Page 1 4 4 - - H H e e a a d d G G a a s s P P r r e e s s s s u u r r e e F F r r y y e e r r s s MODEL 600 FM06-009D...
Page 3: Table Of Contents
Table of Contents Safety and Compliance....................ix Chapter 1 Troubleshooting....................1 1.1 Introduction ......................1 1.2 Diagnostics......................1 Chapter 2 Maintenance ....................13 2.1 Introduction ......................13 2.2 Maintenance Hints ....................13 2.3 Preventative Maintenance Schedule..............13 2.4 Lower the Control....................14 2.4.1 Raise the Control ...................14 2.4.2 Replace the Control ..................14 2.4.3 Configure the Serial Number................15 2.4.3.1 Verify the Serial Number ................15 2.4.3.2 Adding or Correcting a 9 Character Serial Number........16...
Page 4 2.15 Electrical Components..................37 2.15.1 Fan ......................38 2.15.2 Drain Switch ....................38 2.15.2.1 Gas Models....................38 2.15.3 Main Power Switch..................39 2.15.4 Continuity Check Procedure................40 2.15.5 Replacement ....................40 2.15.6 Indicator Lights ....................41 2.15.7 Fuse Holder....................41 2.15.8 Checking Procedure For Fuses ..............41 2.15.9 Cord & Plug Check..................41 2.15.10 Wall Receptacle (Voltage Check)..............41 2.15.10.1 Gas Models....................41 2.16 Timing Control ....................42...
Page 5 7.11 600 GF, 230v, 50Hz, 1P, SSI (75556D) (After AN0711030-Fenwal)....... 199 7.12 600 GF, C1000 & 2000, 100/120v, 50/60Hz, 1P, 24v, SSI (78558D)...... 200 7.13 600 GF, C1000 & 2000, 230v, 50Hz, 1P, 24v, 24v SSI (80221B) ......201 7.14 600 EF, LVC, 120v, 50/60Hz, 1P (68598B) ............202 7.15 600 C/C EF, 120v, 50/60Hz, 1P, Wendy’s FPS, ESI (67199G) (AN0703021-...
Page 6 7.20 600 C/C EF, LVC, 230v, 50/60Hz, 1P (68615B)........... 208 7.21 600 GF, 100-240v 50/60 Hz, 1P (63357N) (Before AN0702112) ......209 7.22 600 GF, 100-240v 50/60 Hz, 1P, SSI (75510C) (AN0703021-0711029- Shaw) ....................... 210 7.23 600 GF, 100-240v, 50/60Hz, 1P, SSI (75510) (After AN0711030-Fenwal)....211 7.24 600 EF, 230v, 50/60Hz, 1P (63358N) (Before AN0702112) ........
Page 7 8.25.6 Coil Check Procedure................. 250 8.25.7 Locking Pin Test Procedure ................ 250...
Page 8: Chapter 1 Troubleshooting
List of Tables Table 1-1 Troubleshooting....................1 Table 2-1 Preventative Maintenance Schedule ..............13 Table 2-2 Gas Control Valve Check Procedures..............34 Table 2-3 Continuity Check Procedure - Off Position ............40 Table 2-4 Continuity Check Procedure - Power Position .............40 Table 2-5 Continuity Check Procedure - Pump Position ............40 Table 2-6 Checking Procedure - ON/OFF Switch ...............42 Table 2-7 Checking Procedure - Buzzer Coil..............43 Table 2-8 Checking Procedure - Microswitch ..............43...
Page 9 Figure 3-22 Rinse Hose ....................136 Figure 3-23 Filter Motor & Pump ..................137 Figure 3-24 Direct-Connect Assembly - Model 600............139 Figure 3-25 Filter Drain Pan & Filter Screen Assembly ............. 141 Figure 3-26 Supersorb Filter Assembly (Before 3–1–02)........... 145 Figure 3-27 Supersorb Filter Assembly (3–1–02 &...
Page 10 viii...
Page 11: Chapter 2 Maintenance
S S a a f f e e t t y y a a n n d d C C o o m m p p l l i i a a n n c c e e Henny Penny fryers have many safety features incorporated. However, the only way to ensure safe operation is to fully understand the proper installation, operation, and maintenance procedures.
Page 12 These are the original version controlled Henny Penny instructions for Pressure Fryer Gas (PFG) model 600 (PFG 600). This manual is available on the Henny Penny Public website (www.hennypenny.com). Read these instructions completely prior to installation and operation of this appliance to ensure compliance to all required installation, operation and safety standards.
Page 13 To continue compliance with these directives, this unit must not be disposed as unsorted municipal waste. For proper disposal, please contact your nearest Henny Penny distributor. Technical Data For CE Marker Products Nominal Heat Input (Net): Natural (I ) = 21.1 kW (72,000 Btu/h)
Page 14 Technical Data For CE Marker Products Nominal Heat Input (Gross): Natural (I ) = 23.4 kW (80,000 Btu/h) Natural (I ) = 23.4 kW (80,000 Btu/h) Natural (I ) = 23.4 kW (80,000 Btu/h) Natural (I ) = 23.4 kW (80,000 Btu/h) Liquid Propane (I ) = 22.9 kW (78,000 Btu/ Supply Pressure:...
Page 15: Table 1-1 Troubleshooting
C C h h a a p p t t e e r r 1 1 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g 1 1 .
Page 16 Problem Cause Correction Dip solution too strong for Use correct dip solution or shorten product. product immersion time. Breading product too far in Bread product closer to actual frying advance. period. B. Too light. Temperature too low. • Increase temperature. •...
Page 17 Problem Cause Correction Product was incorrectly Agitate product during the dipping dipped in water before procedure. breading. Breading not uniform on • Sift breading during breading. product. • Refer to Operator’s Manual. Burned breading particles on Filter the shortening more frequently. product.
Page 18 Problem Cause Correction Shortening needs filtering. Filter shortening more frequently. Vat (frypot) not properly Drain and clean vat (frypot). cleaned. C. Bland taste. Raw product not fresh. Use fresh raw products. Breading mixture incorrect Use breading designed for desired for product (spice content too product.
Page 19 Problem Cause Correction Improper handling of product Use proper handling procedures for (black bone). product. Product not thoroughly Increase cooking time. cooked (red bone). C. Breading falls off. Incorrect breading Use correct breading procedure, see procedures. the Operator’s Manual. Product partially frozen dur- Thoroughly thaw the product before ing breading.
Page 20 Problem Cause Correction • Check cord and plug per 2.15 Electrical Components , page • Check circuit breaker on single phase fryers. P P r r e e s s s s u u r r e e S S e e c c t t i i o o n n Pressure will not ex- Exhaust line from solenoid Release pressure from vat (frypot);...
Page 21 Problem Cause Correction Safety relief valve leaking. Check and replace, if necessary, per 2.17 Pressure Regulation/Exhaust , page F F i i l l t t e e r r S S y y s s t t e e m m S S e e c c t t i i o o n n Filter motor runs but Filter valve not open.
Page 22 Problem Cause Correction Faulty main switch. Check main switch per 2.15 Electri- cal Components , page No power. Check cord and plug and power at wall receptacle per 2.15 Electrical Components , page High limit control switch Press red high limit reset per 2.11 open.
Page 23 Problem Cause Correction Burner will not light, Drain valve open. Close drain valve. pilot lit (gas model) High limit control switch. Press red high limit reset per 2.11 High Temperature Limit Control , page Faulty high limit control With power removed from fryer, switch.
Page 24 Problem Cause Correction Improper or bad shortening. Use recommended shortening. Improper filtering. Refer to the procedure covering fil- tering the shortening. Improper rinsing after clean- Clean and neutralize the vat (frypot); ing the fryer. rinse with vinegar to remove alkaline then rinse with hot water, and dry vat (frypot).
Page 25 Problem Cause Correction • Replace worn or damaged gasket per 2.17 Pressure Regulation/Exhaust , page Lid spindle will not Spindle dry. Lubricate spindle per 2.17 Pressure turn or turns hard Regulation/Exhaust , page with lid open. Worn acme nut. Replace acme nut per 2.17 Pressure Regulation/Exhaust , page To check the problem, perform...
Page 27: Table 2-1 Preventative Maintenance Schedule
C C h h a a p p t t e e r r 2 2 M M a a i i n n t t e e n n a a n n c c e e 2 2 . . 1 1 I I n n t t r r o o d d u u c c t t i i o o n n This section provides procedures for the checkout and replacement of the various parts used within the fryer.
Page 28: Lower The Control
2 2 . . 4 4 L L o o w w e e r r t t h h e e C C o o n n t t r r o o l l T T o o a a v v o o i i d d e e l l e e c c t t r r i i c c a a l l s s h h o o c c k k o o r r p p r r o o p p e e r r t t y y d d a a m m a a g g e e , , m m o o v v e e t t h h e e p p o o w w e e r r s s w w i i t t c c h h t t o o o o f f f f a a n n d d d d i i s s c c o o n n n n e e c c t t m m a a i i n n c c i i r r c c u u i i t t b b r r e e a a k k e e r r , , o o r r u u n n p p l l u u g g c c o o r r d d a a t t w w a a l l l l r r e e c c e e p p t t a a c c l l e e .
Page 29 Reconnect the connectors on the back of the control. 3 3 ) ) 2 2 . . 4 4 . . 3 3 C C o o n n f f i i g g u u r r e e t t h h e e S S e e r r i i a a l l N N u u m m b b e e r r NOTICE : The serial number must be added correctly in to the control or the WiFi module cannot receive or transmit data, including automated software updates.
Page 30: Verify The Serial Number
2 2 . . 4 4 . . 3 3 . . 2 2 A A d d d d i i n n g g o o r r C C o o r r r r e e c c t t i i n n g g a a 9 9 C C h h a a r r a a c c t t e e r r S S e e r r i i a a l l N N u u m m b b e e r r N N O O T T E E : You only need to enter the first four and last three digits;...
Page 31 2 2 . . 4 4 . . 3 3 . . 3 3 A A d d d d i i n n g g o o r r C C o o r r r r e e c c t t i i n n g g a a 7 7 C C h h a a r r a a c c t t e e r r S S e e r r i i a a l l N N u u m m b b e e r r Press the left-side button.
Page 32 1. Remove electrical power supplied to the fryer. 2. Remove the control panel. See Lower the Control , page 3. Disconnect the white box connector. 4. Remove the two screws securing transformer to the unit and remove transformer. 5. Replace with new transformer in reverse order.
Page 33 1. Remove electrical power supplied to the fryer. 2. Drain the shortening from the vat (frypot). 3. Remove the control panel. See Lower the Control , page 4. Using a 1/2” wrench, remove the nut on the compression fitting. 5. Remove the temperature probe from the vat (frypot).
Page 34: Front Panel Thermostat
7. Tighten the compression nut hand tight and then a half turn with wrench. 8. Connect new temperature probe to PC board and replace control panel. 9. Replace shortening and turn power on and check out fryer. 2 2 . . 7 7 T T e e m m p p e e r r a a t t u u r r e e R R e e g g u u l l a a t t i i o o n n ( ( S S i i n n g g l l e e S S t t a a g g e e ) ) 2 2 .
Page 35: High Limit Temperature Control
The accuracy of a thermostat needs to be less than 5°F. If a thermostat is not reading accurately and suspected to be faulty, Henny Penny suggests that the thermostat be replaced. If you have any questions, please do not hesitate to call the Technical Services Department.
Page 36: Figure 2-1 Thermostat Test Points
With an ohmmeter or continuity light, check for continuity as follows. 3 3 ) ) On a standard single temperature thermostat (Henny Penny Part No. 14293), 4 4 ) ) check between terminals 52 and 53. Move the temperature knob from off to maximum.
Page 37: Figure 2-3 Thermostat & Control Panel Diagram
Place your thumb at the bend in the capillary tube, where it comes into the vat 4 4 ) ) (frypot), and straighten the bulb. The bulb should be extending out into the vat (frypot). Remove the two screws which secure the control panel to the frame of the fryer. 5 5 ) ) Lift the panel up and off the metal flanges.
Page 38: Figure 2-4 Screw Nut Assembly
Figure 2-4 Screw Nut Assembly Remove the large screw nut (1). 1 1 2 2 ) ) Label the wire connections to the thermostat for correct identification when the 1 1 3 3 ) ) new thermostat is installed. Disconnect the wires. 1 1 4 4 ) ) Remove the defective thermostat.
Page 39: Figure 2-5 High Limit Reset Button - Gas
Install the thermostat knob. 2 2 5 5 ) ) Secure the control panel with the 4 screws. 2 2 6 6 ) ) Reconnect power to the fryer. 2 2 7 7 ) ) Calibrate the thermostat 2.8 Calibrating The Standard Single Stage Thermostat , 2 2 8 8 ) ) page 2 2 .
Page 40: Procedure
2 2 . . 1 1 1 1 . . 2 2 C C h h e e c c k k o o u u t t T T o o a a v v o o i i d d e e l l e e c c t t r r i i c c a a l l s s h h o o c c k k o o r r p p r r o o p p e e r r t t y y d d a a m m a a g g e e , , m m o o v v e e t t h h e e p p o o w w e e r r s s w w i i t t c c h h t t o o o o f f f f a a n n d d d d i i s s c c o o n n n n e e c c t t m m a a i i n n c c i i r r c c u u i i t t b b r r e e a a k k e e r r , , o o r r u u n n p p l l u u g g c c o o r r d d a a t t w w a a l l l l r r e e c c e e p p t t a a c c l l e e .
Page 41: Figure 2-6 High Limit Capillary Tube - Gas
Figure 2-6 High Limit Capillary Tube - Gas If the capillary tube (1) is broken or cracked, the control will open, shutting off 1 1 ) ) electrical power. The control cannot be reset. Drain shortening from the vat (frypot). 2 2 ) ) Remove control panel.
Page 42: Figure 2-7 Gas Burner Assembly
Slip the capillary bulb into the bulb holder and snap the bulb in the welding clips. 1 1 3 3 ) ) Pull excess capillary line form pot and tighten nut into vat (frypot) wall, see Figure 2-2 Thermostat Sensing Bulb - Gas , page 22 for proper installation.
Page 43 2 2 . . 1 1 2 2 . . 2 2 S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s T T o o a a v v o o i i d d p p e e r r s s o o n n a a l l i i n n j j u u r r y y o o r r p p r r o o p p e e r r t t y y d d a a m m a a g g e e , , b b e e f f o o r r e e s s t t a a r r t t i i n n g g t t h h i i s s p p r r o o c c e e d d u u r r e e , , m m o o v v e e t t h h e e m m a a i i n n p p o o w w e e r r s s w w i i t t c c h h t t o o t t h h e e o o f f f f p p o o s s i i t t i i o o n n .
Page 44: Figure 2-8 Gas Supply Connection
Figure 2-8 Gas Supply Connection Loosen the two screws (13) on the heat shield deflector (9), on the firebox and 5 5 ) ) Figure 2-9 Heat flue assembly and raise the deflector to its highest position, see Shield Deflector Assembly , page Figure 2-9 Heat Shield Deflector Assembly Retighten screws (13) to hold the heat shield deflector (9) in the high position, 6 6 ) )
Page 45: Replacement
Remove entire gas burner assembly, by lifting and pulling toward front of fryer. 9 9 ) ) Figure 2-7 Gas Burner • Replace the thermocouple (3) as required, per Assembly , page • Repair or replace or replace gas control valve (1) as required, see Figure 2-7 Gas Burner Assembly , page •...
Page 46: Figure 2-10 Pilot & Thermocouple Assembly
the voltage is not generated, the gas control valve will shut off, not allowing gas to the pilot and main burner. 2 2 . . 1 1 3 3 . . 2 2 S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s T T o o a a v v o o i i d d i i n n j j u u r r y y o o r r p p r r o o p p e e r r t t y y d d a a m m a a g g e e , , b b e e f f o o r r e e s s t t a a r r t t i i n n g g t t h h i i s s p p r r o o c c e e d d u u r r e e , , m m o o v v e e t t h h e e m m a a i i n n p p o o w w e e r r s s w w i i t t c c h h t t o o t t h h e e o o f f f f p p o o s s i i t t i i o o n n .
Page 47: Figure 2-11 Gas Control Valve
2 2 . . 1 1 4 4 G G a a s s C C o o n n t t r r o o l l V V a a l l v v e e 2 2 . . 1 1 4 4 . . 1 1 D D e e s s c c r r i i p p t t i i o o n n The gas control valve regulates the flow of gas to the pilot and the main burner.
Page 48: Table 2-2 Gas Control Valve Check Procedures
Using a T20 “star” screwdriver, remove the four screws securing the operator 4 4 ) ) and gasket. Secure the new operator and gasket with the four screws provided. 5 5 ) ) Reconnect the gas control valve wires. 6 6 ) ) Install the control panel per 2.4.1 Raise the Control , page 7 7 ) )
Page 49: Figure 2-12 Regulator Spring Replacement
2 2 . . 1 1 4 4 . . 4 4 R R e e g g u u l l a a t t o o r r S S p p r r i i n n g g R R e e p p l l a a c c e e m m e e n n t t Figure 2-12 Regulator Spring Replacement Remove the screw cap to the regulator.
Page 50: Figure 2-14 Pressure Tap
The following two procedures must be performed with the gas supply reconnected and turned on. The service cord must be NOTICE: plugged into the receptacle and the circuit breaker on. The pilot burner is preset at the factory. It may require resetting at the time of installation.
Page 51: Figure 2-15 Adjusting Regulator
Figure 2-15 Adjusting Regulator Turn gas valve knob to PILOT, light, and turn to ON. 3 3 ) ) Remove the regulator adjustment screw cap. 4 4 ) ) Rotate the adjustment screw (1) counterclockwise to increase the column 5 5 ) ) indicated on the manometer or rotate clockwise to lower the column indicated, Figure 2-15 Adjusting Regulator , page Turn gas valve knob to OFF and remove manometer (1).
Page 52: Replacement
2 2 . . 1 1 5 5 . . 1 1 F F a a n n T T o o a a v v o o i i d d e e l l e e c c t t r r i i c c a a l l s s h h o o c c k k o o r r p p r r o o p p e e r r t t y y d d a a m m a a g g e e , , m m o o v v e e t t h h e e p p o o w w e e r r s s w w i i t t c c h h t t o o o o f f f f a a n n d d d d i i s s c c o o n n n n e e c c t t m m a a i i n n c c i i r r c c u u i i t t b b r r e e a a k k e e r r , , o o r r u u n n p p l l u u g g c c o o r r d d a a t t w w a a l l l l r r e e c c e e p p t t a a c c l l e e .
Page 53: Gas Control Valve
• For fryers with standard thermostat part number 14293, continuity check shall be made between terminal 52 on thermostat and wire nut between drain switch and gas control valve. If the circuit is open, the drain switch is bad and needs to be replaced.
Page 54: Table 2-3 Continuity Check Procedure - Off Position
2 2 . . 1 1 5 5 . . 4 4 C C o o n n t t i i n n u u i i t t y y C C h h e e c c k k P P r r o o c c e e d d u u r r e e Figure 2-16 Continuity Check Test Points T T a a b b l l e e 2 2 - - 3 3 C C o o n n t t i i n n u u i i t t y y C C h h e e c c k k P P r r o o c c e e d d u u r r e e - - O O f f f f P P o o s s i i t t i i o o n n Test Points...
Page 55: Gas Models
Reconnect wires to switch in the same position as noted on the labels. 4 4 ) ) 2.4.1 Raise the Control , page Replace control panel per 5 5 ) ) 2 2 . . 1 1 5 5 . . 6 6 I I n n d d i i c c a a t t o o r r L L i i g g h h t t s s T T o o a a v v o o i i d d e e l l e e c c t t r r i i c c a a l l s s h h o o c c k k o o r r p p r r o o p p e e r r t t y y d d a a m m a a g g e e , , m m o o v v e e t t h h e e p p o o w w e e r r s s w w i i t t c c h h t t o o o o f f f f a a n n d d d d i i s s c c o o n n n n e e c c t t m m a a i i n n c c i i r r c c u u i i t t b b r r e e a a k k e e r r , , o o r r u u n n p p l l u u g g c c o o r r d d a a t t w w a a l l l l r r e e c c e e p p t t a a c c l l e e .
Page 56: Table 2-6 Checking Procedure - On/Off Switch
the voltage should correspond to the voltage shown on the data plate. 2 2 . . 1 1 6 6 T T i i m m i i n n g g C C o o n n t t r r o o l l T T o o a a v v o o i i d d e e l l e e c c t t r r i i c c a a l l s s h h o o c c k k o o r r p p r r o o p p e e r r t t y y d d a a m m a a g g e e , , m m o o v v e e t t h h e e p p o o w w e e r r s s w w i i t t c c h h t t o o o o f f f f a a n n d d d d i i s s c c o o n n n n e e c c t t m m a a i i n n c c i i r r c c u u i i t t b b r r e e a a k k e e r r , , o o r r u u n n p p l l u u g g c c o o r r d d a a t t w w a a l l l l r r e e c c e e p p t t a a c c l l e e .
Page 57: Table 2-7 Checking Procedure - Buzzer Coil
T T a a b b l l e e 2 2 - - 7 7 C C h h e e c c k k i i n n g g P P r r o o c c e e d d u u r r e e - - B B u u z z z z e e r r C C o o i i l l Test Points Results S S w w i i t t c c h h i i n n O O F F F F p p o o s s i i t t i i o o n n...
Page 58 2 2 . . 1 1 6 6 . . 4 4 T T i i m m e e r r L L i i g g h h t t Disconnect light wires from terminal board. 1 1 ) ) Remove and discard the bad light assembly.
Page 59 2 2 . . 1 1 6 6 . . 6 6 T T i i m m e e r r S S w w i i t t c c h h Connect light leads to terminal board of timer. 1 1 ) ) Remove switch nuts and remove switch from panel.
Page 60: Table 2-11 Coil Check Procedure
T T a a b b l l e e 2 2 - - 1 1 1 1 C C o o i i l l C C h h e e c c k k P P r r o o c c e e d d u u r r e e Test Volts/Phase Results 24 volt...
Page 61 Loosen the nut on the 1/2 inch connector and pull piping conduit form the valve 4 4 ) ) case. Leave enough slack to remove the coil housing and yoke. If the core-disc assembly is sticking due to buildup of shortening, breading, and 5 5 ) ) food particles, proceed with the following steps.
Page 62 (9), see Figure 2-20 Solenoid Valve Diagram , page A repair kit, Henny Penny Part No. 17120, is available if any of the seals need to 6 6 ) ) be replaced. If any one seal is defective, all seals should be replaced.
Page 63: Figure 2-18 Exhaust Fitting
• Loosen both conduit and exhaust fittings. Figure 2-18 Exhaust Fitting...
Page 64: Figure 2-19 Conduit Fitting
Figure 2-19 Conduit Fitting • Remove nipple from solenoid body. • Unthread body from fryer. • A new solenoid can now be placed on the fryer, and reassembled in reverse order of previous steps, or continue onto step 7 to change the seals. To change seals: 7 7 ) ) Figure 2-20 Solenoid Valve Diagram...
Page 65 • Remove the two adapter screws (22) which attach the pipe adapter (21) to the solenoid body (20). • Remove the disc spring (10), guide (9), and seat (8). • Clean the valve body. • Wet O-ring (12) around seat with water and insert O-ring assembly (flat side first) in valve, through IN side of body.
Page 66 2 2 . . 1 1 7 7 . . 6 6 R R e e m m o o v v a a l l & & C C l l e e a a n n i i n n g g o o f f S S a a f f e e t t y y R R e e l l i i e e f f V V a a l l v v e e D D o o n n o o t t a a t t t t e e m m p p t t t t o o r r e e m m o o v v e e v v a a l l v v e e w w h h i i l l e e f f r r y y e e r r i i s s o o p p e e r r a a t t i i n n g g , , s s e e v v e e r r e e b b u u r r n n s s o o r r o o t t h h e e r r i i n n j j u u r r i i e e s s c c o o u u l l d d r r e e s s u u l l t t .
Page 67 Replace rim and glass. 3 3 ) ) 2 2 . . 1 1 7 7 . . 7 7 . . 2 2 C C l l e e a a n n i i n n g g S S t t e e p p s s Remove gauge and check inside the pipe fittings from deadweight body.
Page 68 2 2 . . 1 1 7 7 . . 9 9 C C o o n n d d e e n n s s a a t t i i o o n n B B o o x x B B o o t t t t o o m m R R e e m m o o v v a a l l Loosen fitting at the bottom of the box.
Page 69 2 2 . . 1 1 7 7 . . 1 1 0 0 L L i i d d C C o o v v e e r r A A s s s s e e m m b b l l y y 2 2 .
Page 70 The hinge spring needs to be replaced if it is broken, cracked or otherwise loses its tension. A special spring installation tool which greatly simplifies this procedure is available from the factory. (Henny Penny part number 14960) Pull out on the retaining pin knob on the front of the crossbar to release lid 1 1 ) ) cover.
Page 71 Remove the broken spring. 4 4 ) ) The new spring is placed in the loading tool so that the spring coil is laying in the 5 5 ) ) u-shaped center of the tool. The perpendicular shaft is placed in the stationary hook of the tool, and the parallel shaft is placed so the adjustable hook will tighten it down.
Page 72: Figure 2-21 Latch Spring Assembly
Figure 2-21 Latch Spring Assembly Replace the crossbar from the lid. 1 1 ) ) With the crossbar in the upright position, remove one of the two Tru-Arc rings 2 2 ) ) from latch pin. Tap out pin from latch while grasping latch, and remove latch and latch spring. 3 3 ) ) Install new latch spring with the coils of spring extending forward.
Page 73 Secure spring in place with Tru-Arc ring. 5 5 ) )
Page 74 The gray rubber gasket surrounding the inside of lid is designed to be reversed. Henny Penny recommends that this be done on a quarterly basis. 2 2 . . 1 1 7 7 . . 1 1 4 4 . . 1 1 P P u u r r p p o o s s e e Because of heat expansions and the pressure used for the cooking process, the gasket is constantly under extreme stress.
Page 75: Figure 2-22 Lid Cover Screws
2 2 . . 1 1 7 7 . . 1 1 4 4 . . 2 2 P P r r o o c c e e s s s s There are two lid liner screws (2) on either side of the lid cover (1), see Figure 2- 1 1 ) ) 22 Lid Cover Screws , page...
Page 76 2 2 . . 1 1 7 7 . . 1 1 5 5 L L i i d d L L i i m m i i t t S S t t o o p p A A d d j j u u s s t t m m e e n n t t The lid limit stop, with proper adjustment, prevents unnecessary overtightening of the spindle, and as a result, extends the life of the lid gasket.
Page 77 red knob on the lid cover latch. When in the normal operating position, both red knobs should be aligned. The seven o’clock position is only to allow slight additional turning of the spindle to relieve any side pressure that could hold the locking pin in the locking NOTICE: collar after all pressure has been released from the vat (frypot).
Page 78 Remove the ball from the locking collar. In some cases, lightly tapping the steel 5 5 ) ) ball with a hammer may be needed. Remove and inspect the idle nut. 6 6 ) ) Thread the spindle out of the acme nut. 7 7 ) )
Page 79 Loosen the Allen set screw in the outer ring of limit stop. Thread the inside 8 8 ) ) portion up and down several times to check for ease of operation. If thread feels tight or must be forced, threads may be damaged. Discard and replace with new limit stop assembly.
Page 80 Use an Allen wrench and ratchet to remove the retainer. 1 1 1 1 ) ) Remove the locking pin and spring. Inspect and replace, if necessary. 1 1 2 2 ) )
Page 81 When reinstalling the locking pin, be certain it is put back in its original position. The angled side of the pin should NOTICE: be to the right. Use a magnet to remove the ball seat. Inspect and replace if necessary. 1 1 3 3 ) ) Install the acme nut and limit stop collar.
Page 82 Slip the spindle through the limit stop, hold the idle nut against the acme nut, 1 1 7 7 ) ) and thread spindle through both. There should be 20 to 60 thousandths between the acme nut and the idle nut. To increase dimension turn the idle nut counterclockwise;...
Page 83 2 2 . . 1 1 8 8 . . 2 2 R R e e m m o o v v a a l l T T h h e e h h o o s s e e a a n n d d f f i i t t t t i i n n g g w w i i l l l l b b e e h h o o t t . . U U s s e e p p r r o o t t e e c c t t i i v v e e g g l l o o v v e e s s o o r r c c l l o o t t h h w w h h e e n n f f o o l l l l o o w w i i n n g g t t h h i i s s p p r r o o c c e e d d u u r r e e o o r r s s e e v v e e r r e e b b u u r r n n s s c c o o u u l l d d r r e e s s u u l l t t .
Page 84 2 2 . . 1 1 8 8 . . 5 5 R R e e m m o o v v a a l l Drain the shortening from the vat (frypot). 1 1 ) ) Remove the filter drain pan from the fryer. 2 2 ) ) Remove the cotter pin, handle, and extension rod.
Page 85 To reassemble, place rotor on drive shaft, and place roller into rotor. 3 3 ) ) A small amount of grease might be needed to hold the bottom roller into place until cover plate is put on. Make NOTICE: sure O-ring is in proper position on plate. 2 2 .
Page 86 To replace the pump, remove the four Allen screws, front plate, rotor, and rollers 3 3 ) ) from pump. Place the pump onto shaft and against the seal shaft. Place the 1/2 inch bolts through the pump and into the motor and tighten. Then replace rotor, rollers, front plate, and tight Allen screws.
Page 87: Gas Models
Remove hardware attaching the motor to the motor base bracket and remove 8 8 ) ) motor and pump assembly. 2 2 . . 1 1 8 8 . . 9 9 F F i i l l t t e e r r P P u u m m p p M M o o t t o o r r P P r r o o t t e e c c t t o o r r - - M M a a n n u u a a l l R R e e s s e e t t T T o o p p r r e e v v e e n n t t b b u u r r n n s s c c a a u u s s e e d d b b y y s s p p l l a a s s h h i i n n g g s s h h o o r r t t e e n n i i n n g g , , t t h h e e u u n n i i t t ’...
Page 88 2 2 . . 1 1 9 9 . . 2 2 M M a a i i n n t t e e n n a a n n c c e e T T o o a a v v o o i i d d e e l l e e c c t t r r i i c c a a l l s s h h o o c c k k o o r r p p r r o o p p e e r r t t y y d d a a m m a a g g e e , , m m o o v v e e t t h h e e p p o o w w e e r r s s w w i i t t c c h h t t o o o o f f f f a a n n d d d d i i s s c c o o n n n n e e c c t t m m a a i i n n c c i i r r c c u u i i t t b b r r e e a a k k e e r r , , o o r r u u n n p p l l u u g g c c o o r r d d a a t t w w a a l l l l r r e e c c e e p p t t a a c c l l e e .
Page 89 2 2 . . 2 2 0 0 W W i i r r i i n n g g D D i i a a g g r r a a m m s s Illustrations of the wiring diagram for Henny Penny Models 500, 561, and 600...
Page 90 2 2 . . 2 2 2 2 . . 1 1 R R e e p p l l a a c c e e S S o o l l e e n n o o i i d d V V a a l l v v e e A A s s s s e e m m b b l l y y 1.
Page 91 6. Do the following: A. If replacing Teflon seals, or complete valve, proceed to step 7. B. If not, assemble the core-disc in reverse order of disassembly. Assemble valve core and blade (6), with the smooth side of the hole towards the disc spring guide (9).
Page 92 D. Unscrew body from fryer. E. Install a new solenoid, and then reassembled in reverse order. Or continue onto step 8 to remove and replace the seals. 8. To replace the seals, do the following: A. Remove the two adapter screws (22) which attach the pipe adapter (21) to the solenoid body (20).
Page 93 This section lists and illustrates the replaceable parts of Henny Penny Model 500, 561 and 600 pressure fryers built after November 6, 2000. If your unit was built prior to that date, some differences may exist. If you have any doubts, please contact your distributor.
Page 94: Description
Find the item number in the corresponding parts list, which shows the Henny 3 3 ) ) Penny part number, a description of the part, any model or usage limitations, and the quantity of parts used on that illustration. Item Part No.
Page 95 subassemblies by indenting the description of the parts included within the subassembly. For example: TIMER, Automatic Reset -SWITCH, Timer -LIGHT, Timer Indicator -COIL, Timer Buzzer The items can be ordered separately (switch, light, or coil), or order the timer, and all three parts are included.
Page 96: Replacement
3 3 . . 7 7 D D e e l l i i v v e e r r y y Commonly replaced items are stocked by your distributor and are shipped when your order is received. Other parts are ordered, by your distributor, from Henny Penny Corporation. Normally, these are sent to your distributor within 3 working days.
Page 97: Figure 3-1 Computron C1000 Control
Part No. Recommended Parts * Not Shown 14953 KIT, 600 E/M TO C1000 RETROFIT 14956 KIT, 600 E/M TO C1000 RETROFIT - CANADA 14406 KIT, 600 E/M 120V TO LVC C8000BP 140013 KIT, C1000 120V 600SSI TO C8000 140014 KIT, C1000 240V 600SSI TO C8000...
Page 98 Item Description Qty. Part No. 60536 - ASSY., TRANSFORMER - 24V/230V 60207 - ASSY., TRANSFORMER - 24V/120V 14954 - ASSY., CONTROL - C1000 14955 - ASSY., CONTROL - C1000 - CANADA ME70-005 – SPEAKER, 16 OHM - 2 INCH 78269 –...
Page 99: Figure 3-2 Wendy's Computron C2000 Control
Figure 3-2 Wendy’s Computron C2000 Control Item Description Qty. Part No. Recommended Parts * Not Shown 14993 ASSY., PROBE - 6 INCH (GAS) S S t t a a r r t t i i n n g g S S N N s s : : G G a a s s - - A A N N 0 0 8 8 0 0 1 1 0 0 3 3 8 8...
Page 100 14934 KIT, 600 E/M TO C2000 WENDY’S RETROFIT - CANADA S S t t a a r r t t i i n n g g S S N N s s : : G G a a s s - - A A N N 0 0 8 8 0 0 1 1 0 0 3 3 8 8...
Page 101: Table 3-1 Kfc Sms-20 Controls & Spare Parts
Figure 3-3 KFC SMS-20 Control The SMS control has been replaced by the SMS-20 control. The SMS control is no longer orderable. The SMS kits have been updated to include to the SMS-20. The kit numbers are the same except the SMS has been replaced by the SMS-20 and any additional hardware needed to install the SMS-20, see the following tables when ordering a replacement SMS-20 control.
Page 102: Description
Item Description Qty. Part No. 14839 KIT, SMS-20 CONVERSION INT’L (KA020JJ & BELOW) (UNITS W/ WIRING DIAGRAM 29900) 14840 KIT, SMS-20 CONVERSION INT’L (KA020JJ & BELOW) (UNITS W/ WIRING DIAGRAM 34809) 14841 KIT, SMS-20 CONVERSION INT’L (KA021JJ TO BA026- JA) (UNITS W/ WIRING DIAGRAM 29895) 14842 KIT, SMS-20 CONVERSION INT’L (KA021JJ TO BA026- JA) (UNITS W/ WIRING DIAGRAM 63748)
Page 103 Figure 3-4 Fast Control Panel Item Description Qty. Part No. Recommended Parts * Not Shown 63751 FAST CONTROL PANEL, 600 - 120V (KA021JJ TO GA085JB) 140246 KIT, PFG 600 FAST CONTROL...
Page 104: Figure 3-4 Fast Control Panel
ABOVE) (GA086JB & ABOVE) 27424 FAST CONTROL PANEL, 600 (HB014JB & ABOVE) (GA086JB & ABOVE) (CE) 61722 - DECAL, FAST CONTROL - 600 (KB021JJ & ABOVE) (KA021JJ & ABOVE) 54085 - LIGHT, INDICATOR, GREEN (CE) 16624 - LIGHT, INDICATOR, RED 16640 - SWITCH, MAIN ASSY.
Page 106: Figure 3-5 Standard Control Panel
Figure 3-5 Standard Control Panel Item Description Qty. Part No. Recommended Parts * Not Shown 16675 ASSY., CONTROL PANEL COMPLETE - BENT PANEL - 16602 TIMER ASSY., AUTOMATIC RESET - 115 VOLT - 60 Hz 16596 TIMER ASSY., AUTOMATIC RESET - 115 VOLT - 50 Hz 18301 TIMER ASSY., AUTOMATIC RESET - 208-240 VOLT - 60 18304...
Page 107 Item Description Qty. Part No. 18302 - COIL, TIMER BUZZER, 220 VOLT 14284 KIT, 600 - CONT. 230 EM BUZZER SC01-073 SCREW, TIMER 16624 LIGHT, INDICATOR 63609 LIGHT, INDICATOR - TEMPERATURE - 48 VOLT - GAS MODELS 54086 LIGHT, INDICATOR - GREEN - CE & AUSTRALIA - GAS...
Page 108 27396 ASSY., CONTROL PANEL (GA086JB & ABOVE) SC04-003 SCREW, CONTROL PANEL 18382 THERMOSTAT ONLY, RS KX 365F MAX. - CE - 600 14293 KIT, THERMOSTAT CONTROL - 600 (INCLUDES ITEMS 15, 16, & 17) 16706 - KNOB, THERMOSTAT (INCLUDED IN ITEM 14B)
Page 109: Table 3-2 Fast Control Panel
30614 TRANSFORMER, 208/240 V - PRI 24 VS 54085 LIGHT, INDICATOR GREEN (CE) 27472 ASSY., CONTROL PANEL - FAST - 600 - 100-120V 27423 ASSY., CONTROL PANEL - FAST - 600 - 240V 29383 PROBE, TEMPERATURE - FAST - 600...
Page 110: Table 3-3 Hybrid Control Panel
T T a a b b l l e e 3 3 - - 3 3 H H y y b b r r i i d d C C o o n n t t r r o o l l P P a a n n e e l l Item Description Qty.
Page 111: Figure 3-6 Automatic Reset Timer Assembly
Figure 3-6 Automatic Reset Timer Assembly Item Description Qty. Part No. Recommended Parts 16659 ASSY., BUZZER COIL - 120V 18302 ASSY., BUZZER COIL - 208-240V 16673 MOTOR, TIMER- 120V 18303 MOTOR, TIMER- 208-240V 16671 MICROSWITCH, TIMER 18771 PLATE, MICROSWITCH MOUNTING 18772 ARM, MICROSWITCH ACTUATOR 22195...
Page 112: Figure 3-7 Cfa Original Panel
DECAL, CFA - Bent Panel - SN: 600-SN: KA020JJ & Below 24281 DECAL, CFA - Flat Panel - SN: 600-KA021JJ to GA085JB 32669 DECAL, CFA - Flat Panel ‘02 - SN: 600-GA086JB & Above 29898 SWITCH, COOK/PUMP 61725 MENU CARD, CFA COMPUTRON...
Page 113 Item Description Qty. Part No. ME90-011 RELAY, 24VAC COIL (DPST) 53669 GUARD, POWER SWITCH...
Page 114: Figure 3-8 Electric Conduit Assembly
Figure 3-8 Electric Conduit Assembly...
Page 115 Item Description Qty. Part No. Recommended Parts * Not Shown 18527 CONDUIT, FLEXIBLE 18105 BUSHING, ANTI SHORT 18111 CONNECTOR, CONDUIT FP01-018 COUPLING, PIPE 18113 CONNECTOR, CONDUIT - 90° 59218 TUBE, CONDUIT - SOLENOID 16804 GROMMET, UMBRELLA 18107 CONNECTOR, CONDUIT - 90° 17221 CONDUIT, FLEXIBLE 33866...
Page 116 Item Description Qty. Part No. 32779 COVER, JUNCTION BOX - WATER TIGHT (600) (CE) 19616 NIPPLE, 3/4 INCH CHASE 19707 BOX, MAIN POWER JUNCTION 32740 BOX, JUNCTION - WATER TIGHT (600) (CE) 51390 ASSY., EMC FILTER (CE & AUSTRALIA)
Page 117: Figure 3-9 Frame & Cabinet Assembly
Figure 3-9 Frame & Cabinet Assembly Item Description Qty. Part No. * Not Shown - - - - - ASSY., FRAME (SHORT) (KB020JJ & BELOW) - - - - - ASSY., FRAME (LONG) (KB020JJ & BELOW) - - - - - ASSY., FRAME (SHORT) (KB029JJ &...
Page 118 Item Description Qty. Part No. 64018 ASSY., FRAME (LONG) (KB021JJ TO HB013JB) 64017 ASSY., FRAME (SHORT) (KB021JJ TO HB013JB) 64018 ASSY., FRAME (LONG) (KB030JJ TO HB016JB) 64017 ASSY., FRAME (SHORT) (KB030JJ TO HB016JB) 64018 ASSY., FRAME (LONG) (KA021JJ TO GA085JB) 64017 ASSY., FRAME (SHORT) (KA021JJ TO GA085JB) 23679...
Page 119 Item Description Qty. Part No. 59732 INSULATION, SIDE PANEL GAS ONLY (CE) 17606 PANEL, RIGHT SIDE (KB020JJ & BELOW) 48047 PANEL, RIGHT SIDE (KB029JJ & BELOW) 17606 PANEL, RIGHT SIDE (KA020JJ & BELOW) 56972 PANEL, RIGHT SIDE (KB021JJ TO HB013JB) 56972 PANEL, RIGHT SIDE (KB030JJ TO HB016JB) 56972...
Page 120 Item Description Qty. Part No. 17602 PANEL, FRONT (KA020JJ & BELOW) 56974 PANEL, FRONT (KB021JJ TOHB013JB) 56974 PANEL, FRONT (KB030JJ TO HB016JB) 56974 PANEL, FRONT (KA021JJ TO GA085JB) 83195 PANEL, FRONT (HB014JB & ABOVE) 83195 PANEL, FRONT (HB017JB & ABOVE) 83195 PANEL, FRONT (GA086JB &...
Page 121: Figure 3-10 Lid Components
Figure 3-10 Lid Components Item Description Qty. Part No. Recommended Parts 16170 ASSEMBLY, LID 16169 - ASSEMBLY, COVER 16155 – COVER, LID SC01-083 – SCREW, LID COVER 16133 – HOOK, COVER RETAINING SC06-027 – SCREW, RETAINING HOOK 16166 – RETAINER SC06-10 –...
Page 122: Lid Liner
Item Description Qty. Part No. 63729 – LINER, INNER LID (Use on units newer than 03/01) 16120 – GASKET, REVERSIBLE - INNER LID LINER 16199 KIT, LATCH SPRING 33480 - SPRING 16198 - SPACER 16197 - PIN, LATCH 16116 LATCH, LID 16102 KNOB, LATCH 16121...
Page 123 Item Description Qty. Part No. 16135 COVER, RETAINING PIN 16171 STOP, LIMIT ASSEMBLY 16153 - STOP, LIMIT 16156 - SCREW, SET - LIMIT STOP COLLAR 16152 - COLLAR, LIMIT STOP 16168 ASSY., SPINDLE ASSEMBLY 26911 ASSY., SPINDLE ASSEMBLY (CE) 16102 KNOB, SPINDLE - RED 16101 KNOB, SPINDLE - BLACK...
Page 124: Figure 3-11 Complete Lid W/ Crossbar Assembly (With Language Specific Labels)
Figure 3-11 Complete Lid w/ Crossbar Assembly (with Language Specific Labels) N N O O T T E E : A, B, C columns below are labels only as reflected in the Figure 3-11 Complete Lid w/ Crossbar Assembly (with Language Specific Labels) , page 110.
Page 125 PART (A) PART (B) PART (C) Lid Operat- Center Bar PART DESCRIP- Danger LANGUAGE ing Instruc- Assembly NUMBER TION tions ASSY., LID ARABIC - 154867-005 26885 96901 96902 W/ LABELS ASSY., LID BULGARIAN 154867-006 26885 93682 93674 W/ LABELS - CE ASSY., LID CROATION - 154867-007...
Page 126: Figure 3-12 Fry Basket
PART (A) PART (B) PART (C) Lid Operat- Center Bar PART DESCRIP- Danger LANGUAGE ing Instruc- Assembly NUMBER TION tions ASSY., LID 154867-023 SCHI - CE 26885 77422 77429 W/ LABELS ASSY., LID SLOVAK - 154867-024 26885 74003 97197 W/ LABELS ASSY., LID SPANISH - 154867-025...
Page 127 03397 ASSY., WELD-CRUMB PAN/TUBE - PFG-600 W/ HANDLE 64071 HANDLE, LOCKING ASSEMBLY 19535 SUPPORT, 1/2 SIZE BASKET - MODEL 600 19509 BASKET, 1/2 SIZE - MODEL 600 72009 BASKET, CHICKEN FILET (McDs) - MODEL 600 72294 INSERT, DROP-IN FILLET BASKET (McDs)
Page 128: Figure 3-13 3 Tier Wire Basket
Figure 3-13 3 Tier Wire Basket Item Description Qty. Part No. 64058 BASKET, STAINLESS STEEL 64060 - SHELF, 2ND 64061 - SHELF, 3RD...
Page 129 Item Description Qty. Part No. 64062 - COVER 19536 - ROD, PIVOT PN01-001 - PIN, COTTER...
Page 130: Figure 3-14 Cfa Half-Quarter Size Funnels
Figure 3-14 CFA Half-Quarter Size Funnels Item Description Qty. Part No. 168347 ASSY., FUNNEL CFA HALF SIZE (NARROW) 168348 - FUNNEL, CFA HALF SIZE (NARROW) 168351 ASSY., FUNNEL CFA QUARTER 168352 - FUNNEL, CFA QUARTER SIZE 162234 HANDLE, CFA FUNNEL...
Page 131: Figure 3-15 Cfa Double Hinged Basket
Figure 3-15 CFA Double Hinged Basket Item Description Qty. Part No. 168952 BASKET, TIERED 4HD DOUBLE HINGED...
Page 132: Figure 3-16 Exhaust Stack Assembly
Figure 3-16 Exhaust Stack Assembly Item Description Qty. Part No. 68086 PAN, CONDENSATE DRAIN 64274 PAN, CONDENSATE DRAIN - SHORT (CFA - JB095JA TO HB013JB) 16817 FITTING, TEFLON SLEEVE...
Page 133 Item Description Qty. Part No. 16809 NUT, FITTING 16804 GROMMET, UMBRELLA USE 65724 CONDENSATE BOX, BOTTOM (EB016JB TO HB013JB (EXCEPT EB018JB & EB019HB)) USE 65724 CONDENSATE BOX, BOTTOM (EB020JB TO HB016JB) USE 65724 CONDENSATE BOX, BOTTOM (EA015JB TO GA085JB) SC02-016 SCREW, #8-32-AB X 1/2 PH PHD S FP01-122 REDUCER, 3/8 TO 1/2 BI...
Page 134 Item Description Qty. Part No. 64013 CONDENSATE BOX, TOP (BB056JA TO EB019JB) 64013 CONDENSATE BOX, TOP (BA027JA TO EA014JB) USE 65724 CONDENSATE BOX, TOP (EB016JB TO HB013JB (EX- CEPT EB018JB & EB019HB)) USE 65724 CONDENSATE BOX, TOP (EB020JB TO HB016JB) USE 65724 CONDENSATE BOX, TOP (EA015JB TO GA085JB) 16854...
Page 135 Item Description Qty. Part No. 52124 FLEX HOSE, TO CONDUIT BOX (EA015JB TO GA085JB) 52124 FLEX HOSE, TO CONDUIT BOX (HB014JB & ABOVE) 52124 FLEX HOSE, TO CONDUIT BOX (HB017JB & ABOVE) 52124 FLEX HOSE, TO CONDUIT BOX (GA086JB & ABOVE) 16807 CONNECTOR, MALE 58852...
Page 136: Figure 3-17 Deadweight Valve Assembly
Figure 3-17 Deadweight Valve Assembly Item Description Qty. Part No. Recommended Parts * Not Shown 16924 VALVE ASSEMBLY, DEADWEIGHT 56305 - BODY, DEADWEIGHT VALVE 16912 - DECAL, DEADWEIGHT VALVE FP01-127 - ELBOW, 1/2 X 1/2 90 DEGREE STREET...
Page 137 Item Description Qty. Part No. 59742 - VALVE ASSEMBLY, RELIEF 16918 - ORIFICE, DEADWEIGHT 27910 - ORIFICE, DEADWEIGHT - 3 LB. (USE W/ 28922) 28922 – DEADWEIGHT - 3 LB. (USE W/ 27910) 16903 - DEADWEIGHT - 12 LB. 81343 - DEADWEIGHT - 11 LB.
Page 138: Figure 3-18 Solenoid Valve Assembly
Figure 3-18 Solenoid Valve Assembly...
Page 139 Item Description Qty. Part No. Recommended Parts * Not Shown 17121 VALVE, SOLENOID - 120 VOLT - 60 CYCLE 18724 VALVE, SOLENOID - 208-240 VOLT - 50 CYCLE 18721 VALVE, SOLENOID - 208/240 VOLT - 60 CYCLE 29515 VALVE, SOLENOID - 24 VOLT - 60 CYCLE 29698 VALVE, SOLENOID - 24 VOLT - 50 CYCLE 54945...
Page 140 Item Description Qty. Part No. 17123 - HOUSING, COIL 17108 - BONNET, SOLENOID 17113 - BODY, SOLENOID VALVE 17118 ADAPTER, PIPE SC01-132 SCREW, ADAPTER...
Page 141: Figure 3-19 Drain Valve Assembly
Figure 3-19 Drain Valve Assembly Item Description Qty. Part No. Recommended Parts * Not Shown 17261 BODY, DRAIN VALVE (JUNE 1998 & ABOVE) 55152 ASSY., DRAIN VALVE & COUPLING (MAY 1998 & BELOW) 17210 COVER, MICROSWITCH 18227 MICROSWITCH SC01-058 SCREW, MICROSWITCH...
Page 142 18105 INSULATOR 17214 CONDUIT, FLEXIBLE 18111 CONNECTOR, FLEXIBLE CONDUIT (INCLUDES NUT) 18819 EXTENSION NIPPLE (KA020JJ & BELOW) 18817 EXTENSION NIPPLE (KA021JJ TO GA085JB) 24647 EXTENSION & DEFLECTOR (GA086JB & ABOVE) 17255 PIN, COTTER 14652 KIT, PFG-600 NORM OPEN DRAIN SWITCH...
Page 143: Figure 3-20 Lower Filter Plumbing Components
Figure 3-20 Lower Filter Plumbing Components Item Description Qty. Part No. Recommended Parts * Not Shown 67589 PUMP, FILTER MOTOR 67583 - MOTOR ONLY, 1/2 HORSE POWER 17437 - PUMP ONLY 17476 - KIT, SEAL - PUMP SC01-022 SCREW, MOTOR WA01-002 WASHER 17407...
Page 144 Item Description Qty. Part No. 64331 (USE ASSY., PUMP RETURN TUBE (KB020JJ & BELOW) IF PAN HAS COVER) 16812 (IN- ASSY., PUMP RETURN TUBE (KB029JJ & BELOW) CLUDES 16808 & 16809) 64331 (USE TUBE, PAN RETURN (KB029JJ & BELOW) IF PAN HAS COVER) 16812 (IN- ASSY., PUMP RETURN TUBE (KA020JJ &...
Page 145 Item Description Qty. Part No. 19102 STANDPIPE ASSY. (KB020JJ & BELOW) 19102 STANDPIPE ASSY. (KB029JJ & BELOW) 17433 STANDPIPE ASSY. (KA020JJ & BELOW) 14732 STANDPIPE ASSY. (KB021JJ TO HB013JB) 14732 STANDPIPE ASSY. (KB030JJ TO HB016JB) 14732 STANDPIPE ASSY. (KA021JJ TO GA085JB) 14659 STANDPIPE ASSY.
Page 146 Item Description Qty. Part No. 24644 SHIELD, MOTOR SPLASH SHIELD (GA086JB & ABOVE) (CE) 14064 KIT, KFC FILTER 17225 - GIRD, KFC FILTER 17226 - CLIP, FILTER 17228 - FITTING, MALE FILTER 17229 - FITTING, FEMALE FILTER...
Page 147: Figure 3-21 Upper Filter Plumbing Components
Figure 3-21 Upper Filter Plumbing Components Item Description Qty. Part No. Recommended Parts * Not Shown 17407 CONNECTOR, MALE ELBOW 17255 PIN, COTTER - VALVE 18904 TUBE, PUMP TO VALVE (KB020JJ & BELOW) 44911 TUBE, PUMP TO VALVE (KB029JJ & BELOW) 17329 TUBE, PUMP TO VALVE (KA020JJ &...
Page 148 VALVE ASSEMBLY, FILTER FP02-001 NIPPLE, CLOSE 17306 TEE, PIPE FP01-015 PLUG, PIPE 03002 HOSE ASSY., FILTER RINSE OPTIONAL (MODEL 600) FP02-007 - NIPPLE, PIPE 17319 - ELBOW, PIPE 17320 - PIPE, RINSE HOSE (KB020JJ & BELOW) 17320 - PIPE, RINSE HOSE (KB029JJ & BELOW) 17320 - PIPE, RINSE HOSE (KA020JJ &...
Page 149 BRKT, FILTER VALVE & RINSE HOSE (HB017JB & ABOVE) 24958 BRKT, FILTER VALVE & RINSE HOSE (GA086JB & ABOVE) SC03-005 SCREW, RINSE HOSE BRACKET 16293 COVER, VALVE ROD 17311 ROD, FILTER VALVE EXTENSION (MODEL 600) 03602 KIT, SHUTTLE CONVERSION (MODEL 600)
Page 150: Figure 3-22 Rinse Hose
Figure 3-22 Rinse Hose Item Description Part No. Recommended Parts * Not Shown 165333 HOSE, FILTER RINSE W/ STRAIGHT MALE QUICK DISCONNECT 33494 HOSE, FILTER RINSE W/ 90 DEGREE MALE QUICK DISCONNECT 24904 HOSE, FILTER RINSE W/ 90 DEGREE DUAL GEN- DER QUICK DISCONNECT...
Page 151: Figure 3-23 Filter Motor & Pump
06170040 Figure 3-23 Filter Motor & Pump Item Description Qty. Part No. Recommended Parts 67583 MOTOR, 1/2 HP - 50/60 Hz 17476 KIT, SEAL 17437 ASSY., PUMP...
Page 152 Item Description Qty. Part No. SC01-132 SCREW, PUMP COVER 17451 COVER, PUMP 17447 ROTOR, PUMP 17446 ROLLER, PUMP 17453 O-RING 17454 BODY, PUMP 17456 SHIELD, PUMP SC01-026 SCREW, PUMP SHIELD...
Page 153: Figure 3-24 Direct-Connect Assembly - Model 600
Figure 3-24 Direct-Connect Assembly - Model 600 Item Qty. Description Part No. Recommended Parts * Not Shown 65139 ASSY., DIRECT-CONNECT HOSE FP01-079 ELBOW, 5/8 TUBE - 3/8 NPT MALE FP02-024 NIPPLE, 3/8 NPT CLOSE BI 17308 VALVE, FILTER 17319 ELBOW, PIPE...
Page 154 Item Description Qty. Part No. 32557 BRACKET, DRAIN ROD - 600 32648 ASSY., DIRECT-CONNECT TUBE - 600 WA01-002 WASHER, 1/4 TYPE A-SERIES SC01-057 SCREW, 1/4-20 X 1/2 HEX HD 14370 KIT, DIRECT- CONNECT (KA020JJ & BELOW) 14366 KIT, DIRECT-CONNECT (KA021JJ TO GA085JB) 14426 KIT, DIRECT-CONNECT (GA086JB &...
Page 155: Figure 3-25 Filter Drain Pan & Filter Screen Assembly
Figure 3-25 Filter Drain Pan & Filter Screen Assembly Item Description Qty. Part No. Recommended Parts * Not Shown 14671 KIT, GM FILTER SCREEN - SEE Table 3-4 Filter Screen Kits , page 144 17672 KIT, WENDY’S FILTER SCREENS - SEE Table 3-4 Filter Screen Kits , page 144...
Page 156 65211 - CATCHER, CRUMB - SS - SCREEN, TOP FILTER USE 14671 - SCREEN, BOTTOM FILTER (AN0503086 & BELOW - OR 14672 600) 17505 - CLIPS, FILTER ENVELOPE 12102 FILTER, ENVELOPE PAPER (100 PER CARTON) 24262 CARBON PAD, FILTER ENVELOPE (30 PER CARTON)
Page 157 COVER, FILTER DRAIN PAN (HB017JB & ABOVE) 68066 COVER, FILTER DRAIN PAN (GA086JB & ABOVE) 32627 COVER, FILTER DRAIN PAN - MALAYSIA 69296 COVER, STORAGE - PFG-600 14414 KIT, COVER/DRAIN EXTENSION (KB021JJ TO BB016JA) - 14414 KIT, COVER/DRAIN EXTENSION (KB030JJ TO BB055JA) - 14415...
Page 158: Table 3-4 Filter Screen Kits
Item Description Qty. Part No. 03391 DOLLY, FILTER PAN (BA027JA TO GA085JB) 03343 DOLLY, FILTER PAN (HB014JB & ABOVE) 03343 DOLLY, FILTER PAN (HB017JB & ABOVE) 03352 DOLLY, FILTER PAN (GA086JB & ABOVE) 14895 KIT, SPCL SHORT FLTR KFC/FALCON 65208 NUT, FILTER - FEMALE (USE WITH #4 ABOVE) T T a a b b l l e e 3 3 - - 4 4 F F i i l l t t e e r r S S c c r r e e e e n n K K i i t t s s 65211...
Page 159: Figure 3-26 Supersorb Filter Assembly (Before 3-1-02)
Figure 3-26 Supersorb Filter Assembly (Before 3–1–02)
Page 160 Item Description Part No. Recommended Parts * Not Shown 17430 UNION, FEMALE FITTING (USE 69289) 140028 ASSY., FILTER PAN (KB020JJ & BELOW) 140028 ASSY., FILTER PAN (KB029JJ & BELOW) 140034 ASSY., FILTER PAN (KA020JJ & BELOW) 24702 ASSY., FILTER PAN (HB014JB & ABOVE) 24702 ASSY., FILTER PAN (HB017JB &...
Page 161 Item Description Part No. 03352 DOLLY, FILTER PAN (4 & 6 HD) (GA086JB & ABOVE) 19004 CASTERS 140036 PAN, W/O CASTERS (KB030JJ TO BB055JA) 140035 PAN, W/O CASTERS (KA021JJ TO BA026JA) 140037 PAN, W/O CASTERS (BB017JA TO HB013JB) 140038 PAN, W/O CASTERS (BB056JA TO HB016JB) 140037 PAN, W/O CASTERS (BA027JA TO GA085JB)
Page 162: Figure 3-27 Supersorb Filter Assembly (3-1-02 & After)
WELD ASSY., DRAIN FILTER 66202 WELD ASSY., FILTER SECTION 12186 FILTER PAD, CHARCOAL (CARTON OF 30) 70585 RING, FILTER CLAMP W/O SCREW 32851 CLIP, SHORT DRAIN FILTER (AN0507126 & ABOVE - 600) 67952 CLIP, SHORT DRAIN FILTER (AN0507126 & ABOVE - 600)
Page 163 Item Description Qty. Part No. 70721 RING, FILTER RETAINER WHOLE (AN0507126 & ABOVE - 600) 14424 KIT, 600 SUPERSORB ASSY. (INCLUDES 1, 2B, 3-7, 8B, & 9)
Page 164: Figure 3-28 Contactor & Frame Assembly (Single Phase Electric Model)
Figure 3-28 Contactor & Frame Assembly (Single Phase Electric Model) Item Description Qty. Part No. Recommended Parts * Not Shown SC04-003 SCREW 19405 CONTACTOR 65074 CONTACTOR, 230 VOLT (CE) 18243 BRACKET, CONTACTOR NS01-014 NUT, HEX WA01-007 WASHER LW02-005 LOCKWASHER 18242 BREAKER, CIRCUIT 50 AMP SC03-005 SCREW...
Page 165 Item Description Qty. Part No. SC01-072 SCREW SC04-002 SCREW SC01-010 SCREW EF02-030 CAPILLARY CLAMP NS02-005 EF02-125 BREAKER, PUSH-BUTTON RESET (10–23–06 & AFTER) 18364 ASSY., FUSE HOLDER - 15 AMP (BEFORE 10–23–06) EF02-007 - FUSE, 15 AMP EF02-006 - HOLDER, FUSE 14033 KIT, 3 PHASE TO 1 PHASE CONVERSION (KB020JJ &...
Page 166: Figure 3-29 Contactor & Frame Assembly (Three Phase Electric Model)
Figure 3-29 Contactor & Frame Assembly (Three Phase Electric Model) Item Qty. Description Part No. Recommended Parts * Not Shown 18514 SHROUD, THREE PHASE (KB020JJ & BELOW) 59233 SHROUD, THREE PHASE (KB021JJ TO HB013JB) 65863 SHROUD, THREE PHASE (HB014JB & ABOVE) (CE) 65269 SHROUD, THREE PHASE (AA0605139 &...
Page 167 Item Description Qty. Part No. 18364 ASSY., FUSE HOLDER - 15 AMP (BEFORE 10–23–06) EF02-007 - FUSE, 15 AMP EF02-006 - HOLDER, FUSE EF02-105 FUSE, 15 AMP (AA0605139 TO AA0809148) (CE) EF02-104 HOLDER, FUSE (AA0605139 TO AA0809148) (CE) 14034 KIT, 1 PHASE TO 3 PHASE CONVERSION (KB020JJ & BELOW) 14679 KIT, 1 PHASE TO 3 PHASE CONVERSION (KB021JJ TO...
Page 168: Figure 3-30 Fan & High Temperature Limit Control
Figure 3-30 Fan & High Temperature Limit Control Item Description Qty. Part No. Recommended Parts * Not Shown 16738 CONTROL, HIGH TEMPERATURE LIMIT 60241 CONTROL, HIGH TEMP. LIMIT - E.G.O. (CA012JJ & ABOVE) (CE & AUSTRALIA) 14267 KIT, HIGH LIMIT (CA011JJ & BELOW) (CE) SC02-018 SCREW, THREAD FORMING #8 NS02-001...
Page 169 Item Description Qty. Part No. NS02-005 NUT, FAN 35916 TRANSFORMER, 120V - PRI./24V - SEC 30614 TRANSFORMER, 208/240V - PRI./24V - SEC 51071 FITTING, THERMOSTAT (KA020JJ & BELOW) 68078 ASSY., FPS TEMPERATURE PROBE (WHEN APPLICABLE) 36097 GUARD, PROBE...
Page 170: Figure 3-31 Electronic Ignition Assembly
BRACKET, IGNITOR (INT’L) (KA020JJ & BELOW) SC01-021 SCREW SC01-076 SCREW (INT’L) (KA020JJ & BELOW) NS02-007 NUT, KEPS 79132-1 PILOT, PFG - 600 NATURAL (AN1208071 & ABOVE) 140227 KIT, 600 NAT SSI PILOT ASSY. (KA021JJ TO AN1208070) 79132-2 PILOT, PFG - 600 LP (AN1208071 & ABOVE)
Page 171 Item Description Qty. Part No. 14931 KIT, 600 SSI PILOT ASSY. - LP (KA021JJ TO AN1208070) 14899 KIT, 600 SENSOR FLM HARN FLM 60292 SENSOR, FLAME - PILOT (KA021JJ & ABOVE) 140133 KIT, IGNITION MODULE (KA020JJ & BELOW) 21318 MODULE, IGNITION (INT’L) (KA020JJ & BELOW)
Page 172: Figure 3-32 Vat (Frypot) & Gas Burner Assy - Non-Ce, Domestic, & Electric Ignition
Figure 3-32 Vat (frypot) & Gas Burner Assy - Non-CE, Domestic, & Electric Ignition Item Description Qty. Part No. Recommended Parts * Not Shown 16889 TOP ASSY., POT & COUNTER (KA020JJ & BELOW) 65007 TOP ASSY., POT & COUNTER (KA021JJ & ABOVE) 68568 TOP ASSY., POT &...
Page 173 Item Description Qty. Part No. 65010 TOP ASSY., POT & COUNTER - POLLO CAMPERO (KA021JJ & ABOVE) 65011 TOP ASSY., POT & COUNTER - CE (KA021JJ & ABOVE; USE 16889 PRIOR) 18816 NIPPLE, PIPE SS 53834 J-BOLT, BURNER HOLD DOWN 16205 CASTING BURNER 17013-1...
Page 174 Item Description Qty. Part No. 29820 ORIFICE, PILOT - NATURAL GAS 32407 ORIFICE, PILOT - PROPANE GAS 69450 PILOT ASSEMBLY, GAS TUBE 16219 THERMOCOUPLE - - - - - VALVE, GAS CONTROL - SEE Figure 2-11 Gas Control Valve , page 33 16221 SPACER, HEAT SHIELD ME50-066...
Page 175: Figure 3-33 Gas Line & Burner Assembly - Ce, International, & Electronic Ignition
Figure 3-33 Gas Line & Burner Assembly - CE, International, & Electronic Ignition Item Description Qty. Part No. Recommended Parts * Not Shown 16205 CASTING, BURNER 17013-1 SET, ORIFICE - NATURAL GAS 16561-1 - ORIFICE, NATURAL GAS - SS 16562-1 - ORIFICE, NATURAL GAS - BRASS 17013-3 SET, ORIFICE - PROPANE GAS...
Page 176 Item Description Qty. Part No. 16561-3 - ORIFICE, PROPANE GAS - SS 16562-3 - ORIFICE, PROPANE GAS - BRASS FP01-020 PLUG, BURNER CASTING 29969 BRACKET, PILOT HOLDER SC01-184 SCREW, PILOT HOLDER BRACKET USE #8 ASSY., PILOT & ORIFICE SC01-047 SCREW, PILOT HOLDER 30904 PILOT &...
Page 177 Item Description Qty. Part No. 56229 WIRE COVER, GAS CONTROL VALVE (CE) 38446 VALVE, GAS SOLENOID - 120V 38467 VALVE, GAS SOLENOID - 240V 38468 VALVE, GAS SOLENOID - 24V 169843 VALVE, GAS SOLENOID - 240V (CE & AUSTRALIA) 34802 VALVE, GAS SOLENOID - 24V (CE &...
Page 178: Installation
Length Description Qty. Dia. Part No. 36” 1/2” 03749 KIT, LINE GAS FLEX W/ INSTALLATION (w/ 48” 1/2” 03750 KIT, LINE GAS FLEX W/ INSTALLATION KIT (1 QD) 48” 1/2” 03751 KIT, LINE GAS FLEX W/ INSTALLATION KIT (2 Swivel) 36”...
Page 179: Figure 3-34 Gas Control Valve
Figure 3-34 Gas Control Valve...
Page 180: Table 3-5 Table 1
Item Description Qty. Part No. √ Recommended Parts * Not Shown - - - - - VALVE, GAS CONTROL - SEE Table 3-5 Table 1 , page 16254 ACTUATOR, GAS CONTROL VALVE - 120 VOLT - NATURAL 16710 ACTUATOR, GAS CONTROL VALVE - 208-240 VOLT - NATURAL 16386 ACTUATOR, GAS CONTROL VALVE - 120 VOLT -...
Page 181: Table 3-6 Table 2
T T a a b b l l e e 3 3 - - 5 5 T T a a b b l l e e 1 1 Nat. Elec- LP Elec- Nat. STD Voltage tronic Ign. tronic Ign. Ign. LP STD Ign.
Page 182: Figure 3-35 Countertop Insulation Assembly (Gas Model)
Figure 3-35 Countertop Insulation Assembly (Gas Model) Item Description Qty. Part No. * Not Shown 14698 KIT, COMPLETE SET (KA021JJ & ABOVE) 16518 INSULATION, COMPLETE SET (35886 TO KA020JJ) 16310 INSULATION, COMPLETE SET (35886 & BELOW) (IN- CLUDES PART NO. 16505, 17605, 16872, MS01-180, BULK CEREFELT INSULATION FOR AROUND THER- MOCOUPLE, POT FITTINGS, &...
Page 183 Item Description Qty. Part No. 53807 INSULATION, COUNTERTOP - SIDES 16303 INSULATION, FIBERGLASS 63699 INSULATION, FIBERGLASS NOTCHED 68070 ASSY., FRONT PANEL INSULATION - SSI/FPS 63623 INSULATION, HEAT SHIELD - INNER 59232 SHIELD, HEAT 53802 SHIELD, HEAT - MIDDLE - (AN0810093 & BELOW) (CE & AUSTRALIA) 80861 SHIELD, HEAT - (AN0810094 &...
Page 184: Figure 3-36 Firebox & Flue Assembly (Gas Model)
Figure 3-36 Firebox & Flue Assembly (Gas Model) Item Description Qty. Part No. * Not Shown 59728 STACK, FLUE EXHAUST (KA021JJ & ABOVE) 54865 STACK, FLUE EXHAUST (KA020JJ & BELOW) 59223 ASSY., CABINET - FIREBOX (KA021JJ & ABOVE) 29679 ASSY., CABINET - FIREBOX (KA020JJ & BELOW)
Page 185 Item Description Qty. Part No. 18625 BRACKET, SIDE PANEL INSULATION 87448 PANEL, FIREBOX FRONT 16406 DEFLECTOR, HEAT SHIELD SC03-005 SCREW, SHEET METAL 18626 BRACKET, SIDE PANEL INSULATION - REAR 63330 ASSY., FIREBOX - W/ INSULATION - JAPAN (AN0902073 & BELOW) 63311 ASSY., FIREBOX - W/ INSULATION - JAPAN (AN0902074 &...
Page 186: Figure 3-37 Firebox Insulation Assembly (Gas Model)
Figure 3-37 Firebox Insulation Assembly (Gas Model) Item Description Qty. Part No. * Not Shown 16505 INSULATION, FIREBOX - COMPLETE SET - CEREFELT - INSIDE FIREBOX 63111 - INSULATION, SIDE PANEL - CEREFELT 16502 - INSULATION, BACK PANEL - CEREFELT 16503 - INSULATION, BOTTOM PANEL - CEREFELT...
Page 187 Item Description Qty. Part No. 29690 - INSULATION, FRONT PANEL - CEREFELT 24238 - INSULATION, COUNTERTOP - SIDE - JAPAN (AN0902074 & ABOVE)
Page 189 C C h h a a p p t t e e r r 4 4 P P r r e e s s s s u u r r e e A A s s s s i i s s t t F F e e a a t t u u r r e e s s a a n n d d F F u u n n c c t t i i o o n n Pressure Assist is an optional, purchasable feature that allows operators to cook small loads and still maintain the required vat pressure necessary for pressure...
Page 190 1 1 . . The air pump is always off during the first (10) seconds of the cook cycle, because the user might still be trying to close the lid. 2 2 . . The air pump is always off if the pressure solenoid valve is off (open). The solenoid valve cycles on and off according to the programmed cook cycle.
Page 191: Table 5-1 Pressure Assist Replacement Parts
C C h h a a p p t t e e r r 5 5 P P r r e e s s s s u u r r e e A A s s s s i i s s t t 5 5 .
Page 192 Item Description Qty. Part No. EC02-005 TERMINAL, 1/4 2 BLADE ADAPTER NS02-009 NUT, HEX KEPS 4-40 161741 STUD ASSY., RELAY BRACKET EC01-074 CONNECTOR, 3-PIN FEMALE EF02-016 STRAIN RELIEF, 3/8 INCH 18816 NIPPLE, 1/2 X 3SS PIPE FP01-011 PIPE TEE, 0.5 NPT 35200 GROMMET, UMBRELLA -7/8 ID HI TEMP FP02-101...
Page 193: Table 5-2 Pressure Assist Replacement Parts
5 5 . . 1 1 . . 2 2 C C 8 8 0 0 0 0 0 0 C C o o n n t t r r o o l l (28) (27) (26) (29) (25) (24) (23) (10) (10)
Page 194 Item Description Qty. Part No. FP02-101 NIPPLE, 1/2 NPT X 6 INCH NS02-002 NUT, HEX KEPS 1/4-20 161493 STUD ASSY., PUMP MOUNT BRACKET SC01-235 BOLT, 1/4-20 X1-1/2 HEX HD GR5 161563 ASSY., PUMP/MOTOR PRESSURE ASSIST 161563-001 - CAPACITOR, PUMP MOTOR 161563-001 - FILTER, PUMP MOTOR AIR 161551...
Page 195: Table 6-1 Programming
C C h h a a p p t t e e r r 6 6 P P r r o o g g r r a a m m m m i i n n g g Programming information is provided in this section. Operator menus are described in the Operator’s manual and are not included in this manual.
Page 196 Menu Step Description Press and release any number button to step through the test sequence manually, or press and release the Timer button to run the test sequence automatically one time through. T-7 Decimal PTS This step tests each individual display digit decimal point. Test Press and release any number button to step through the test sequence manually, or press and release the Timer button to run the test sequence...
Page 197 Menu Step Description <5> Transformer secondary (P6-14) <6> Amp Sensor auto-detect (P10-6) <7> unused (P10-5) <8> Amp sensor #3 (P10-4) <9> Amp sensor #1 (P10-2) < A > Amp sensor #2 (P10-3) < B > 1/2 Scale (2.5v) < C > Neg Vref (0.0v) <...
Page 198 Menu Step Description H H = = HIGH LIMIT – If “H” is present, the high limit is good. If “H” is missing, the high limit is tripped out (overheated) or disconnected. D D = = DRAIN SWITCH – If “D” is present, the drain handle is closed. If “D” is missing, the drain switch is open or disconnected.
Page 199 Menu Step Description For example, on a Gas 4 Head fryer the #1 button toggles the Fan output on and off, while on an Electric 4 Head fryer, the #1 button toggles the Heat on and off. Under manual control, the Heat output will shut off automatically if no buttons are pressed for 30 seconds.
Page 200 Menu Step Description When done calibrating, press the TIMER button to cancel the calibration sequence, or press the PROG button repeatedly until the calibration se- quence is exited. T-15 Change 1 = YES Tech Code? This step lets you change the “Tech Mode” access code (password). This code is used only to access Tech Mode and Stats Mode.
Page 201 Menu Step Description T-16 Do Total This step allows all programmable settings, all product settings, and all Init statistics values to be initialized to factory preset values. (The Activity Log, however, is not reset by this initialization, and in fact will log a record of the “init”...
Page 203 C C h h a a p p t t e e r r 7 7 W W i i r r i i n n g g D D i i a a g g r r a a m m s s 7 7 .
Page 204 7 7 . . 2 2 6 6 0 0 0 0 G G F F , , 2 2 4 4 0 0 v v , , 5 5 0 0 H H z z , , 1 1 P P , , S S I I ( ( 5 5 5 5 3 3 1 1 8 8 A A ) )
Page 205 7 7 . . 3 3 6 6 0 0 0 0 G G F F , , 1 1 2 2 0 0 v v , , 6 6 0 0 H H z z , , 1 1 P P , , E E I I ( ( 3 3 4 4 3 3 8 8 9 9 C C ) )
Page 206 7 7 . . 4 4 6 6 0 0 0 0 G G F F , , 1 1 2 2 0 0 - - 2 2 4 4 0 0 v v , , 5 5 0 0 / / 6 6 0 0 H H z z , , 1 1 P P , , S S T T D D I I G G N N ( ( 6 6 3 3 6 6 9 9 4 4 L L ) ) ( ( B B e e f f o o r r e e A A N N 0 0 7 7 0 0 2 2 1 1 1 1 2 2 ) )
Page 207 7 7 . . 5 5 6 6 0 0 0 0 G G F F , , 1 1 2 2 0 0 - - 2 2 4 4 0 0 v v , , 5 5 0 0 / / 6 6 0 0 H H z z , , 1 1 P P , , E E S S I I ( ( 7 7 5 5 5 5 5 5 5 5 B B ) ) ( ( A A N N 0 0 7 7 0 0 3 3 0 0 2 2 1 1 - - 1 1 1 1 0 0 2 2 9 9 - - S S h h a a w w ) )
Page 208 7 7 . . 6 6 6 6 0 0 0 0 G G F F , , 1 1 2 2 0 0 - - 2 2 4 4 0 0 v v , , 5 5 0 0 / / 6 6 0 0 H H z z , , 1 1 P P , , E E S S I I ( ( 7 7 5 5 5 5 5 5 5 5 E E ) ) ( ( A A f f t t e e r r A A N N 0 0 7 7 0 0 3 3 0 0 2 2 1 1 - - F F e e n n w w a a l l ) )
Page 209 7 7 . . 7 7 6 6 0 0 0 0 G G F F , , 1 1 2 2 0 0 v v , , 5 5 0 0 / / 6 6 0 0 H H z z , , 1 1 P P , , E E S S I I ( ( 6 6 7 7 1 1 5 5 2 2 C C ) ) ( ( A A f f t t e e r r A A N N 0 0 7 7 0 0 3 3 0 0 2 2 1 1 u u s s e e 7 7 5 5 5 5 5 5 5 5 ) )
Page 210 7 7 . . 8 8 6 6 0 0 0 0 G G F F , , 2 2 0 0 8 8 - - 2 2 4 4 0 0 v v , , 5 5 0 0 / / 6 6 0 0 H H z z , , 1 1 P P , , E E S S I I ( ( 6 6 9 9 0 0 7 7 6 6 C C ) ) ( ( A A f f t t e e r r A A N N 0 0 7 7 0 0 3 3 0 0 2 2 1 1 u u s s e e 7 7 5 5 5 5 5 5 5 5 ) )
Page 211 7 7 . . 9 9 6 6 0 0 0 0 G G F F , , 2 2 3 3 0 0 v v , , 5 5 0 0 H H z z , , 1 1 P P ( ( 3 3 4 4 8 8 0 0 7 7 K K ) ) ( ( B B e e f f o o r r e e A A N N 0 0 7 7 0 0 2 2 1 1 1 1 2 2 ) )
Page 212 7 7 . . 1 1 0 0 6 6 0 0 0 0 G G F F , , 2 2 3 3 0 0 v v , , 5 5 0 0 H H z z , , 1 1 P P , , S S S S I I ( ( 7 7 5 5 5 5 5 5 6 6 B B ) ) ( ( A A N N 0 0 7 7 0 0 3 3 0 0 2 2 1 1 - - 7 7 1 1 1 1 0 0 2 2 9 9 - - S S h h a a w w ) )
Page 213 7 7 . . 1 1 1 1 6 6 0 0 0 0 G G F F , , 2 2 3 3 0 0 v v , , 5 5 0 0 H H z z , , 1 1 P P , , S S S S I I ( ( 7 7 5 5 5 5 5 5 6 6 D D ) ) ( ( A A f f t t e e r r A A N N 0 0 7 7 1 1 1 1 0 0 3 3 0 0 - - F F e e n n w w a a l l ) )
Page 214 7 7 . . 1 1 2 2 6 6 0 0 0 0 G G F F , , C C 1 1 0 0 0 0 0 0 & & 2 2 0 0 0 0 0 0 , , 1 1 0 0 0 0 / / 1 1 2 2 0 0 v v , , 5 5 0 0 / / 6 6 0 0 H H z z , , 1 1 P P , , 2 2 4 4 v v , , S S S S I I ( ( 7 7 8 8 5 5 5 5 8 8 D D ) )
Page 215 7 7 . . 1 1 3 3 6 6 0 0 0 0 G G F F , , C C 1 1 0 0 0 0 0 0 & & 2 2 0 0 0 0 0 0 , , 2 2 3 3 0 0 v v , , 5 5 0 0 H H z z , , 1 1 P P , , 2 2 4 4 v v , , 2 2 4 4 v v S S S S I I ( ( 8 8 0 0 2 2 2 2 1 1 B B ) )
Page 216 7 7 . . 1 1 4 4 6 6 0 0 0 0 E E F F , , L L V V C C , , 1 1 2 2 0 0 v v , , 5 5 0 0 / / 6 6 0 0 H H z z , , 1 1 P P ( ( 6 6 8 8 5 5 9 9 8 8 B B ) )
Page 217 7 7 . . 1 1 5 5 6 6 0 0 0 0 C C / / C C E E F F , , 1 1 2 2 0 0 v v , , 5 5 0 0 / / 6 6 0 0 H H z z , , 1 1 P P , , W W e e n n d d y y ’ ’ s s F F P P S S , , E E S S I I ( ( 6 6 7 7 1 1 9 9 9 9 G G ) ) ( ( A A N N 0 0 7 7 0 0 3 3 0 0 2 2 1 1 - - 7 7 1 1 1 1 0 0 2 2 9 9 - - S S h h a a w w ) )
Page 218 7 7 . . 1 1 6 6 6 6 0 0 0 0 C C / / C C E E F F , , 1 1 2 2 0 0 v v , , 5 5 0 0 / / 6 6 0 0 H H z z , , 1 1 P P , , E E S S I I ( ( 6 6 7 7 1 1 9 9 9 9 J J ) ) ( ( A A f f t t e e r r A A N N 0 0 7 7 1 1 1 1 0 0 3 3 0 0 - - F F e e n n w w a a l l ) )
Page 219 7 7 . . 1 1 7 7 6 6 0 0 0 0 C C / / C C E E F F , , 2 2 0 0 8 8 - - 2 2 4 4 0 0 v v , , 5 5 0 0 / / 6 6 0 0 H H z z , , 1 1 P P ( ( 3 3 2 2 7 7 5 5 9 9 G G ) )
Page 220 7 7 . . 1 1 8 8 6 6 0 0 0 0 C C / / C C E E F F , , 2 2 0 0 8 8 - - 2 2 4 4 0 0 v v , , 5 5 0 0 / / 6 6 0 0 H H z z , , 1 1 P P , , E E S S I I ( ( 6 6 7 7 2 2 0 0 4 4 E E ) )
Page 221 7 7 . . 1 1 9 9 6 6 0 0 0 0 C C / / C C E E F F , , L L V V C C , , 2 2 0 0 8 8 - - 2 2 4 4 0 0 v v , , 5 5 0 0 / / 6 6 0 0 H H z z , , 1 1 P P ( ( 6 6 8 8 6 6 1 1 4 4 B B ) )
Page 222 7 7 . . 2 2 0 0 6 6 0 0 0 0 C C / / C C E E F F , , L L V V C C , , 2 2 3 3 0 0 v v , , 5 5 0 0 / / 6 6 0 0 H H z z , , 1 1 P P ( ( 6 6 8 8 6 6 1 1 5 5 B B ) )
Page 223 7 7 . . 2 2 1 1 6 6 0 0 0 0 G G F F , , 1 1 0 0 0 0 - - 2 2 4 4 0 0 v v 5 5 0 0 / / 6 6 0 0 H H z z , , 1 1 P P ( ( 6 6 3 3 3 3 5 5 7 7 N N ) ) ( ( B B e e f f o o r r e e A A N N 0 0 7 7 0 0 2 2 1 1 1 1 2 2 ) )
Page 224 7 7 . . 2 2 2 2 6 6 0 0 0 0 G G F F , , 1 1 0 0 0 0 - - 2 2 4 4 0 0 v v 5 5 0 0 / / 6 6 0 0 H H z z , , 1 1 P P , , S S S S I I ( ( 7 7 5 5 5 5 1 1 0 0 C C ) ) ( ( A A N N 0 0 7 7 0 0 3 3 0 0 2 2 1 1 - - 0 0 7 7 1 1 1 1 0 0 2 2 9 9 - - S S h h a a w w ) )
Page 225 7 7 . . 2 2 3 3 6 6 0 0 0 0 G G F F , , 1 1 0 0 0 0 - - 2 2 4 4 0 0 v v , , 5 5 0 0 / / 6 6 0 0 H H z z , , 1 1 P P , , S S S S I I ( ( 7 7 5 5 5 5 1 1 0 0 ) ) ( ( A A f f t t e e r r A A N N 0 0 7 7 1 1 1 1 0 0 3 3 0 0 - - F F e e n n w w a a l l ) )
Page 226 7 7 . . 2 2 4 4 6 6 0 0 0 0 E E F F , , 2 2 3 3 0 0 v v , , 5 5 0 0 / / 6 6 0 0 H H z z , , 1 1 P P ( ( 6 6 3 3 3 3 5 5 8 8 N N ) ) ( ( B B e e f f o o r r e e A A N N 0 0 7 7 0 0 2 2 1 1 1 1 2 2 ) )
Page 227 7 7 . . 2 2 5 5 6 6 0 0 0 0 E E F F , , 2 2 3 3 0 0 v v , , 5 5 0 0 / / 6 6 0 0 H H z z , , 1 1 P P , , S S S S I I ( ( 7 7 5 5 5 5 1 1 1 1 C C ) ) ( ( A A N N 0 0 7 7 0 0 3 3 0 0 2 2 1 1 - - 0 0 7 7 1 1 1 1 0 0 2 2 9 9 - - S S h h a a w w ) )
Page 228 7 7 . . 2 2 6 6 6 6 0 0 0 0 E E F F , , 2 2 3 3 0 0 v v , , 5 5 0 0 / / 6 6 0 0 H H z z , , 1 1 P P , , S S S S I I ( ( 7 7 5 5 5 5 1 1 1 1 F F ) ) ( ( A A f f t t e e r r A A N N 0 0 7 7 1 1 1 1 0 0 3 3 0 0 - - F F e e n n w w a a l l ) )
Page 229 7 7 . . 2 2 7 7 6 6 0 0 0 0 E E F F , , 1 1 2 2 0 0 v v , , 5 5 0 0 / / 6 6 0 0 H H z z , , 1 1 P P ( ( 2 2 3 3 4 4 5 5 7 7 F F ) ) ( ( A A f f t t e e r r A A N N 0 0 7 7 0 0 3 3 0 0 2 2 1 1 u u s s e e 7 7 5 5 5 5 1 1 0 0 ) )
Page 230 7 7 . . 2 2 8 8 6 6 0 0 0 0 S S C C G G F F , , 1 1 2 2 0 0 v v , , 6 6 0 0 H H z z , , 1 1 P P , , D D u u a a l l T T h h e e r r m m o o s s t t a a t t ( ( 1 1 7 7 3 3 5 5 3 3 F F ) )
Page 231 7 7 . . 2 2 9 9 6 6 0 0 0 0 S S M M S S E E F F , , 1 1 0 0 0 0 - - 2 2 4 4 0 0 v v , , 5 5 0 0 / / 6 6 0 0 H H z z , , 1 1 P P , , S S M M S S , , S S S S I I ( ( 7 7 5 5 1 1 9 9 0 0 D D ) )
Page 232 7 7 . . 3 3 0 0 6 6 0 0 0 0 S S M M S S E E F F , , 2 2 3 3 0 0 v v , , 5 5 0 0 H H z z , , 1 1 P P , , S S M M S S , , S S S S I I ( ( 7 7 5 5 5 5 1 1 2 2 B B ) ) ( ( A A N N 0 0 7 7 0 0 3 3 0 0 2 2 1 1 - - 7 7 1 1 1 1 0 0 2 2 9 9 - - S S h h a a w w ) )
Page 233 7 7 . . 3 3 1 1 6 6 0 0 0 0 S S M M S S E E F F , , 2 2 3 3 0 0 v v , , 5 5 0 0 H H z z , , 1 1 P P , , S S M M S S , , S S S S I I ( ( 7 7 5 5 5 5 1 1 2 2 F F ) ) ( ( A A f f t t e e r r A A N N 0 0 7 7 1 1 1 1 0 0 3 3 0 0 - - F F e e n n w w a a l l ) )
Page 235 C C h h a a p p t t e e r r 8 8 A A n n n n u u a a l l I I n n s s p p e e c c t t i i o o n n 8 8 .
Page 236 R R e e a a r r o o f f F F r r y y e e r r Inspect electrical cord and plug. Inspect gas line, quick disconnect and tether (600 only). Perform a flue inspection (600 only). Disassemble condensation box and clean, seal seams w/silicone. Rear of Fryer and front of the fryer -...
Page 237 CLEAN REPLACE Op. No. Cover Inspect and clean pilot assembly. Ad- just pilot if necessary (600 only). Inspect for excessive oil migration be- hind the control board. Following all instructions, inspect the high limit. P P u u m m p p O O i i l l / / F F i i l l l l F F r r y y P P o o t t Test filtration system when pumping oil back up –...
Page 238 Red Flag / Remove Side Panel and Rear CLEAN REPLACE Op. No. Cover from obstructions. (verify during pres- sure test). P P r r e e s s s s u u r r e e T T e e s s t t Following all instructions, pressure test with at least 2-head OR and veri- fy lid locks at pressures greater than...
Page 239 • Pipe thread sealant • Towels • Steel and Teflon sleeve fittings • Dead weight cap O-ring • Pilot assembly • Flame sensor • Power cord for 600 • Plumbing elbows • High limit • Drain switch • Splice connectors...
Page 240: Figure 8-1 Pfg 600 Weld Locations
Do the following: 2 2 ) ) • PFG-600: Use a flashlight and inspection mirror to inspect the welds (A and B) of the fry pot and drain stem weld. • PFE-500: Use a flashlight to inspect the corner welds, drain stem and the pot to countertop welds.
Page 241 8 8 . . 7 7 I I n n s s p p e e c c t t t t h h e e C C a a s s t t e e r r s s a a n n d d F F r r a a m m e e A A c c r r a a c c k k e e d d f f r r a a m m e e c c r r e e a a t t e e s s a a t t i i p p p p i i n n g g r r i i s s k k .
Page 242 • Check and ensure that a separate disconnect switch with proper capacity fuses or breakers is installed between the fryer and the power source. It should be an insulated copper conductor rated for 600 volts and 90o C. For runs longer than 50 feet (15.24 m), use the next larger wire size.
Page 243 Remove the four screws holding the flue to the firebox. One on each side of the 3 3 ) ) fryer. Two underneath the flue. Inspect the flue and transition assembly. Clean out any debris or obstruction 4 4 ) ) found in the flue assembly and inspect the integrity of the transition.
Page 244 8 8 . . 1 1 2 2 I I n n s s p p e e c c t t t t h h e e S S o o l l e e n n o o i i d d a a n n d d D D e e a a d d w w e e i i g g h h t t P P l l u u m m b b i i n n g g Inspect that the plumbing from the dead weight valve and the pressure solenoid are clean, and free from debris.
Page 245 8 8 . . 1 1 2 2 . . 2 2 C C l l e e a a n n t t h h e e S S o o l l e e n n o o i i d d P P l l u u m m b b i i n n g g Inspect and clean the plumbing from the outlet in the fry pot to the pressure 1 1 ) ) solenoid.
Page 246 8 8 . . 1 1 3 3 I I n n s s p p e e c c t t t t h h e e D D r r a a i i n n S S w w i i t t c c h h T T o o a a v v o o i i d d e e l l e e c c t t r r i i c c a a l l s s h h o o c c k k o o r r p p r r o o p p e e r r t t y y d d a a m m a a g g e e , , m m o o v v e e t t h h e e p p o o w w e e r r s s w w i i t t c c h h t t o o o o f f f f a a n n d d d d i i s s c c o o n n n n e e c c t t m m a a i i n n c c i i r r c c u u i i t t b b r r e e a a k k e e r r , , o o r r u u n n p p l l u u g g c c o o r r d d a a t t w w a a l l l l r r e e c c e e p p t t a a c c l l e e .
Page 247 With the oil hot, turn the main power switch to the OFF position. 1 1 ) ) Open the drain valve and let the oil drain in to the drain pan. 2 2 ) ) Open the filter valve, and then turn the main power switch to the pump position. 3 3 ) ) Listen to the pump.
Page 248 Ensure the bulb is not dented and the capillary tube is not severed. If the capillary tube or bulb is damaged, take the fryer out of service until it is replaced. PFE-500 PFG-600 Press the red reset button on the high limit several times. If this button clicks 2 2 ) ) each time it is pressed, take the fryer out of service until the high limit can be replaced and make sure it gets wired into the circuit upon replacement.
Page 249 Use a probe gauge or ruler to set the SMS probe to a depth of: • 500 (Electric) 5/8” • 600 (Gas) 7/8” Adjust the depth if needed by loosening the compression fitting on the probe and sliding the probe either in or out to the correct depth.
Page 250 Burner Casting Burner Jet (typical) Check and adjust the fryer’s manifold gas pressure. 1 1 ) ) Visually inspect the burner for any signs of clogged or obstructed burner jets. 2 2 ) ) N N O O T T E E : The flame above each burner jet should be a consistent blue color and each jet should be about the same size.
Page 251 Turn off the gas supply to the fryer at the shut off valve, and then remove power 1 1 ) ) from fryer at the wall outlet. Remove the pilot gas line and pilot mounting screws. 2 2 ) ) Remove any debris or carbon build up from the spark ignitor and flame sensor 3 3 ) ) (thermocouple on older units).
Page 252 8 8 . . 1 1 9 9 . . 2 2 P P l l u u m m b b i i n n g g L L e e a a k k s s D D u u r r i i n n g g C C o o o o k k i i n n g g Before test, disconnect the dairy unit where the drain pan connects to the oil 1 1 ) ) return line.
Page 253 Screw a pressure tap fitting into the valve or the fitting on the side of the valve. 3 3 ) ) Place one end of a vacuum hose on the pressure tap fitting and the other end on 4 4 ) ) the manometer.
Page 254: Chapter 8 Annual Inspection
Remove the deadweight cap. 1 1 ) ) Inspect and replace the cap’s O-ring if necessary. 2 2 ) ) Ensure the deadweight is present and in working condition. 3 3 ) ) Inspect the orifice. 4 4 ) ) Clean and replace components as necessary.
Page 255 2. If this gauge does not slide over the catch, or the lip of the catch does not match the profile of the gauge as shown, the catch is out of tolerance. Take the pressure fryer out of service until the fry pot has been replaced.
Page 256 2. Slide the “GO” side of the gauge over the entire width of the latch. The latch should fit in the groove, except for the gap in the middle. 3. Slide the “NO GO” side of the gauge over the entire width of the latch. If the lip of the latch inserts into the cut out in the gauge, this latch fails inspection...
Page 257 1. Separate the lid and cross arm. 2. Inspect the cross arm. Cracks on the bottom surface of the cross arm are acceptable, but anything rounding the corners, coming up the sides, or found on top would fail inspection. If any cracks are found in the top or sides of the cross arm, the fryer would be taken out of service until the lid assembly is...
Page 258 3. Inspect to make sure all of the spindle components are in place: acme nut, idle nut, thrust ball, locking collar. Inspect the gap between the acme nut and the idle nut. These two components should be within 1/16” of each other. If any of these components are excessively worn, damaged or missing, this step of the inspection would fail.
Page 259 6. If the hinge spring is broken. It will not fail the inspection but the spring would need to be replaced ASAP. A. Retaining Clip 7. Ensure four bolts are installed in the hinge plate at the rear of the fry pot. Check to make sure these bolts are snug.
Page 260 L L a a t t c c h h I I n n s s p p e e c c t t i i o o n n 1. Separate the lid and the cross arm. Notice the gap in the middle of the latch.
Page 261 Clean the liner and the inside of the cover. Replace the liner and screws. 3 3 ) ) 8 8 . . 2 2 5 5 . . 2 2 R R e e v v e e r r s s e e t t h h e e L L i i d d G G a a s s k k e e t t Because of heat expansion and the pressure used for the cooking process, the gasket is constantly under extreme stress.
Page 262 1. Loosen the Allen set screws on the bottom of the collar of the limit stop assembly. 2. Turn the inner collar of the limit stop clockwise as far as possible. B B e e s s t t P P r r a a c c t t i i c c e e : Find the small hole in the inner collar and use a small Allen wrench or Phillips head to help in turning the collar.
Page 263 The safety relief valve should be cleaned once a year. 1. Open the lid and then remove the deadweight valve cap and deadweight. 2. Use a wrench to loosen the valve from the pipe elbow, turn counterclockwise to remove. 3. Clean the inside of the pipe elbow with hot detergent. 4.
Page 264 8 8 . . 2 2 5 5 . . 6 6 C C o o i i l l C C h h e e c c k k P P r r o o c c e e d d u u r r e e T T o o a a v v o o i i d d e e l l e e c c t t r r i i c c a a l l s s h h o o c c k k o o r r p p r r o o p p e e r r t t y y d d a a m m - - a a g g e e , , m m o o v v e e t t h h e e p p o o w w e e r r s s w w i i t t c c h h t t o o O O F F F F a a n n d d d d i i s s c c o o n n n n e e c c t t m m a a i i n n c c i i r r c c u u i i t t b b r r e e a a k k e e r r , , o o r r u u n n p p l l u u g g...
Page 265 3. Remove the existing safety relief valve (Figure 3). Figure 3 4. Install the test fixture into the safety relief valve elbow using pipe thread sealant (Figure 4). Figure 4 5. Insert the existing pressure gauge into the elbow of the pressure test fixture (Figure 5).
Page 266 Figure 6 7. Have the store bread and cook at 6:00 Position least two head of chicken. 8. When the pressure on the calibrated test gauge reaches 2 psi, gently turn the spindle counter clockwise using two hands so the red ball lines up with the 6:00 position (Figure 7).
Page 267 5:00 Position 9. If the spindle continues to turn past the 5:00 position (Figure 8), the locking pin test would fail. Take the fryer out of service until the locking pin issue is addressed or the lid replaced. Figure 8 10.
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Page 270 H H e e n n n n y y P P e e n n n n y y C C o o r r p p o o r r a a t t i i o o n n P P .

Henny Penny 600 Service Manual

Chapter 1 Troubleshooting

Chapter 2 Maintenance

Chapter 8 Annual Inspection

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