Puls DIMENSION UC10.241 Manual

24v, 15a, capacitor-based dc-ups
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UC-Series
G
D
ENERAL
ESCRIPTION
The
DIMENSION
UC-Series
Electrochemical
Double
commonly known as Ultracapacitors or Supercapacitors,
which are installed inside the DC-UPS. They can bridge
power failures or voltage fluctuations and supply
voltage to the DC 24V bus for a certain period, which
allows for a safe shut-down of the system. Expensive
downtimes, long restart cycles and loss of data can be
avoided.
In times when the power supply provides sufficient
voltages, the DC-UPS stores energy in the capacitors. In
case of a mains voltage fault, this energy is released to
the DC bus in a regulated process.
The DC-UPSs are maintenance-free and have a similar
lifetime expectancy as power supplies. No regular
replacement of the capacitors is necessary as is required
for
battery
based
DC-UPS
temperature range from -40°C to +60°C makes the unit
suitable for many applications.
The DC-UPSs come in two versions which differ in the
size of the installed capacitors.
O
N
RDER
UMBERS
DC-UPS
UC10.241
UC10.242
Accessory
ZM2.WALL
May 2016 / Rev. 2.2 DS-UC10.241-EN
All parameters are specified at 24V, 10A output current, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
are
DC-UPSs
utilizing
Layer
Capacitors
(EDLC),
systems.
The
wide
6kWs energy storage
12kWs energy storage
Panel/ wall-mount bracket
www.pulspower.com Phone +49 89 9278 0
UC10.241, UC10.242
24V, 15A, CAPACITOR-BASED DC-UPS
C
-
DC-UPS
APACITOR
BASED
Built-in Capacitors as Energy Source
(EDLC Electrochemical Double Layer Capacitors)
Wide Temperature Range from -40°C to +60°C
Typically >10 Years Operational Lifetime Expectancy
Regulated Output Voltage in Buffer Mode
No Ventilated Cabinets Required
(No Generation of Hydrogen as VRLA batteries do)
Active Balancing for Longest Life and Buffer Times
Short Charging Time, Unit is Rapidly Back in Ready
Mode
Output is Decoupled from the Input to Separate Load
Circuits into Buffered and Non-buffered Sections
Supports PC-Mode Function
3 Year Warranty
S
-
D
HORT
FORM
Nominal voltage
DC 24V
Output current
15A
Buffer voltage
22.0 - 22.65V
Input current
typ. 1.1A
Capacitor size
6kWs
12kWs
Charging time
16 minutes
32 minutes
Buffer time
16.5s at 10A
33s at 10A
Power losses
4.6W
Temperature range -40°C to +60°C
Dimensions
126x124x117mm
W x H x D
198x124x117mm
Weight
1150g / 2.54lb
1720g / 3.79lb
M
ARKINGS
IND. CONT. EQ.
UL 508
IECEx
II 3G Ex nA nC II T4 Gc
Germany
S
ATA
continuous
fixed, 15A – 0A
during charging,
output current
not included
UC10.241
UC10.242
UC10.241
UC10.242
UC10.241
UC10.242
in normal mode
at 10A output
current
operational
UC10.241
UC10.242
UC10.241
UC10.242
UL 60950-1
EMC, RoHS
ATEX
Class I Div 2
1/27

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Summary of Contents for Puls DIMENSION UC10.241

  • Page 1 UC10.241, UC10.242 24V, 15A, CAPACITOR-BASED DC-UPS UC-Series DC-UPS APACITOR BASED Built-in Capacitors as Energy Source (EDLC Electrochemical Double Layer Capacitors) Wide Temperature Range from -40°C to +60°C Typically >10 Years Operational Lifetime Expectancy Regulated Output Voltage in Buffer Mode No Ventilated Cabinets Required (No Generation of Hydrogen as VRLA batteries do) Active Balancing for Longest Life and Buffer Times Short Charging Time, Unit is Rapidly Back in Ready...
  • Page 2: Table Of Contents

    UC10.241, UC10.242 24V, 15A, CAPACITOR-BASED DC-UPS UC-Series NDEX Page Page Intended Use ............3 19. Approvals ............19 Installation Notes ..........3 20. RoHS, REACH and Other Fulfilled Standards .. 19 Input ..............4 21. Physical Dimensions and Weight ..... 20 Output ..............5 22.
  • Page 3: Intended Use

    UC10.241, UC10.242 24V, 15A, CAPACITOR-BASED DC-UPS UC-Series 1. I NTENDED This device is designed for installation in an enclosure. Use an appropriate enclosure which protects against mechanical, electrical and fire hazards. This device is intended for professional use in areas such as in industrial control, office, communication, and instrumentation equipment.
  • Page 4: Input

    UC10.241, UC10.242 24V, 15A, CAPACITOR-BASED DC-UPS UC-Series Notes for use in hazardous location areas: The DC-UPS is suitable for use in Class I Division 2 Groups A, B, C, D locations and for use in Group II Category 3 (Zone 2) environments and are evaluated according to EN 60079-0 and EN 60079-15.
  • Page 5: Output

    UC10.241, UC10.242 24V, 15A, CAPACITOR-BASED DC-UPS UC-Series 4. O UTPUT The output section of the DC-UPS is fully controlled and is equipped with an electronic current limitation. A current overloading of the DC-UPS cannot happen, independent of which sizes of power supplies are used on the input of the DC-UPS.
  • Page 6 UC10.241, UC10.242 24V, 15A, CAPACITOR-BASED DC-UPS UC-Series Fig. 4-1 Input to output voltage drop in Fig. 4-2 Output characteristic and overload normal mode, typ. behavior in normal and buffer mode, typ. Output Voltage Voltage drop 400mv 300mv 200mv 100mV Output Current Output Current 12 14 Fig.
  • Page 7: Charging

    UC10.241, UC10.242 24V, 15A, CAPACITOR-BASED DC-UPS UC-Series 5. C HARGING During charging, the DC-UPS consumes additional current from the input. See chapter “Input”. When charging is completed, the “Ready LED” stops flashing and is on solid and the “Ready relay contact” closes. UC10.241 UC10.242 Charging time...
  • Page 8: Buffer Time

    UC10.241, UC10.242 24V, 15A, CAPACITOR-BASED DC-UPS UC-Series 6. B UFFER The following times are typical values for a new product and the aging effect during operation is not included. More information about the reduction of the buffer time over the life of the product can be found in the chapter 11 “Lifetime Expectancy and MTBF”.
  • Page 9: Ready And Buffering Relay Contact

    UC10.241, UC10.242 24V, 15A, CAPACITOR-BASED DC-UPS UC-Series 7. R EADY AND UFFERING ELAY ONTACT The DC-UPSs are equipped with two independent relay contacts for remote monitoring and controlling of the unit. Ready contact Contact is closed when capacitor is completely charged, input voltage is sufficient and inhibit signal is not active. Contact ratings max.
  • Page 10: Pc-Mode

    UC10.241, UC10.242 24V, 15A, CAPACITOR-BASED DC-UPS UC-Series 9. PC-M The PC-mode always turns the output off for at least 5s after a buffer event lasting longer than 1s, independent of whether the 24V may have recovered during this time. This function ensures that the PC gets a restart signal. To enable a safe shut-down of the system, the forced turn off of the output is delayed with a constant time of 70s.
  • Page 11: Efficiency And Power Losses

    UC10.241, UC10.242 24V, 15A, CAPACITOR-BASED DC-UPS UC-Series 10. E FFICIENCY AND OWER OSSES Efficiency typ. 97.8% Normal mode, 10A output current, capacitor fully charged typ. 97.8% Normal mode, 15A output current, capacitor fully charged Power losses typ. 2.9W Normal mode, 0A output current, capacitor fully charged typ.
  • Page 12: Lifetime Expectancy And Mtbf

    The lifetime expectancy of the DC-UPS is predominantly affected by the storage capacitors. The biggest influence in lifetime is a combination of operating voltage and operating temperature of these capacitors. To gain longest lifetimes, PULS does not utilize the full allowed working voltage for these capacitors and therefore accepts a slightly shorter buffer time.
  • Page 13: Functional Diagram

    UC10.241, UC10.242 24V, 15A, CAPACITOR-BASED DC-UPS UC-Series Fig. 11-1 Lifetime expectancy vs. ambient temp. at 10A output current Lifetime hours 10A Output Current Lifetime years 120 000 13.9 Remaining capacity: 100 000 A: 85% 11.6 B: 75% 80 000 60 000 40 000 20 000 0 35...
  • Page 14: Terminals And Wiring

    UC10.241, UC10.242 24V, 15A, CAPACITOR-BASED DC-UPS UC-Series 13. T ERMINALS AND IRING The terminals are IP20 finger safe constructed and suitable for field and factory wiring. Input and output Signals Type bi-stable quick-connect spring-clamp terminals pluggable spring-clap terminals Solid wire max.
  • Page 15: Front Side And User Elements

    UC10.241, UC10.242 24V, 15A, CAPACITOR-BASED DC-UPS UC-Series 14. F RONT IDE AND LEMENTS Fig. 14-1 Front side (UC10.241) E Diagnosis LED (yellow) Helps troubleshooting and indicates the following: - Current Overload: output voltage below 20Vdc due to a too high output current, ready contact is open - High Temperature: signal for too high capacitor temperature (>65˚C), charging and buffering is...
  • Page 16: 15. Emc

    UC10.241, UC10.242 24V, 15A, CAPACITOR-BASED DC-UPS UC-Series 15. EMC The DC-UPS is suitable for applications in industrial environment as well as in residential, commercial and light industry environment without any restrictions. EMC Immunity According generic standards: EN 61000-6-1 and EN 61000-6-2 Electrostatic discharge EN 61000-4-2 contact discharge *)
  • Page 17 UC10.241, UC10.242 24V, 15A, CAPACITOR-BASED DC-UPS UC-Series 16. E NVIRONMENT Operational temperature -40°C to +60°C (-40°F to 140°F) Storage temperature -40 to +70°C (-40°F to 158°F) for storage and transportation Humidity 5 to 95% r.H. IEC 60068-2-30 Vibration sinusoidal 2-17.8Hz: ±1.6mm; 17.8-500Hz: 2g ***) IEC 60068-2-6 2 hours / axis...
  • Page 18: Protection Features

    UC10.241, UC10.242 24V, 15A, CAPACITOR-BASED DC-UPS UC-Series 17. P ROTECTION EATURES Output protection Electronically protected against overload, no-load and short-circuits Output over-voltage protection typ. 32Vdc In case of an internal DC-UPS defect, a redundant in buffer mode max. 35Vdc circuit limits the maximum output voltage. The output shuts down and automatically attempts to restart.
  • Page 19: Approvals

    UC10.241, UC10.242 24V, 15A, CAPACITOR-BASED DC-UPS UC-Series 19. A PPROVALS EC Declaration of Conformity The CE mark indicates conformance with the - EMC directive and the - RoHS directive. IEC 60950-1 CB Scheme, Edition Information Technology Equipment Applicable for altitudes up to 2000m. UL 508 Listed for use as Industrial Control Equipment;...
  • Page 20: Physical Dimensions And Weight

    UC10.241, UC10.242 24V, 15A, CAPACITOR-BASED DC-UPS UC-Series 21. P HYSICAL IMENSIONS AND EIGHT Weight UC10.241: 1150g / 2.54lb UC10.242: 1720g / 3.79lb DIN-Rail Use 35mm DIN-rails according to EN 60715 or EN 50022 with a height of 7.5 or 15mm. The DIN-rail height must be added to the unit depth (127mm) to calculate the total required installation depth.
  • Page 21: Accessories

    UC10.241, UC10.242 24V, 15A, CAPACITOR-BASED DC-UPS UC-Series 22. A CCESSORIES 22.1. ZM2.WALL – W OUNTING RACKET This bracket is used to mount the DC-UPS onto a flat surface without utilizing a DIN-Rail. UC10.241 UC10.242 May 2016 / Rev. 2.2 DS-UC10.241-EN All parameters are specified at 24V, 10A output current, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
  • Page 22: Application Notes

    UC10.241, UC10.242 24V, 15A, CAPACITOR-BASED DC-UPS UC-Series 23. A PPLICATION OTES 23.1. E XTERNAL NPUT ROTECTION The DC-UPS is tested and approved for branch circuits up to 50A. An external protection is only required, if the supplying branch has an ampacity greater than this. If an external fuse is necessary or utilized, minimum requirements need to be considered to avoid nuisance tripping of the circuit breaker.
  • Page 23: Parallel Use For Redundancy

    UC10.241, UC10.242 24V, 15A, CAPACITOR-BASED DC-UPS UC-Series 23.4. P ARALLEL SE FOR EDUNDANCY Two DC-UPSs can be paralleled to build a 1+1 redundant system to gain higher system reliability. Recommendations for building redundant power systems: Use separate input fuses for each power supply. Set the power supply into “Parallel use”...
  • Page 24: Series Use For 48V Applications

    UC10.241, UC10.242 24V, 15A, CAPACITOR-BASED DC-UPS UC-Series 23.6. S 48V A ERIES SE FOR PPLICATIONS A series connection for 48V applications is allowed when utilizing two individual power supplies and two DC-UPSs. Fig. 23-4 Wiring example for 48V serial use 24V Output 24V Output Load...
  • Page 25 UC10.241, UC10.242 24V, 15A, CAPACITOR-BASED DC-UPS UC-Series 23.8. E XTERNAL ONTROLLED ELAYED DOWN If the reset is supposed to be controlled by the PC or another external trigger and not the DC-UPS, the following wiring option is possible but requires an external relay: Fig.
  • Page 26: What Do Kj And Kws Mean

    UC10.241, UC10.242 24V, 15A, CAPACITOR-BASED DC-UPS UC-Series 23.9. W HAT DO MEAN The units kJ (kilo Joule) or kWs (kilo Watt seconds) is used for specifying the installed storage capacitor size. 1 kJ = 1 kWs = 1000Ws The stored energy of a capacitor can be calculated with the following formula: C *U Energy ( Ws ) = For example: A 350F (Farad) capacitor which is charged to 2.5V has the following energy...
  • Page 27: Troubleshooting

    UC10.241, UC10.242 24V, 15A, CAPACITOR-BASED DC-UPS UC-Series 23.10. T ROUBLESHOOTING The following guidelines provide instructions for fixing the most common failures and problems. Always start with the most likely and easiest to check condition. Some of the suggestions may require special safety precautions. See notes in section 2 first.

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