground wire was disconnected from plug bracket ground lug, connect this wire. (17) Reconnect (P109 or P209) to plug bracket mate. (18) Connect new three wire connector P-111 or P-211 and the original P-110 or P-210 connectors to power supply.
  • Page 880 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Taxi Light Replacement A 50 watt taxi light is located within the leading edge of each wing inboard of the tip. If the strobes have just been in operation, wait five minutes for high voltage bleed down to occur before removing wing access panel located on the lower surface of the wing just inboard of the wing tip by removing the 12 screw securing to the wing.
  • Page 881 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Landing Light Replacement A 250 watt landing light is attached to the nose gear strut by a support bracket and brace. It functions independently of the taxi lights. Remove the four lens attachment screws and pull the bezel from the fixture being careful not to damage the seal.
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  • Page 885 AIRPLANE MAINTENANCE MANUAL CARD 5 OF 9 PA-46-350P (S/N’s 4636001 AND UP) PIPER AIRCRAFT, INC. PART NUMBER 761-876 February 28, 2007...
  • Page 886 Published by Technical Publications ©Piper Aircraft, Inc. 2926 Piper Drive Vero Beach, Florida 32960 U.S.A. Member General Aviation Manufacturers Association...
  • Page 887 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL AEROFICHE REVISION STATUS Revisions to this Maintenance Manual, P/N 761-876, issued July 12, 1995 and reissued February 28, 2007 are as follows: Revision Publication Date Aerofiche Card Effectivity ORG950712 June 19, 1996 PR980101 January 1, 1998 1, 2, 3, 4, 5, and 6...
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  • Page 889 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL INTRODUCTION LIST OF EFFECTIVE PAGES CHAPTER CHAPTER SECTION PAGE DATE SECTION PAGE DATE Intro-List of Feb 28/07 Effective Pages Feb 28/07 Intro-Table of Contents Feb 28/07 Feb 28/07 Introduction Feb 28/07 Feb 28/07 Feb 28/07 Feb 28/07 Feb 28/07...
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  • Page 891 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL INTRODUCTION TABLE OF CONTENTS SUBJECT SECTION PAGE GRID NO. INTRODUCTION Instructions for Continued Airworthiness General Effectivity 5A10 Serial Number Explanation 5A10 Assignment of Subject Material 5A10 Pagination 5A11 Aerofiche Effectivity 5A11 Identifying Revised Material 5A11 Indexing 5A11...
  • Page 892 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 2 INTRO - CONTENTS Feb 28/07...
  • Page 893 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL INTRODUCTION Instructions for Continued Airworthiness WARNING: INSTRUCTIONS FOR CONTINUED AIRWORTHINESS (ICA) FOR ALL NON-PIPER APPROVED STC INSTALLATIONS ARE NOT INCLUDED IN THIS MANUAL. WHEN A NON-PIPER APPROVED STC INSTALLATION IS INCORPORATED ON THE AIRPLANE, THOSE PORTIONS OF THE AIRPLANE AFFECTED BY THE INSTALLATION MUST BE INSPECTED IN ACCORDANCE WITH THE ICA PUBLISHED BY THE OWNER OF THE STC.
  • Page 894 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Effectivity This maintenance manual is effective for PA-46-350P Malibu Mirage airplane serial numbers 4636001 and up. This encompasses the following model years: NOTE: The following is provided as a general reference only. Model Year Serial Numbers Model Year...
  • Page 895 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL 6. Pagination The Chapter - Section (i.e. - 28-40-00) numbering system explained above forms the primary page numbering system for this manual. Within each Section, pages are numbered consecutively beginning with Page 1 (i.e. - 28-40-00, Page 1). 7.
  • Page 896 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL 12. Accident/Incident Reporting To improve our Service and Reliability system and aid in Piper’s compliance with FAR 21.3, knowledge of all incidents and/or accidents must be reported to Piper immediately. To expedite and assist in reporting all incidents and accidents, Piper Form 420-01 has been created.
  • Page 897 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (5) BATTERY: Vendor Address: Gill/Teledyne Battery Products (800) 456-0070 840 W. Brockton Ave. Redlands, California 92374 http://www.gillbatteries.com/ (6) BRAKES: Vendor Address: Parker Hannifin Corp. (800) 272-5464 Aircraft Wheel and Brake Division 1160 Center Road Avon, Ohio 44011 http://www.parker.com/cleveland/Universe/book.pdf (7) DEICE SYSTEM (PNEUMATIC):...
  • Page 898 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (9) EMERGENCY LOCATOR TRANSMITTER: Vendor Address: Artex Aircraft Supplies (800) 547-8901 14405 Keil Road NE Aurora, Oregon 97002 http://www.artex.net/ (10) ENGINE: Vendor Address: Textron Lycoming (717) 323-6181 652 Oliver Street FAX: (717) 327-7101 Williamsport, Pennsylvania 17701 http://www.lycoming.textron.com/main.html Overhaul Manual:...
  • Page 899 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (16) HI-LOK FASTENERS AND TOOLS: Vendor Address: Hi-Shear Corporation (213) 326-8110 2600 Skypark Drive Torrance, California 90509 (17) LIGHTS - NAVIGATION/STROBE, STANDBY/MAP: Vendor Address: Whelen Engineering Co. Inc. (860) 526-9504 Route 145, Winthrop Rd. FAX: (860) 526-2009 Chester, Connecticut 06412...
  • Page 900 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (23) PROPELLER AND PROPELLER GOVERNOR: Vendor Address: Hartzell Propeller Inc. (937) 778-4379 One Propeller Place FAX: (937) 778-4321 Piqua, OH 45356-2634 http://www.hartzellprop.com/index2.htm Propeller Overhaul Instructions: Manual No. 113 Composite Blade Maintenance: Manual No. 135 Propeller Owner’s Manual: Manual No.
  • Page 901 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (28) VACUUM PUMP: Vendor Address: Aero Accessories, Inc. (800) 822-3200 1240 Springwood Avenue Gibsonville, NC 27249 http://www.aeroaccessories.com/index.html (29) VACUUM REGULATORS: Vendor Address: Parker Hannifin Corp. (see “Fuel Boost Pump,” above) INTRODUCTION PAGE 9 5A17 Feb 28/07...
  • Page 902 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 10 INTRODUCTION Feb 28/07 5A18...
  • Page 903 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL 13. Chapter/Section Index Guide NOTE: The following GAMA Specification No. 2 standard chapters are not included in this Maintenance Manual: 36, 38, 49, 53, 54, 60, 72, 75, 78, and 83. These chapters are omitted because the subject system is either: not installed in these airplanes;...
  • Page 904 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER SECTION TITLE GRID NO. STANDARD PRACTICES - AIRFRAME 1J19 General Painting ENVIRONMENTAL SYSTEMS General Distribution Pressurization Control Heating Cooling Temperature Control AUTOFLIGHT 2F11 Autopilot COMMUNICATIONS 2G19 General Audio Integrating Static Discharging ELECTRICAL POWER 2H11 General...
  • Page 905 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER SECTION TITLE GRID NO. FUEL General Storage Distribution Indicating HYDRAULIC POWER General Main ICE AND RAIN PROTECTION General Airfoil Pitot and Static Windows, Windshields and Doors Propellers/Rotors INDICATING/RECORDING SYSTEMS Central Warning Systems LANDING GEAR 4C13 General...
  • Page 906 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER SECTION TITLE GRID NO. VACUUM 6C15 General Distribution Indicating ELECTRICAL / ELECTRONIC PANELS 6D13 Instrument and Control Panels Accessory Compartments STRUCTURES General Investigation, Cleanup, and Aerodynamic Smoothness Repairs Electrical Bonding DOORS 6G13 Passenger/Crew Emergency Exit...
  • Page 907 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER SECTION TITLE GRID NO. POWER PLANT General Cowling Mounts Engine Drains ENGINE FUEL AND CONTROL 7E13 Distribution Indicating IGNITION Electrical Power Supply Distribution ENGINE CONTROLS 7G17 Power Control ENGINE INDICATING Power Temperature Integrated Engine Instrument Systems Distribution...
  • Page 908 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 16 INTRODUCTION Feb 28/07 5A24...
  • Page 909 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Air Distribution System: 2C12 Brake System: 1I19 Bleed Air Check Valve: 2C13 Actuator Installation Access and Inspection Provisions: Bleed Air Dump Valve: 2D5 Main Gear: 4E13 1E23 Bleed Air Shutoff Valve: 2D14 Nose Gear: 4E10 Accident/Incident Reporting: A12 Rigging: 2D6...
  • Page 910 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Corrosion Electrical C/B Panel Lights: 9C15 Control: 6F11 Alternator Control Units: 2I3 Cabin Heater: 8E3 Inspections Alternators: 2I2 Cabin Lights: 9D11, 9D15 Attach Fittings Belt Tension: 2I2 Cabin Pressurization: 8D23 Elevator Trim Tab Rods: 6I7 Battery CHT Indicator: 9I5, 9I13 Horizontal Stabilizer: 6H24...
  • Page 911 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Electrical (cont.) Stormscope: 9F11 Fuel Schematics (cont.) Strobe Lights: 9D19 Air Bleed Nozzle: 7E21 Ground Clearance: 8E17 Summing Amp: 8F4, 9F12, Flow Gauge: 7F1 GTX 330: 9F3, 9F22 9F14 Troubleshooting: 7F1 Hour Meter: 8I17 Tachometer: 9H2, 9H19, 9I13 Flow Transducer: 7F2 Hydraulic Pump: 8H9...
  • Page 912 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Engine (cont.) Elevator. See Elevator Hydraulic System Mounts: 7E5 Rudder. See Rudder Bleeding: 3H21 Oil System Standard Practices: 3C9 Description: 3H7 Fluid Diagram: 7J9 Cable Blocking Methods: Fluid Diagram: 3H12 Setup Procedures: 7G23 3C23 Installation: 3H11 Shock Mount: 7E8...
  • Page 913 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Inspection (cont.) Main: 4C23 Environmental/De-ice Switch Intercooler Attachment Clips: Actuator: 4E13 Panel: 4G17 7K21 Adjustment: 4D5 Illuminated Switch Assembly: Propeller Heat: 3K8 Alignment: 4D5 4G17 SpeedBrakes: 3F2 Door: 4D8 Post Lights: 4G11 Turbocharger and Exhaust Installation: 4D3 Post-Installation Set-up:...
  • Page 914 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Propeller Rudder Blade Inspection and Repair: Balancing: 6I15 Pagination: A11 7C11 Control System Parking: 1G15 Blade Track: 7C11 Installation: 3D11 Locking Airplane: 1G15 Cleaning, Inspection, and Rigging and Adjustment: Piper Repair: 7C11 3D13 Service Bulletins: 1C15 Description: 7C7...
  • Page 915 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Standard Practices Tools Troubleshooting Engine: 7D3 Aileron and Flap Travel: 3C15 Aileron Control System: 3C20 Procedures: 7D3 Control Surfaces Balancing: 6I5 Air Conditioning System: 2D18 Standard Practices Airframe: 1J23 Control Wheel Neutral: 3C15, Airspeed Tubes and Indicator: Standby Attitude Indicator: 5D6 4C22...
  • Page 916 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Troubleshooting (cont.) Windows and Windshields Starter: 7J23, 7K3 Door Window: 6K3 Tachometer Indicator: 7H10 Heated Windshield Turbine Inlet Temperature Testing: 3J15 (T.I.T.) Gauge: 7H13 Troubleshooting: 3J15 Turbocharger System: 7K16 Inspection and Repair Turn Coordinator: 5E20 Definitions: 6J1 Vacuum System: 6D1...
  • Page 917 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK INDEX PAGE 9 Feb 28/07...
  • Page 918 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL GRIDS 5B10 THRU 5B24 INTENTIONALLY BLANK PAGE 10 INDEX Feb 28/07 5B10...
  • Page 919 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER NAVIGATION...
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  • Page 921 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 34 LIST OF EFFECTIVE PAGES CHAPTER CHAPTER SECTION PAGE DATE SECTION PAGE DATE 34-20-00 (cont) Feb 28/07 34-List of Feb 28/07 Effective Pages Feb 28/07 Feb 28/07 Feb 28/07 34-Table of Contents Feb 28/07 Feb 28/07 Feb 28/07...
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  • Page 923 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 34 - NAVIGATION TABLE OF CONTENTS SUBJECT SECTION PAGE GRID NO. GENERAL 34-00-00 1995 thru 2005 (S/N’s 4636001 thru 4636374.) 2006 and up (S/N’s 4636375 and up.) FLIGHT ENVIRONMENT DATA 34-10-00 5C11 Pitot and Static Systems 5C11...
  • Page 924 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 34 - NAVIGATION TABLE OF CONTENTS (continued) SUBJECT SECTION PAGE GRID NO. ATTITUDE & DIRECTION (continued) 34-20-00 EFIS 5D10 Meggitt EFIS 5D10 Electronic Attitude Director Indicator (EADI) (i.e. - PFD) 5D10 Troubleshooting 5D10 Basic Functional Test...
  • Page 925 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHAPTER 34 - NAVIGATION TABLE OF CONTENTS (continued) SUBJECT SECTION PAGE GRID NO. INDEPENDENT POSITION DETERMINING 34-40-00 Color Weather Radar Removal Installation Self-Test DEPENDENT POSITION DETERMINING 34-50-00 COM/NAV/GPS (GNS 430/530) Maintenance Removal and Installation Post Installation Lighting Setup Post Installation Setup Procedure Transponder...
  • Page 926 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 4 34 - CONTENTS Feb 28/07...
  • Page 927 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL GENERAL 1995 thru 2005 (S/N’s 4636001 thru 4636374.) Standard Traditional 3.25 inch flight instruments are installed as standard equipment. These instruments are face mounted, see 39-10-00 for removal and installation. Optional (S/N’s 4636333 thru 4636374; and 4636299 only.) The Meggitt Avionics next Generation Integrated Cockpit (MAGIC) Electronic Flight Instrument System (EFIS) is available as an option on the pilot’s side only.
  • Page 928 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 2 34-00-00 Feb 28/07 5C10...
  • Page 929 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL FLIGHT ENVIRONMENT DATA The instrument air system consists of pitot air and static air sources. The system supplies both pitot and static air pressure for the airspeed indicator, and static pressure for the altimeter, vertical speed indicator, and the triple indicator (cabin pressure differential, vertical speed, and altitude).
  • Page 930 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Effectivity Pitot-Static System Installation 4636001 thru 4636374 Figure 1 (Sheet 1 of 3) PAGE 2 34-10-00 Feb 28/07 5C12...
  • Page 931 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Pitot-Static System Installation Effectivity Figure 1 (Sheet 2 of 3) with Meggitt EFIS Option 34-10-00 PAGE 3 5C13 Feb 28/07...
  • Page 932 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL PFD #2 STANDBY AIRSPEED PFD #1 INDICATOR (REF.) PITOT LINE STANDBY ALTIMETER (REF.) STATIC LINE STATIC LINE PITOT LINE CABIN PRESSURIZATION (TRIPLE) INDICATOR (REF.) AIRSPEED ALTIMETER PFD #1 PFD #2 CPI / TRI DRAIN STATIC SOURCE DRAIN...
  • Page 933 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 1 TROUBLESHOOTING PITOT AND STATIC SYSTEMS Trouble Cause Remedy Heating element inoperative. Defective switch. Replace the switch. Grounded or open circuit. Check for continuity and repair. Defective heating element Replace the in pitot head.
  • Page 934 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL VIEW B - B MAST ASSEMBLY ELECTRICAL CONNECTOR PINS DRAIN HOLE PART NUMBER MARKED "TOP" VIEW A - A “L” Shaped Pitot Tube Installation Figure 2 PAGE 6 34-10-00 Feb 28/07 5C16...
  • Page 935 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (c) Increase the simulator airspeed indication to 210 knots. (d) Decrease the simulator airspeed indication until the overspeed aural alarm first stops. Verify that the simulator indicates an airspeed of less than 198 knots. (e) Turn OFF the PFD (i.e.
  • Page 936 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Pitot Head (See Figure 2.) In S/N’s 4636001 thru 4636374, the pitot head is located on the underside of the left wing. In S/N’s 4636375 and up, a pitot head is located on the underside of each wing. Removal (1) Remove the four screws which secure the pitot tube to the mast assembly.
  • Page 937 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 2 TROUBLESHOOTING VERTICAL SPEED INDICATOR Trouble Cause Remedy Pointer does not set on zero. Aging of diaphragm. Reset pointer to zero by means of setting screw. Tap instrument while resetting. Pointer fails to respond. Obstruction in static line.
  • Page 938 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Altimeter The altimeter uses pressure differential to indicate altitude in feet. When the barometric pressure scale on the instrument is set to the current altimeter setting, the altimeter will indicate altitude, in feet, above sea level.
  • Page 939 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 3 TROUBLESHOOTING ALTIMETER Trouble Cause Remedy Excessive scale error. Improper calibration adjustment. Replace instrument. Excessive pointer oscillation. Defective mechanism. Replace instrument. High or low reading. Improper venting. Eliminate leak in static pressure system and check alignment of airspeed tube.
  • Page 940 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Airspeed Indicator The airspeed indicator provides a means of indicating the speed of the airplane passing through the air. The airspeed indication is the differential pressure reading between pitot air to pressure and static air pressure.
  • Page 941 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Outside Air Temperature (OAT) S/N’s 4636001 thru 4636020 The OAT indicator is located just forward of the pilot’s side window at F.S. 122.30 (see Figure 3). The probe of the direct reading gauge screws into a bracket and protrudes through the airplane’s skin.
  • Page 942 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (2) Installation (a) Place the two washers and rubber grommet over the stem of the gauge. (b) Slide the gauge into its support bracket in the airplane. (c) Slide the lock washer and sunshield over the stem of the gauge (from the outside). (d) Screw the gauge clockwise into the sunshield.
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  • Page 947 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL ATTITUDE & DIRECTION Attitude Indicator The Attitude Indicator is essentially an air driven gyroscope rotating in a horizontal plane and is operated on the principal of rigidity in space. Due to the gyroscopic inertia, the spin axis continues to point in the near vertical direction, providing a constant visual reference to the attitude of the airplane relative to pitch and roll axis.
  • Page 948 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Standby Attitude Indicator In S/N’s 4636375 & up, an electric standby attitude indicator is installed to the left of the pilot’s Primary Flight Display (PFD). Other than removing and replacing the unit itself (see 39-10-00), the only line replaceable part is the emergency power battery which is located in the aft section of the radar pod.
  • Page 949 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL temperature compensated reference. If the battery capacity is greater than 50% and the built- in-test monitors are valid, a green “TEST” LED on the connector end of the unit and the remote test lamp will remain on as long as the unit is in test mode.
  • Page 950 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Horizontal Situation Indicator (HSI) or Electronic Horizontal Situation Indicator (EHSI) The HSI or EHSI, which combines pictorial VOR/ILS Localizer indications with an electrical heading indicator, is the pilot's primary heading indicator. The gyro is not in the instrument case, but is located on the accessory shelf in the tail section of the airplane.
  • Page 951 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Air Driven Heading Indicator (i.e. - Directional Gyro) The air driven heading indicator is offered as an option for the copilots navigation instrument package. The air driven heading indicator is a flight instrument incorporating an air driven gyro stabilized in the vertical plane.
  • Page 952 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL EFIS Meggitt Electronic Flight Instrument System (EFIS) - (Optional in S/N’s 4636349 thru 4636374.) (1) Electronic Attitude Director Indicator (EADI) [i.e. - Meggitt MAGIC EFIS Primary Flight Display (PFD)] The Primary Flight Display (PFD) is a microprocessor-based color, liquid crystal (LCD) display system.
  • Page 953 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Verify that the ADAHRS has completed initialization by observing that the attitude sphere replaces the ADAHRS Initialization screen. If the ADAHRS has not completed initialization within 180 seconds after application of power to the ADAHRS refer to Chart 5.
  • Page 954 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 5 (Sheet 1 of 3) TROUBLESHOOTING EADI (i.e. - PFD) Trouble Cause Remedy No display visible at power up. +28 VDC power missing. Check wiring & bus voltage. +28 VDC Return missing. Check wiring.
  • Page 955 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 5 (Sheet 2 of 3) TROUBLESHOOTING EADI (i.e. - PFD) Trouble Cause Remedy Installation location on Configuration discretes 0 and 1 Check configuration Configuration Data page incorrect. not wired correctly. discrete setting. Check wiring.
  • Page 956 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 5 (Sheet 3 of 3) TROUBLESHOOTING EADI (i.e. - PFD) Trouble Cause Remedy Selecting the EADI Display EADI Display Down switch not Check EADI Display Down Down switch to EADI Display functional/wired correctly.
  • Page 957 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 6 (Sheet 1 of 3) TROUBLESHOOTING EHSI (i.e. - ND) Trouble Cause Remedy No display visible at power up. +28 VDC power missing. Check wiring & bus voltage. +28 VDC Return missing. Check wiring.
  • Page 958 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 6 (Sheet 2 of 3) TROUBLESHOOTING EHSI (i.e. - ND) Trouble Cause Remedy Barometric setting does not Stuck and/or buttons Check buttons change in EADI Display Down mode when the and/or Failed ND Replace ND buttons are pressed...
  • Page 959 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 6 (Sheet 3 of 3) TROUBLESHOOTING EHSI (i.e. - ND) Trouble Cause Remedy NAV Interface Data Page shows ARINC In A and B Bus 2 lines Check wiring valid data is not being Received are not connected or are wired incorrectly Failed ND...
  • Page 960 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 7 NAVIGATION DISPLAY (ND) DEFAULT SETTINGS Screen Format Element Setting VOR1 RMI1 RMI2 RANGE 2.5NM GPS SEL GPS1 APORTS Disabled NAVAIDS Disabled WPTS Disabled Disabled Selected Heading Last Known Setting Selected Course / Desired Track Last Known Setting Barometric Setting...
  • Page 961 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Verify that the Configuration Data page displays the correct installation location (primary or secondary). Remove power from the ND to terminate Test Mode. Re-apply power to the ND and start the display in Mission Operational Mode. Verify that the ND displays the Initialization page for approximately five (5) seconds prior to displaying the HSI Screen Format.
  • Page 962 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL 18 Refer to the GPS Installation Manual and display the self test page on the off-side GPS. Verify that the applicable ND parameters display the correct self test values as listed in the GPS Installation Manual during the display of the self test page. 19 Press the EADI Display Down switch to select EADI Display Down mode and verify that the ND displays the PFD (i.e.
  • Page 963 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL 31 On the overhead switch panel, decrease the Panel LCD’s dimmer switch and verify that the ND brightness decreases. 32 On the overhead switch panel, increase the Panel LCD’s dimmer switch and verify that the ND brightness increases.
  • Page 964 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Avidyne Entegra Electronic Flight Instrument System (EFIS) (S/N’s 4636375 and up.) WARNING: FAILURE TO CONSULT APPLICABLE VENDOR PUBLICATION(S), WHEN SERVICING OR INSPECTING VENDOR EQUIPMENT INSTALLED IN PIPER AIRCRAFT, MAY RENDER THE AIRCRAFT UNAIRWORTHY. SEE INTRODUCTION - SUPPLEMENTARY PUBLICATIONS.
  • Page 965 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (b) Multifunction Display (MFD) (PIR-PPS60226, Rev. A.) Use 700-00004-0XX-() Multifunction Display ICA, Avidyne Document No. AVMFD-167, with the following exceptions: In para 2, items 7 and 8 are standard in the Piper installation. In para 7.3.1, Maintenance Mode Access, replace 3 and 4 with the following: At the prompt “Press any bezel key to continue”, press any Line Select Key (LSK).
  • Page 966 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL When setting up a MFD for the first time only the following set up box appears. "Select ACFT Model and Port (s)" Press "Resync". Replace 7.6.3.1, TAWS Setup, with the following: From the maintenance page, depress LSK (L5) to access the TAWS Set-up page.
  • Page 967 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Replace 7.3.7, Radar Sensor; and 7.3.12.7, Radar Setup, with the following: Setup If configuring a replacement MFD, start with step (a). In all other cases start with step (f). From the maintenance page, depress LSK (R3) to access the RADAR Set-up page.
  • Page 968 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Set the Antenna Tilt to full Up (U 15.0) Set Range to 240 NM. From the Aux Page, enter Maintenance Mode, as described in Section 6.3, "Using the Maintenance Mode Page" on page 25. Press "Radar Setup".
  • Page 969 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Save Configuration: Adjust the GAIN controls for a GAIN POT /2 setting to 4- or 5-. The FAULTS field will display GYRO. Set the TILT SETTING to 15.0 DOWN. The fault fields will flash indicating that your settings are being saved.
  • Page 970 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL STANDBY INSTRUMENTS INSTALL MFD WITH 4 CAPTIVE DZUS FASTENERS INSTALL PFD(S) WITH 4 CAPTIVE SCREWS (TORQUE - 31 TO 32 IN. LBS.) BLACK WIRES BLACK WIRES MULTI-FUNCTION DISPLAY TO EXISTING TO EXISTING GROUND GROUND BLOCK BLOCK...
  • Page 971 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL INSTRUMENT PANEL (REF) DATA ACQUISITION UNIT (DAU) STALL AND GEAR WARN HORN ASSY (REF) DE-ICE TIMER (REF) F.S. DEICE LIGHT 100.00 (REF) Avidyne EFIS Component Locator Effectivity Figure 1 (Sheet 2 of 2) 4636375 and up 34-20-00 PAGE 25...
  • Page 972 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Magnetic Heading Systems - S/N’s 4636160, and 4636248 thru 4636374 NOTE: The slaving magnetic compass installed in S/N’s 4636001 thru 4636247, less 4636160, were installed as part of the Bendix/King Autopilot/Flight Director installations in those airplanes and are serviced and adjusted per Bendix/King literature.
  • Page 973 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL SEE VIEW A BRASS SCREW (MS 35214-27) BRASS WASHER (AN960-B6) (3 EACH) FAIRING - DORSAL FLUX DETECTOR FORWARD F.S. 282.372 W.L. 91.446 VIEW LOOKING INBOARD (LEFT HAND SIDE) Effectivity Flux Detector Installation 4636160, and Figure 2 4636248 thru 4636374...
  • Page 974 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (a) Required Equipment Instrument Flight Research Corp. RF signal generator NAV-40IL or equivalent. Characteristics of the signal generator include: Frequency ranges 108 to 118 MHz, 117 to 136 Mhz, 328 to 336 MHz; +1/-0.01% accuracy, output level continuously adjustable from 1 .0uV to 0.1V into a 50 ohm load;...
  • Page 975 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 10 DEVIATION CHART Approx. Magnetic Actual Magnetic Heading Card Heading Heading Reading Deviation North East South West Effectivity ST-180 Deviation Graphs 4636160, and Figure 3 4636248 thru 4636374 34-20-00 PAGE 29 Feb 28/07...
  • Page 976 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (2) Optional Meggitt EFIS Installation (PIR-PPS 60189-1, Rev. New.) The Air Data & Attitude Heading Reference System (ADAHRS) unit mounted on the aft equipment shelf provides the other components of the Meggitt Magic EFIS system with magnetic heading data derived from the flux detector installed in the leading edge of the vertical fin.
  • Page 977 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL NOTES: 1. COVER 153-633 WIRE WITH WHITE SHRINK SLEEVE 189-601. 2. USE RAYCHEM SPLICES, 588-731 TO CONNECT TO SWITCH TO WIRES SHOWN IN WIRING DIAGRAM. 3. LABEL SWITCH CALIBRATION POSITION WITH "CAL". 4.
  • Page 978 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Place the ADAHRS test cable calibration switch in the "CAL" (closed) position. Ensure that the heading system flag comes into view on the EADI, replacing the heading scale tape and the digital readout. NOTE: If no calibration has ever been entered into the ADAHRS memory, a heading flag will be in view at the time of the unit initial power-up.
  • Page 979 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 11 INDEXING DATA Aircraft S/N: Registration No.: Compass Error (+) Heading Rose Total Error (N+E+S+W) Index Error (Total Error ÷ 4) CHART 12 HEADING SYSTEM CALIBRATION Compass Heading Rose 34-20-00 PAGE 33 5E13 Feb 28/07...
  • Page 980 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL With the ADAHRS test cable installed, and the calibration switch in the "CALIBRATE" (closed) position, slowly taxi the aircraft in two (2) complete 360- degree turns. The direction of the turn does not matter; however, a minimum time of one (1) minute for each 360-degree turn (two (2) minutes minimum for the full 720 degrees) is required for the calibration process.
  • Page 981 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Magnetometer/OAT Sensor Assemblies Effectivity Figure 6 4636375 and up 34-20-00 PAGE 35 5E15 Feb 28/07...
  • Page 982 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (e) Reinstall the dorsal fairing. NOTE: Ensure correct hardware is used when reinstalling vertical fin dorsal fairing over flux detector. Calibration (PIR-PPS60227, Rev. B.) Calibration can be accomplished using either of the following two methods. NOTE: LSK L1 “Perform IRU Mx”...
  • Page 983 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (2) Magnetometer Calibration Using Compass and Engine Run (a) Perfor m nor mal engine star t and tur n on Avionics Master if needed for taxi communications. (b) Remain stationary and allow the pilot and copilot PFD’s to align for approximately 3 minutes until the ADAHRS countdown timer expires and the Gyro Warm-up box is removed from the PFD screen.
  • Page 984 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Magnetic Compass The magnetic compass is a self-contained instrument. This instrument has an individual light which is connected to the instrument lighting circuit. The compass correction card is located in the card holder mounted on the instrument.
  • Page 985 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 13 TROUBLESHOOTING MAGNETIC COMPASS Trouble Cause Remedy Excessive card error. Compass not properly Compensate instrument. compensated. External magnetic Locate magnetic interference. interference and eliminate if possible. Excessive card oscillation. Insufficient liquid. Replace instrument.
  • Page 986 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Turn Coordinator Unlike the conventional turn and slip indicator, the electrically operated gyroscope in the turn coordinator is canted. However, like conventional turn and slip indicator, it works on the principal of precession. By canting the gyro, the instrument not only measures rate of turn, but also measures rate of roll.
  • Page 987 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK 34-20-00 PAGE 41 5E21 Feb 28/07...
  • Page 988 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 42 34-20-00 Feb 28/07 5E22...
  • Page 989 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK 34-20-00 PAGE 43 5E23 Feb 28/07...
  • Page 990 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 44 34-20-00 Feb 28/07 5E24...
  • Page 991 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL INDEPENDENT POSITION DETERMINING Color Weather Radar Maintenance instructions included in the manual are limited to description, removal, replacement, and self-test. Work exceeding this scope should be conducted by a qualified avionics repair facility in accordance with the component manufacturer’s maintenance instructions.
  • Page 992 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL WARNING: AIRBORNE WEATHER RADAR SHOULD BE OPERATED ON THE GROUND ONLY BY QUALIFIED PERSONNEL. WARNING: THIS INSTRUMENT GENERATES MICROWAVE RADIATION. -- DO NOT ALLOW PERSONNEL TO STAND NEAR OR CROSS IN FRONT OF A TRANSMITTING RADAR ANTENNA.
  • Page 993 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL BENDIX/KING SELECT TEST R/T CALIB RETURN GATE ARRAY TEST SWITCHES CROSS HATCH NAV DATA TILT GAIN PULL STAB OFF IN-182A Maintenance Menu Effectivity Figure 2 4636001 thru 4636374 BENDIX/KING RT CALIBRATION DATA (PRESS Wx TO RETURN) GAIN POT %2: 31.0-...
  • Page 994 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK PAGE 4 34-40-00 Feb 28/07...
  • Page 995 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL DEPENDENT POSITION DETERMINING COM/NAV/GPS (GNS 430/530) WARNING: FAILURE TO CONSULT APPLICABLE VENDOR PUBLICATION(S), WHEN SERVICING OR INSPECTING VENDOR EQUIPMENT INSTALLED IN PIPER AIRCRAFT, MAY RENDER THE AIRCRAFT UNAIRWORTHY. (SEE INTRODUCTION - SUPPLEMENTARY PUBLICATIONS.) Maintenance Dual Garmin GNS-430 or Dual Garmin GNS-530 COM/NAV/GPS systems are installed as standard...

  • Page 996: Gns

    PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL To change data on the displayed Configuration Page, the cursor must be selected. Press the inner concentric knob on the right side of the unit to activate the cursor. Rotating the outer concentric knob on the right side of the unit changes the selected data field.
  • Page 997 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL CHART 4 MAIN ARINC 429 CONFIG PAGE - WITH AVIDYNE ENTEGRA (PIR-PPS-60199-2, REV. I.) MAIN ARINC 429 #1 GNS #2 GNS CONFIG Page SPEED DATA SPEED DATA GPS ARINC IN 1 SANDEL EHSI SANDEL EHSI GPS ARINC IN 2 “EFIS/AIRDATA”...
  • Page 998 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (d) Deselect the cursor and rotate the inner concentric knob on the right side of the unit to display the MAIN CDI/OBS CONFIG page. Setup is only required for selected course calibration. Adjust the OBS or HSI course needle to indicate a selected course of 150 degrees.
  • Page 999 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL Transponder WARNING: FAILURE TO CONSULT APPLICABLE VENDOR PUBLICATION(S), WHEN SERVICING OR INSPECTING VENDOR EQUIPMENT INSTALLED IN PIPER AIRCRAFT, MAY RENDER THE AIRCRAFT UNAIRWORTHY. (SEE INTRODUCTION - SUPPLEMENTARY PUBLICATIONS.) GTX-327 (S/N’s 4636299, and 4636314 thru 4636348.) A Garmin GTX-327 Transponder is installed as standard equipment.
  • Page 1000 PIPER AIRCRAFT, INC. PA-46-350P, MALIBU MIRAGE MAINTENANCE MANUAL (3) Post Installation Setup Procedure (PIR-PPS-60206 REV. H.) Access the Configuration Mode of the unit by depressing and holding the FUNC key while applying power to the unit. Release the FUNC key when the display activates. The FUNC key sequences forward through the configuration pages.

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