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It is strongly recommended for KIOTI customer to read this owner’s manual thoroughly before using K9 2400 as the manual contains a lot of valuable information, such as safe driving guide, explanation for op- erations, maintenance interval, simple maintenance guide, trouble shootings and etc.
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DeSCRIPTION NON CANOPY CANOPY 1. ROPS (protection against overturning) 2. FOPS (protection against objects falling from above) 3. OPS (protection against penetration of objects from sides) Ⅰ) Ⅰ) protection against hazardous chemicals (Category (Category UD200(K9 2400)-유럽향-00.indd 2 2018-01-26 오전 8:28:27...
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TABLe OF CONTeNTS SAFETY PRECAUTIONS ........VEHICLE IDENTIFICATIONS ........SPECIFICATIONS ..........CONTROLS AND FEATURES ......... SECTION OPERATION ............REPLACEMENT PARTS ......... MAINTENANCE ............ STORAGE AND DISPOSAL ........TROUBLESHOOTING ..........INDEX ..............UD200(K9 2400)-유럽향-00.indd 3 2018-01-26 오전 8:28:27...
CAUTION This mark indicates emphasis on notable characteristics of working procedures, and information about technology for easier operation. ImPORTANT This indicates that interesting or helpful information is being provided. NOTe UD200(K9 2400)-유럽향-00.indd 9 2018-01-26 오전 8:28:28...
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UNIveRSAL SYmBOLS various universal symbols have been used on the instruments and controls of your KIOTI vehicle. below is a list of the universal symbols and their meanings. Fuel-level low Differential lock Preheat Parking brake hazard Warning lights Neutral Position...
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WhEN DRIvING ThE vEhIClE .............1-6 WhEN PaRkING ThE vEhIClE ..........1-13 SAFeTY PReCAUTIONS DURINg SeRvICINg ..1-14 SAFeTY PReCAUTIONS WheN USINg The ROPS .. 1-19 SAFeTY DeCAL ............1-20 MOUNTING lOCaTION ...............1-20 DECalS ..................1-22 CaUTIONS FOR DECal MaINTENaNCE ........1-26 UD200(K9 2400)-유럽향-01.indd 1 2017-11-13 오전 10:43:42...
Failure to do so could result in accidents or injury. 2. Only persons who are properly trained should be allowed to oper- ate the vehicle. 3. Read and follow all warning labels and decals affixed to the vehicle. UD200(K9 2400)-유럽향-01.indd 2 2017-11-13 오전 10:43:42...
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7. While working in cooperation with both driver and passengers should other vehicles always communi- wear their seat belts at all times. cate your intentions. UD200(K9 2400)-유럽향-01.indd 3 2017-11-13 오전 10:43:43...
Eye er ventilation. Inhalation of carbon monoxide can cause serious injury thoroughly. protection is recommended at all times. or death. UD200(K9 2400)-유럽향-01.indd 4 2017-11-13 오전 10:43:43...
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4. the vehicle. parking brake is applied. 9. Make sure that all pressure lines are tight before starting the ve- hicle. UD200(K9 2400)-유럽향-01.indd 5 2017-11-13 오전 10:43:44...
UTv on public make sure to install the "Safety roads. Be aware of traffic laws be- lamp kit" supplied by KIOTI and fore driving. observe the applicable regula- tions and laws. If the vehicle is not equipped with the "Safety lamp...
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8. avoid sudden movements of the steering wheel as this can cause a loss of control of the vehicle. This risk is especially great when travel- ing at road speeds. UD200(K9 2400)-유럽향-01.indd 7 2017-11-13 오전 10:43:45...
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The risk of vehicle upset is even the path is clear. higher when the ground is loose or wet. UD200(K9 2400)-유럽향-01.indd 8 2017-11-13 오전 10:43:46...
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16. To minimize the risk of a rollover, obstacles at row ends, near trees ing vehicle. crash, be especially careful when and around other obstructions. obstacles and slopes are ahead and when braking on hills or dur- ing turns. UD200(K9 2400)-유럽향-01.indd 9 2017-11-13 오전 10:43:46...
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20. always keep arms and legs in- side the cab frame while the ve- hicle is in motion. UD200(K9 2400)-유럽향-01.indd 10 2017-11-13 오전 10:43:47...
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25. Driving with excessive load on a smaller hills before attempting surfaces. Never open the throttle larger hills. slope can lead to overturn. suddenly or make sudden gear changes. Never go over the top of any hill at high speed. UD200(K9 2400)-유럽향-01.indd 11 2017-11-13 오전 10:43:47...
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If necessary, apply them lightly or pulling a trailer. allow a greater several times to let friction dry distance for braking. out the pads. UD200(K9 2400)-유럽향-01.indd 12 2017-11-13 오전 10:43:48...
• Pulling from any other location can not block polluted outside air from entering. Never drive only increases the risk of seri- the vehicle in these areas. ous personal injury or death. UD200(K9 2400)-유럽향-01.indd 13 2017-11-13 오전 10:43:49...
6. Never park the vehicle on a steep slope. a serious accident can oc- cur. UD200(K9 2400)-유럽향-01.indd 14 2017-11-13 오전 10:43:49...
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The battery presents an explosive hazard because it gives off hydrogen and oxygen es- pecially when recharging. UD200(K9 2400)-유럽향-01.indd 15 2017-11-13 오전 10:43:50...
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6. allow the vehicle time to cool off faced during normal operation of swinging by means of wooden before servicing any part that may wedges applied to the front axle the tractor. have become hot while the vehicle was running. UD200(K9 2400)-유럽향-01.indd 16 2017-11-13 오전 10:43:50...
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’s manual. 14. For jump starting a dead battery, read and follow all of the instruc- 17. Securely support the vehicle tions. (Page 5-11) when changing wheels. UD200(K9 2400)-유럽향-01.indd 17 2017-11-13 오전 10:43:51...
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If injured by escaping fluid, see a medical doctor at once. This fluid can produce gangrene and/or severe allergic reaction. UD200(K9 2400)-유럽향-01.indd 18 2017-11-13 오전 10:43:52...
Avoid driving the vehicle into be fitted back to their original posi- a dangerous area such as fall- tions and all bolts should be properly ing rocks zone. torqued. UD200(K9 2400)-유럽향-01.indd 19 2017-11-13 오전 10:43:52...
2. NEVER rely on the selective control valve lock to prevent accidental bed lowering when performing maintenance on a vehicle equipped with a hydraulic dump. 3. ALWAYS make sure a KIOTI approved bed prop or cylinder lock is in place before performing maintenance underneath a raised bed. U3215-85711...
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· When hauling or towing, always reduce speeds and increase braking zones to prevent accidents · When hauling or towing navigate turns and rough or uneven terrain at reduced speeds · DO NOT haul or tow unsecured loads or cargo. UD200(K9 2400)-유럽향-01.indd 23 2017-11-13 오전 10:43:55...
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2400 UD27-7009 (12) U3215-8566 Part No. : Part No. : (10) UD3215-8570 Part No. : (11) U3215-85231 Part No. : UD200(K9 2400)-유럽향-01.indd 24 2017-11-13 오전 10:43:56...
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UTV in the following conditions. A. While driving on a steep slope. B. While driving with heavy load on the cargo deck. C. While towing or pulling implement, such as snow blade, etc. U3215-85861 UD200(K9 2400)-유럽향-01.indd 25 2017-11-13 오전 10:43:57...
Make sure • If a decal is damaged or lost, to follow the instruction on the decals contact your local KIOTI deal- as well as the following instruction: er immediately to install a new decal. CAUTION •...
PReCAUTIONS BeFORe OPeRATION vehICLe IDeNTIFICATION NUmBeR ......2-2 vEhIClE SERIal NUMbER ............2-2 ENGINE SERIal NUMbER ............2-2 UD200(K9 2400)-유럽향-02.indd 1 2017-11-14 오후 4:45:13...
Date of Purchase wheel where is the front right side. the injection pump is installed. To be filled in by purchaser UD200(K9 2400)-유럽향-02.indd 2 2017-11-14 오후 4:45:13...
SPeCIFICATIONS SPeCIFICATION ............3-2 ExTERIOR DIMENSIONS ..............3-2 GENERal SPECIFICaTIONS ............3-3 OPTION lIST aND FEaTURES .............3-5 NOISE lEvElS aS PERCEIvED bY ThE OPERaTOR ....3-7 vIbRaTION lEvElS OF ThE TRaCTOR ExPOSITION TO vI- bRaTIONS ...................3-7 UD200(K9 2400)-유럽향-03.indd 1 2017-11-13 오전 10:41:44...
31 (50) at maximum engine speed brake Front/Rear hydraulic dry caliper disc Front suspension Independent, Double a-arm (Wishbone type) Rear suspension Independent, Double a-arm (Wishbone type) Steering type Rack & Pinion / hydraulic Power Steering UD200(K9 2400)-유럽향-03.indd 3 2017-11-13 오전 10:41:44...
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2 Seat bench Seat bench Orange/Green/ body Color Orange/Green Orange/Green Ultramarine blue Speedometer Standard Standard(with head- Front Guard Standard(basic) Standard(basic) lamp Protect) ※ Notes: Some option kits are installed as a standard in a certain country. UD200(K9 2400)-유럽향-03.indd 4 2017-11-13 오전 10:41:44...
Option Standard Rear Screen Suspension (Cv joint) Dust Guard Standard Option Option Safety light kit Option Option Option Fog light Option Option Option headrest Option Option Option Rear view Mirror kit Option Option Option UD200(K9 2400)-유럽향-03.indd 5 2017-11-13 오전 10:41:44...
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Winch MTG brkt ※ Notes: Some option kits are not available at the time of printing. The specifications are subject to change without notice. Some option kits are installed as a standard in a certain country. UD200(K9 2400)-유럽향-03.indd 6 2017-11-13 오전 10:41:44...
In accordance to EU Directive 78/764/EC the following table shows vibration levels measured on seats, in aws. Operator's vibration level Directive of The european Parlia- Seat type Light-weight operator heavy-weight opeartor ment and of the Council W10SSS 78/764/EEC 0.715 m/s 1.080 m/s UD200(K9 2400)-유럽향-03.indd 7 2017-11-13 오전 10:41:45...
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MEMO memO UD200(K9 2400)-유럽향-03.indd 8 2017-11-13 오전 10:41:45...
WARNINg the hood. Make sure that the hood is firmly • closed and engaged before driv- ing. If not, it may open during driving, resulting in an accident. UD200(K9 2400)-유럽향-04.indd 4 2018-01-26 오후 3:08:41...
The double a-arm (wishbone) type ing vehicle’s visibility for safe suspension for front/rear wheel pro- driving. vide smoothest ride off road, empty Use the high beam headlamps or at full load. only if necessary. UD200(K9 2400)-유럽향-04.indd 5 2018-01-26 오후 3:08:42...
Make sure to check the Max. towing weight of the trailer and Max. vertical load that can be applied to the drawbar. UD200(K9 2400)-유럽향-04.indd 6 2018-01-26 오후 3:08:42...
The position "a" indicates the "manual preheat" position, which is not used in normal conditions. This position is a self-return type, so the key should be held there while using. This position can be used in UD200(K9 2400)-유럽향-04.indd 7 2018-01-26 오후 3:08:43...
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When the key switch is turned to same key is used for all KIOTI the position "C", only electrical the brake pedal. as soon as the vehicles. It can be stolen.
Turning on the head lamps for an ex- death. Make sure to keep the tended period of time with the engine key with you when leaving the off can discharge the battery. vehicle. UD200(K9 2400)-유럽향-04.indd 9 2018-01-26 오후 3:08:45...
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The turn signal lamp switch is to op- erate the turn signal lamps, which is included in the "Safety lamp kit" as an option. Check if the safety lamp kit is installed before using this switch. UD200(K9 2400)-유럽향-04.indd 10 2018-01-26 오후 3:08:45...
Pressing this switch up blinks the hazard lamp and returning it turns off the lamp. The turn signal lights cannot be operated while this switch is pressed up to operate the hazard lamps. UD200(K9 2400)-유럽향-04.indd 11 2018-01-26 오후 3:08:46...
If no switch is installed to this panel, tended period of time with the engine a plastic plug is installed instead. off or connecting an electric device with its capacity over the limit into the power outlet can discharge the battery. UD200(K9 2400)-유럽향-04.indd 12 2018-01-26 오후 3:08:46...
Push twice hourmeter Total time used product which exceeds the capacity Push three Clock Current Time is used. times ※ Press the SET button to switch the speed unit to km or mile. UD200(K9 2400)-유럽향-04.indd 14 2018-01-26 오후 3:08:47...
(C) flickers and can be adjusted. The hard to restart the engine even after display is automatically set if a certain replenish the fuel tank with fuel. amount of time passes after finishing the adjustment with the Set button. UD200(K9 2400)-유럽향-04.indd 15 2018-01-26 오후 3:08:48...
(Normal driving range) ing. If the needle is in the "h" zone dur- never open the radiator cap • ing driving, it indicates the engine is when it is hot. You can get overheated. burnt badly. UD200(K9 2400)-유럽향-04.indd 16 2018-01-26 오후 3:08:49...
BEAM lAMp eNgINe OIL PReSSURe WARNINg LAmP If this lamp comes on even with the specified engine oil level, have your vehicle checked by your local KIOTI dealer or workshop immediately. CAUTION If the oil level is below the •...
If this indicator is On even with • the parking brake released, check the brake oil level (for EU model) or have the vehicle checked by your local KIOTI dealer or workshop immedi- ately. UD200(K9 2400)-유럽향-04.indd 18 2018-01-26 오후 3:08:52...
This indicator may not turn on if the engine is warm. In this case, the engine can be started without the preheat operation. UD200(K9 2400)-유럽향-04.indd 19 2018-01-26 오후 3:08:53...
Therefore, refer to maintenance chapter page turn off all electrical devices 7-19 for "bleeding fuel line". and have the vehicle checked by your local KIOTI Dealer or workshop as soon as possible. UD200(K9 2400)-유럽향-04.indd 20 2018-01-26 오후 3:08:53...
(6) accelerator Pedal line type shift lever system for conve- nient control. also, there is a stopper between the "h" and "N" positions to ensure safe shift between the for- ward and reverse operation. UD200(K9 2400)-유럽향-04.indd 21 2018-01-26 오후 3:08:54...
Make sure to depress the brake pedal before entering a downhill con- dition to prevent the vehicle from roll- ing down. UD200(K9 2400)-유럽향-04.indd 22 2018-01-26 오후 3:08:54...
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UD200(K9 2400)-유럽향-04.indd 23 2018-01-26 오후 3:08:54...
Make sure to apply The parking brake lever is similar to the parking brake before leav- the one installed to cars. Make sure ing your vehicle. that the parking brake is released before driving. UD200(K9 2400)-유럽향-04.indd 24 2018-01-26 오후 3:08:55...
In order to stationary. Moving the lever prevent this situation, this vehicle is during driving can affect the equipped with the differential lock life of the differential system. system. UD200(K9 2400)-유럽향-04.indd 25 2018-01-26 오후 3:08:55...
The gears in the vehicle can be counterclockwise makes the seat stressed and steer ability can be de- cushion softer, while turning it clock- teriorated if using the 4WD unneces- wise makes the seat cushion harder. sarily. UD200(K9 2400)-유럽향-04.indd 26 2018-01-26 오후 3:08:56...
1. Make sure the seat belt is not twisted and insert the latch plate into the buckle until a clicking sound is heard. 2. Press the red button to un-buckle. UD200(K9 2400)-유럽향-04.indd 27 2018-01-26 오후 3:08:56...
The seat cushion can be sepa- tubes in order to protect the driver and rated. Removing the seat cushion occupants in an accident. The ROPS can access to the engine compart- installed in KIOTI's vehicles complies ment. with various regulations. (EEC, SaE, aNSI) WARNINg Make sure to fasten the seat •...
WaRN ® winch the driver side and center while there can be installed to the vehicle. is a lid for the glovebox on the pas- senger side. UD200(K9 2400)-유럽향-04.indd 29 2018-01-26 오후 3:08:58...
To open the back door of the cargo bed, rotate and pull the handles on the both sides simultaneously. also, make sure the latch handles are securely locked after closing the back door. UD200(K9 2400)-유럽향-04.indd 30 2018-01-26 오후 3:08:59...
Make sure to keep the following safety precautions when fueling. 1. Make sure that the fuel to be filled into the tank is diesel fuel. UD200(K9 2400)-유럽향-04.indd 31 2018-01-26 오후 3:08:59...
Make sure that the hand throt- • U24O458a tle lever is in its lowest posi- (1) Inspection Shield tion before driving the vehicle. Otherwise, the vehicle may take off abruptly and cause a fatal accident. UD200(K9 2400)-유럽향-04.indd 33 2018-01-26 오후 3:09:00...
The coolant reservoir tank can be in- tightened and tighten them as nec- spected without opening hood, right essary before driving. Driving with behind the right front wheel. loose wheel nuts can lead to a se- rious accident. UD200(K9 2400)-유럽향-04.indd 34 2018-01-26 오후 3:09:01...
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Check tires for inflation pres- • sure, damage, deformation, and extended wear on lug and damage of the rim and disc. Also, check if the wheel bolts, rim bolts, and nuts are loose. UD200(K9 2400)-유럽향-04.indd 35 2018-01-26 오후 3:09:02...
20 psi (1.41 kg/cm NOTe If tires with a different size from the ones specified are installed, contact the KIOTI dealer for the front/rear wheel • speed ratio. Improper front/rear wheel speed ratio can result in excessive wear of the tires.
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25x10x12 32 psi (2.2 kg/cm 36~38 lb ft (5.0~5.3 kgf • • heavy duty (with aluminum wheel) 25x10x12 50~60 lb ft (6.9~8.3 kgf • • Turf 26x10.5x12 36~38 lb ft (5.0~5.3 kgf • • UD200(K9 2400)-유럽향-04.indd 37 2018-01-26 오후 3:09:02...
And it will not be covered by warranty. • To protect the start motor and battery from damage, never try to start the engine for over 10 seconds consecutively. UD200(K9 2400)-유럽향-05.indd 2 2017-10-30 오후 6:15:21...
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U24O438a pressed. (1) Parking brake lever (a) To deactivate it, hold the button down while pushing upwards (B) To fix it in place, pull downwards UD200(K9 2400)-유럽향-05.indd 3 2017-10-30 오후 6:15:22...
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8. after the engine is started, let the engine run for approx. 3 to 4 min- cator goes off. utes (10 minutes in cold weather) to warm up the engine. (Refer to "Warming up" page 5-10 for de- tails) UD200(K9 2400)-유럽향-05.indd 4 2017-10-30 오후 6:15:23...
ON, immediately stop the engine, stop the engine immediately and charge warning lamp ON, the and contact your local KIOTI deal- check the engine oil level. If the battery can be discharged and er for assistance.
4. In case extra preheating is needed, for 2 to 3 minutes in order to cool down the engine before hold the key in ( )position . Do not shutdown. preheat more than 30 seconds. UD200(K9 2400)-유럽향-05.indd 6 2017-10-30 오후 6:15:23...
• Also, be careful not to leave the utility vehicle unattended as the same key is used for all KIOTI vehicles. It can be sto- M55O524a len. UUvO435C • The horn, turn signal lamps...
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• Children under age 16 or who doesn’t have a driver’s license should not drive this vehicle. • Children under age 5 should not ride on this vehicle even in the passenger seat. UD200(K9 2400)-유럽향-05.indd 8 2017-10-30 오후 6:15:25...
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"L" position when driving on a 5. Depress the accelerator pedal soft or bumpy surface or car- gradually to start off the vehicle. rying a heavy load. 6. The 4WD system can be used as necessary. UD200(K9 2400)-유럽향-05.indd 9 2017-10-30 오후 6:15:25...
It can gine for approx. 15 minutes. cause fire and an accident. 4. The engine throttle can be open for 50 % in order to shorten the warming up time. UD200(K9 2400)-유럽향-05.indd 10 2017-10-30 오후 6:15:26...
• If it is unavoidable to run the battery. teries. engine in an enclosed area, make sure to ventilate the area properly and take proper ac- tions to avoid inhaling emis- sions. UD200(K9 2400)-유럽향-05.indd 11 2017-10-30 오후 6:15:27...
9. Disconnect the red cable. 10. Run the engine for at least 30 minutes to charge the discharged battery. 11. If the battery is discharged again, replace it or check the charging system, such as the alternator. UD200(K9 2400)-유럽향-05.indd 12 2017-10-30 오후 6:15:27...
A serious acci- U24O504a dent can occur. (1) Chock (2) Parking brake lever (a) To deactivate it, hold the button down while pushing upwards (B) To fix it in place, pull downwards UD200(K9 2400)-유럽향-05.indd 13 2017-10-30 오후 6:15:28...
If it is necessary to brake the move the shift lever to the "l" po- vehicle abruptly on an icy or sition and 2WD/4WD lever to the slippery road, depress the "4WD" position as necessary. brake pedal for several times. UD200(K9 2400)-유럽향-05.indd 14 2017-10-30 오후 6:15:28...
If cargo is loaded onto the cargo bed too high, the center of gravity of the vehicle gets high and the centrifugal force increases when turning. There- fore, drive slower when turning. UD200(K9 2400)-유럽향-05.indd 15 2017-10-30 오후 6:15:28...
The vehicle can tions. roll over. 2. avoid driving on a slope of 15° or more. Drive the vehicle at a low speed so that the engine is not ap- plied with excessive load. UD200(K9 2400)-유럽향-05.indd 16 2017-10-30 오후 6:15:29...
2. Wear protective gear, such as a helmet to avoid an injury by branches. 3. be sure to wear the seat belt to minimize a chance of injury by col- lision with a tree or rock. UD200(K9 2400)-유럽향-05.indd 17 2017-10-30 오후 6:15:29...
Never drive through swift water flow after driving through water, the brake system may not even though its depth is below the height of the vehicle floor. function properly, leading to an accident. UD200(K9 2400)-유럽향-05.indd 18 2017-10-30 오후 6:15:29...
1. It is recommended to attach the during driving backward, a se- "Safety lamp kit" (If equipped) from rious accident can occur. KIOTI when driving on a public Check if there is any obstacle road. or person behind the vehicle 2.
"Safety not pile it over the side frame of lic dump kit (If equipped), it is hard lamp kit" supplied by KIOTI the cargo bed. to raise the cargo bed if the load and observe the applicable is concentrated to the front side of 7.
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10. The brake system is applied with excessive load when driving on a slope with excessive cargo. Therefore, load only up to half of the specified load limit when driv- ing on a slope. UD200(K9 2400)-유럽향-05.indd 21 2017-10-30 오후 6:15:30...
Apply the parking brake firmly • before unloading. • Never drive the vehicle with the cargo bed raised. The car- go bed can fall accidentally, U24O450a resulting in an accident. (1) Gas Spring kit UD200(K9 2400)-유럽향-05.indd 22 2017-10-30 오후 6:15:30...
10% of the total towing load limit. If this specification is not met, the vehicle can turn over backward. 3. It is very hard to drive backward with a trailer connected. keep the speed low. UD200(K9 2400)-유럽향-05.indd 23 2017-10-30 오후 6:15:31...
3. It is recommended to drive back- ward onto the transporting vehicle to drive out of it more easily later. 4. Make sure to set the shift lever to the "l" position and the 2WD/4WD lever in the "4WD" position. UD200(K9 2400)-유럽향-05.indd 24 2017-10-30 오후 6:15:31...
It also affects the when driving on a slippery, muddy steering performance negatively. or icy road, driving through water or driving to load or unload the ve- hicle to the transporting vehicle. UD200(K9 2400)-유럽향-05.indd 25 2017-10-30 오후 6:15:31...
Therefore, support the cargo bed when the tailgate opens upper side of it with both hands abruptly. when pushing the latch lever. UD200(K9 2400)-유럽향-05.indd 27 2017-10-30 오후 6:15:32...
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UD200(K9 2400)-유럽향-05.indd 28 2017-10-30 오후 6:15:32...
RePLACemeNT PARTS eSSeNTIAL RePLACemeNT PART ......6-2 OIlS aND FlUID .................6-2 FIlTERS ..................6-2 bElTS aND RUbbER PaRTS.............6-3 ElECTRIC PaRTS ..............6-3 UD200(K9 2400)-유럽향-06.indd 1 2017-10-30 오후 6:15:54...
In order to protect the vehicle prop- erly and keep it in a perfect condi- tion, make sure to refill or change the oil and fluid specified in accordance with the maintenance intervals. Refer to chapter 7 "Maintenance". UD200(K9 2400)-유럽향-06.indd 2 2017-10-30 오후 6:15:54...
T5210-68652 Fuse 5a der to prevent accidents. T5210-68662 Fuse 10a T5210-68672 PART NO DeSCRIPTION QTY Fuse 15a T5210-68682 Fuse 20a EC11-0025a Fan belt T5210-68692 Fuse 25a U3210-29141 CvT belt U3215-40011 (4pc) brake pad UD200(K9 2400)-유럽향-06.indd 3 2017-10-30 오후 6:15:55...
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MEMO memO UD200(K9 2400)-유럽향-06.indd 4 2017-10-30 오후 6:15:55...
Check for loose or broken parts, instrument General Items aE, aF, aG, ah operation, oil leaks and damaged or missing signs (decals). ※ For detailed information about maintenance codes, refer to the corresponding section in each chapter. UD200(K9 2400)-유럽향-07.indd 3 2017-11-13 오전 11:10:36...
Check O, P, q coolant hose, cooling fan) ○ 12 CvT belt Replace ○ 13 CvT pulley and system j. k Check ⊙ ○ Check Gearbox and front/rear axle S, T, U ○ Replace UD200(K9 2400)-유럽향-07.indd 4 2017-11-13 오전 11:10:36...
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○ 24 battery Check Steering rack and pinion, ball ○ Check joint ○ 26 Drive shaft and Cv boots Check ⊙ ○ 27 ROPS and safety belt Check ○ 28 Greasing drive shaft Check UD200(K9 2400)-유럽향-07.indd 5 2017-11-13 오전 11:10:36...
It is possible to check the engine oil the mounting bolts of the inspection dipstick, oil filter, fan belt tension, shield under the seat and then open start motor power connection, etc. the inspection shield. after opening the inspection shield. UD200(K9 2400)-유럽향-07.indd 7 2017-11-13 오전 11:10:37...
Raise the cargo bed and then ap- ply grease to the greasing points. It is recommended to use NlGI grade No. 2 grease. UD200(K9 2400)-유럽향-07.indd 9 2017-11-13 오전 11:10:38...
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(Front axle drive shaft around gear box) It is located on the spline area of front axle drive shaft around the gear box. Raise up the cargo bet to feed the grease to this fitting. UUvO779a (1) Grease fitting UD200(K9 2400)-유럽향-07.indd 10 2017-11-13 오전 11:10:39...
4. Pull out the engine oil dipstick and wipe it clean. 5. Insert the dipstick into the end, and then pull it out to check the engine oil level. UD200(K9 2400)-유럽향-07.indd 11 2017-11-13 오전 11:10:39...
11. Start the engine and run it at a drain the oil to the container. be low speed without load. Then, careful as the engine oil may be check if any oil has leaked. hot. UD200(K9 2400)-유럽향-07.indd 12 2017-11-13 오전 11:10:40...
(In case the hydraulic dumping kit is installed, raise the car go bed before stopping the en- gine.) 3. Press the corner of the anti-dust valve to remove foreign materials accumulated inside as shown in the figure. UD200(K9 2400)-유럽향-07.indd 13 2017-11-13 오전 11:10:40...
5. Install the canister cover after 4. Check if there is tiny cracks or checking that the anti-dust valve is flaws on the rubber hose and re- facing downward without any gap. place it if necessary. UD200(K9 2400)-유럽향-07.indd 14 2017-11-13 오전 11:10:40...
CheCKINg CvT BeLT (j) It is not easy to inspect the CvT on your own. It is recommended to have it inspected by your KIOTI Dealer. 1. Park the vehicle on level ground and apply the parking brake firmly. U24O712a...
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Replace it with a new one if it has been used for more than 300 7. Remove the CvT cover (2). hours or its width is 1 in. (25 mm) or less. For replacement, contact your KIOTI Dealer. UD200(K9 2400)-유럽향-07.indd 16 2017-11-13 오전 11:10:41...
(1 and 2) for wear. 3. If they should need replacement ImPORTANT due to excessive wear, contact • Never apply grease, oil, or KIOTI Dealer. similar fluids on the surface of the belt and pulley. UD200(K9 2400)-유럽향-07.indd 17 2017-11-13 오전 11:10:41...
5. Remove any water or foreign ma- terials or replace the filter as nec- essary. at this time, be careful not to let any foreign materials enter the strainer. UD200(K9 2400)-유럽향-07.indd 18 2017-11-13 오전 11:10:42...
BLeeDINg FUeL LINe (m) 6. Install the filter cup to its original The fuel line for the KIOTI engine is designed to be bled automatically. If the position after checking that the fil- engine still cannot be started even after 4~5 times of cranking, bleed as fol-...
5. Turn the fuel cock to the ON posi- tion when the fuel strainer is no longer filled with fuel. UD200(K9 2400)-유럽향-07.indd 20 2017-11-13 오전 11:10:42...
30% of its total area, it is rec- ommended to replace it with U24O718a a new one. For replacement, (1) Radiator contact your KIOTI Dealer. 4. Spray compressed air or water to U24O714a the radiator from its inside toward (1) brush Guard outside to remove any foreign ma- terials stuck in the radiator core.
Contact your in the auxiliary coolant tank flows to 3. If the engine is hot, the coolant lev- KIOTI Dealer to find the cause the radiator to keep the amount of el may be higher than normal. In and have fixed.
7. Place a container with a wide opening under the vehicle and open the drain plug to drain the coolant. U24O714a (1) brush Guard 6. Remove the lowest grille from the brush guard. U24O715a (1) Radiator Cap UD200(K9 2400)-유럽향-07.indd 23 2017-11-13 오전 11:10:43...
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19. The coolant mixture ratio may clean water 2 to 3 times as nec- differ by local climate. Therefore, essary until clean water is pres- contact your KIOTI Dealer for the ent. correct mixture ratio. 12. Reconnect the hose to the auxil- iary coolant tank.
5. If the filter is damaged, replace the spark arrester with a new one. WARNINg • You can get burnt by touching hot parts, such as the muf- fler. Wait until hot parts have cooled down after stopping the engine. UD200(K9 2400)-유럽향-07.indd 25 2017-11-13 오전 11:10:44...
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6. If the color or viscosity of the oil is rounding with a rag thoroughly. not normal or it is at the oil change 12. Test drive the vehicle for 5 to 10 interval, change the oil. minutes to check for leakage. UD200(K9 2400)-유럽향-07.indd 26 2017-11-13 오전 11:10:44...
6. If the color or viscosity of the oil is not normal or it is at the oil change interval, change the oil. UD200(K9 2400)-유럽향-07.indd 27 2017-11-13 오전 11:10:44...
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Oil Capacity 0.16 U.S Gal. (0.6 l) 10. Check the oil level by performing the step 5 in the previous page. If the oil level is normal, install the filler plug. UD200(K9 2400)-유럽향-07.indd 28 2017-11-13 오전 11:10:45...
If you cannot reach the step 4 in the previous page. If the oil, it means the oil level is low. the oil level is normal, install the add some oil. filler plug. UD200(K9 2400)-유럽향-07.indd 29 2017-11-13 오전 11:10:45...
5. If the Cv boots should be re - 3. Check if the Cv boots of the drive placed, contact your KIOTI Dealer. shaft for the front wheels are torn or have a sign of leakage.
2. Stop the engine. the steering operation directly 3. Open the hood and support it. affect your safety. If a condi- tion of such components is in doubt, contact your KIOTI Dealer immediately. 1 1 1 U24O731a (1) Tie Rod End 1 1 1 5.
MIN limit, fill the tank with the 3. Measure the free play of the brake brake fluid to the MAX limit. pedal. according to the measure- ment, adjust the length of the mas- ter cylinder rod(1). UD200(K9 2400)-유럽향-07.indd 32 2017-11-13 오전 11:10:46...
(1) brake Pad lead to overturn and collision. hicle chassis sits on the stand. Make sure that they are firmly 4. Unscrew the wheel nuts complete- tightened. ly to remove the wheel. UD200(K9 2400)-유럽향-07.indd 33 2017-11-13 오전 11:10:47...
5. after replacing the pads, test the bed before stopping the engine) parking brake and adjust the cable length accordingly. 6. Check if the parking brake disc is not worn abnormally. UD200(K9 2400)-유럽향-07.indd 34 2017-11-13 오전 11:10:47...
To contact your KIOTI Dealer. adjust the suspension, perform the following steps: 1. Park the vehicle on level ground and apply the parking brake firmly.
3. Check for any sign of oil leakage on the shock absorbers for the front and rear wheels and their surrounding. 4. If the shock absorbers should be replaced, contact your distributor/ KIOTI Dealer. UD200(K9 2400)-유럽향-07.indd 36 2017-11-13 오전 11:10:47...
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5. Disconnect the positive battery 3. Remove the side cover (lh). cable. 6. Remove the battery mounting bracket. 7. When connecting cables, connect the positive cable first, and then the negative cable. UD200(K9 2400)-유럽향-07.indd 37 2017-11-13 오전 11:10:48...
12v 21W/5W mediately. Rear lamp (US) If acid got on your skin, flush • with water immediately and 12v 21W/10W Rear lamp see your doctor. (EU, aU) 12v 21W UD200(K9 2400)-유럽향-07.indd 38 2017-11-13 오전 11:10:48...
(3). 5. If fuses are blown repeatedly, con- 5. When installing a new bulb, be tact your KIOTI Dealer. 3. Open the fuse box cover. There careful not to touch its glass. Dura- are spare fuses and fuse tongs in bility of a bulb can be deteriorated.
(Option) the main fuse. 1. Remove the engine inspection STARTER FLASHER UNIT Wiper shield. (Option) 2. Check if the yellow slow blow fuse installed to the positive start motor cable is blown. U24O738a UD200(K9 2400)-유럽향-07.indd 40 2017-11-13 오전 11:10:49...
• Driving with loose wheel nuts 5. If this fuse is repeatedly blown, is very dangerous and can contact your KIOTI Dealer. lead to overturn and collision. Make sure that they are firmly tightened. ImPORTANT...
You can get burnt by touching that the other wheel rotates in the hot parts, such as the muffler. opposite direction. make sure the vehicle is not hot before starting servicing. UD200(K9 2400)-유럽향-07.indd 42 2017-11-13 오전 11:10:49...
3. For details about biodiesel use, 6. Start the engine and move the coolant pump bearing is shortened. contact your KIOTI Dealer. 2WD/4WD lever to "4WD" and "2WD" positions to check rotation NOTe of each wheel.
4. leverage the alternator toward the electric sensors and switches. outside. 5. Fix the upper adjusting bolt and push down the section a of the belt to measure the tension. UD200(K9 2400)-유럽향-07.indd 44 2017-11-13 오전 11:10:50...
3. Repair worn or damaged parts. and water. KIOTI recommends a Replace parts as necessary. 50/50 mix. 3. Remove the battery from the ve- 4. Inflate the tires to a pressure a hicle in winter and store it indoors.
8. Drive the vehicle outside and test should be kept outside, cover the vehicle’s brake operation, shift it with a water-proof cover. operation, high-speed, low-speed and reverse driving, and parking brake operation for normal opera- tion. UD200(K9 2400)-유럽향-08.indd 3 2017-10-30 오후 6:17:04...
2. Never leave or discard the expired vehicle, but contact your local KI- OTI Dealer to dispose it according to the regulations. UD200(K9 2400)-유럽향-08.indd 4 2017-10-30 오후 6:17:04...
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2400 This troubleshooting chart summarizes simple service items for users who are familiar with mechanical systems. For more detailed service items, contact your local KIOTI Dealer. vehICLe TROUBLeShOOTINg Problem Check item maintenance code 1. Start motor cannot run blown main fuse (slow-blow fuse: near start motor cable) ...
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Improper mixing ratio of antifreeze Defected radiator cap Improper bleeding after coolant change Faulty cooling fan motor or switch aged or faulty water pump air in coolant line Thermostat malfunction UD200(K9 2400)-유럽향-09.indd 4 2017-10-30 오후 6:17:17...
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(parts related to preheat, Improperly connected wiring starting, illumination, horn, etc.) Faulty relay and controller (in engine compartment) Discharged battery 7. battery is discharged key switch left in the "ON" position UD200(K9 2400)-유럽향-09.indd 5 2017-10-30 오후 6:17:17...
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Faulty CvT belt j, k 9. Poor shift operation (hI-lO, Improperly adjusted shift cable 4WD) Improperly adjusted 4WD cable 10. vehicle cannot escape a pit Faulty 4WD shift operation or rough road UD200(K9 2400)-유럽향-09.indd 6 2017-10-30 오후 6:17:17...
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Excessively worn brake pad Y, z Wet brake pads on one side 14. vehicle pulls to one side when braking Excessively worn brake pads one side Air in brake line UD200(K9 2400)-유럽향-09.indd 7 2017-10-30 오후 6:17:17...
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(if equipped with dumping kit or auxiliary hydraulic kit) Improper hydraulic oil used Faulty valve and pump ※ If you do not find the cause of trouble, consult your KIOTI dealer for assistance. UD200(K9 2400)-유럽향-09.indd 8 2017-10-30 오후 6:17:17...
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INDex INDex................10-2 UD200(K9 2400)-유럽향-10.indd 1 2018-01-26 오전 8:34:53...
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ENGINE SERIal NUMbER ..........2-2 DaIlY INSPECTION ............5-2 ESSENTIal REPlaCEMENT PaRT ........6-2 DaIlY INSPECTION ............7-7 ExTERIOR DIMENSIONS ...........3-2 DaIlY STORaGE ..............8-2 ExTERIOR vIEW ..............4-3 DECalS ................1-22 DIFFERENTIal lOCk lEvER (REaR WhEEl) ....4-25 DIFFERENTIal lOCk OPERaTION .........5-26 FaDE ..................4-23 UD200(K9 2400)-유럽향-10.indd 3 2018-01-26 오전 8:34:53...
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INClINED SIDEWaRD ..........5-16 MaINTENaNCE ChECk lIST ..........7-3 hOOD ...................4-4 MaINTENaNCE INTERval TablE ........7-4 hORN SWITCh ..............4-11 MODE SElECTION bUTTON ..........4-14 hOURMETER, ODOMETER ..........4-14 MOUNTING lOCaTION .............1-20 hOW TO DRIvE ..............5-7 hOW TO WaRM UP ENGINE ..........5-10 UD200(K9 2400)-유럽향-10.indd 4 2018-01-26 오전 8:34:53...
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SEaT bElT WaRNING laMP (IF EqUIPPED) ....4-19 PRECaUTIONS bEFORE OPERaTION ......1-2 ShIFT lEvER ..............4-21 PRECaUTIONS bEFORE OPERaTION ......2-1 ShIFTING ................5-14 PRECaUTIONS DURING OPERaTION ......1-4 SkID PlaTES (STEEl) ............4-29 PRE-OPERaTION ..............5-2 SPaRE SWITCh PaNEl ............4-12 PROPER INFlaTION PRESSURE ........4-36 SPECIFICaTION ..............3-2 UD200(K9 2400)-유럽향-10.indd 5 2018-01-26 오전 8:34:53...
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WhEN DRIvING ThE vEhIClE ..........1-6 TRaNSPORTING CaRGO ..........5-20 WhEN PaRkING ThE vEhIClE ........1-13 TROUblEShOOTING ............9-1 WhEN STaRTING ThE ENGINE .........1-4 TURN SIGNal laMP ............4-16 TURN SIGNal laMP SWITCh ..........4-10 TURNING ................5-15 UNlOaDING ..............5-22 UPhIll aND DOWNhIll ...........5-16 UD200(K9 2400)-유럽향-10.indd 6 2018-01-26 오전 8:34:53...
Need help?
Do you have a question about the K9 2400 and is the answer not in the manual?
Questions and answers
Where do I fill the transfer case oil?
The transfer case oil is added through the filler plug location using a long hose. Fill until oil starts to spill out of the filler plug hole.
This answer is automatically generated