Related Manuals for Kingspan SafePro 2
Summary of Contents for Kingspan SafePro 2
- Page 1 Fabrications, Safety & Lighting solutions UK & Ireland Kingspan SafePro 2 Anchor and Cable System Installers Guide Always read and follow the warings and instructions for use.
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Page 2: Table Of Contents
Kingspan SafePro 2 Installers Guide Anchor and Cable System 1.0 Contents 1.0 Contents 2.0 General 2.1 Authorised Installers 2.2 Conformity 2.3 Work Restraint & Fall Arrest 2.4 Free Fall Space Calculator 3.0 Site Assessment 3.1 Reviewing the Task 3.2 Typical System Layout 3.3 Specifying Your Anchor... -
Page 3: General
SafePro 2 Anchor and Cable System. 2.2 Conformity The SafePro 2 Anchor and Cable System is a roof top anchorage system which is tested and where appropriate certified in accordance with the requirements of various national and international standards and codes of practice. - Page 4 (Fig 2) and arrest the fall. This is achieved by applying a braking force to the worker for a few hundredths of a second. The SafePro 2 Anchor and Cable System ensure that the braking force is always kept below a safe load, providing that the worker is wearing a full body harness and an energy-absorbing lanyard certified to the appropriate national standard.
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Page 5: Free Fall Space Calculator
RoofSafe Cable Using the input boxes below, change the values to suit the length of your SafePro 2 Anchor and Cable system. Using the input boxes below, change the values to suit the length of your RoofSafe Anchor and Cable system. -
Page 6: Site Assessment
Where these methods can not be used to verify the strength of the structure and the fixings, a sample fixing should be installed, and pull tested. The fixings should withstand as a minimum the forces given in the SafePro 2 Anchor and Cable and Cable Forces Calculation Sheet. -
Page 7: Typical System Layout
Installers Guide Kingspan SafePro 2 3M™ DBI-SALA RoofSafe Anchor and Cable System ® Anchor and Cable System 3.0 Site Assessment 3.0 Site Assessment A - SpiraTech Anchor as System end post B - SpiraTech Anchor as Corner post C - Tip Over Anchor as... - Page 8 D - Lanyard D - Lanyard D Lanyard D Lanyard E RoofSafe Anchor E RoofSafe Anchor E - SafePro 2 Anchor and E - SafePro 2 Anchor and and Cable System E RoofSafe Anchor and Cable System E RoofSafe Anchor...
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Page 9: Specifying Your Anchor
Specifying Your Anchor Specifying Your Anchor The SafePro 2 Anchor and Cable provides a secure anchor point for a worker at height, close to an exposed edge or other fall The RoofSafe Anchor and Cable provides a secure anchor point for a worker at height, close to an exposed edge or other... - Page 10 RA Baseplate 350 mm x 440 mm. RA Baseplate 550 mm x 450 mm. Kingspan SafePro 2 Installers Guide Anchor and Cable System Available with holes or blank. 3M™ DBI-SALA 3M™ DBI-SALA 3M™ DBI-SALA 3M™ DBI-SALA 3M™ DBI-SALA 3M™ DBI-SALA...
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Page 11: Roof Types & Anchors
Pre-insulated / built up metal roof panels. 3.4.5 Trapezoidal Insulated Panel Fixings: Pre-insulated / built up metal roof panels. Pre-insulated / built up metal roof panels. – SafePro 2 7.7 Rvt 7. 7x28 Fixings: Fixings: • RoofSafe 7.7 Rivet (7234005) •... - Page 12 When Specifying a RoofSafe Anchor and Cable for a standing seam consideration should first be given to the Standing Seam When Specifying a SafePro 2 Anchor and Cable for a standing seam consideration should first be given to the Standing Seam profile profile and the type of clamps that will be required to secure the anchors to the roof.
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Page 13: Sealing Details
Installers Guide Kingspan SafePro 2 Cable System Anchor and Cable System PVC Membrane A PVC bonded onto the weather shround up to the ridge 3.0 Site Assessment 3M™ DBI-SALA RoofSafe Anchor and Cable System ® B RA weather shroud PVC 3.0 Site Assessment... -
Page 14: Aggressive & Hazardous Environments
Electrical Hazards Do not install the SafePro 2 Anchor and Cable where either the anchor, cable or user can come into contact with electrical power lines. Always allow a safe working distance between the user and power lines. -
Page 15: Roof Anchor Performance
Once the anchor has been deployed the energy absorbing elements reduce the load on the user and the roof to safe levels, so that The SafePro 2 Anchor and Cable can then withstand a minimum static load of twice the peak arrest load for 3 mins as required by the anchorage remains safely attached to the roof structure, and the user is brought comfortably to a post fall resting position. - Page 16 However if a second user was to fall on the system after the anchor had already been deployed the peak load would increase to approximately 5.7 kN (Fig 19). Equivalent of a single user fall on a SafePro 2 Anchor and Cable System End/Corner posts. Ref: 5903918 REV B...
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Page 17: Forces On A Intermediate
Installers Guide Kingspan SafePro 2 Anchor and Cable System 3M™ DBI-SALA RoofSafe Anchor and Cable System ® 4.0 Roof Anchor Performance 4.0 Roof Anchor Performance 3M™ DBI-SALA RoofSafe Anchor and Cable System ® 4.0 Roof Anchor Performance Forces Tip Over Anchor Forces Tip Over Anchor 4.3 Forces Intermediate Anchor... -
Page 18: Thermal Bridging
(Fig 23.2). In common toggle fixings the area around the bolt is open allowing convection around the This can create a thermal bridge through the central bolt. The SafePro 2 Anchor and Cable toggles minimise the affect by insulating the area around the toggle bolt (Fig 23.2). - Page 19 Testing has been carried out to show the heat transfer through the toggle fixings (Fig 25/26). Uninsulated fixings show a temperature increase of 7°C (44.6°F) at the fixing which is also transferred to baseplate (Red areas Fig 25). The Insulated SafePro 2 Anchor and Cable toggle fixings show a temperature increase of just 4°C (39.2°F), isolated to the top of the fixings.
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Page 20: Annual Maintenance
Please refer to section 7.7. Electrical Hazards Do not install the SafePro 2 Anchor and Cable where either the anchor, cable or user can come into contact with electrical power lines. Always allow a safe working distance between the user and power lines. -
Page 21: Reference Documents
Installers Guide Kingspan SafePro 2 Anchor and Cable System 6.0 Reference Documents 6.1 Abbreviations and Definitions The following is a list of terms and their meanings as used in this publication (Further standards are listed in section 7.2 of this guide): –... -
Page 22: Standards Table
The Test report. lifeline and rail Standard covers systems using either rigid rails or flexible lines. systems AS/NZS. * If copies of the test certificates are required please contact Kingspan and quote certificate number. -
Page 23: Markings Explained
G 8 mm Hex Swage Toggle B 8 mm Hex Swage Tensioner 7240166 H RoofSafe Anchor Baseplate 40 Installers Guide Kingspan SafePro 2 Anchor and Cable System C 8 mm 7 × 7 SS Cable Per M 7240211 RoofSafe Anchor Module End... -
Page 24: Installation Instructions
Kingspan SafePro 2 Installers Guide Anchor and Cable System 7.0 Installation Instructions 7.1 Guidelines for Installation Typical Tool List. General – Heavy duty drill with a hammer action facility – 32mm Auger drill bit or wood drill bit and extension bar for cutting through the roof insulation material –... - Page 25 2) You have all of the appropriate personal safety equipment to complete the task safely. Don’t use tools until instructed to do so. The component list below shows typical 3M™ DBI-SALA SafePro 2 Anchor components. Your order is system specific and may not ® feature all of these components.
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Page 26: Top Fix Installation
Kingspan SafePro 2 Installers Guide Anchor and Cable System 7.0 Installation Instructions 7.2 Top Fix Installation KS500/1000 Zip Installation Ensure the seam is correctly Attach the clamps and position Slide the inserts into position. The inserts should be flush with formed prior to installing the the anchor. -
Page 27: Toggle Installation
This will lock the toggle as Using a torque wrench, torque Fit the SafePro 2 Anchor module The anchor is now installed and shown. the toggles to 15 Nm (11 ft-lbf). into the baseplate and torque to ready for the application of 40 Nm (30 lft-lbf). -
Page 28: Component Installation
Refasten nut and washer. Torque to 30 Nm (22 ft-lbf) and and align. replace nut cap. 7.4 Component Installation SafePro 2 System Eye & Pin Remove M12 nut and washer. Position the System Eye Refasten nut and washer. Torque to 30 Nm (22 ft-lbf) and component and align. -
Page 29: Baseplate Drilling
Installers Guide Kingspan SafePro 2 Anchor and Cable System 7.0 Installation Instructions 7.5 Baseplate Drilling Clean the fixing area with Position the sealing tape on the Place the baseplate on the roof. Position the baseplate drilling jig alcohol solution / wipes. -
Page 30: Hex Swaging
Hex Swaging Only 8mm 7 x 7 construction stainless steel wire cable supplied by Kingspan may be used for SafePro 2 Anchor & Cable applications. The hex swage data is based on the results from an Izumi EP410 model hex swager with 7241122 10mm bite dies. For any other hex swaging system / machine the installer needs to verify that the minimum strength of the hex swage is 38 kN. - Page 31 Installers Guide Kingspan SafePro 2 Anchor and Cable System Notes...
- Page 32 Suggestions for, or description of, the end use or application of products or methods of working are for information only and Kingspan Limited and its subsidiaries accept no liability in respect thereof. 04/2018...
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