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For Class I, Group D, Division 1
IMPORTANT!
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notifi cation.
A Crane Co. Company
420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
Manual Index
INSTALLATION MANUAL
Submersible Grinder Pump
83 West Drive, Bramton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
Series: XSGV
2, 3, 5, 7.5HP, 60Hz,
3450RPM
Underwriters Laboratories Inc ®
File No. E73842
C
US
Canadian Standards Association
File No. 160440
Form No. 082188-Rev. V
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Table of Contents
Related Manuals for Crane Barnes XSGV 2 HP
Summary of Contents for Crane Barnes XSGV 2 HP
- Page 1 Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur. As such Crane Pumps & Systems reserves the right to change product without prior written notifi cation.
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Page 2: Table Of Contents
PRESSURE GAUGE KIT (see parts list) Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Crane Pumps & Systems, Inc. 1990, 1997, 1998, 2000, 2001, 2002, 10/03, 3/06, 9/06, 2/07... -
Page 3: Safety First
Keep the control panel locked or confi ned to prevent unauthorized access to it. IMPORTANT! - Crane Pumps & Systems, Inc. is not If the pump is idle for long periods of time, it is advisable to start the responsible for losses, injury, or death resulting from a pump occasionally by adding water to the basin. -
Page 4: Pump Specifications
SECTION A-1 - PUMP SPECIFICATIONS: XSGV 2 HP DISCHARGE ....1¼” NPT, Vertical UPPER BEARING: LIQUID TEMP ....104°F (40°C) Continuous Design ..Single Row, Ball, Oil Lubricated VOLUTE ......Cast Iron ASTM A-48, Class 30 Load ..... Radial MOTOR HOUSING ..Cast Iron ASTM A-48, Class 30 LOWER BEARING: SEAL PLATE .... -
Page 5: Pump Specifications
SECTION A-2 - PUMP SPECIFICATIONS: XSGV 3, 5 & 7.5HP DISCHARGE ....2” NPT, Vertical UPPER BEARING: LIQUID TEMP ....104°F (40°C) Continuous Design ..Single Row, Ball, Oil Lubricated VOLUTE ......Cast Iron ASTM A-48, Class 30 Load ..... Radial MOTOR HOUSING .. -
Page 6: General Information
Barnes representative or Crane Pumps & Systems, personnel to enter the wet well. Inc., Service Department in Piqua, Ohio, telephone (937) 778-8947 or Crane Pumps & Systems Canada, in Non-Sparking Stainless Rail Package (Not Shown) Brampton, Ontario, (905) 457-6223. - Page 7 The type of basin system will determine the exact C-3.1) Level Control Float System: It is recommended to use a two fl oat, on and off, level installation procedure. If a rigid conduit is used to install control system. An additional fl oat, incorporated with an the pump it must meet Class I, Division 1 requirements alternator switching system will be required for a duplex of the National Electrical Code or the Canadian Electrical...
- Page 8 Connectors Connector THREE PHASE, 230 VOLT AC Power Cable Motor Lead Number Green (Ground) Green White 3 & 9 2 & 8 Black 1 & 7 CONTROL CABLE CONNECTION 4, 5 & 6 Together Color Lead Number Black P1 - In series with starter coil. White P2 - In series with starter coil.
- Page 9 TYPICAL THERMAL PROTECTION WIRING DIAGRAM FIGURE 3 A manual momentary start switch is required to prevent DO NOT LET THE PUMP CYCLE OR RUN IF AN OVER- the automatic restarting of the motor when the thermostat LOAD CONDITION OCCURS ! resets.
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Page 10: Start-Up Operation
D-2) Check Pump Rotation: Before putting pump into service for the fi rst time, the TEMPERATURE SENSOR ELECTRICAL RATINGS motor rotation must be checked. Improper motor rotation Volts Continuous Inrush can result in poor pump performance and can damage Amperes Amperes the motor and/or pump. -
Page 11: Preventative Maintenance
10. Before removing the pump from the basin, be sure to SECTION F: SERVICE AND REPAIR close the shut-off valve. (This prevents backfl ow from NOTE: All item numbers in ( ) refer to Figures 8 & 9 for the pressure sewer.) 2HP and 10 &... - Page 12 MOTOR END Seal Plate (DO NOT REMOVE) (INBOARD END Stationary (17a) SEAL ASSEMBLY (17) Rotating Member (17b) Spring (17c) Retaining Ring (17d) PUMP END (OUTBOARD END) FIGURE 5 To remove or reverse the shredding ring (9) fi rst remove F-4) OUTER SHAFT SEAL SERVICE: the three fl...
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Page 13: Replacement Parts
SECTION: G REPLACEMENT PARTS IMPORTANT ! - DO NOT hammer on the seal G-1 ORDERING REPLACEMENT PARTS: pusher- it will damage the seal face. When ordering replacement parts, ALWAYS furnish the following information: Make sure the stationary member is in straight. Slide a bullet (see parts list-seal tool kit) over motor shaft. -
Page 14: Trouble Shooting
TROUBLE SHOOTING CAUTION ! Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly, carefully read instructions and perform maintenance recommendations. If operating problems persist, the following chart may be of assistance in identifying and correcting them: MATCH “CAUSE”... - Page 15 2HP - XSGV SERIES FIGURE 8...
- Page 16 2HP - XSGV SERIES FIGURE 9...
- Page 17 2HP - XSGV SERIES PARTS KITS Cutter Kit ......P/N-085226 () 3, 4, 6, 7, 8, 9, 10, 12 Tools: Seal Pusher... P/N- TL-21360 Bullet ..... P/N- TL-21375 PARTS LIST - Standard ITEM PART NO. DESCRIPTION 067561 Volute (Standard) 102795 (OPTIONAL) Moveable Fitting 018925 Stud...
- Page 18 3, 5, 7.5HP - XSGV SERIES FIGURE 10...
- Page 19 3, 5, 7.5HP - XSGV SERIES FIGURE 11...
- Page 20 3, 5, 7.5HP - XSGV SERIES PARTS KITS Cutter Kit ......085225 () 3, 4, 5, 6, 7, 8, 9, 10, 12 Tools: Seal Pusher... P/N- TL-21362 Bullet ..... P/N- TL-21382 PARTS LIST ITEM QTY. PART No. DESCRIPTION 072084B Volute, Standard 083527 (OPTIONAL) Moveable Fitting 070706...
- Page 21 MODEL VOLT/ NEMA FULL LOCKED CORD CODE CORD WINDING (Nom) START LOAD ROTOR SIZE TYPE O.D. RESISTANCE CODE AMPS AMPS ± .02 (.5) MAIN-START in (mm) Emerson G.E. 1.44 -- 6.87 1.50 -- 7.60 XSGV2022L 230/1 3450 15.0 53.8 12/4 0.67 (17) 2.57 2.40...
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Page 22: Parts List
SUSPENDED PUMP SYSTEMS NOTE: This installation MUST meet Class I, Division 1 requirements of the National Electric Code. Remove two capscrews (a) and lockwashers (b) and remove lifting handle (c) (See Figure 13). Replace lifting handle (c) with Suspended Bracket (61) on motor housing and insert two capscrews (a) and two lockwashers (b) and tighten. Attach the pump cover to the top of the bracket. -
Page 23: Parts List
NON-SPARKING MOVABLE ASSEMBLY For “C” Channel Basin Package PARTS LIST For 083526*, 2HP Explosion-Proof Grinder ITEM QTY. PART No. DESCRIPTION 075487 Lower Pump Bracket, Brass 075589 Pipe, Stainless 1.25 NPT x 14” Lg. 077881 Ball Check Valve, Cast Iron 1-1/4 NPT 075476 Close Nipple, Stainless 1.25 NPT... - Page 24 NON-SPARKING MOVABLE ASSEMBLY For “C” Channel Basin Package PARTS LIST For 083527*, 3, 5, 7.5HP Explosion-Proof Grinder ITEM QTY. PART No. DESCRIPTION 083528 Lower Pump Bracket, Brass 078841 Upper Pump Bracket, Stainless 075478 Close Nipple, Stainless 2 NPT 077882 Ball Check Valve, Cast Iron 2 NPT 075483 Elbow, Stainless...
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Page 26: Returned Goods Policy
Crane Pumps & Systems, Inc. Distributor. RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZATION”. CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR. Products Returned Must Be Cleaned, Sanitized, Or Decontaminated As Necessary Prior To Shipment, To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material. -
Page 27: Start-Up Report
A Crane Co. Company START-UP REPORT General Information Pump Owner’s Name: __________________________________________________________ Address: ____________________________________________________________________ Location of Installation: _________________________________________________________ Contact Person: __________________________________Phone: _______________________ Purchased From: _____________________________________________________________ Nameplate Data Pump Model #: ___________________ Serial #: _____________________________________ Part #: __________________________ Impeller Diameter: ____________________________ Voltage: _________ Phase: _____ Ø...
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