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Summary of Contents for Fortuna ES 50
- Page 1 Skiving Machine ES 50 Operating Manual English, Version 03...
- Page 2 Copyright FORTUNA Spezialmaschinen GmbH, Weil der Stadt, Germany The German Operating Manual is the original and form the basis for all translations. Without our prior written consent, these instructions may neither be translated, passed on to third parties nor be reproduced or distributed in any way.
- Page 3 We are certain that your new FORTUNA Skiving Machine ES 50 will completely meet your expectations. If you have any further questions, the FORTUNA advisory service engineers are always available to provide additional information.
- Page 4 Machine installation User manual The machine's user manual contain all the information necessary to operate your FORTUNA Skiving Machine ES 50. They must be given to the operator of the machine. These user manual must always be available at the machine.
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Page 5: Table Of Contents
Main switch ..................29 Explanation of the control elements ............ 30 2.2.1 Adjusting screw for adjusting the skiving thickness ....... 30 2.2.2 Knurled screw for adjusting the skiving angle ....... 30 ———————————————————————————––––––––––––––––––––––––– Operating Manual Skiving Machine ES 50-UK-V3/24.01.2012 5 von 45... - Page 6 Figure 7: Knife position indicator ..............35 Figure 8: Regulator ..................37 Figure 9: Details of the machine – front view ..........44 Figure 10: Details of the machine – lateral view ......... 29 ———————————————————————————––––––––––––––––––––––––– Operating Manual Skiving Machine ES 50-UK-V3/24.01.2012 6 von 45...
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Page 7: Machine Description
Please familiarize yourself with the safety instructions before you transport, connect or start up the machine, see chapter 1.7 Safety information (page 16). Figure 1: View of the machine ———————————————————————————––––––––––––––––––––––––– Operating Manual Skiving Machine ES 50-UK-V3/24.01.2012 7 von 45... -
Page 8: Range Of Application Of The Machine
Check the functioning of all safety devices at regular intervals. Contact the FORTUNA after sales service immediately if you find out deficiencies in the safety area. The operation of the machine must be carried out by skilled personnel only. -
Page 9: Technical Data
Safety fuses max.: 16 A 1.1.4 Ambient conditions Conditions during operation and storage Humidity < 80 % (non-condensing) Temperature, stored 0 ... 50 C° Temperature, operating 10 ... 40 C° ———————————————————————————––––––––––––––––––––––––– Operating Manual Skiving Machine ES 50-UK-V3/24.01.2012 9 von 45... -
Page 10: Tools And Accessories
1 Set collar A8 Skiving accessories Presser foot 361 V Presser foot 361 HP 2 Work plates Further accessory parts Key for the switch cabinet Operating Manual ———————————————————————————––––––––––––––––––––––––– Operating Manual Skiving Machine ES 50-UK-V3/24.01.2012 10 von 45... -
Page 11: Applicable Rules And Regulations
—————————————————————————————————————–——— Applicable rules and regulations DIN EN ISO 12100–1 and 12100–2 DIN EN ISO 13857 EC Machinery Directive 2006/42/EG DIN 60204 DIN EN ISO 13849-1 ———————————————————————————––––––––––––––––––––––––– Operating Manual Skiving Machine ES 50-UK-V3/24.01.2012 11 von 45... -
Page 12: Guarantees And Liabilities
Insufficient maintenance of machine parts that are subject to wear. Non-observance of the prescribed maintenance schedules. Repair work carried out incorrectly. Catastrophes caused by external influences or acts of God. ———————————————————————————––––––––––––––––––––––––– Operating Manual Skiving Machine ES 50-UK-V3/24.01.2012 12 von 45... -
Page 13: Copyrights
Copyrights The copyrights of this Operating Manual remain in the property of FORTUNA. They are only intended to be used by the operator of the machine and his personnel. Requirements and rules included in these instructions may not be entirely or partially ... -
Page 14: Training Offers
Training offers —————————————————————————————————————–——— Training offers Training possibilities for the Skiving Machine ES 50 are offered at our Company in Weil der Stadt as well as at our subsidiary companies. Please inquire about times, subjects and duration of training. ———————————————————————————––––––––––––––––––––––––– Operating Manual Skiving Machine ES 50-UK-V3/24.01.2012... -
Page 15: Ce Declaration Of Conformity
Additionally supplied documents —————————————————————————————————————–——— CE declaration of conformity Figure 2: CE declaration of conformity ———————————————————————————––––––––––––––––––––––––– Operating Manual Skiving Machine ES 50-UK-V3/24.01.2012 15 von 45... -
Page 16: Safety Information
Safety information —————————————————————————————————————–——— Safety information All safety instructions and warnings on the machine must be legible at all times. Figure 3: Safety informations and nameplate on the machine ———————————————————————————––––––––––––––––––––––––– Operating Manual Skiving Machine ES 50-UK-V3/24.01.2012 16 von 45... -
Page 17: Personal Safety
Store the tools (grinding wheels etc.) in the bins that are provided for this purpose. Remove hand tools (wrenches, measuring devices etc.) immediately after use. ———————————————————————————––––––––––––––––––––––––– Operating Manual Skiving Machine ES 50-UK-V3/24.01.2012 17 von 45... -
Page 18: Safety Rules For The Transport
Take care that there are no excessive vibrations and unusual noise during the operation and maintenance of the machine. They might inform you about possible problems which require immediate attention. ———————————————————————————––––––––––––––––––––––––– Operating Manual Skiving Machine ES 50-UK-V3/24.01.2012 18 von 45... -
Page 19: Safety Rules For Repair And Maintenance Work
(this applies specially to knives and grinding wheels). Appropriate measures must be taken when cleaning and degreasing the machine with aggressive and inflammable agents. We recommend that you use only original FORTUNA spare parts. ———————————————————————————––––––––––––––––––––––––– Operating Manual Skiving Machine ES 50-UK-V3/24.01.2012... -
Page 20: Inspection Requirements
For further information about safety rules, please refer to this Operating Manual as well as to the national and international safety recommendations and laws. ———————————————————————————––––––––––––––––––––––––– Operating Manual Skiving Machine ES 50-UK-V3/24.01.2012 20 von 45... -
Page 21: Symbols And Reference Marks
—————————————————————————————————————–——— 1.7.9 Symbols and reference marks The following symbols and reference marks will be used in this Operating Manual and/or are attached at the Skiving Machine ES 50. Symbol Description This symbol signifies a direct hazard to life and health. Non-observance of these directions may be highly dangerous to your health or result in injuries that could endanger your life. -
Page 22: Important Safety Devices
1.8.3 Protection switch against non-intended restart of the machine The Skiving machine ES 50 is protected against non-intended restart by means of a self-acting main switch with undervoltage release. ———————————————————————————––––––––––––––––––––––––– Operating Manual Skiving Machine ES 50-UK-V3/24.01.2012 22 von 45... -
Page 23: Personnel (Requirements And Tasks)
Activity Persons Skilled Persons with Persons with technical electro-technical persons education education Transport Start-up Operation Troubleshooting Mechanical troubleshooting Electrical troubleshooting Machine setting and tooling Maintenance Repair work ———————————————————————————––––––––––––––––––––––––– Operating Manual Skiving Machine ES 50-UK-V3/24.01.2012 23 von 45... -
Page 24: Operators
—————————————————————————————————————–——— 1.9.1 Operators A training for the operation of the Skiving Machine ES 50 is mandatory. The operator must be in a position to stop the machine and to inform the responsible persons in case of machine breakdowns or problems. -
Page 25: Installation Of The Machine
Inspect the machine for damage and missing parts. Please refer to Chapter 1.1.5 Tools and accessories (page 10). ———————————————————————————––––––––––––––––––––––––– Operating Manual Skiving Machine ES 50-UK-V3/24.01.2012 25 von 45... -
Page 26: Installation Of The Machine
Cleaning of the bell knife. Accessory equipment for the installation The work lamp is fitted to the bushing socket and fastened with the cap screw mounted on the lamp. ———————————————————————————––––––––––––––––––––––––– Operating Manual Skiving Machine ES 50-UK-V3/24.01.2012 26 von 45... -
Page 27: Electrical Connection
For more information please refer to Chapter 1.1.3 Electrical data (page 9). Figure 5: Mains connection cables of the machine When connecting the cables, ensure that there is a right three-phase field between the phases L1, L2 and L3. ———————————————————————————––––––––––––––––––––––––– Operating Manual Skiving Machine ES 50-UK-V3/24.01.2012 27 von 45... -
Page 28: Start-Up
The plugs with reverse battery protection is keyed and can only be connected in one position. Please refer to Figure 9: Details of the machine – front view (page 44). ———————————————————————————––––––––––––––––––––––––– Operating Manual Skiving Machine ES 50-UK-V3/24.01.2012 28 von 45... -
Page 29: User Manual
—————————————————————————————————————–——— User manual The Skiving machine ES 50 must be operated from the front side by one person. The operator must be trained and made familiar with the control elements prior to the start-up of the machine. For this purpose, Figure 9: Details of the machine –... -
Page 30: Explanation Of The Control Elements
For information on the position of the knurled screw and the leaf spring, please refer to Figure 6: Knife guidance (page 30). Figure 6: Knife guidance ———————————————————————————––––––––––––––––––––––––– Operating Manual Skiving Machine ES 50-UK-V3/24.01.2012 30 von 45... -
Page 31: Stop For Adjusting The Skiving Width
Dressing process For this purpose, the adjusting screw is lightly pressed to the inside and turned to the limit stop. Thus, the grinding wheel is dressed on its complete width. ———————————————————————————––––––––––––––––––––––––– Operating Manual Skiving Machine ES 50-UK-V3/24.01.2012 31 von 45... -
Page 32: Opening For Blunting And Deburring The Bell Knife
The distance between the emery feed roll and the knife is 0.1 mm. Steel feed roll The distance between knife edge and feed roll should be at least 0.2 mm. ———————————————————————————––––––––––––––––––––––––– Operating Manual Skiving Machine ES 50-UK-V3/24.01.2012 32 von 45... -
Page 33: Adjusting Spindle For The Knife Infeed
Thus, the complete cover plate has not to be opened. A: Lift-up to remove scraps / to check feeding power B: See Chapter 2.2.7 Adjusting screw for adjusting the contact pressure of the feed roll (Seite 32). ———————————————————————————––––––––––––––––––––––––– Operating Manual Skiving Machine ES 50-UK-V3/24.01.2012 33 von 45... -
Page 34: Adjustment Of The Knife Position Indicator
The seven-segment display should only be switched on to adjust the analog sensor. It shows the inital tension of the analog sensor in 1/100 V. To deactivate the seven-segment display, press simultaneously the keys ◄ and ►. ———————————————————————————––––––––––––––––––––––––– Operating Manual Skiving Machine ES 50-UK-V3/24.01.2012 34 von 45... -
Page 35: Figure 7: Knife Position Indicator
Move the knife mechanically towards the right position (the distance between knife and pressure foot is 0.6 mm). Press the right key ► (3) to store this position. Figure 7: Knife position indicator ———————————————————————————––––––––––––––––––––––––– Operating Manual Skiving Machine ES 50-UK-V3/24.01.2012 35 von 45... -
Page 36: Adjustment Of The Feed Regulator
Current maximum speed the motor must not pulse. Turning to the right increases the motor current. Turning to the left decreases the motor current. ———————————————————————————––––––––––––––––––––––––– Operating Manual Skiving Machine ES 50-UK-V3/24.01.2012 36 von 45... -
Page 37: Figure 8: Regulator
The jumper on the regulator board serves to bridge the external regulator pedal. Jumper plugged in - regulator pedal is bridged. Jumper removed - regulator pedal connected. Figure 8: Regulator ———————————————————————————––––––––––––––––––––––––– Operating Manual Skiving Machine ES 50-UK-V3/24.01.2012 37 von 45... -
Page 38: Cleaning
If the rubber gasket is damaged it must be replaced in order to guarantee optimal scrap suction. Insert the filter cartridge. Replace the scrap material bin. Close the door of the scrap material bin. ———————————————————————————––––––––––––––––––––––––– Operating Manual Skiving Machine ES 50-UK-V3/24.01.2012 38 von 45... -
Page 39: Weekly Cleaning
Do not use compressed air in order to avoid the blowing of dust into the inside space of the machine. Lubricating the rotary segment Lubricate the rotary segment through the upper borehole with some drops of sewing-machine oil. ———————————————————————————––––––––––––––––––––––––– Operating Manual Skiving Machine ES 50-UK-V3/24.01.2012 39 von 45... -
Page 40: Maintenance Work
Monthly work Clean and lubricate the point suspension of the feed shaft bearing arm. Check the belts and the belt tensions and, if neccessary, replace them by new ones. ———————————————————————————––––––––––––––––––––––––– Operating Manual Skiving Machine ES 50-UK-V3/24.01.2012 40 von 45... -
Page 41: Troubleshooting
Position of stop is not correct. Readjust position of stop. One side of presser foot is worn. Replace presser foot by a new one. Feed roll is damaged. Replace feed roll by a new one. ———————————————————————————––––––––––––––––––––––––– Operating Manual Skiving Machine ES 50-UK-V3/24.01.2012 41 von 45... -
Page 42: Insufficient Scrap Removal
Description of the Trouble Elimination Check fuse and if Work lamp does not light. necessary, replace it by a new one. Halogen bulb lamp defective, replace it by a new one. ———————————————————————————––––––––––––––––––––––––– Operating Manual Skiving Machine ES 50-UK-V3/24.01.2012 42 von 45... -
Page 43: Cleaning And Maintenance Schedule
Clean the grid at the suction pipe "Scrap suction". Clean and lubricate point suspension of the feed shaft bearing arm. Check belts and belt tensions and if they are worn, replace them with new ones. ———————————————————————————––––––––––––––––––––––––– Operating Manual Skiving Machine ES 50-UK-V3/24.01.2012 43 von 45... -
Page 44: Views And Detailed Drawings
Views and detailed drawings —————————————————————————————————————–——— Views and detailed drawings Figure 9: Details of the machine – front view ———————————————————————————––––––––––––––––––––––––– Operating Manual Skiving Machine ES 50-UK-V3/24.01.2012 44 von 45... -
Page 45: Figure 10: Details Of The Machine - Lateral View
Views and detailed drawings —————————————————————————————————————–——— Figure 10: Details of the machine – lateral view ———————————————————————————––––––––––––––––––––––––– Operating Manual Skiving Machine ES 50-UK-V3/24.01.2012 45 von 45...
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