Panasonic WH-UD05JE5 Service Manual

Panasonic WH-UD05JE5 Service Manual

Air-to-water hydromodule + tank
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This service information is designed for experienced repair technicians only and is not designed for use by the general public.
It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product.
Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to
service or repair the products dealt with in this service information by anyone else could result in serious injury or death.
There are special components used in this equipment which are important for safety. These parts are marked by
Diagrams, Circuit Board Diagrams, Exploded Views and Replacement Parts List. It is essential that these critical parts should be
replaced with manufacturer's specified parts to prevent shock, fire or other hazards. Do not modify the original design without permission
of manufacturer.
In order to avoid frostbite, be assured of no refrigerant leakage during the installation or repairing of refrigerant circuit.
R32 REFRIGERANT
– This Air-to-Water Hydromodule + Tank contains and operates with refrigerant R32.
THIS PRODUCT MUST ONLY BE INSTALLED OR SERVICED BY QUALIFIED PERSONNEL.
Refer to National, State, Territory and local legislation, regulations, codes, installation & operation manuals, before the
installation, maintenance and/or service of this product.
Air-to-Water Hydromodule + Tank
WH-ADC0309J3E5UK
WARNING
IMPORTANT SAFETY NOTICE
PRECAUTION OF LOW TEMPERATURE
CAUTION
Indoor Unit
Order No: PAPAMY1905040CE
Outdoor Unit
WH-UD03JE5
WH-UD05JE5
WH-UD07JE5
WH-UD09JE5
Destination
UK
in the Schematic
© Panasonic Corporation 2019.

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Summary of Contents for Panasonic WH-UD05JE5

  • Page 1 – This Air-to-Water Hydromodule + Tank contains and operates with refrigerant R32. THIS PRODUCT MUST ONLY BE INSTALLED OR SERVICED BY QUALIFIED PERSONNEL. Refer to National, State, Territory and local legislation, regulations, codes, installation & operation manuals, before the installation, maintenance and/or service of this product. © Panasonic Corporation 2019.
  • Page 2: Table Of Contents

    14.4 Auto Restart Control ......... 141 WH-ADC0309J3E5UK WH-UD03JE5 ..12         14.5 Indication Panel ........141 WH-ADC0309J3E5UK WH-UD05JE5 ..16         14.6 Indoor Back-Up Heater Control ....142 WH-ADC0309J3E5UK WH-UD07JE5 ..20    ...
  • Page 3 17.7 EEPROM Factory Default Data Setup   Procedure ..........176   17.8 Dry Concrete Setup ........177     Maintenance Guide ........179     18.1 Maintenance for Magnetic Water Filter Set ..  ..............182   Troubleshooting Guide ........184  ...
  • Page 4: Safety Precautions

    1. Safety Precautions  Read the following “SAFETY PRECAUTIONS” carefully before installation of Air-To-Water Hydromodule + Tank (here after referred to as “Tank Unit”).  Electrical works and water installation works must be done by licensed electrician and licensed water system installer respectively.
  • Page 5 WARNING Do not pierce or burn as the appliance is pressurized. Do not expose the appliance to heat, flame, sparks, or other sources of ignition. Else, it may explode and cause injury or death. 13. Do not add or replace refrigerant other than specified type. It may cause product damage, burst and injury etc. Do not place containers with liquids on top of the Tank Unit.
  • Page 6  Must follow local national wiring standard, regulation and this installation instruction.  Strongly recommended to make permanent connection to a circuit breaker. - Power Supply 1: For WH-UD03JE5 and WH-UD05JE5, use approved 15/16A 2-poles circuit breaker with a minimum contact gap of 3.0mm.
  • Page 7: Precaution For Using R32 Refrigerant

    2. Precaution For Using R32 Refrigerant  The basic installation work procedures are the same as conventional refrigerant (R410A, R22) models. However, pay careful attention to the following points: When connecting flare at indoor side, make sure that the flare connection is used only once, if torqued up and released, the flare must be remade.
  • Page 8 CAUTION Installation (Space)  Must ensure the installation of pipe-work shall be kept to a minimum. Avoid use dented pipe and do not allow acute bending.  Must ensure that pipe-work shall be protected from physical damage.  Must comply with national gas regulations, state municipal rules and legislation. Notify relevant authorities in accordance with all applicable regulations.
  • Page 9 CAUTION 2-7. Checks to the refrigerating equipment  Where electrical components are being changed, they shall be fit for the purpose and to the correct specification.  At all times the manufacturer’s maintenance and service guidelines shall be followed.  If in doubt consult the manufacturer’s technical department for assistance.
  • Page 10 CAUTION The following leak detection methods are deemed acceptable for all refrigerant systems.  No leaks shall be detected when using detection equipment with a sensitivity of 5 grams per year of refrigerant or better under a pressure of at least 0,25 times the maximum allowable pressure (>1.04MPa, max 4.15MPa). For example, a universal sniffer.
  • Page 11 CAUTION Decommissioning  Before carrying out this procedure, it is essential that the technician is completely familiar with the equipment and all its details.  It is recommended good practice that all refrigerants are recovered safely.  Prior to the task being carried out, an oil and refrigerant sample shall be taken in case analysis is required prior to re-use of recovered refrigerant.
  • Page 12: Specifications

    3. Specifications WH-ADC0309J3E5UK WH-UD03JE5 Item Unit Outdoor Unit EN 14511 Performance Test Condition EN 14825 Condition A35W7 (Ambient/Water) 3.20 Cooling Capacity BTU/h 10900 kcal/h 2750 3.52 Cooling EER kcal/hW 3.02 Condition A7W35 A2W35 (Ambient/Water) 3.20 3.20 Heating Capacity BTU/h 10900 10900 kcal/h 2750...
  • Page 13 Item Unit Outdoor Unit Liquid mm (inch) 6.35 (1/4) Pipe Diameter mm (inch) 12.70 (1/2) Standard Length m (ft) 7 (23.0) Pipe Length Range m (ft) 3 (9.8) ~ 25 (82.0) I/D & O/D Height Difference m (ft) 20 (65.6) Additional Gas Amount g/m (oz/ft) 20 (0.2)
  • Page 14 Item Unit Indoor Unit EN 14511 Performance Test Condition EN 14825 Cooling: 10 / 43 Outdoor Ambient °C (min./max.) Heating: -20 / 35 Cooling: 5 / 20 Operation Range Heating (Tank): - / 65*, Water Outlet °C (min./max.) Heating (Circuit): 20 / 55 (Below Ambient -15 °C) ** Heating (Circuit): 20 / 60 (Above Ambient -10 °C) ** Cooling: 5.0 Internal Pressure Differential...
  • Page 15 Item Unit Indoor Unit Material EN-1.4521 Pressure Vessel Volume Design Pressure Material EN-1.4521 Diameter Heat Exchanger Thickness Surface Area Total Length Note:  Cooling capacities are based on outdoor air temperature of 35°C Dry Bulb with controlled indoor water inlet temperature of 12°C and water outlet temperature of 7°C.
  • Page 16: Wh-Adc0309J3E5Uk Wh-Ud05Je5

    WH-ADC0309J3E5UK WH-UD05JE5 Item Unit Outdoor Unit EN 14511 Performance Test Condition EN 14825 Condition A35W7 (Ambient/Water) 4.50 Cooling Capacity BTU/h 15300 kcal/h 3870 3.00 Cooling EER kcal/hW 2.58 Condition A7W35 A2W35 (Ambient/Water) 5.00 4.20 Heating Capacity BTU/h 17100 14300 kcal/h...
  • Page 17 Item Unit Outdoor Unit Liquid mm (inch) 6.35 (1/4) Pipe Diameter mm (inch) 12.70 (1/2) Standard Length m (ft) 7 (23.0) Pipe Length Range m (ft) 3 (9.8) ~ 25 (82.0) I/D & O/D Height Difference m (ft) 20 (65.6) Additional Gas Amount g/m (oz/ft) 20 (0.2)
  • Page 18 Item Unit Indoor Unit EN 14511 Performance Test Condition EN 14825 Cooling: 10 / 43 Outdoor Ambient °C (min./max.) Heating: -20 / 35 Cooling: 5 / 20 Operation Range Heating (Tank): - / 65*, Water Outlet °C (min./max.) Heating (Circuit): 20 / 55 (Below Ambient -15 °C) ** Heating (Circuit): 20 / 60 (Above Ambient -10 °C) ** Cooling: 9.0 Internal Pressure Differential...
  • Page 19 Item Unit Indoor Unit Material En-1.4521 Pressure Vessel Volume Design Pressure Material EN-1.4521 Diameter Heat Exchanger Thickness Surface Area Total Length Note:  Cooling capacities are based on outdoor air temperature of 35°C Dry Bulb with controlled indoor water inlet temperature of 12°C and water outlet temperature of 7°C.
  • Page 20: Wh-Adc0309J3E5Uk Wh-Ud07Je5

    WH-ADC0309J3E5UK WH-UD07JE5 Item Unit Outdoor Unit EN 14511 Performance Test Condition EN 14825 Condition A35W7 (Ambient/Water) 6.70 Cooling Capacity BTU/h 22800 kcal/h 5760 3.03 Cooling EER kcal/hW 2.61 Condition A7W35 A2W35 (Ambient/Water) 7.00 6.85 Heating Capacity BTU/h 23900 23400 kcal/h 6020 5890 4.76...
  • Page 21 Item Unit Outdoor Unit Liquid mm (inch) 6.35 (1/4) Pipe Diameter mm (inch) 15.88 (5/8) Standard Length m (ft) 7 (23.0) Pipe Length Range m (ft) 3 (9.8) ~ 50 (164.0) I/D & O/D Height Difference m (ft) 30 (98.4) Additional Gas Amount g/m (oz/ft) 25 (0.3)
  • Page 22 Item Unit Indoor Unit EN 14511 Performance Test Condition EN 14825 Cooling: 10 / 43 Outdoor Ambient °C (min./max.) Heating: -20 / 35 Cooling: 5 / 20 Operation Range Heating (Tank): - / 65*, Water Outlet °C (min./max.) Heating (Circuit): 20 / 55 (Below Ambient -15 °C) ** Heating (Circuit): 20 / 60 (Above Ambient -10 °C) ** Cooling: 16.0 Internal Pressure Differential...
  • Page 23 Item Unit Indoor Unit Material En-1.4521 Pressure Vessel Volume Design Pressure Material EN-1.4521 Diameter Heat Exchanger Thickness Surface Area Total Length Note:  Cooling capacities are based on outdoor air temperature of 35°C Dry Bulb with controlled indoor water inlet temperature of 12°C and water outlet temperature of 7°C.
  • Page 24: Wh-Adc0309J3E5Uk Wh-Ud09Je5

    WH-ADC0309J3E5UK WH-UD09JE5 Item Unit Outdoor Unit EN 14511 Performance Test Condition EN 14825 Condition A35W7 (Ambient/Water) 7.60 Cooling Capacity BTU/h 25900 kcal/h 6540 2.90 Cooling EER kcal/hW 2.50 Condition A7W35 A2W35 (Ambient/Water) 9.00 7.00 Heating Capacity BTU/h 30700 23900 kcal/h 7740 6020 4.48...
  • Page 25 Item Unit Outdoor Unit Liquid mm (inch) 6.35 (1/4) Pipe Diameter mm (inch) 15.88 (5/8) Standard Length m (ft) 7 (23.0) Pipe Length Range m (ft) 3 (9.8) ~ 50 (164.0) I/D & O/D Height Difference m (ft) 30 (98.4) Additional Gas Amount g/m (oz/ft) 25 (0.3)
  • Page 26 Item Unit Indoor Unit EN 14511 Performance Test Condition EN 14825 Cooling: 10 / 43 Outdoor Ambient °C (min./max.) Heating: -20 / 35 Cooling: 5 / 20 Operation Range Heating (Tank): - / 65*, Water Outlet °C (min./max.) Heating (Circuit): 20 / 55 (Below Ambient -15 °C) ** Heating (Circuit): 20 / 60 (Above Ambient -10 °C) ** Cooling: 20.0 Internal Pressure Differential...
  • Page 27 Item Unit Indoor Unit Material En-1.4521 Pressure Vessel Volume Design Pressure Material EN-1.4521 Diameter Heat Exchanger Thickness Surface Area Total Length Note:  Cooling capacities are based on outdoor air temperature of 35°C Dry Bulb with controlled indoor water inlet temperature of 12°C and water outlet temperature of 7°C.
  • Page 28: Features

    4. Features  Inverter Technology Energy saving  High Efficiency  Environment Protection Non-ozone depletion substances refrigerant (R32)  Long Installation Piping Long piping up to 25 meter (UD03/05JE5), 50 meter (UD07/09JE5) with height difference 20 meter (UD03/05JE5), 30 meter (UD07/09JE5) ...
  • Page 29: Location Of Controls And Components

    5. Location of Controls and Components Indoor Unit 5.1.1 Remote Controller buttons and display Buttons / Indicator Quick Menu button (For more details, refer to the separate Quick Menu Guide.) Back button Returns to the previous screen LCD Display Main Menu button For function setup ON/OFF button Starts/Stops operation...
  • Page 30 Display Mode selection AUTO • Depending on the preset outdoor COOL • COOL operation is either turned temperature, the system selects ON or OFF. HEAT or * COOL operation • The outdoor unit provides cooling mode. to the system. Auto Heat Auto Cool AUTO •...
  • Page 31 5.1.2 Initialization Before starting to install the various menu settings, please initiate the Remote Controller by selecting the language of operation and installing the date and time correctly. When power is turned on for the first time, it becomes the setting screen automatically. It can also be set from personal setting of the menu.
  • Page 32 5.1.3 Quick Menu After the initial settings have been completed, you can select a quick menu from the following options and edit the setting. 1 Press to display the quick menu. Force DHW Powerful Quiet Force Heater Weekly Timer Force Defrost Error Reset R/C Lock 2 Use...
  • Page 33 Menu Default Setting Setting Options / Display Holiday timer To save energy, a holiday period may be set to either turn OFF the system or lower the temperature during the period. Holiday start and end. Date and time OFF or lowered temperature •...
  • Page 34 Menu Default Setting Setting Options / Display 2 System check Energy monitor Present Present or historical chart of Select and retrieve energy consumption, generation or COP. Historical chart Select and retrieve • COP= Coefficient of Performance. • For historical chart, the period is selected from 1 day/1 week/1year. •...
  • Page 35 Menu Default Setting Setting Options / Display Backlight Sets the duration of screen backlight. 1 min Backlight intensity Sets screen backlight brightness. Clock format Sets the type of clock display. Date & Time Sets the present date and time. Year / Month / Day / Hour / Min Language ENGLISH / FRANÇAIS / DEUTSCH / Sets the display language for...
  • Page 36 5.1.5 Menus (For installer) Menu Default Setting Setting Options / Display 5 Installer setup System setup Optional PCB connectivity To connect to the external PCB required for servicing. • If the external PCB is connected (optional), the system will have following additional functions: Buffer tank connection and control over its function and temperature.
  • Page 37 Menu Default Setting Setting Options / Display Buffer tank connection To connect tank to the system and if selected YES, to set T temperature. • The optional PCB connectivity must be selected YES to enable the function. Set T for Buffer •...
  • Page 38 Menu Default Setting Setting Options / Display Yes Auto To select a bivalent connection to allow an additional heat source such as a boiler to heat- Set outdoor up the buffer tank and domestic temperature for -5 °C hot water tank when heatpump turn ON Bivalent connection.
  • Page 39 Menu Default Setting Setting Options / Display Delay timer to stop the bivalent heat 0:30 source (in hour and minutes). Control pattern Advanced parallel DHW Yes • DHW Tank is activated only after selecting “Yes”. Delay timer to start the bivalent heat 0:30 source (in hour and minutes).
  • Page 40 Menu Default Setting Setting Options / Display Yes After selecting the tank T ON temperature Set T OFF 5 °C temperature Yes After selecting the tank T ON temperature T OFF temperature Set Antifreeze 5 °C temperature Yes After selecting the tank T ON temperature T OFF temperature After setting the antifreeze temperature...
  • Page 41 Menu Default Setting Setting Options / Display Heat-Cool SW 5.17 Force heater 5.18 To turn on Force heater either manually (by default) or automatically. Manual Force defrost 5.19 If auto selection is set, outdoor unit will start defrost operation Manual if long heating hour operate during low outdoor temperature.
  • Page 42 Menu Default Setting Setting Options / Display Water temp. for heating ON Compensation curve Input the 4 temperature points X axis: -5 °C, 15 °C (2 on horizontal X Y axis: 55 °C, 35 °C axis, 2 on vertical Y axis).
  • Page 43 Menu Default Setting Setting Options / Display Heater ON/OFF Delay time for heater ON Delay time for heater 0:30 min to turn on Heater ON/OFF Water temperature for heater ON Setting of water temperature to turn -4 °C on from water set temperature.
  • Page 44 Menu Default Setting Setting Options / Display Water temp. for cooling ON Direct Set temperature for 10 °C Cooling ON • If 2 zone system is selected, temperature set point must input for Zone 2. • “Zone 1” and “Zone 2” will not appear on the display if only 1 zone system. T for cooling ON Set T for cooling ON * This setting will not...
  • Page 45 Menu Default Setting Setting Options / Display Tank heat up time (max) Maximum time for 1:00 heating the tank (in hours and minutes) Tank re-heat temp. Set temperature to -8 °C perform reboil of tank water. Sterilization Sterilization may be set for 1 or more days of the week.
  • Page 46 Menu Default Setting Setting Options / Display Pump down Pump down operation To set the pump down operation. Dry concrete Edit to set the temperature of dry concrete. To dry the concrete (floor, walls, etc.) during construction. ON / Edit Do not use this menu for any other purposes and in period other than during construction...
  • Page 47 5.1.6 Main Components Remote Controller Air Purge Valve Connector name Pressure Relief Valve Water Inlet (From Space Water Pump Heating / Cooling) Control Board Cover Flow Sensor Water Outlet (To Space Main PCB Water Pressure Gauge Heating / Cooling) Single Phase RCCB/ELCB Front Plate Cold Water Inlet (Domestic (Main Power)
  • Page 48: Outdoor Unit

    Outdoor Unit Air inlet (rear) Air inlet (side) Air outlet UD03_05JE5 Air inlet (rear) Air inlet (side) Air outlet UD07_09JE5...
  • Page 49: Dimensions

    6. Dimensions Indoor Unit Temperature and Pressure Relief Valve FRONT VIEW SIDE VIEW Adjustable Feet [1] position BOTTOM VIEW TOP VIEW Unit: mm...
  • Page 50: Outdoor Unit

    Outdoor Unit 6.2.1 WH-UD03JE5 WH-UD05JE5 <Top View> Space necessary for 68.5 installation 21.9 (124) 53.4 100 mm 100 mm 1000 mm Anchor Bolt Pitch 540 x 330 <Side View> <Side View> <Front View> Unit: mm...
  • Page 51 6.2.2 WH-UD07JE5 WH-UD09JE5 <Top View> Space necessary for installation 27.5 100 mm 100 mm 1000 mm Anchor Bolt Pitch 360.5 × 613 <Side View> <Side View> <Front View> 3-way valve at Gas side (Low Pressure) 2-way valve at Liquid side Unit :mm (High Pressure)
  • Page 52: Refrigeration And Water Cycle Diagram

    (kg) (g/m) Indoor Unit + Tank WH-UD03JE5 Ø12.70 mm Ø6.35 mm 0.90 (1/2") (1/4") WH-UD05JE5 ADC0309* WH-UD07JE5 Ø15.88 mm Ø6.35 mm 1.27 (5/8") (1/4") WH-UD09JE5 Example: WH-UD03JE5 If piping length is 15m, the quantity of additional refrigerant should be 100g. [(15-10)m x 20 g/m = 100g]...
  • Page 53: Block Diagram

    8. Block Diagram WH-ADC0309J3E5UK WH-UD03JE5 WH-ADC0309J3E5UK WH-UD05JE5...
  • Page 54: Wh-Adc0309J3E5Uk Wh-Ud07Je5 Wh-Adc0309J3E5Uk Wh-Ud09Je5

    WH-ADC0309J3E5UK WH-UD07JE5 WH-ADC0309J3E5UK WH-UD09JE5...
  • Page 55: Wiring Connection Diagram

    9. Wiring Connection Diagram Indoor Unit EXTERNAL COMP. SW HEAT/COOL SWITCH SG SIGNAL SOLAR TEMP. SENSOR DEMAND SIGNAL WATER TEMP. ZONE 1 WATER TEMP. ZONE2 POOL TEMP. SENSOR BUFFER TANK SENSOR ROOM TEMP. ZONE 1 ROOM TEMP. ZONE 2...
  • Page 56: Outdoor Unit

    SENSOR (THERMISTOR) t° YELLOW: (YLW) GRAY: (GRY) GREEN: (GRN) BROWN: (BRW) ORANGE: (ORG) YELLOW/GREEN: (YLW/GRN) Resistance of Compressor Windings MODEL WH-UD03JE5 / WH-UD05JE5 CONNECTION 9RD138ZAB21 U - V 2.215 Ω V - W 2.194 Ω U - W 2.208 Ω...
  • Page 57 9.2.2 WH-UD07JE5 WH-UD09JE5 YELLOW REMARKS: BLUE REACTOR BLACK WHITE BLUE YELLOW TRADEMARK GRAY GREEN COMP. TERMINAL ORANGE L2-I L2-O (GREEN) ACL1 (GRAY) (BLACK) COMPRESSOR (BLACK) CN-BLK AC-BLK (RED) U (BLACK) (BLACK) FUSE3 (BLUE) V TERMINAL (25A 250V) NOISE FILTER BOARD (YELLOW) W CN-WHT ACN1...
  • Page 58: Electronic Circuit Diagram

    10. Electronic Circuit Diagram 10.1 Indoor Unit EXTERNAL COMP. SW HEAT/COOL SWITCH SG SIGNAL SOLAR TEMP. SENSOR DEMAND SIGNAL WATER TEMP. ZONE 1 WATER TEMP. ZONE 2 POOL TEMP. SENSOR BUFFER TANK SENSOR ROOM TEMP. ZONE 1 ROOM TEMP. ZONE 2...
  • Page 59: Outdoor Unit

    10.2 Outdoor Unit 10.2.1 WH-UD03JE5 WH-UD05JE5 TO INDOOR UNIT REACTOR TERMINAL RAT2 RAT1 BOARD (BLACK) (WHITE) (RED) (GRY) (GRY) DATA (RED) 470u 7.5k COMMUNICATION FUSE8 CIRCUIT NOISE FILTER T3.15A AC-BLK CIRCUIT FUSE1 L250V (BLK) (20A 250V) AC-WHT (WHT) RECTIFICATION CIRCUIT...
  • Page 60 10.2.2 WH-UD07JE5 WH-UD09JE5 REACTOR L2-I L2-O (GREEN) ACL1 (GRAY) (BLACK) COMPRESSOR (BLACK) CN-BLK AC-BLK (RED) U (BLACK) (BLACK) FUSE3 (BLUE) V TERMINAL (25A 250V) NOISE FILTER BOARD (YELLOW) W ACN1 CN-WHT AC-WHT CIRCUIT (WHITE) (WHITE) (WHITE) R137 (BLK) 4.7k R138 FUSE2 (WHT) COM3...
  • Page 61: Printed Circuit Board

    11. Printed Circuit Board 11.1 Indoor Unit 11.1.1 Main Printed Circuit Board HT1-L3 CN-OLP1 AC2-N2 AC2-L3 CN-PWR CN-PWR2 CN-PWR3 DATA AC1-N AC1-L3 CN-PUMP1 CN-PWR4 CN-FLWSEN CN-TH2 CN-TH1 CN-TH3 CN-CNT...
  • Page 62 11.1.2 Sub Printed Circuit Board (Optional) CN208 CN209 CN201 CN-205 CN-PWR204 CN202 CN-CNT CN204 CN-COMM CN-PWR202 CN207 CN203 CN206 CN210...
  • Page 63: Outdoor Unit

    11.2 Outdoor Unit 11.2.1 Main Printed Circuit Board 11.2.1.1 WH-UD03JE5 WH-UD05JE5 POWER TRANSISTOR (IPM) RAT1 CN-MTR2 CN-MTR1 CN-STM1 CN-DIS CN-TH1 CN-HOT CN-TH3 CN-HPS DATA CN-PSW AC-WHT AC-BLK ACN2 RAT2...
  • Page 64 11.2.1.2 WH-UD07JE5 WH-UD09JE5 POWER L2-0 TRANSISTOR (IPM) CURRENT TRANSFORMER (CT) AC-WHT AC-BLK L2-1 CN-HOT CN-HT2 CN-PSW CN-FM CN-COM CN-TH3 CN-TANK CN-HPS CN-DIS CN-EV CN-TH1...
  • Page 65 11.2.1.2.1 Noise Filter Printed Circuit Board CN-COM COM3 CN-BLK ACL1 ACN1 CN-WHT...
  • Page 66: Installation Instruction

    12. Installation Instruction 12.1 Indoor Floor Area Requirement  If the total refrigerant charge in the system is <1.84 kg, no additional minimum floor area is required.  If the total refrigerant charge in the system is ≥1.84 kg, additional minimum floor area requirements is complied as described below: Symbol Description...
  • Page 67 Table I - Maximum refrigerant charge allowed in a Table II - Minimum floor area room Minimum floor area (A min total (kg) H=0.6m Maximum refrigerant charge in a room ) (kg) 1.84 28.81 room H=0.6m 1.86 29.44 0.138 1.88 30.08 0.276 1.90...
  • Page 68 Attached accessories Optional Accessories Accessory part Qty. Accessory part Qty. Accessories part Qty. Adjustable Feet Packing Optional PCB (CZ-NS4P) Network Adaptor (CZ-TAW1) and Extension Cable (CZ-TAW1-CBL) Reducing Adapter Remote Controller Cover Drain Elbow Field Supply Accessories (Optional) Part Model Specifications Maker Electromotoric Actuator SFA21/18...
  • Page 69: Indoor Unit

    12.2 Indoor Unit 12.2.1 Select the Best Location 12.2.1.2 Transport and Handling  Install the Tank Unit in indoors with frost free  Be careful during transporting the unit so that it is weather proof location only. not damaged by impact. ...
  • Page 70 This Tank Unit is designed for combination with 12.2.3.1 Water Quality Requirement Panasonic Air-to-Water Heat Pump Outdoor Unit. If Outdoor Unit from other manufacturer are being used in combination with Panasonic Tank Unit, optimum Must use water that complies with European water quality operation and reliability of the system is not standard 98/83 EC.
  • Page 71 Apply neutral cure  Choose proper sealer which can withstand the (Alkoxy type) and pressures and temperatures of the system. ammonia-free silicone  sealant along the If non-brass metallic piping is used for installation, circumference make sure to insulate the pipes to prevent galvanic corrosion.
  • Page 72 Model Rated Flow Rate (l/min) Tank Unit Outdoor Unit Cool Heat WH-UD03JE5 Discharge below fixed grating WH-UD05JE5 12.9 14.3 ADC0309J3E5UK WH-UD07JE5 17.6 20.1 Fixed grating WH-UD09JE5 20.1 25.8 Trapped gulley Possible wall (B) Domestic Hot Water Tank Pipework Illustration of guide ...
  • Page 73 1. Connect the tundish and route the discharge pipe (F) Temperature and Pressure Relief Valve as shown above. Tundish should be visible and The Temperature and Pressure Relief Valve need positioned away from frost environment and appropriate discharge pipework. In accordance with electrical components.
  • Page 74 Connecting Cable Size Tank Unit Outdoor Unit WH-UD03JE5, 4 x min 1.5 mm WH-UD05JE5 ADC0309J3E5UK WH-UD07JE5, 4 x min 2.5 mm WH-UD09JE5 Ensure the colour of wires of Outdoor Unit and the terminal no. are the same to the Tank Unit respectively.
  • Page 75 12.2.4.3 Connecting Requirement For Tank Unit with WH-UD03JE5, WH-UD05JE5, WH-UD07JE5, WH-UD09JE5  The equipment’s Power Supply 1 complies with IEC/EN 61000-3-2.  The equipment’s Power Supply 1 complies with IEC/EN 61000-3-3 and can be connected to current supply network.
  • Page 76 12.2.5.2 Discharge the Water 12.2.6.4 Check RCCB/ELCB  Ensure the RCCB/ELCB set to “ON” condition before For Domestic Hot Water Tank check RCCB/ELCB. Turn OFF power supply. Turn on the power supply to the Tank Unit. Set the Domestic Hot Water Tank Discharge This testing could only be done when power is (Drain Tap) to “OPEN”.
  • Page 77 12.2.7.2 Remote Controller Wiring 12.2.7.4 Mounting The Remote Controller Tank Unit For exposed type Preparation: Make 2 holes for screws using a driver. Remote Controller Mount the top case. Mount the bottom case to • Align the claws of the top the wall.
  • Page 78 12.2.7.5 Replace The Remote Controller  For normal operation, Water Pressure Gauge reading should be in between 0.05 MPa and 0.3 Cover MPa. If necessary, adjust the Water Pump  Replace the existing Remote controller cover with SPEED accordingly to obtain normal water Remote controller cover to close the hole left after pressure operating range.
  • Page 79 This Tank Unit comply with EN 12897. 12.2.9.3 Proper Pump Down Procedure 12.2.9.5 COLK100080 - Panasonic G3 WARNING Unvented Control Kit Strictly follow the steps below for proper pump down procedure. Explosion may occur if the steps are not followed as per WRAS Approval sequence.
  • Page 80: Outdoor Unit

    Heater (optional) installation instruction for details of installation. Applicable Piping Kit (For WH-UD07JE5 and WH-UD09JE5) • CZ-52F5,7,10BP • Applicable Piping Kit (For WH-UD03JE5 and WH-UD05JE5) CZ-4F5,7,10BP 12.3.1 Select the Best Location  If an awning is built over the unit to prevent direct sunlight or rain, be careful that heat radiation from the condenser is not obstructed.
  • Page 81 Drain elbow and Rubber cap, for the drain water freezes and the fan will not rotate. Drain elbow Drain elbow Rubber cap Rubber cap WH-UD03JE5 and WH-UD05JE5 WH-UD07JE5 and WH-UD09JE5 12.3.3 Connecting the Piping 12.3.3.1 Connecting the Piping to Outdoor Unit Decide piping length and then cut by using pipe cutter.
  • Page 82 AIR PURGING METHOD IS PROHIBITED FOR R32 SYSTEM 12.3.4 Air Tightness Test on the Refrigerating System Do not purge the air with refrigerants but use a vacuum pump to vacuum the installation. There is no extra refrigerant in the outdoor unit for air purging. ...
  • Page 83 (see below table), type designation 60245 IEC 57 or heavier cable. Models Flexible cable specification Terminal Board WH-UD03JE5 and 4 x (1.5 mm WH-UD05JE5 Earth Wire WH-UD07JE5 and must be 4 x (2.5 mm WH-UD09JE5 longer than others cables for safety reason.
  • Page 84: Appendix

    12.4 Appendix 12.4.1 Variation of system This section introduces variation of various systems using Air-To-Water Heatpump and actual setting method. 12.4.1.1 Introduce application related to temperature setting 12.4.1.1.1 Temperature setting variation for heating 1. Remote Controller Indoor Setting of remote controller Installer setting Outdoor System setup...
  • Page 85 Connect floor heating or radiator directly to Tank Unit. Remote controller is installed on Tank Unit. Install separate external room thermistor (specified by Panasonic) in the room where floor heating is installed. This is an application that uses external room thermistor.
  • Page 86 Connect floor heating to 2 circuits through buffer tank as shown in the figure. Install mixing valves, pumps and thermistors (specified by Panasonic) on both circuits. Remove remote controller from Tank Unit, install it in one of the circuit and use it as Room Thermostat.
  • Page 87 Connects pool heat exchanger directly to Tank Unit without using buffer tank. Install pool pump and pool sensor (specified by Panasonic) at secondary side of the pool heat exchanger. Remove remote controller from Tank Unit and install in room where floor heating is installed.
  • Page 88 Built-in pump from Tank Unit served as a pump in zone 1. Install mixing valve, pump and thermistor (specified by Panasonic) on zone 2 circuit. Please be sure to assign high temperature side to zone 1 as temperature of zone 1 cannot be adjusted.
  • Page 89 (It must connect to buffer tank especially when select Advanced Parallel setting.) WARNING Panasonic is NOT responsible for incorrect or unsafe situation of the boiler system. CAUTION Make sure the boiler and its integration in the system complies with applicable legislation.
  • Page 90 12.4.2 How to fix cable 12.4.2.1 Connecting with external device (optional)  All connections shall follow to the local national wiring standard.  It is strongly recommended to use manufacturer-recommended parts and accessories for installation.  For connection to main PCB Two-way valve shall be spring and electronic type, refer to “Field Supply Accessories”...
  • Page 91  For connection to Optional PCB By connecting Optional PCB, 2 Zone temperature control can be achieved. Please connect mixing valves, water pumps and thermistors in zone 1 and zone 2 to each terminals in Optional PCB. Temperature of each zone can be controlled independently by remote controller. Pump zone 1 and zone 2 cable shall be (2 x min 1.5 mm ), of type designation 60245 IEC 57 or heavier.
  • Page 92 12.4.2.2 Connecting Cables Length When connecting cables between Tank Unit and external devices, the length of the said cables must not exceed the maximum length as shown in the table. External device Maximum cables length (m) Two-way valve Mixing valve Room thermostat Extra pump Solar pump...
  • Page 93 12.4.2.3 Connection of the main PCB Zone 1 room sensor Outdoor air sensor Tank sensor External control Remote controller Boiler contact / Defrost Signal Extra pump C O N C O N H C N L 2-way 3-way Optional valve valve Thermostat 1 ...
  • Page 94 Insert the sensor into the sensor pocket and paste it on the solar panel surface.  This section explains about the external devices (optional) recommended by Panasonic. Please Dimensions (mm) always ensure to use the correct external device blue during system installation.
  • Page 95 Please refer to the table below for sensor  For optional pump. characteristic of the sensors mentioned above. Power supply: AC230V/50Hz, <500W Recommended part: Yonos 25/6: made by Wilo Temperature (°C) Resistance (kΩ) 5.326 6.523 8.044 9.980 12.443 15.604  For optional mixing valve.
  • Page 96 12.4.2.6 Network Adaptor Installation (Optional)  On the wall near the Tank Unit, attach the  Remove the Control Board Cover , then adaptor by screwing screws through the holes connect the cable included with this adaptor to in the back cover. the CN-CNT connector on the printed circuit board.
  • Page 97 12.4.3 System installation 12.4.3.1 Remote Controller Outline Name Function A: Main screen Display information B: Menu Open/Close main menu C: Triangle (Move) Select or change item D: Operate Start/Stop operation E: Back Back to previous item F: Quick Menu Open/Close Quick menu G: OK Confirm 12:00am,Mon...
  • Page 98 First time of power ON (Start of installation) Initialization 12:00am,Mon When power is ON, firstly initialization screen appears (10 sec) Initializing. 12:00am,Mon When initialization screen ends, it turns to normal screen. Start Language 12:00am,Mon ENGLISH When any button is pressed, language FRANÇAIS setting screen appears.
  • Page 99 12.4.3.2 Installer Setup System setup Optional PCB connectivity Yes/No Only when the selection for Optional PCB is Yes Zone & Sensor 1 Zone system / 2 Zone system Zone settings Heater capacity Capacity select Anti freezing Yes/No DHW Capacity Variable/Standard Only when the selection for Optional PCB is Yes Buffer Tank connection Yes/No...
  • Page 100 Compensation Operation setup Heat Water temp. for heating ON Compensation curve curve setup Direct Direct temp. setup Heating OFF Temp. setup Outdoor temp. for heating OFF T for heating ON T for heating setup Heater ON/OFF O/D temp for heater ON setup Heater ON Delay Time T of target temperature for Heater ON T of target temperature for Heater OFF...
  • Page 101 12.4.3.3 System Setup System setup 12:00am,Mon 1. Optional PCB connectivity Initial setting: No Optional PCB connectivity If function below is necessary, please purchase and install Optional PCB. Zone & Sensor Please select Yes after installing Optional PCB. Heater capacity • 2-zone control •...
  • Page 102 12:00am,Mon System setup 6. Buffer Tank connection Initial setting: No Heater capacity Select whether it is connected to buffer tank for heating or not. Anti freezing If buffer tank is used, please set Yes. Tank connection Connect buffer tank thermistor and set, T use to increase primary side temp against secondary side target temp).
  • Page 103 Alternative mode Parallel mode operate boiler only operate heat pump only operate boiler and heat operate heat pump only pump simultaneously Outdoor temp. Outdoor temp. -10°C (setting from remote controller) -10°C (setting from remote controller) Advanced Parallel mode For heating For DHW tank operate boiler and heat operate heat pump only...
  • Page 104 12:00am,Mon System setup 12. External Error Signal Initial setting: No Bivalent connection Set when external error display unit is installed. External SW Turn on Dry Contact SW when error happened. Solar connection (NOTE) Does not display when there is no Optional PCB. External error signal When error occurs, error signal will be ON.
  • Page 105 System setup 12:00am,Mon 15. External Compressor SW Initial setting: No External error signal Set when external compressor SW is connected. Demand control SW is connected to external devices to control power consumption, ON signal will stop compressor’s operation. (Heating operation etc. are not cancelled). SG ready External compressor SW (NOTE) Does not display if there is no Optional PCB.
  • Page 106 12:00am,Mon System setup 20. Defrost signal Initial setting: No Heat-Cool SW Defrost signal sharing same terminal as bivalent contact in main board. When Force heater defrost signal set to YES, bivalent connection reset to NO. Only one function can Force defrost be set between defrost signal and bivalent.
  • Page 107 25. Heater ON/OFF a. Outdoor temp. for heater ON Initial setting: 0°C Set outdoor temp when back-up heater starts to operate. Setting range is -20°C ~ 15°C 0°C User shall set whether to use or not to use heater. Heater ON b.
  • Page 108 Tank 30. Floor operation time (max) Initial setting: 8h Heat Set max operating hours of heating. When max operation time is shortened, it can boil the tank more frequently. 30min ~ 10h It is a function for Heating + Tank operation. Tank 31.
  • Page 109 12.4.3.5 Service Setup Service setup 12:00am,Mon 34. Pump maximum speed Initial setting: Depend on model Flow rate Max. Duty Operation Normally setting is not necessary. Please adjust when need to reduce the pump sound etc. Air Purge 88:8 L/min 0xCE Besides that, it has Air Purge function.
  • Page 110: Service And Maintenance

    12.5 Service and maintenance Custom menu If forget Password and cannot operate remote controller Setting method of Custom menu Press for 5 sec. Password unlock screen appears, press Confirm and it shall Custom menu 12:00am,Mon reset. Password will become 0000. Please reset it again. Cool mode (NOTE) Only display when it is locked by password.
  • Page 111: Installation And Servicing Heat Pump Using R32

    13. Installation and Servicing Heat Pump using R32 13.1 About R32 Refrigerant For heat pump refrigerants such as R410A, the refrigerants were collected back in order to prevent their air dissipation, to curbe the global warming impact, in case they were released into the atmosphere. In the “4th Environmental Basic Plan”, 80% reduction of greenhouse gas emissions by 2050 is required, and due to this requirement, further reduction in the emission of high greenhouse effect gas, such as CFCs, is required.
  • Page 112 2. Characteristic of Pressure As shown in Table 2, R32 does not have much difference in vapor pressure at the same refrigerant temperature comparing to R410A, but comparing to R22, it is higher at 1.6 times more. Thus, the same as in case of R410A, it is necessary to do installation and service using high-pressure tools and components.
  • Page 113: Refrigerant Piping Installation • Tools Used In Services

    13.3 Refrigerant piping installation • Tools used in services 13.3.1 Required Tools R32 refrigerant heat pump use the common parts as R410A heat pump for two-way valves and three-way valves (diameters of service ports); thus, they maintain commonality in the maintenance of the compressive strength, the size of pipe flaring, and the size of flare nuts as R410A.
  • Page 114 3. Torque wrenches (diameters 1/2, 5/8) Manifold gauges / Charging hoses In order to strengthen the compressive strength, the diameters of wrenches change depending on the flare nut sizes. Torque wrenches Differences in charging hoses Differences in torque wrenches (common R410A) Normal 5.1 MPa 3.4 MPa...
  • Page 115 7. HFC refrigerant_Electric gas leakage tester 9. Refrigerant cylinders R32 refrigerant is often used for other mixed Refrigerant cylinders for R410A are painted in pink, refrigerant (R410A, R404A, R407C etc.). Therefore, and the ones for R32 are painted in other colors that the usage of existing HFC detectors is possible, but in might subject to change according to the international order to detect more accurately, we recommend to...
  • Page 116 11. Tools used for refrigerant piping installations and services Tools for R410A Common with R32 Possibility of usage for R22 ○ ○ Pipe cutters, reamers or scrapers ○ ○ Flare tools (clutch type) ○ ○ Torque wrench (1/4, 3/8) ○ ×...
  • Page 117: New Installation, Relocation, Repairing Of Refrigerant Cycle System The Procedures

    13.4 New installation, Relocation, Repairing of Refrigerant Cycle System The Procedures Relocation Repairing refrigerant cycle Installation Indoor / outdoor units and piping Pump down Refrigerant recovery • Displacing pipes and wires, and displacing indoor / outdoor units Prevention of impurity •...
  • Page 118: Piping Installation Of R32

    13.5 Piping installation of R32 13.5.1 Pipe materials used and flaring Copper pipes are used for refrigerant piping. Pipes Pipe thickness which comply with JIS Regulations need to be used. Room heat pump which use R410A and R32 have O and OL materials Thickness (mm) higher pressure;...
  • Page 119: Installation And Service

    13.6 Installation and Service 13.6.1 Air purge and gas leak test for new installation (using new refrigerant pipes) using vacuum pump (From the point of view of global environment protection, do not release CFCs into the atmosphere during installation work) 1.
  • Page 120 13.6.2 Process of refrigerant recovery 1. Connect the center charging hose of manifold gauge to the in-let side of recovery device. 2. Connect the valves of the discharge side of recovery device and liquid side of refrigerant cylinder with red hose (charging hose).
  • Page 121 13.6.5 Re-insertion of refrigerant in service When re-insertion is needed, follow the procedures to ensure the insertion of new refrigerant at correct amount. 1. Attach charging hose (blue) to the service port of the outdoor unit. 2. Attach charging hose (red) to the vacuum pump. Fully open the 2-way and 3-way valves or both 3 way valves. 3.
  • Page 122: Repairing Of Refrigerant Cycle / Brazing Point

    13.7 Repairing of refrigerant cycle / Brazing point 13.7.1 Preparation for repairing of refrigerant cycle / brazing Brazing which is a technique needed for repairing refrigerant cycle requires advanced technique and experience, and this brazing procedure can only be performed by the workers who completed “Gas Welding Skill Training” regulated by the Occupational Safety and Health Act, and went through the training programs of refrigerant operations.
  • Page 123 2. Cylinder without adjustment valve side gauge pressure is adjusted by the adjuster. Check the both side valves of the torch and open the cylinder valve to check the remaining refrigerant in the cylinder. Caution: Do not attach oil component on the connection port of the adjuster. Especially, use an oxygen cylinder adjuster which is no oil substance type.
  • Page 124 13.7.5 Types of flame Types of flame change based on the proportion of propane and oxygen. [Neutral Flame] Perform brazing with this flame (This is a flame when oxygen and propane are mixed at proper proportion, and has lesser effect on the brazed metals) White core flame 10 ~ 15 mm...
  • Page 125 13.7.7 Selection of brazing material Use BAg brazing material (silver solder) to increase the welding performance. Tensile strength Composition of ingredients (%) Temperature (°C) Characteristics (Reference) Category Standard Brazing Base Number Solidus Liquidus Kgf•cm applications temp material Liquidity is good at low temperature, 49.0 14.5...
  • Page 126 13.7.10 Checking of brazing (insert) points 1. No impurity on the brazing point Gap 0.025 ~ 0.05 mm If dirt or oil is attached on the brazing point, the brazing filler metal does not reach to junction, and Inner diameter ø6.45 it may cause poor welding.
  • Page 127 (Reference) Melting temperature of copper • • • • • • • Approx. 1083°C Maximum temperature obtained in propane and oxygen • • • • • • • Approx. 1083°C The important point is to heat the bonding part uniformly within a short period of time until reaching to the brazing temperature in the following manner.
  • Page 128: Operation And Control

    14. Operation and Control 14.1 Basic Function Inverter control, which equipped with a microcomputer in determining the most suitable operating mode as time passes, automatically adjusts output power for maximum comfort always. In order to achieve the suitable operating mode, the microcomputer maintains the set temperature by measuring the temperature of the environment and performing temperature shifting.
  • Page 129 14.1.4 Target Water Temperature Setting 14.1.4.1 Target Water Temperature Control of Standard System (Optional PCB not connected) There are 2 types of temperature control selection which are Compensation and Direct.  Temperature control type selection by installer: Compensation : Wlo, WHi, ODLo, ODHi can be set at installer menu. Direct : Direct Water Temperature Set ...
  • Page 130  Outdoor ambient is updated every 5 minutes when operation ON.  Setting water outlet temperature always follow W or W whenever is higher if outdoor ambient sensor or (LO) (HI) indoor communication error happen. However, when powerful mode is requested by remote control during heating mode, the higher value of HLo or Whi will be used for A calculation.
  • Page 131 14.1.6 Target Zone Water Temperature Control Purpose:- To control zone mixing and zone pump according to the zone sensor temperature 14.1.6.1 Target Zone 1 water temperature setting control  Start condition Heating zone 1 is ON by remote control or Timer or Auto Mode OR Cooling zone 1 is ON by remote control or Timer or Auto Mode.
  • Page 132 14.1.6.2 Target Zone 2 water temperature setting control  Start condition Heating zone 2 is ON by remote control or Timer or Auto Mode OR Cooling zone 2 is ON by remote control or Timer or Auto Mode.  Cancel condition Heating zone 2 is OFF by remote control or Timer or Auto mode AND Cooling zone 2 is OFF by remote control or Timer or Auto mode.
  • Page 133 14.1.6.3 Zone Temperature Control Contents  During Standard System (Optional PCB not connected) Only 1 zone temperature control is available This zone room temperature is control by either one of the 4 room sensor (Room Th, Int/Ext Room Thermostat, Water temperature) Target Zone Water Temperature is calculated based on selected temperature control type (Compensation or Direct) and selected room sensor.
  • Page 134  Heat pump and water pump OFF when ROOM thermo OFF  Heat mode: ROOM thermo OFF (Buffer Tank Temperature > Target Buffer Tank + [0°C]  Cool mode: ROOM Thermo OFF (Both Zone thermo OFF by Room Th or Room Thermostat) 14.1.7 Auto Mode Operation COOL MODE...
  • Page 135  Case 2: Tank Heater OFF OR External Heater is select When heat pump OFF due to water thermos & Tank temperature > Tank water set temperature for continuously 20 seconds. OR Tank temperature > Tank set temperature + 1°C for continuously 20 seconds. Tank Thermo ON Case 1: Tank Heater ON (Internal Tank Heater) Tank temperature <...
  • Page 136 Conditon 2 : Tank Heater OFF (Internal Tank Heater)  If tank temperature achieve tank thermo OFF, heat pump turn OFF, water pump turn OFF, room heater OFF and 3 ways valve switch to room side. When tank temperature achieve heat pump ON condition, water pump ON, heat pump ON and room heater turn OFF. Heat pump OFF condition at Tank Mode Tank temperature >...
  • Page 137 Room heater control: During heating heat-up interval  Follow normal room heater control operation. Tank heater control: During heating heat-up interval  Internal tank heater will not function under heating heat-up interval. During tank heat-up interval  Internal tank heater will turn ON after heat pump thermo off to boil tank temperature to tank set temperature.
  • Page 138: Water Pump

    2 ways valve is close. Indoor water pump control: Indoor water pump always turn ON if room heat pump thermo ON OR Tank thermo ON. 14.1.12 Outdoor Fan Motor Operation Outdoor fan motor is adjusted according to operation condition. It starts when compressor starts operation and it stops 30 seconds after compressor stops operation.
  • Page 139 2) When pump flowrate setting is Max. Duty Indoor water pump speed will operate at the maximum pump speed setting at room side operation. The maximum pump speed setting can be adjusted by the installer according to water circuit pressure drop condition. However, the following sequences do not follow maximum pump duty setting by remote control.
  • Page 140  Zone 1 and Zone 2 water pump start condition: Zone room request ON (eg. Zone 1 thermo ON, only zone 1 pump will turn ON)  Zone 1 and Zone 2 water pump stop condition: Zone room request OFF ...
  • Page 141: Indoor Unit Safety

    14.3 Indoor Unit Safety 14.3.1 Indoor Unit Safety Control When water pump is ON, the system will start checking flow switch status (ON/OFF). If the flow switch ON for 10 seconds, the system will check on the water inlet temperature for 10 seconds. If the water inlet temperature not exceeds 80°C, the water pump shall be continuously running with normal mode.
  • Page 142: Indoor Back-Up Heater Control

    14.6 Indoor Back-Up Heater Control 14.6.1 Indoor Electric Heater Control Normal Heating Mode Heater On condition: a. Heater switch is ON b. After Heatpump thermo ON for Remote Control Set Delay Time mins c. After water pump operate [3] mins d.
  • Page 143 14.6.2 Room Heater Operation during Deice Purpose:  To protect the indoor Heat Exchanger from ice forming and prevent heat exchanger plate breakage. Control content:  This Heater protection control will activate only if the backup heater is enable at custom setup by remote controller.
  • Page 144: Tank Heater Control

    14.7 Tank Heater Control 14.7.1 Tank Heater Remote Control Setting Tank heater selection: External: - Booster Heater use to heat up tank when select external Internal: - Backup Heater use to heat up tank when select internal * When select External Tank Heater, Heater Delay ON Timer need to set. (range 20 min ~ 3 hrs) Tank Heater ON/OFF selection by user.
  • Page 145: Base Pan Heater Control (Optional)

    14.8 Base Pan Heater Control (Optional)  To enable the base pan heater function, control panel initial setting has to be manually adjusted by activating Base Pan Heater menu.  There are 2 optional start condition can be selected, Type A or Type B. ...
  • Page 146 Control contents:  After fulfill start condition, indoor will operate the force heater operation according to below mode condition Heat mode Only: Turn ON backup heater to achieve room heat pump target water temperature. Heat + Tank mode: Turn ON backup heater to heat up room OR Turn ON Heater to Boil up tank water. Cool mode Only: Water pump and backup heater will OFF in force heater mode.
  • Page 147: Powerful Operation

    Booster Heater OFF condition:  Tank temperature > tank set temperature for continuous 15 secs.  Force mode OFF  Tank Mode Operation OFF (During tank interval or tank mode condition, water pump and 3 ways valve will OFF) 14.10 Powerful Operation Powerful mode is use to increase the capacity of heat pump to achieve higher target temperature.
  • Page 148: Sterilization Mode

    14.12 Sterilization Mode  Purpose: To sterilize water tank by setting the required boiling temperature.  Remote control setting Days for sterilization function to start can be select. Time of selected day to start sterilization function. Boiling temperature (Internal heater is 55°C ~ 65°C) Maximum operation time is 5 minutes to 1 hour.
  • Page 149: Alternative Outdoor Ambient Sensor Control

    14.14 Alternative Outdoor Ambient Sensor Control Purpose of the Alternative Outdoor Ambient Sensor:  It is some possibility that the air to water heat pump unit will install at a location where the original ambient sensor is expose to direct sunlight. Therefore, another optional ambient sensor can be connect to indoor PCB and locate at new and better reading location to improve the heat pump performance.
  • Page 150: Smart Dhw Mode

    14.16 SMART DHW mode Panasonic All In One model provide the option to choose STANDARD DHW Mode or SMART DHW Mode for Tank Heat Up according to requirement. SMART DHW mode comparatively consume lower tank heat up power but longer re-heat time than STANDARD DHW Mode.
  • Page 151: Anti Freeze Control

    14.18 Anti Freeze Control  Anti freeze protection control menu can be set YES or NO by control panel.  In heatpump system, there are 3 types of anti freeze control: 1. Expansion tank anti-freeze control  Expansion tank anti freeze heater ON condition: Outdoor ambient temp.
  • Page 152: Solar Operation (Optional)

    14.19 Solar Operation (Optional) 14.19.1 Solar Operation: Solar function:  This function allow user to control the solar pump to operate depend on the solar sensor reading compare to the tank installed. Solar pump will circulate the hot water energy store at solar panel to heat up the DHW Tank or Buffer Tank.
  • Page 153: Boiler Bivalent Control

    14.19.2 Solar Operation Control  Solar function can only be activate if the solar function selection “YES” from remote control. To achieve hot water from solar panel, indoor need to control the solar pump and circulate hot water from solar panel. Under normal case: Solar pump start condition: ...
  • Page 154  Parallel Mode Parallel mode allows heat pump and boiler ON at the same time. Boiler operates as an additional heating capacity when low heat pump capacity at low ambient condition. Control detail: During operation ON at Heat mode or Tank mode or Heat + Tank mode Boiler signal turns ON when: ...
  • Page 155: External Room Thermostat Control (Optional)

    Boiler signal turns OFF when  Outdoor ambient > Outdoor Ambient Set + [2°C] OR  Heat pump not operates at tank side. OR  Boiler prohibit flag = 1 Boiler prohibit flag control Purpose: For product safety. Boiler signal is OFF when water temperature is too high. Start condition: Water outlet ≥...
  • Page 156: Three Ways Valve Control

    Indoor Unit L (label) Siemen RAA20 Cooling Y1 (label) Heating Y2 (label) 9 : Terminal Board No. Connect only heating line for heating only model. And connect both heating and cooling line for heat + cool model. Control Content:  External room thermostat control activate only when remote thermostat connection select YES by Indoor control panel.
  • Page 157: Two Ways Valve Control

    * Recommended Parts : SFA 21/18 (Siemens) 14.24 External OFF/ON Control  Communication circuit between indoor unit and external controller is as per below. External Controller mico Panasonic CN-THERMO  Maximum length of communication cable is 50 meter.  Control content: External Control Switch...
  • Page 158: External Compressor Switch (Optional Pcb)

    Remocon Screen Display and Control Detail: 10:34am , Mon Turned of  by external switch. ˚ CANCEL ˚ ˚ ˚ REMOTE CONTROLLER REMOTE CONTROLLER SIGNA L EXTERNA L CONTROLLER SWITCH UNIT When External SW connection select "YES" from remocon installer menu:  Heating or Cooling system will operate normally if the External Switch signal is ON. ...
  • Page 159: Heat/Cool Switch (Optional Pcb)

    Purpose:  Heater ON/OFF function is use to turn OFF the heater (backup heater & booster heater) when there is energy or electric current limitation. Heat pump and other optional function still can operate. Control detail:  This External Compressor Switch is possible to connect to Optional PCB only. ...
  • Page 160: Sg Ready Control (Optional Pcb)

    14.27 SG Ready Control (Optional PCB) Purpose:  To set ON/OFF of heat pump and target temperature by digital input of third party device if necessary in field. Optional PCB Remote Station + DI2 Com + DI1 Com - Com Remote control setting For this function, following items need to be set on Remote Control (installer menu) –...
  • Page 161 DHW Tank side New Tank Set Temperature = Tank Set Temperature * Remote Control setting for DHW ("Capacity 1) % * (Max regulation depend on the tank max setting limit) If Buffer selection is “NO” Room side New Target Zone Water Temperature = Current Target Zone Water Temperature * Remote Control Setting (*Capacity 1) % (Zone 1 and Zone 2 will change according to its own target zone water temperature.) (Max regulation depend on the temperature control type select)
  • Page 162: Demand Control (Optional Pcb)

    14.28 Demand Control (Optional PCB) Remote control setting:  When Optional PCB connection select 'YES", Demand Control function can select "YES" or "NO". Purpose:  After the demand control select YES, below control will activated. 0-10V Demand control 0-10V Demand control ...
  • Page 163: Dry Concrete

    14.30 Dry Concrete  Purpose Provide heat to floor heating panel and dry the wet concrete during installation.  Setting condition: Dry concrete parameter can be set through remote control under system setup. Parameters are possible to set up to 99 days with different target set temperature ...
  • Page 164: Protection Control (Wh-Ud03Je5 Wh-Ud05Je5)

    15. Protection Control (WH-UD03JE5 WH-UD05JE5) 15.1 Protection Control for All Operations 15.1.1 Time Delay Safety Control The compressor will not start for three minutes after stop of operation. 15.1.2 30 Seconds Forced Operation Once the compressor starts operation, it will not stop its operation for 30 seconds.
  • Page 165 15.1.5 High Pressure Sensor Control  Purpose: - To protect the system operation.  Detection period: - After compressor on for 1 minute.  Detection conditions: - When abnormal high voltage detection, 5 V or when open circuit detection 0V for 5 seconds continuously. ...
  • Page 166: Protection Control For Heating Operation

    15.2 Protection Control for Heating Operation 15.2.1 Outdoor Air Temperature Control The maximum current value is regulated when the outdoor air temperature rises above 14°C in order to avoid compressor overloading. 15.2.2 Deice Operation When outdoor pipe temperature and outdoor air temperature is low, deice operation start where outdoor fan motor stop.
  • Page 167: Protection Control For Cooling Operation

    15.3 Protection Control for Cooling Operation 15.3.1 Outdoor Air Temperature Control  The Compressor operating frequency is regulated in accordance to the outdoor air temperature as shown in the diagram below.  This control will begin 1 minute after the compressor starts. ...
  • Page 168: Protection Control (Wh-Ud07Je5 Wh-Ud09Je5)

    16. Protection Control (WH-UD07JE5 WH-UD09JE5) 16.1 Protection Control for All Operations 16.1.1 Time Delay Safety Control The compressor will not start for three minutes after stop of operation. 16.1.2 30 Seconds Forced Operation Once the compressor starts operation, it will not stop its operation for 30 seconds. However, it can be stopped using control panel at indoor unit.
  • Page 169 16.1.5 High Pressure Sensor Control  Purpose: - To protect the system operation.  Detection period: - After compressor on for 1 minute.  Detection conditions: - When abnormal high voltage detection, 5 V or when open circuit detection 0V for 5 seconds continuously. ...
  • Page 170: Protection Control For Heating Operation

    16.2 Protection Control for Heating Operation 16.2.1 Outdoor Air Temperature Control The maximum current value is regulated when the outdoor air temperature rises above 14°C in order to avoid compressor overloading. 16.2.2 Deice Operation When outdoor pipe temperature and outdoor air temperature is low, deice operation start where outdoor fan motor stop.
  • Page 171: Protection Control For Cooling Operation

    16.3 Protection Control for Cooling Operation 16.3.1 Outdoor Air Temperature Control  The Compressor operating frequency is regulated in accordance to the outdoor air temperature as shown in the diagram below.  This control will begin 1 minute after the compressor starts. ...
  • Page 172: Servicing Guide

    17. Servicing Guide 17.1 How to take out Front Plate Hook Open and Close Front Plate Remove the 2 mounting screws of Bottom Front Plate. CAUTION Slide it upwards to unhook the Bottom Front Open or close the Front Plate carefully. The heavy Bottom Front Plate may injures Plate hook.
  • Page 173: Pump Down Procedures

    17.4 Pump Down Procedures Refer below steps for proper pump down procedure. Press Press SW & scroll to “Pump down” [Screen 4]...
  • Page 174: How To Adjust Pump Speed

    17.5 How To Adjust Pump Speed 11 : 00am, M on Press & scroll to “Installer setup” [Screen 4] - Press SW to select & confirm maximum duty. (Range: 0 x40~0xFF) [Screen 5] - Range (0.1~99.9)L/min [Screen 6] Press SW to select & confirm operation NOTE: Whenever at [Screen 5], if press SW to OFF, pump operation should be turned OFF.
  • Page 175: How To Unlock Cool Mode

    17.6 How To Unlock Cool Mode Operation must be OFF Press ( ) SW’s continuously for 5secs Display latest status retrieved from EEPROM...
  • Page 176: Eeprom Factory Default Data Setup Procedure

    17.7 EEPROM Factory Default Data Setup Procedure - EEPROM default data setup is only possible during initialization process. - Press simultaneously for 5secs continuously, initialization process will stop & EEPROM default data setup process will start. During EEPROM default data setup process, display should be as shown below. 0.2s Later 0.2s...
  • Page 177: Dry Concrete Setup

    17.8 Dry Concrete Setup 11 : 00am, M on Press & scroll to “Installer setup” [Screen 4] [Screen   6] Once ‘ON’ is confirm, stage 1 setup will start Every day stage will increment with its respective setup Next Page...
  • Page 178 - Press button to select no. of stages. - Press to store latest status. - Press button, display will return to [Screen 6]. - If suppose to select 10 stages, then setup will start from stage 1/10. - Press button to select set temperature. - Press button to store latest status.
  • Page 179: Maintenance Guide

    18. Maintenance Guide In order to ensure safety and optimal performance of the Tank Unit, seasonal inspections on the Tank Unit, functional check of RCCB/ELCB, field wiring and piping have to be carried out at regular intervals. This maintenance should be carried out by authorized dealer.
  • Page 180 Check Pressure Relief Valve Check for correct operation of Pressure Relief Valve by turning on the lever to become horizontal. If you do not hear a clacking sound (due to water drainage), contact your local authorized dealer. Push down the lever after finish checking. In case the water keep on draining out from the Tank Unit, switch off the system, and then contact your local authorized dealer.
  • Page 181 Maintenance for Magnetic Water Filter Set a. Turn OFF power supply. b. Set the two valves for the Magnetic Water Filter Set to “CLOSE”. c. Drain the Space Heating / Cooling circuit water with set the Pressure Relief Valve lever UP, so that water pressure drop below 0.5 bar.
  • Page 182: Maintenance For Magnetic Water Filter Set

    18.1 Maintenance for Magnetic Water Filter Set 18.1.1 Service and maintenance 18.1.3 Custom menu If forget Password and cannot operate remote controller Setting method of Custom menu Press for 5 sec. Custom menu 12:00am,Mon Password unlock screen appears, press Confirm and it shall reset.
  • Page 183 18.1.4 Specifications 18.1.4.1 Specifications of fresh water was heat transfer medium in brazed heat exchanger Parameter Quality Limits for Tap Water on the Secondary Side Temperature Below 60°C 7 to 9 Alkalinity 60mg/l < HCO₃ < 300mg/l Conductivity < 500μS/cm Hardness [Ca⁺, Mg⁺] / [HCO₃⁻] >...
  • Page 184: Troubleshooting Guide

    19. Troubleshooting Guide 19.1 Refrigeration Cycle System In order to diagnose malfunctions, make sure that there are no electrical problems before inspecting the refrigeration cycle. Such problems include insufficient insulation, problem with the power source, malfunction of a compressor and a fan.
  • Page 185: Relationship Between The Condition Of The Air-To-Water Heatpump Indoor And Outdoor Units And Pressure And Electric Current

    19.2 Relationship between the Condition of the Air-to-Water Heatpump Indoor and Outdoor Units and Pressure and Electric Current Heating Mode Cooling Mode Condition of the Air-to- Water Heatpump Electric current Electric current Low Pressure High Pressure Low Pressure High Pressure indoor and outdoor units during operation during operation...
  • Page 186: Breakdown Self Diagnosis Function

    19.3 Breakdown Self Diagnosis Function 19.3.1 Self Diagnosis Function (Three Digits Alphanumeric Code)  When abnormality occur during operation, the system will stop operation, and OFF/ON control panel LED will blink and error code will display on the control panel. ...
  • Page 187 Press button and select “System Check” Press SW to select [Screen 4] “Error history” Display last 4 error retrieved from EEPROM...
  • Page 188: Error Codes Table

    19.4 Error Codes Table Diagnosis display Abnormality/Protection control Abnormality judgement Primary location to verify No abnormality detected — —  Indoor/outdoor connection wire  Indoor/outdoor PCB Indoor/Outdoor capacity unmatched 90s after power supply  Specification and combination table in catalogue Outdoor compressor temperature sensor ...
  • Page 189 Diagnosis display Abnormality/Protection control Abnormality judgement Primary location to verify  Compressor tank temperature sensor  Clogged expansion valve or strainer Outdoor compressor overheating 4 times occurrence within  Insufficient refrigerant protection 30 minutes  Outdoor PCB  Compressor  Improper heat exchange IPM (power transistor) overheating 3 times occurrence within protection...
  • Page 190: Self-Diagnosis Method

    Indoor Unit Outdoor Unit Check the spare part number and compare against the Bi-Bloc part list. WH-UD03JE5 WH-SDC0305J3E5 WH-UD05JE5 WH-UD07JE5 WH-SDC0709J3E5 WH-UD09JE5 Change indoor PCB and/or Does spare part number match with the indoor/outdoor All In One outdoor PCb for specified model.
  • Page 191 19.5.2 Compressor Tank Temperature Sensor Abnormality (H15) Malfunction Decision Conditions: During startup and operation of cooling and heating, the temperatures detected by the compressor tank temperature sensor are used to determine sensor error. Malfunction Caused: Faulty connector connection. Faulty sensor. Faulty outdoor unit PCB (main).
  • Page 192 19.5.3 Water Pump Abnormality (H20) Malfunction Decision Conditions: During startup and operation of cooling and heating, the rotation speed detected by the IPM of water pump motor during water pump operation is used to determine abnormal water pump (feedback of rotation > 6,000rpm or < 1,000rpm).
  • Page 193 19.5.4 Indoor Refrigerant Liquid Temperature Sensor Abnormality (H23) Malfunction Decision Conditions: During startup and operation of cooling and heating, the temperatures detected by the indoor refrigerant liquid temperature sensor are used to determine sensor error. Malfunction Caused: Faulty connector connection. Faulty sensor.
  • Page 194 19.5.5 Service Valve Error (H27) Malfunction Decision Conditions: During cooling operation, when:- [a] Indoor refrigerant pipe temperature at compressor startup - present indoor refrigerant pipe temperature < 2°C [b] Present high pressure - high pressure at compressor startup < 5kg/cm **Judgment only for first time cooling operation and not during pump down operation.
  • Page 195 19.5.6 Abnormal Solar Sensor (H28) Malfunction Caused: Faulty connector connection. Faulty solar sensor. Faulty indoor sub PCB. Abnormality Judgment: Continue for 5 seconds. For safety reason and to prevent Abnormal solar sensor component breakdown, always switch Caution off the power before remove and connect the component.
  • Page 196 19.5.7 Abnormal Swimming Pool Sensor (H31) Malfunction Caused: Faulty connector connection. Faulty swimming pool sensor. Faulty indoor sub PCB. Abnormality Judgment: Continue for 5 seconds. For safety reason and to prevent Abnormal swimming pool sensor component breakdown, always switch Caution off the power before remove and connect the component.
  • Page 197 19.5.8 Abnormal Buffer Tank Sensor (H36) Malfunction Caused: Faulty connector connection. Faulty buffer tank sensor. Faulty indoor sub PCB. Abnormality Judgment: Continue for 5 seconds. For safety reason and to prevent Abnormal buffer tank sensor component breakdown, always switch Caution off the power before remove and connect the component.
  • Page 198 Brand code not match component breakdown, always switch Caution off the power before remove and connect the component. ● Use only Panasonic units. Check the brand of indoor and outdoor unit both Panasonic? ● Change to Panasonic unit. Change PCB outdoor...
  • Page 199 19.5.10 Compressor Low Pressure Protection (H42) Malfunction Decision Conditions: During operation of heating and after 5 minutes compressor ON, when outdoor pipe temperature below -29°C or above 26°C is detected by the outdoor pipe temperature sensor. Malfunction Caused: Dust accumulation on the outdoor unit heat exchanger. Air short circuit at outdoor unit.
  • Page 200 19.5.11 Abnormal Zone 1 Sensor (H43) Malfunction Caused: Faulty connector connection. Faulty buffer tank sensor. Faulty indoor sub PCB. Abnormality Judgment: Continue for 5 seconds. For safety reason and to prevent Abnormal zone 1 sensor component breakdown, always switch Caution off the power before remove and connect the component.
  • Page 201 19.5.12 Abnormal Zone 2 Sensor (H44) Malfunction Caused: Faulty connector connection. Faulty buffer tank sensor. Faulty indoor sub PCB. Abnormality Judgment: Continue for 5 seconds. For safety reason and to prevent Abnormal zone 2 sensor component breakdown, always switch Caution off the power before remove and connect the component.
  • Page 202 19.5.13 Water Flow Switch Abnormality (H62) Malfunction Decision Conditions: During operation of cooling and heating, the water flow detected by the indoor water flow switch is used to determine water flow error. Malfunction Caused: Faulty water pump. Water leak in system. Faulty connector connection.
  • Page 203 19.5.14 Outdoor High Pressure Abnormality (H64) Malfunction Decision Conditions: During operation of cooling and heating, when the outdoor high pressure sensor output signal is 0 Vdc or 5 Vdc. Malfunction Caused: Faulty connector connection. Faulty sensor. Faulty outdoor unit PCB (main). Abnormality Judgment: Continue 4 times in 20 minutes.
  • Page 204 Check if internal water pump is Use buffer tank to separate external water used and it is directly installed to the air-to-water heatpump pump from air-to-water heatpump indoor unit indoor unit circuit. (without buffer Panasonic External Air-to-Water tank) circuit. Pump Heatpump Indoor Unit ●...
  • Page 205 19.5.16 Abnormal External Thermistor 1 (H67) Malfunction Caused: Faulty connector connection. Faulty room temperature zone 1 sensor. Faulty indoor sub PCB. Abnormality Judgment: Continue for 5 seconds. For safety reason and to prevent Abnormal external thermistor 1 component breakdown, always switch Caution off the power before remove and connect the component.
  • Page 206 19.5.17 Abnormal External Thermistor 2 (H68) Malfunction Caused: Faulty connector connection. Faulty room temperature zone 2 sensor. Faulty indoor sub PCB. Abnormality Judgment: Continue for 5 seconds. For safety reason and to prevent Abnormal external thermistor 2 component breakdown, always switch Caution off the power before remove and connect the component.
  • Page 207 19.5.18 Indoor Backup Heater OLP Abnormality (H70) Malfunction Decision Conditions: During operation of indoor backup heater, when no power supplies to indoor backup heater or OLP open circuit. Malfunction Caused: Faulty power supply connector connection. Faulty connector connection. Faulty indoor backup heater overload protector (OLP). Faulty indoor unit PCB (main).
  • Page 208 19.5.19 Tank Temperature Sensor Abnormality (H72) Malfunction Decision Conditions: When tank connection is set to ON, the temperatures detected by the tank temperature sensor are used to determine sensor error. Malfunction Caused: Faulty connector connection. Faulty sensor. Faulty indoor unit PCB (main). Abnormality Judgment: Continue for 5 seconds.
  • Page 209 19.5.20 PCB Communication Error (H74) Malfunction Decision Conditions: When External PCB connection is select “YES” and no communication with External PCB micon for 10 seconds and above. Malfunction Caused: Faulty connector connection. Faulty indoor PCB. Faulty indoor sub PCB. Abnormality Judgment: After 1 minute operation started.
  • Page 210 19.5.21 Indoor-Control Panel Communication Abnormality (H76) Malfunction Decision Conditions: During standby and operation of cooling and heating, indoor-control panel error occur. Malfunction Caused: Faulty connector connection. Faulty control panel. Faulty indoor unit PCB (main). For safety reason and to prevent component breakdown, Troubleshooting: always switch off the power before remove and connect the component.
  • Page 211 19.5.22 Indoor/Outdoor Abnormal Communication (H90) Malfunction Decision Conditions: During operation of cooling and heating, the data received from outdoor unit in indoor unit signal transmission is checked whether it is normal. Malfunction Caused: Faulty outdoor unit PCB (main). Faulty indoor unit PCB (main). Indoor-outdoor signal transmission error due to wrong wiring.
  • Page 212 19.5.23 Tank Booster Heater OLP Abnormality (H91) Malfunction Decision Conditions: During operation of tank booster heater, and tank booster heater OLP open circuit. Malfunction Caused: Faulty connector connection. Faulty tank booster heater overload protector (OLP). Faulty indoor unit PCB (main). Abnormality Judgment: Continue for 60 seconds.
  • Page 213 19.5.24 Unspecified Voltage between Indoor and Outdoor (H95) Malfunction Decision Conditions: The supply power is detected for its requirement by the indoor/outdoor transmission. Malfunction Caused: Insufficient power supply. Faulty outdoor unit PCB (noise filter/main). For safety reason and to prevent component breakdown, Troubleshooting: always switch off the power before remove and connect the component.
  • Page 214 19.5.25 Outdoor High Pressure Protection (H98) Malfunction Decision Conditions: During operation of heating, when pressure 4.0 MPa and above is detected by outdoor high pressure sensor. Malfunction Caused: Faulty water pump. Insufficient water flow rate in system. Water leak in system. 2/3 way closed.
  • Page 215 19.5.26 Indoor Freeze-up Protection (H99) Malfunction Decision Conditions: During anti-freezing control in cooling operation, when the indoor refrigerant liquid temperature < 0°C. Malfunction Caused: Faulty water pump. Insufficient water flow rate in system. Water leak in system. 2 way valve partially closed. Clogged expansion valve or strainer.
  • Page 216 19.5.27 Outdoor High Pressure Switch Activate (F12) Malfunction Decision Conditions: During operation of cooling and heating, when pressure 4.5 MPa and above is detected by outdoor high pressure switch. Malfunction Caused: Dust accumulation on the outdoor unit heat exchanger. Air short circuit at outdoor unit. Faulty water pump.
  • Page 217 19.5.28 Compressor Rotation Failure (F14) Malfunction Decision Conditions: A compressor rotation failure is detected by checking the compressor running condition through the position detection circuit. Malfunction Caused: Compressor terminal disconnect. Faulty outdoor unit PCB (main). Faulty compressor. Abnormality Judgment: Continue 4 times in 20 minutes. For safety reason and to prevent component breakdown, Troubleshooting: Caution...
  • Page 218 19.5.29 Outdoor Fan Motor (DC Motor) Mechanism Locked (F15) Malfunction Decision Conditions: The rotation speed detected by the Hall IC of the fan motor during fan motor operation is used to determine abnormal fan motor (feedback of rotation > 2550 rpm or < 50 rpm). Malfunction Caused: Operation stop due to short circuit inside the fan motor winding.
  • Page 219 19.5.30 Input Over Current Detection (F16) Malfunction Decision Conditions: During operation of cooling and heating, when outdoor current above 14.0 A (UD03JE5, UD05JE5), 17.0 A (UD07JE5, UD09JE5) is detected by the current transformer (CT) in the outdoor unit PCB. Malfunction Caused: Excessive refrigerant.
  • Page 220 19.5.31 Compressor Overheating (F20) Malfunction Decision Conditions: During operation of cooling and heating, when temperature above 112°C is detected by the compressor tank temperature sensor. Malfunction Caused: Faulty compressor tank temperature sensor. 2/3 way valve closed. Refrigerant shortage (refrigerant leakage). Clogged expansion valve or strainer.
  • Page 221 19.5.32 IPM Overheating (F22) Malfunction Decision Conditions: During operation of cooling and heating, when temperature 95°C is detected by the outdoor IPM temperature sensor. Malfunction Caused: Faulty outdoor unit fan motor. Faulty outdoor unit PCB (main). Abnormality Judgment: Continue 3 times in 30 minutes. For safety reason and to prevent component breakdown, Troubleshooting: always switch off the power before remove and connect the component.
  • Page 222 19.5.33 Output Over Current Detection (F23) Malfunction Decision Conditions: During operation of cooling and heating, when outdoor DC current is above set valve is detected by the IPM DC Peak sensing circuitry in the outdoor unit PCB (main). Malfunction Caused: Faulty outdoor unit PCB (main).
  • Page 223 19.5.34 Refrigeration Cycle Abnormality (F24) (WH-UD03JE5 and WH-UD05JE5) Malfunction Decision Conditions: During operation of cooling and heating, compressor frequency > Frated. During operation of cooling and heating, running current: 0.65 A < I < 1.65 A. During operation of cooling, water inlet temperature - indoor refrigerant liquid temperature < 4°C.
  • Page 224 19.5.35 Refrigeration Cycle Abnormality (F24) (WH-UD07JE5 and WH-UD09JE5) Malfunction Decision Conditions: During compressor running (heating / cooling) for more than 10 minutes except deice, pumpdown and test mode. During heating / cooling, water outlet and water inlet difference is less than 1°C. During heating / cooling, high pressure <...
  • Page 225 19.5.36 Four Way Valve Abnormality (F25) Malfunction Decision Conditions: During heating operation, when the indoor pipe temperature of thermostat ON indoor unit < 0°C. During cooling operation, when the indoor pipe temperature of thermostat ON indoor unit > 45°C. Malfunction Caused: Faulty sensor.
  • Page 226 19.5.37 Outdoor High Pressure Switch Abnormal (F27) Malfunction Decision Conditions: During compressor stop, and outdoor high pressure switch is remain opened. Malfunction Caused: Faulty connector connection. Faulty switch. Faulty outdoor unit PCB (main). Abnormality Judgment: Continue for 1 minute. For safety reason and to prevent component breakdown, Troubleshooting: always switch off the power before remove and connect the component.
  • Page 227 19.5.38 Low Discharge Superheat (F29) Malfunction Decision Conditions: During startup and operation of cooling and heating, the temperatures detected by the outdoor pipe temperature sensor are used to determine sensor error. Malfunction Caused: Faulty connector connection. Faulty sensor. Faulty outdoor unit PCB (main). Faulty High Pressure Switch Refrigerant shortage (refrigerant leakage).
  • Page 228 19.5.39 Indoor Water Outlet Temperature Sensor 2 Abnormality (F30) Malfunction Decision Conditions: During startup and operation of cooling and heating, the temperatures detected by the indoor water outlet temperature sensor 2 are used to determine sensor error. Malfunction Caused: Faulty connector connection. Faulty sensor.
  • Page 229 19.5.40 Outdoor Air Temperature Sensor Abnormality (F36) Malfunction Decision Conditions: During startup and operation of cooling and heating, the temperatures detected by the outdoor air temperature sensor are used to determine sensor error. Malfunction Caused: Faulty connector connection. Faulty sensor. Faulty outdoor unit PCB (main).
  • Page 230 19.5.41 Indoor Water Inlet Temperature Sensor Abnormality (F37) Malfunction Decision Conditions: During startup and operation of cooling and heating, the temperatures detected by the indoor water inlet temperature sensor are used to determine sensor error. Malfunction Caused: Faulty connector connection. Faulty sensor.
  • Page 231 19.5.42 Outdoor Discharge Pipe Temperature Sensor Abnormality (F40) Malfunction Decision Conditions: During startup and operation of cooling and heating, the temperatures detected by the outdoor discharge pipe temperature sensor are used to determine sensor error. Malfunction Caused: Faulty connector connection. Faulty sensor.
  • Page 232 19.5.43 Power Factor Correction (PFC) Abnormality (F41) Malfunction Decision Conditions: During operation of cooling and heating, when the PFC protection circuitry in the outdoor unit PCB (main) senses abnormal high DC voltage level. Malfunction Caused: Power supply surge. Compressor windings not uniform. Faulty outdoor unit PCB (main).
  • Page 233 19.5.44 Outdoor Pipe Temperature Sensor Abnormality (F42) Malfunction Decision Conditions: During startup and operation of cooling and heating, the temperatures detected by the outdoor pipe temperature sensor are used to determine sensor error. Malfunction Caused: Faulty connector connection. Faulty sensor. Faulty outdoor unit PCB (main).
  • Page 234 19.5.45 Outdoor Defrost Temperature Sensor Abnormality (F43) Malfunction Decision Conditions: During startup and operation of cooling and heating, the temperatures detected by the outdoor defrost temperature sensor are used to determine sensor error. Malfunction Caused: Faulty connector connection. Faulty sensor. Faulty outdoor unit PCB (main).
  • Page 235 19.5.46 Indoor Water Outlet Temperature Sensor Abnormality (F45) Malfunction Decision Conditions: During startup and operation of cooling and heating, the temperatures detected by the indoor water outlet temperature sensor are used to determine sensor errors. Malfunction Caused: Faulty connector connection. Faulty sensor.
  • Page 236 19.5.47 Outdoor Current Transformer Open Circuit (F46) Malfunction Decision Conditions: A current transformer (CT) open circuit is detected by checking the compressor running frequency ( rated frequency) and CT detected input current (< 0.65 A) for continuously 20 seconds. Malfunction Caused: CT defective.
  • Page 237 19.5.48 Cooling High Pressure Overload Protection (F95) Malfunction Decision Conditions: During operation of cooling, when pressure 4.0 MPa and above is detected by outdoor high pressure sensor. Malfunction Caused: Dust accumulation in the outdoor unit heat exchanger. Air short circuit at outdoor unit. 2 way valve closed.
  • Page 238: Disassembly And Assembly Instructions

    20. Disassembly and Assembly Instructions WARNING High Voltage are generated in the electrical parts area by the capacitor. Ensure that the capacitor has discharged sufficiently before proceeding with repair work. Failure to heed this caution may result in electric shocks. 20.1 To Remove Front Plate and Top Plate Hook Remove 2 screw at the bottom to remove the Front Plate...
  • Page 239: To Remove Pressure Gauge

    20.2 To Remove Pressure Gauge 2. Remove 4 screws to remove the Connecting bar. 3. Use spanner to release nut of Pressure Gauge. 1. Remove 3 screws to remove the Particular Plate. 20.3 To Remove Remote Control 3. Remove 3 screws then take out the bottom case. Claw (2 places) Insert the...
  • Page 240: To Remove Rccb

    20.4 To Remove RCCB 2. Disconnect lead wires (Black and White) from the RCCB. 3. Remove screw to remove the RCCB. RCCB Control Board Cover 1. Remove 6 screws to remove the Control Board Cover. 20.5 To Remove Electronic Controller 1.
  • Page 241: To Remove Flow Switch And Air Purge Valve

    20.6 To Remove Flow Switch and Air Purge Valve 3. Remove 2 retaining rings, 2. Detach the flow sensor lead wire. then remove the Flow Sensor. 1. Turn the Air Purge Valve anti-clockwise then remove. Air Purge Valve When reinstall Flow Switch, ensure the arrow on the flow switch is parallel with the pipe shaft and is facing in the direction of flow.
  • Page 242: To Remove Bottle Complete

    20.8 To Remove Bottle Complete 1. Disconnect the connector CN-OLP1 from the Electronic Controller and detached the lead wire HT1-L3 (Red) and AC2-L3 (Black). 2. Remove Air Purge Valve. 3. Disconnect 2 pipe connection. 4. Remove 4 screw from bracket. 20.9 To Remove Water Filter Filter...
  • Page 243: Technical Data

    21. Technical Data 21.1 Operation Characteristics 21.1.1 WH-ADC0309J3E5UK WH-UD03JE5 Heating Characteristics at Different Outdoor Air Temperature Condition Outdoor air temperature : 7°C (DBT), 6°C (WBT) Indoor water inlet temperature : 30°C Indoor water outlet temperature : 35°C Piping length : 7 m 3.500 3.300 3.100...
  • Page 244 Cooling Characteristics at Different Outdoor Air Temperature Condition Outdoor air temperature : 35°C (DBT), -°C (WBT) Indoor water inlet temperature : 12°C Indoor water outlet temperature : 7°C Piping length : 7 m 3.600 3.400 3.200 3.000 2.800 2.600 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Outdoor Temperature (°C) 1.300 1.100...
  • Page 245 Cooling Characteristics at Different Outdoor Air Temperature Condition Outdoor air temperature : 35°C (DBT), -°C (WBT) Indoor water inlet temperature : 12°C Indoor water outlet temperature : 14°C Piping length : 7 m 5.000 4.600 4.200 3.800 3.400 3.000 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Outdoor Temperature (°C) 1.300 1.100...
  • Page 246 Cooling Characteristics at Different Outdoor Air Temperature Condition Outdoor air temperature : 35°C (DBT), -°C (WBT) Indoor water inlet temperature : 12°C Indoor water outlet temperature : 18°C Piping length : 7 m 3.600 3.400 3.200 3.000 2.800 2.600 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Outdoor Temperature (°C) 1.100 0.900...
  • Page 247 Heating Characteristics at Different Piping Length Condition Outdoor air temperature : 7°C (DBT), 6°C (WBT) Indoor water inlet temperature : 30°C Indoor water outlet temperature : 35°C Piping length : 7 m 3.500 3.300 3.100 2.900 2.700 2.500 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Piping Length (m) 1.200 1.000...
  • Page 248 Cooling Characteristics at Different Piping Length Condition Outdoor air temperature : 35°C (DBT), -°C (WBT) Indoor water inlet temperature : 12°C Indoor water outlet temperature : 7°C Piping length : 7 m 3.500 3.300 3.100 2.900 2.700 2.500 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Piping Length (m) 1.500 1.300...
  • Page 249 21.1.2 WH-ADC0309J3E5UK WH-UD05JE5 Heating Characteristics at Different Outdoor Air Temperature Condition Outdoor air temperature : 7°C (DBT), 6°C (WBT) Indoor water inlet temperature : 30°C Indoor water outlet temperature : 35°C Piping length : 7 m 5.200 4.800 4.400 4.000 3.600...
  • Page 250 Cooling Characteristics at Different Outdoor Air Temperature Condition Outdoor air temperature : 35°C (DBT), -°C (WBT) Indoor water inlet temperature : 12°C Indoor water outlet temperature : 7°C Piping length : 7 m 5.000 4.600 4.200 3.800 3.400 3.000 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Outdoor Temperature (°C) 2.100 1.700...
  • Page 251 Cooling Characteristics at Different Outdoor Air Temperature Condition Outdoor air temperature : 35°C (DBT), -°C (WBT) Indoor water inlet temperature : 12°C Indoor water outlet temperature : 14°C Piping length : 7 m 6.000 5.600 5.200 4.800 4.400 4.000 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Outdoor Temperature (°C) 2.100 1.700...
  • Page 252 Cooling Characteristics at Different Outdoor Air Temperature Condition Outdoor air temperature : 35°C (DBT), -°C (WBT) Indoor water inlet temperature : 12°C Indoor water outlet temperature : 18°C Piping length : 7 m 5.300 5.100 4.900 4.700 4.500 4.300 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Outdoor Temperature (°C) 1.400 1.200...
  • Page 253 Heating Characteristics at Different Piping Length Condition Outdoor air temperature : 7°C (DBT), 6°C (WBT) Indoor water inlet temperature : 30°C Indoor water outlet temperature : 35°C Piping length : 7 m 5.500 5.300 5.100 4.900 4.700 4.500 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Piping Length (m) 1.500 1.300...
  • Page 254 Cooling Characteristics at Different Piping Length Condition Outdoor air temperature : 35°C (DBT), -°C (WBT) Indoor water inlet temperature : 12°C Indoor water outlet temperature : 7°C Piping length : 7 m 5.000 4.800 4.600 4.400 4.200 4.000 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Piping Length (m) 2.000 1.800...
  • Page 255 21.1.3 WH-ADC0309J3E5UK WH-UD07JE5 Heating Characteristics at Different Outdoor Air Temperature Condition Outdoor air temperature : 7°C (DBT), 6°C (WBT) Indoor water inlet temperature : 30°C Indoor water outlet temperature : 35°C Piping length : 7 m 7.500 6.700 5.900 5.100 4.300 3.500 Outdoor Temperature (°C)
  • Page 256 Cooling Characteristics at Different Outdoor Air Temperature Condition Outdoor air temperature : 35°C (DBT), -°C (WBT) Indoor water inlet temperature : 12°C Indoor water outlet temperature : 7°C Piping length : 7 m 7.500 6.900 6.300 5.700 5.100 4.500 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Outdoor Temperature (°C) 2.500 2.100...
  • Page 257 Cooling Characteristics at Different Outdoor Air Temperature Condition Outdoor air temperature : 35°C (DBT), -°C (WBT) Indoor water inlet temperature : 12°C Indoor water outlet temperature : 14°C Piping length : 7 m 9.400 8.600 7.800 7.000 6.200 5.400 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Outdoor Temperature (°C) 2.500 2.100...
  • Page 258 Cooling Characteristics at Different Outdoor Air Temperature Condition Outdoor air temperature : 35°C (DBT), -°C (WBT) Indoor water inlet temperature : 12°C Indoor water outlet temperature : 18°C Piping length : 7 m 8.000 7.400 6.800 6.200 5.600 5.000 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Outdoor Temperature (°C) 2.500 2.100...
  • Page 259 Heating Characteristics at Different Piping Length Condition Outdoor air temperature : 7°C (DBT), 6°C (WBT) Indoor water inlet temperature : 30°C Indoor water outlet temperature : 35°C Piping length : 7 m 7.500 7.300 7.100 6.900 6.700 6.500 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 Piping Length (m) 2.000 1.800...
  • Page 260 Cooling Characteristics at Different Piping Length Condition Outdoor air temperature : 35°C (DBT), -°C (WBT) Indoor water inlet temperature : 12°C Indoor water outlet temperature : 7°C Piping length : 7 m 7.000 6.800 6.600 6.400 6.200 6.000 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 Piping Length (m) 3.000 2.800...
  • Page 261 21.1.4 WH-ADC0309J3E5UK WH-UD09JE5 Heating Characteristics at Different Outdoor Air Temperature Condition Outdoor air temperature : 7°C (DBT), 6°C (WBT) Indoor water inlet temperature : 30°C Indoor water outlet temperature : 35°C Piping length : 7 m 9.100 8.500 7.900 7.300 6.700 6.100 Outdoor Temperature (°C)
  • Page 262 Cooling Characteristics at Different Outdoor Air Temperature Condition Outdoor air temperature : 35°C (DBT), -°C (WBT) Indoor water inlet temperature : 12°C Indoor water outlet temperature : 7°C Piping length : 7 m 8.600 7.600 6.600 5.600 4.600 3.600 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Outdoor Temperature (°C) 3.000 2.600...
  • Page 263 Cooling Characteristics at Different Outdoor Air Temperature Condition Outdoor air temperature : 35°C (DBT), -°C (WBT) Indoor water inlet temperature : 12°C Indoor water outlet temperature : 14°C Piping length : 7 m 10.500 9.300 8.100 6.900 5.700 4.500 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Outdoor Temperature (°C) 3.000 2.600...
  • Page 264 Cooling Characteristics at Different Outdoor Air Temperature Condition Outdoor air temperature : 35°C (DBT), -°C (WBT) Indoor water inlet temperature : 12°C Indoor water outlet temperature : 18°C Piping length : 7 m 9.000 8.200 7.400 6.600 5.800 5.000 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Outdoor Temperature (°C) 2.000 1.800...
  • Page 265 Heating Characteristics at Different Piping Length Condition Outdoor air temperature : 7°C (DBT), 6°C (WBT) Indoor water inlet temperature : 30°C Indoor water outlet temperature : 35°C Piping length : 7 m 9.100 8.900 8.700 8.500 8.300 8.100 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 Piping Length (m) 2.500 2.300...
  • Page 266 Cooling Characteristics at Different Piping Length Condition Outdoor air temperature : 35°C (DBT), -°C (WBT) Indoor water inlet temperature : 12°C Indoor water outlet temperature : 7°C Piping length : 7 m 8.000 7.800 7.600 7.400 7.200 7.000 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 Piping Length (m) 3.000 2.800...
  • Page 267: Heating Capacity Table

    1460 3150 1670 3090 3200 3200 3200 1140 2950 1220 3270 3270 3610 4060 1110 4030 1140 21.2.2 WH-ADC0309J3E5UK WH-UD05JE5 Water Out (°C) Input Input Input Input Input Capacity Capacity Capacity Capacity Capacity Outdoor Air (°C) Power Power Power Power...
  • Page 268: Cooling Capacity Table

    3470 3290 4060 3270 3200 3560 3200 2680 1060 3340 1090 2790 21.3.2 WH-ADC0309J3E5UK WH-UD05JE5 Water Out (°C) Outdoor Air (°C) Capacity (W) Input Power (W) Capacity (W) Input Power (W) Capacity (W) Input Power (W) 3590 4230 4790 4610...
  • Page 269: Exploded View And Replacement Parts List

    22. Exploded View and Replacement Parts List 22.1 Indoor Unit Note: • The above exploded view is for the purpose of parts disassembly and replacement. • The non-numbered parts are not kept as standard service parts.
  • Page 270 27 26 Note:  The above exploded view is for the purpose of parts disassembly and replacement.  The non-numbered parts are not kept as standard service parts.
  • Page 271 SAFETY REF. NO. DESCRIPTION & NAME QTY. WH-ADC0309J3E5UK REMARK CHASSIS - COMPLETE ACXD50C02900 DRAIN VALVE CWB65C1026 PRESSURE AND TEMP RELIEF VALVE (TANK) CWB621135 SENSOR CO. (TANK TEMP CN-TH2) ACXA50C14750 FILTER COMPLETE ACXB51C00100 HOLDER - COUPLING ACXH35-01790 BASE PAN (HEATER) ACXD52-04300 PURGE PLUG CWB821027 HOT WATER COIL - COMPLETE...
  • Page 272 SAFETY REF. NO. DESCRIPTION & NAME QTY. WH-ADC0309J3E5UK REMARK CABINET TOP PLATE ACXE03K01150 CABINET FRONT PLATE ACXE06-00030A PANASONIC BADGE CWE375343 DECORATION BASE ASS'Y CWE35K1285 ACCESSORY - CO. (DECORATION BASE ASS'Y) CWH82C2174 ACCESSORY ADJUSTABLE FEET CWH82C2112 ACCESSORY CO. (DRAIN ELBOW) CWG87C900...
  • Page 273: Outdoor Unit

    22.2 Outdoor Unit 22.2.1 WH-UD03JE5 WH-UD05JE5 For WH-UD03JE5 For WH-UD05JE5 Note: • The above exploded view is for the purpose of parts disassembly and replacement. • The non-numbered parts are not kept as standard service parts.
  • Page 274 SAFETY REF. NO. DESCRIPTION & NAME QTY. WH-UD03JE5 WH-UD05JE5 REMARK CHASSIS ASS’Y CWD52K1317 ← ANTI - VIBRATION BUSHING CWH50077 ← COMPRESSOR 9RD138ZAB21 ← NUT - COMPRESSOR MOUNT CWH561096 ← SOUND PROOF MATERIAL CWG302762 ← BRACKET FAN MOTOR CWD541167 ← FAN MOTOR, DC 40W 3PH L6CAYYYL0064 ←...
  • Page 275 SAFETY REF. NO. DESCRIPTION & NAME QTY. WH-UD03JE5 WH-UD05JE5 REMARK CABINET TOP PLATE ACXE03-02880 ← CONTROL BOARD COVER CWH131473 ← CONTROL BOARD COVER - COMPLETE CWH13C1253 ← SOUND PROOF MATERIAL ACXG30-08570 ← SOUND PROOF MATERIAL (COMP TOP) CWG302630 ← SOUND PROOF MATERIAL CWG302788 ←...
  • Page 276 22.2.2 WH-UD07JE5 WH-UD09JE5 For WH-UD07JE5 For WH-UD09JE5 Note: • The above exploded view is for the purpose of parts disassembly and replacement. • The non-numbered parts are not kept as standard service parts.
  • Page 277 SAFETY REF. NO. DESCRIPTION & NAME QTY. WH-UD07JE5 WH-UD09JE5 REMARK CHASSIS ASS’Y ACXD52K03140 ← COMPRESSOR 9KD240XBB21 ← BUSHING - COMPRESSOR MOUNT CWH50055 ← NUT - COMPRESSOR MOUNT CWH561049 ← CONDENSER ACXB32C16550 ← TUBE ASSY (CAP. TUBE) ACXT07K08290 ← 3 - WAYS VALVE (GAS) CWB011363 ←...
  • Page 278 PLATE - CONTROL BOARD COVER CWH131332 ← CONTROL BOARD COVER - COMPLETE CWH13C1185 ← ACCESSORY - COMPLETE ACXH82C09830 ← ACCESSORY CO. (DRAIN ELBOW) CWG87C900 ← PANASONIC BADGE CWE373439 ← INVERTER BADGE CWE373441 ← BASE BOARD - COMPLETE CWG62C1081 ← SHOCK ABSORBER (R) CWG712879 ←...

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