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Gentherm 5220 Operating Manual

Thermoelectric generator
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WARNING:
If the information in this
manual is not followed exactly, a fire or
explosion
may
damage, personal injury or loss of life.
Do not store or use gasoline or other
flammable vapors and liquids near this or
any other appliance.
WHAT TO DO IF YOU SMELL GAS:
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do not
use any phone in your building.
•
Immediately call your gas supplier from a
neighbour's
phone.
supplier's instructions.
•
If you cannot reach your gas supplier, call
the fire department.
Installation and service must be performed
by a qualified installer, service agency or the
gas supplier.
WARNING:
adjustment, alteration, service or maintenance
can cause injury or property damage. Read the
installation,
operating
instructions thoroughly before installing or
servicing this equipment.
WARNING:
For Outdoor Use Only.
result
causing
Follow
the
Improper
installation,
and
maintenance
property
gas

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  • Page 1 WARNING: If the information in this manual is not followed exactly, a fire or explosion result causing property damage, personal injury or loss of life. Do not store or use gasoline or other flammable vapors and liquids near this or any other appliance.
  • Page 2 AVERTISSEMENT: Si l’information de ce manuel n’est pas suivie exactement, un incendie ou une explosion peut résulter entraînant dégâts matériaux, blessures ou la perte de vie. Ne pas entreposer ou utiliser de l’essence, d’autres liquides ou vapeurs inflammables à proximité de cet appareil ou d’aucun autre appareil.
  • Page 3 5220 THERMOELECTRIC GENERATOR Operating Manual #16, 7875 - 57 Street SE Calgary, Alberta Canada T2C 5K7 Main: +1 403 236 5556 Fax: +1 403 236 5575 www.genthermglobalpower.com NOTICE TO INSTALLER: These instructions shall be left with the consumer to retain them for future reference.

  • Page 4: Table Of Contents

    DATA PLATE ....................9 FUEL CONSUMPTION ..................10 STANDARD SPECIFICATION FOR GASEOUS FUEL ..........10 PROCESS DESCRIPTION ..................12 MODEL 5220 THERMOELECTRIC GENERATOR ..........12 220-WATT LIMITER ..................17 220-WATT LIMITER/ CONVERTER (L/C) ............19 OPTIONAL CATHODIC PROTECTION INTERFACE SYSTEM ........20 INSTALLATION ....................
  • Page 5 10.4 POWER UNIT EXAMINATION ................71 11 REPLACEMENT PARTS LIST ................74 11.1 ROUTINE MAINTENANCE PARTS ..............75 11.2 FUEL SYSTEM PARTS ..................75 11.3 BURNER ASSEMBLY PARTS ................76 11.4 ELECTRONIC PARTS ..................76 12 TEG PERFORMANCE LOG ................... 77 Gentherm Global Power Technologies...
  • Page 6 Figure 8 – CP Interface System Assembly ..............20 Figure 9 – Assembling the 5220 TEG ................23 Figure 10 – Model 5220 Mounting Dimensions, shown with CP and L/C ......24 Figure 11 – Applying Thread Sealant ................25 Figure 12 –...

  • Page 7: About This Manual

    Power Unit (PU): The hermetically sealed portion of the TEG that contains the thermoelectric materials and cooling fins. Rated Power: Model 5220 TEG power unit produces 210 Watts when operating in an ambient temperature of 20ºC (68ºF). With the fuel flow held constant, TEGs operating in ambient temperatures higher than 24ºC (75ºF) will see power output decline by 0.8 W per ºC (0.44...
  • Page 8 ). The voltage will continue to climb from that level. Do not allow V to exceed 27.0 volts on the 5220 - otherwise, the TEG may be damaged. Measured V measured across the precision resistor using a voltmeter while the electronics are in SETUP mode.

  • Page 9: Quick Start Procedure

    Inspect the TEG for damage that may have occurred during shipping. Please report NOTE: any damage to Gentherm GPT as soon as possible, as it may make the generator inoperable. Check with the factory before starting a damaged TEG. Assemble the TEG as shown in Figure 10, and mount it on a firm and stable base, sufficiently high above ground level to prevent the TEG from being inundated with water.
  • Page 10 Power Output Evaluation section of this manual. If the measured value is not in its normal operating range, tune the TEG as described in the Adjustment section of this manual. Gentherm Global Power Technologies Page 4...

  • Page 11: Performance Log

    Service department, a detailed log will help us diagnose your problem quickly and accurately. A blank TEG Performance Log is provided at the end of this manual. NOTE: Servicing requirements are given in the Maintenance section. Gentherm Global Power Technologies Page 5...

  • Page 12: Technical Specifications

    12 and 18 Volts in a 12V system, or between 24 and 30 Volts in a 24V system. The 5220 includes a voltage-sensing relay (VSR) that can be used to trigger alarms or other processes when an abnormally low voltage is detected.
  • Page 13 Max. 45º C (115º F) Min. -40º C (-40 ºF) Continuously Running TEG Operating Conditions Unsheltered Operation Materials of Construction Cabinet 304 Stainless Steel Cooling Type Natural Convection Fuel System Brass, Aluminum & Stainless Steel Gentherm Global Power Technologies Page 7...

  • Page 14: Figure 1 - Overall Dimensions Of The 5220 Teg

    143 kg (315 lb.) Mounting Holes 267 mm wide × 457 mm deep (10.53 in. × 18.00 in.) Mounting Hole Diameter 8 mm (0.312 in.) Figure 1 – Overall Dimensions of the 5220 TEG Gentherm Global Power Technologies Page 8...

  • Page 15: Ignition Control System

    The Data Plate is on the inside of the cabinet door and includes vital information about the generator. Model Number: The model number on the Data Plate is interpreted as follows: ( ) 5220 ( ) - ( ) - SI - ( ) Configuration Options: CP = Cathodic Protection Interface...

  • Page 16: Fuel Consumption

    The 5220 is operates on commercial propane, or commercial natural gas. The Fuel Consumption of the 5220 at rated power is listed in the table below for various Fuels. Fuel Consumption Propane Natural Gas at Rated Power lb./hr*...
  • Page 17 Propane/LPG: 93 MJ/Sm (2,500 BTU/cu. ft) c) Butane: 108 MJ/Sm (2900 BTU/cu. ft) Shall not exceed 60ºC (140ºF) in temperature. For gaseous fuels outside of these specifications, please contact Gentherm Global • Power Technologies (GPT). NOTE: • = Standard cubic meter of gas at 101.325 kPa at 20ºC (NIST).

  • Page 18: Figure 2 - 5220 Teg General Assembly, Shown With L/C

    Condition the electrical power to be standard voltages; 12 or 24 volts. Make the electrical power available to the load. The main parts of the model 5220 TEG, with Limiter/Converter (L/C) attached, are shown in Figure 2. Gentherm Global Power Technologies...

  • Page 19: Figure 3 - 5220 Fuel System General Assembly

    The fuel filter has a resin-impregnated cellulose element which prevents solid particles from damaging the regulator and downstream parts. Figure 3 – 5220 Fuel System General Assembly The outlet of the pressure regulator leads to a manifold. On the manifold there is a pressure gauge to monitor the fuel pressure and a pressure switch for the SI module.
  • Page 20 25ºC. The power supply switches from battery voltage to generator power unit voltage in less than 15 minutes after startup. Completely discharged batteries will take approximately 14 days’ TEG operation to regain 100% charge. Gentherm Global Power Technologies Page 14...

  • Page 21: Figure 4 - Burner General Assembly

    Electrical output characteristics are shown below in Figure 5. Power peaks in a broad load resistance range of 0.8 - 1.5 Ω. Rated power of 210 Watts is obtained when the power unit load resistance is within this range. Gentherm Global Power Technologies Page 15...

  • Page 22: Figure 5 - Gross Power From Power Unit @ 20°C (Beginning Of Service Life)

    The Leg Assembly consists of 3 in. by 3 in. and 2 in. by 2 in. aluminum angle sections that are assembled together to provide a sturdy structure to support the TEG. The TEG can be securely mounted to either stand using 1/4-inch fasteners (not included). Gentherm Global Power Technologies Page 16...

  • Page 23: Figure 6 - 220-Watt Limiter Assembly

    28142 Rev 15 PROCESS DESCRIPTION The minimum requirement for the 5220 is a limiter operating at a nominal voltage of 14 V. This limiter is a shunt-type voltage limiter that regulates the output voltage of the generator. The main components of the Limiter are shown in Figure 6, and explained below.

  • Page 24: Figure 7 - 220-Watt L/C Assembly

    Power Resistor: When no load, or a very small load, is connected, the TEG has more power available than required by the load. This excess power is directed into a power resistor by the voltage limiter. Figure 7 – 220-Watt L/C Assembly Gentherm Global Power Technologies Page 18...
  • Page 25 28142 Rev 15 PROCESS DESCRIPTION A 220 W Limiter/Converter (L/C) is available for use with the model 5220 TEG. It is intended for use with model 5220 applications requiring nominal 24 VDC output. It consists of two separate circuits operating together. The first is a shunt-type voltage limiter that regulates the output of the generator.

  • Page 26: Figure 8 - Cp Interface System Assembly

    This excess power is directed into a power resistor by the voltage limiter. An optional cathodic protection interface system is available for use with the model 5220 TEG. It provides for adjustment and monitoring of power to a Cathodic Protection (CP) load.
  • Page 27 CP interface. This resistor may be wired in series or parallel with the customers CP load depending on the application but comes factory- configured with the resistor in series. Gentherm Global Power Technologies Page 21...

  • Page 28: Installation

    4 - Bolts & nuts, 1/4-inch diameter, for mounting • Unpack the TEG from its shipping crate. Keep the crate until the TEG is operational. Locate and identify the following items that were shipped with the 5220 TEG: 1 - Fin Duct •...

  • Page 29: Figure 9 - Assembling The 5220 Teg

    If not already installed, insert the exhaust stack into the top of the cabinet. Slide the clamp over the bottom of the stack and tighten the clamp screw. Figure 9 – Assembling the 5220 TEG Gentherm Global Power Technologies Page 23...

  • Page 30: Figure 10 - Model 5220 Mounting Dimensions, Shown With Cp And L/C

    900 mm (3 ft.) above the top of the fin duct. Locate the TEG to avoid flooding or snow accumulation interfering with the flow of cooling air. Figure 10 – Model 5220 Mounting Dimensions, shown with CP and L/C Gentherm Global Power Technologies Page 24...

  • Page 31: Figure 11 - Applying Thread Sealant

    INSTALLATION This topic describes how to connect the fuel supply and gives considerations for providing fuel to the 5220 TEG. Connecting the Fuel Supply The TEG has a 1/4 in. female NPT fuel inlet - connection to the TEG’s manual shutoff valve.

  • Page 32: Figure 12 - Setting Up The 5220 Teg, Shown With Limiter Assembly

    (Figure 23). Do not use a different type of fuel than indicated. If you would like to convert your 5220 to run on a fuel other than the one indicated on the data plate, please contact GPT.

  • Page 33: Installation Of Optional Cp Interface System

    Clean Fuel: The fuel used to operate the 5220 TEG must be clean and dry. See Technical Specifications section for the full gas specification for fuel supplied to GPT’s TEGs. If dirty fuel is anticipated, then a customer-supplied in-line fuel filter is recommended.

  • Page 34: Figure 13 - Wiring Diagram 5220 Teg, With 12 V Limiter Assembly

    28142 Rev 15 INSTALLATION Figure 13 – Wiring Diagram 5220 TEG, with 12 V Limiter Assembly Gentherm Global Power Technologies Page 28...

  • Page 35: Figure 14 - Wiring Diagram 5220 Teg, With 24V L/C Assembly

    28142 Rev 15 INSTALLATION Figure 14 – Wiring Diagram 5220 TEG, with 24V L/C Assembly The L/C is normally shipped ready for operation, attached to the TEG. If it was shipped separately, install it as follows. Before installing, inspect the electronics for obvious damage and broken...
  • Page 36 Before installing, inspect the electronics for obvious damage and broken NOTE: components and advise Gentherm Global Power Technologies (GPT) if damage is found. Attaching the CP Interface System to TEG The standard mounting location is on the left side (looking at the front of the TEG) of the generator cabinet.

  • Page 37: Figure 15 - Cp Installation

    Figure 15 – CP Installation Always mount the CP interface system in an upright position and allow the NOTE: free flow of air through the unit. Figure 16 – CP Wiring for Model 5220-12 V, with Limiter Assembly Gentherm Global Power Technologies Page 31...

  • Page 38: Figure 17 - Cp Wiring For Model 5220-24 V, With L/C Assembly

    Failure to install the wind scoop may result in low power output, intermittent outages, or even damage to the TEG itself. If your 5220 is not equipped with a wind scoop, please contact GPT to obtain a retrofit kit. Gentherm Global Power Technologies...

  • Page 39: Figure 18 - Wind Scoop - Leg Assembly

    See Installation Guide Wind Scoop – Leg Assembly No. 70033 Figure 18 – Wind Scoop – Leg Assembly Wind Scoop – Pole Stand See Installation Guide Wind Scoop – Pole Stand No. 70094 Figure 19 – Wind Scoop – Pole Stand Gentherm Global Power Technologies Page 33...

  • Page 40: Startup And Shutdown

    STARTUP AND SHUTDOWN STARTUP AND SHUTDOWN This section describes how to start and shut down the model 5220 TEG. Before starting the TEG perform these steps: Move the jumper on TB-1 from the RUN position to the SETUP position, i.e. from between terminals 1 and 2 to between terminals 2 and 3 respectively.

  • Page 41: Power Output Evaluation

    Power from the 5220 TEG is produced by the difference in temperature between the burner and the cooling fins. This means the power output of the TEG is affected by the ambient temperature surrounding the generator.
  • Page 42 This method is suitable for ambient temperatures of up NOTE: to 65.5ºC (150ºF). If in doubt contact Gentherm Global Power Technologies’ (GPT) Customer Service Department for guidance. Example: Ambient temperature at site is 35ºC. Set-up power of 210 W and V 14.3 V, 22ºC is marked on the TEG Data Plate.

  • Page 43: Figure 20

    2 and 4 on TB1, with the TEG in SETUP configuration (jumper clip in the setup position across terminals 2 and 3 on TB 1, as shown in Figure 13 and Figure 14) . Gentherm Global Power Technologies Page 37...
  • Page 44 Use caution when moving the jumper clip to configure CAUTION! the TEG for either SETUP or RUN. Always isolate the TEG from the load, station batteries, or other voltage sources in the system before working inside the electrical enclosure. Gentherm Global Power Technologies Page 38...

  • Page 45: Figure 21 - V Set Vs Time After Ignition, Example

    0.2 V of the required V Waiting is necessary to allow the TEG voltage to stabilize to the new load NOTE: conditions. (Changing from customer load to the on-board 1-ohm resistor). Gentherm Global Power Technologies Page 39...

  • Page 46: Adjustment

    28142 Rev 15 ADJUSTMENT ADJUSTMENT This section describes how to adjust the Model 5220 Thermoelectric generator. Typical fuel pressure settings are 130 - 144 kPa (18.5 - 21 PSI) for natural gas NOTE: and 125 - 140 kPa (18 - 20 PSI) for propane.

  • Page 47: Figure 23 - Air Shutter Diagram

    28142 Rev 15 ADJUSTMENT GPT recommends the use of a combustion analyzer to tune the 5220 TEG. Tuning this way will result in a TEG that will run properly, cleanly, and reliably. See section 8.1.2.2 pf this manual for tuning instructions using a combustion analyzer.
  • Page 48 The TEG will require some time to stabilize after either air or fuel adjustments NOTE: are made. Wait 20-30 minutes between readings while adjusting fuel pressure. Gentherm Global Power Technologies Page 42...
  • Page 49 There are two methods by which the air shutter can be adjusted: one using a combustion analyzer, and one using a meter. If the air shutter on the 5220 is closed too far, the flame will move up to the exhaust. A flame in the...

  • Page 50: Figure 24 - Change In V Set Vs Air-Shutter Adjustment, Typical

    Air-Shutter Adjustment, Typical Air Shutter Adjustment Using a Combustion Analyzer GPT recommends the sue of a combustion analyzer to tune the 5220 TEG. The air shutter can be set more quickly and accurately using a combustion analyzer. A volt meter as described in the previous section is still necessary to verify power output.
  • Page 51 Avoid inhaling exhaust gases while working around or above the TEG. If the 5220 TEG is adjusted correctly, it will not emit excessive CO. When properly tuned, the 5220 should emit exhaust with a CO concentration of less than 800ppm (air-free).

  • Page 52: Figure 25 - Teg Tuning Guide

    TEG to RUN mode, reconnect the load and station battery, close the cabinet, and perform final checks before leaving the site. Gentherm Global Power Technologies Page 46...
  • Page 53 ADJUSTMENT Measuring CO Emissions Levels The model 5220 will not produce excessive amounts of CO if properly adjusted. Due to the open exhaust system of TEG, the CO measurement must be in the free air state. In a free air measurement, the allowable CO emission rate is 800 ppm. To be able to determine the...

  • Page 54: Figure 26 - Change In V

    Tighten the lock nut and replace the cover on the fuel regulator. An L/C is available for use with the model 5220 TEG, and it comes installed by default on all 24V 5220 TEGs. This text describes how to adjust the L/C parameters, if applicable.
  • Page 55 ADJUSTMENT Output Voltage Adjustment The L/C is factory set at 27.0 V (Model 5220-24V). If the output voltage requires fine tuning to better match your application, follow the below steps: Isolate the TEG from the load and batteries by opening the fuse or circuit breaker through which it is connected.
  • Page 56 Output Voltage Adjustment The Limiter is factory set at 14.1 V (Model 5220-12V). If the output voltage requires fine tuning to better match your application, follow the below steps: Disconnect the customer load from the TEG, terminals 4 (-) and 5 (+) of TB-1.
  • Page 57 Reset output voltage to the desired normal operating value. Consult the Data Plate label for the factory default voltage setpoint or adjust to your desired value. An optional CP interface system is available for use with the model 5220 TEG. This section describes how to adjust the CP interface system, if applicable.

  • Page 58: Figure 27 - Cp Interface System, Series Wiring Diagram

    28142 Rev 15 ADJUSTMENT Figure 27 – CP Interface System, Series Wiring Diagram Figure 28 – CP Interface System, Parallel Wiring Diagram Gentherm Global Power Technologies Page 52...

  • Page 59: Maintenance

    28142 Rev 15 MAINTENANCE MAINTENANCE This section describes how to properly maintain the Model 5220 TEG. Before working on the TEG, the qualified service person should be thoroughly familiar with its: • technical specifications; • process description; • installation; •...
  • Page 60 *items not usually required but could be convenient for troubleshooting. The above spare parts can be purchased as a bundle for simplicity: • 1 - Spare parts kit: for natural gas 5220 TEGs, P/N 58755, for propane 5220 TEGs, P/N 67267 Evaluate V This procedure describes how to interpret V and determine what further service is required.
  • Page 61 Start the TEG. See Startup and Shutdown ( Section 6). Check V and adjust the TEG if necessary. See Power Output Evaluation (Section 7) and Adjustment (Section 8), as applicable. Record the final setup in the TEG Performance Log before leaving site. Gentherm Global Power Technologies Page 55...
  • Page 62 Mark the regulator body and sediment bowl, to ensure proper orientation during reassembly. Turn the regulator upside down and remove the four screws on the bottom. Remove the filter and gasket. See Figure 29 on the next page. Gentherm Global Power Technologies Page 56...

  • Page 63: Figure 29 - Pressure Regulator

    Installation of the pressure regulator into the TEG is the reverse of removal. With fuel pressure applied, leak-check all regulator joints and fuel connections. Check for fuel leaks after any fuel system service WARNING! using a commercial leak detector fluid such as Snoop ® Gentherm Global Power Technologies Page 57...
  • Page 64 Loosen the cord grip that the harness passes through and pull the cable back through it. You may need to cut off the interconnect board connector to fully remove the wire. Discard the old wiring harness. Gentherm Global Power Technologies Page 58...

  • Page 65: Figure 30 - Solenoid Valve Cable Plug Connections

    Figure 30 below: Wire Colour Terminal SOV (+) SOV (–) YEL/GRN Figure 30 – Solenoid Valve Cable Plug Connections Orient the contact insert as shown in Figure 30 above and re-insert it into the cover. Gentherm Global Power Technologies Page 59...

  • Page 66: Figure 31 - Solenoid Valve Fuel System Connections

    Attach the connector onto the back of the valve coil and tighten the retaining screw. Apply fuel pressure and start the TEG. Immediately check all gas connections using leak-detector fluid. Shut the TEG off again before tightening, adjusting, or repairing any fuel system connections. Gentherm Global Power Technologies Page 60...

  • Page 67: Troubleshooting

    Safety SOV valve Check the safety SOV Troubleshooting malfunctioning valve Air filter dirty Clean the air filter Troubleshooting Air shutter adjustment Open the Air Shutter Adjustment incorrect slightly Gentherm Global Power Technologies Page 61...
  • Page 68 Air-shutter adjustment Open the air shutter Adjustment incorrect slightly L/C or Limiter damaged Adjust the L/C or Limiter Adjustment Output voltage is too high L/C or Limiter Adjust the L/C or Limiter Adjustment adjustment incorrect Gentherm Global Power Technologies Page 62...
  • Page 69 Disconnect the other end of the fuel line and attached orifice from the center of the air shutter. NOTE: It may be convenient to disconnect and remove the fuel system. Remove the four hex-nuts holding the burner in place and slide the burner out. See Figure 4. Gentherm Global Power Technologies Page 63...

  • Page 70: Figure 32 - Si Module Wiring

    The orifice fitting only needs to be finger tight when threaded back through NOTE: the front of the air screen. Check for fuel leaks after any fuel system service WARNING! using a commercial leak detector fluid such as Snoop ® Figure 32 – SI Module Wiring Gentherm Global Power Technologies Page 64...

  • Page 71: Figure 33 - Spark Ignition Control Module Wiring Diagram

    WARNING! surfaces to prevent high-voltage shocks during maintenance. The Spark Ignition System is configured differently for 5220 models equipped NOTE: with Remote Start systems. If troubleshooting a Remote Start 5220, consult your Remote Start Operating Manual for wiring diagrams and additional info.
  • Page 72 Provide fuel pressure to the switch by opening the manual shutoff valve. Check the resistance measured across the switch is near zero, which indicates the switch being closed. Replace the pressure switch if necessary. Gentherm Global Power Technologies Page 66...
  • Page 73 If the voltage is less than 6 V the battery assembly needs recharging or replacing. Check the Thermal Cutoff (TCO) The model 5220 TEG is equipped with a thermal cutoff (TCO) attached to the pressure switch. The TCO is a safety feature that prevents damage to the burner and fuel system. If cabinet temperatures exceed safe limits, a thermal fuse in the TCO assembly will open, closing the solenoid valve and shutting down the TEG.

  • Page 74: Figure 34 - Thermal Cutoff Installation Diagram

    1. Disconnect one of the wires from the pressure switch. Polarity does not matter in the pressure-sensing circuit, so whichever wire is more easily reached will suffice. a) For 5220 Remote-Start TEGs equipped with two pressure switches, use the switch connected with ORANGE wires.
  • Page 75 If battery voltage drops below 6 V during this time, replace the battery. Check the Solenoid Valve The 5220 is equipped with a solenoid valve to control fuel flow to the burner and act as a safety shutoff. A faulty solenoid valve may prevent a TEG from starting or shutting down correctly.
  • Page 76 Follow these steps to check the input voltage to the L/C or Limiter assembly: Disconnect the customer load from TB-1 terminals 6 (-) and 7 (+) for an L/C assembly (Model 5220-24V), or TB-1 terminals 4 (-) and 5 (+) for a Limiter assembly (Model 5220-12V).
  • Page 77 (V ). Measured voltage continues to climb gradually after this. Do not allow V to exceed 29 V, otherwise the TEG WARNING! could be permanently damaged. Gentherm Global Power Technologies Page 71...

  • Page 78: Figure 35 - Momentary Open Circuit Diagram

    = momentary open circuit voltage (V) = setup voltage (V) = load current (A) = precision load resistance (Ω), nominal 1.0 Ω for 5220 Check the internal resistance (R ) is less than 1.1 Ω. If not, the power unit may be damaged.
  • Page 79 If no internal short is found and the TEG appears to be fully functional, check that the customer load is functioning correctly and is grounded properly. For further information or assistance, please contact the Customer Service Department at Gentherm Global Power Technologies (GPT). Gentherm Global Power Technologies Page 73...

  • Page 80: Replacement Parts List

    TEG’s operational lifetime. For assistance in identified the correct parts needed, or for ordering non-typical replacement parts, please contact the Gentherm Global Power Technologies Customer Service Department #16, 7875 - 57th Street SE...

  • Page 81: Burner Assembly Parts

    See Section 9.1.1 for further details on routine maintenance. Part No. Part Description Replacement Notes 58755 Spare Parts Kit for 5220 - Natural Gas Includes 22363, 24559, 300074, 58496, and one of 690 or 6251 67267 Spare Parts Kit for 5220 - Propane 22363...
  • Page 82 Spark Ignition Module (Channel Products found faulty (Section 10.2) 63096 Gasliter) Replacement 24-Volt Surge Protection SPD’s come on all Cathodic 57869 Device Protection 5220-TEGs and may need replacing after severe 57216 Replacement 12-Volt Surge Protection lightning strikes Device Gentherm Global Power Technologies Page 76...

  • Page 83: Teg Performance Log

    28142 Rev 15 TEG PERFORMANCE LOG TEG PERFORMANCE LOG MODEL NO: TEG SERIAL NO: FUEL TYPE: LIMITER/CONVERTER SERIAL NO: CP INTERFACE SERIAL NO: MAINTENANCE REMARK Gentherm Global Power Technologies Page 77...
  • Page 84 28142 Rev 15 TEG PERFORMANCE LOG TEG PERFORMANCE LOG MODEL NO: TEG SERIAL N FUEL TYPE: LIMITER/CONVERTER SERIAL NO: CP INTERFACE SERIAL NO: MAINTENANCE REMARK Gentherm Global Power Technologies Page 78...

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