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irinox CP Multi Series Operation And Service Manual

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O P E R A T I O N A N D
S E R V I C E M A N U A L
N°REV
REVISION DESCRIPTION
DATE REV.
REVISER
27/08/2015
01
NC
UPDATE COVER

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  • Page 1 O P E R A T I O N A N D S E R V I C E M A N U A L N°REV REVISION DESCRIPTION DATE REV. REVISER 27/08/2015 UPDATE COVER...
  • Page 2 Dear customer, We wish to thank you for the trust you have shown us by choosing an IRINOX conservation unit, and we ask you to carefully read the manual which will provide you with all the necessary information to immediately start optimal conservation of your products.

  • Page 3: Table Of Contents

    CONTENTS 1. GENERAL DOCUMENTATION 1.1 GENERAL WARNINGS 1.2 INTRODUCTION 1.3 TRANSPORT AND HANDLING 1.4 UNPACKING AND DISPOSAL OF PACKAGING 1.5 BASIC SAFETY INSTRUCTIONS 2. INSTALLATION 2.1 PLATE DATA 2.2 POSITIONING 2.3 DIMENSIONAL DATA 2.4 AMBIENT TEMPERATURE AND AIR CIRCULATION 2.5 COOLING POWERS 2.6 ELECTRICAL CONNECTION 2.7 REFRIGERATION CONNECTION 2.8 CONDENSATION DISCHARGE CONNECTION...

  • Page 4: General Documentation

    1. GENERAL DOCUMENTATION 1.1. GENERAL WARNINGS • • This manual is an integral part of the product. It This does not include products that require constant provides all information required for correct installa- monitoring and recording of the temperature, such as: tion, proper use and maintenance of the machine.

  • Page 5: Unpacking And Disposal Of Packaging

    1.4. UNPACKING • Remove the cardboard or wooden packaging or box f r o m t h e w o o d e n b a s e o n w h i c h t h e m a c h i n e i s standing, lift the machine using suitable equipment (forklift), remove the wooden base and stand the machine in...

  • Page 6: Installation

    2. INSTALLATION 2.1. PLATE DATA • Check that the data on the plate and the electric power supply characteristics correspond (V, kW, Hz, no. of phases and available power). 31010 CORBANESE (TV) • The plate with the characteristics of the unit is found ITALY on the right side of the conservation unit (fig.2) and Model...

  • Page 7: Dimensional Data

    2.3. DIMENSIONAL DATA Standard built-in unit 900 [35.5inc] 1" CP40 60 [2.4inc] 780 [30.8inc] 60 [2.4inc] 430 [16.8inc] 920 [36.2inc] 90 [3.6inc] 120 [4.8inc] 1245 [49inc] 900 [35.5inc] 560 [22.0inc] 690 [27.0inc] COMBINATION OF CONDENSING UNITS Hot gas line Max door opening 130° Liquid line MODEL CP U.C.
  • Page 8 2.3. DIMENSIONAL DATA Condensing unit C504 Cooled with well Air cooling water or city water Air/city water cooled Streamline option Dimensions of remote condensing unit. MOD D . C504 DIM. 33” 33.5” 22” 22.5” 17” 19.0” 1905 2398...

  • Page 9: Ambient Temperature And Air Circulation

    2.4. AMBIENT TEMPERATURE AND AIR CIRCULATION For air cooled refrigeration units, the air temperature in Table 2 the place of operation must not exceed 107,6°C. MINIMUM AIR CIRCULATION FOR CONDENSING UNITS Declared performance cannot be guaranteed if this MODEL yd/h AIR temperature is exceeded.
  • Page 10 BUS cable for communication between condensing unit and cells The manufacturer declines any responsibility Twisted and shielded cable 3x0.5mm maximum length 100m. or guarantee obligations if damage occurs to the Connect the cable to the terminals of the electronic unit, persons or things due to installation that is cards as shown in the block diagram and in the electri- incorrect and/or does not respect the laws in force.

  • Page 11: Refrigeration Connection

    2.7. REFRIGERATION CONNECTION 2.7.1. Installation at same level General criteria that must be met for the installation of remote units: Slope of pipes (Fig.8) Tightening of brackets on insulated pipes. For the quantity of brackets to apply on the refrigerati- on connecting lines of the remote unit see table 6.
  • Page 12 2.7.2. Installation at different levels If the remote group is installed higher than the unit (fig. Installation at 13), it is necessary to fit a siphon at the beginning of each different levels departure or upward section (a), at intervals of 2 yd of difference in level along the return pipe, and at every arrival (b).

  • Page 13: Condensation Discharge Connection

    2.8. CONDENSATION DISCHARGE CONNECTION For all models, it is necessary to provide a discharge pipe for the condensation and wash water, with a minimum diameter of 1", “Geberit" type or similar. If there is no connection to a drain, install the container provided for collection of condensation water.

  • Page 14: Notes For Installer

    2.10. NOTES FOR THE INSTALLER Checking for correct installation and testing: • Check for possible gas leaks on welded parts or joints made during installation. • Check for proper insulation of pipes connecting the chiller with the remote condensing unit. •...

  • Page 15: R404A Gas Safety Information

    2.12. R404A GAS SAFETY INFORMATION • Identification of hazards Contact with the skin Exposure for long periods by inhalation can cause If the product is nebulized or sprayed it can cause cold anaesthetic effects. Very high levels of exposure may burns to the eyes and skin.

  • Page 16: Operation

    3. OPERATION 3.1. USE • The CP series of conservation units are designed for In negative mode (32/ -13°F), they are suitable for the the conservation of foodstuffs. conservation of frozen products, even for long periods of All CPs can work from 59 to -22°F. time.
  • Page 17 Phase Description Front panel screen Start of machine operation The display shows: -0,4°F -0,4°F - cell temperature; No.: 12 SET : -20°C No.: 12 : 12.00 - number of door openings No.: 12 (at 24:00 each day, the count of No.: 12 openings is reset);...
  • Page 18 Common functions Function Description Front panel screen Humidity control (for cells configured as CP positive, CP positive plus or CP chocolate) Press key P1 to adjust the percentage of relative humidity in the cell. With keys P5 and P6 you can modify the percentage of humidity displayed, with 6 selectable steps.

  • Page 19: Shutdown Modes

    3.4. SHUTDOWN MODES In case of emergency, to shut down the machine, press the ON/OFF key and cut off the power supply from the main panel (Fig.21 ). 27.07.2007 10.35 Fig. 21 3.5. SUGGESTIONS FOR USE Before putting the machine in operation, it is necessary to carefully clean the inside of the cell ( see par.

  • Page 20: Programming Of Parameters

    3.6. PARAMETER PROGRAMMING Access the user parameter programming also with the On card. Press and hold button P8 until the display shows "user parameters". Use of keys for navigation in the menus: - key P8 : confirms the selected value/menu - key P5 : scrolls the menu up, increases the value of the selected parameter - key P6...
  • Page 21 Menu Item Parameter Value Description See tab. Temperature set for chilling during Chilling set "Parameter enhanced cycle Values" See tab. "Parameter Time of 1st defrost Values" See tab. Time of 2nd defrost "Parameter Values" See tab. "Parameter Time of 3rd defrost Values"...

  • Page 22: Maintenance / Service

    4. MAINTENANCE 4.1. ORDINARY MAINTENANCE The information and instructions contained in this chapter are intended for all personnel who work with the machine: t h e u s e r , t h e m a i n t e n a n c e t e c h n i c i a n , a n d a l s o non-specialised personnel.

  • Page 23: Condenser Cleaning

    4.3. CLEANING THE CONDENSER In order for the conservation unit to work correctly and efficiently, the air condenser must be kept clean to allow free airflow. This operation should be done at least every 30 days. This can be done by using a non-metal brush to remove all the dust and lint from the condenser fins.
  • Page 24 DESCRIPTION CYCLE Code CAUSE EFFECT CARD DISPLAYED STOP Recording memory full The newly recorded item ALS10 FULL MEMORY Slave-CPU cancels the last one on the list Card power supply Electronic card block ALS11 Low voltage Slave-CPU voltage less than 33% The temperature of the cell has risen above the temperature set in...
  • Page 25 Diagnostics NOT managed by the electronics: MALFUNCTION POSSIBLE CAUSE POSSIBLE SOLUTION No power supply Check the connection to the electrical line Bus connector for connection to Insert the bus cable in the dedicated The front card of the cell Slave-CPU card disconnected connector both in the front card and in does not turn on the Slave-CPU card...

  • Page 26: Special Maintenance

    4.5. SPECIAL MAINTENANCE The information and instructions contained in this para- Fig. 28 graph are for the exclusive use of specialized personnel who are authorized to intervene on the electronic and refrigeration components of the machine. 4.5.1. How to access the electronic cards and the electrical panels.
  • Page 28 IRINOX headquarter via Madonna di Loreto, 6/B 31020 Corbanese di Tarzo (TV) - Italy production site via Caduti nei lager, 1 Z.I. Prealpi Trevigiane, loc. Scomigo 31015 Conegliano (TV) - Italy P. +39 0438 2020 F. +39 0438 2023 irinox@irinox.com...

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Cp40C504

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