Vega VEGATOR 142 Operating Instructions Manual

Vega VEGATOR 142 Operating Instructions Manual

Double channel controller for level detection for 4...20 ma sensors

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Operating Instructions
Double channel controller for level
detection for 4 ... 20 mA sensors
VEGATOR 142
Document ID: 46839

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Summary of Contents for Vega VEGATOR 142

  • Page 1 Operating Instructions Double channel controller for level detection for 4 … 20 mA sensors VEGATOR 142 Document ID: 46839...
  • Page 2: Table Of Contents

    Function diagram......................20 7 Maintenance and fault rectification ..................23 Maintenance ........................23 Rectify faults ........................23 How to proceed if a repair is necessary ................24 Dismount..........................25 Dismounting steps......................25 Disposal ......................... 25 Supplement ..........................26 Technical data ........................ 26 VEGATOR 142 •...
  • Page 3 Contents Dimensions ........................28 Industrial property rights ....................29 Trademark ........................29 Supplementary documentation Information: Supplementary documents appropriate to the ordered version come with the delivery. You can find them listed in chapter "Product descrip- tion". Editing status: 2017-09-04 VEGATOR 142 •...
  • Page 4: About This Document

    Symbols used Document ID This symbol on the front page of this instruction refers to the Docu- ment ID. By entering the Document ID on www.vega.com you will reach the document download. Information, note, tip: This symbol indicates helpful additional infor- mation and tips for successful work.
  • Page 5: For Your Safety

    During work on and with the device, the required personal protective equipment must always be worn. Appropriate use VEGATOR 142 is a universal controller for connection of 4 … 20 mA sensors. You can find detailed information about the area of application in chapter "Product description". Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions.
  • Page 6: Eu Conformity

    That is why we have introduced an environment management system with the goal of continuously improving company environmental pro- tection. The environment management system is certified according to DIN EN ISO 14001. Please help us fulfil this obligation by observing the environmental instructions in this manual: • Chapter "Packaging, transport and storage" • Chapter "Disposal" VEGATOR 142 •...
  • Page 7: Product Description

    Enter the serial number manually in the app Principle of operation Application area The VEGATOR 142 is a double-channel controller for level detection with two 4 … 20 mA sensors. Simple monitoring and control functions can be realised via the integrated relays. Typical applications are monitoring functions such as overfill and dry run protection. As an...
  • Page 8: Adjustment

    Dry and dust free • Not exposed to corrosive media • Protected against solar radiation • Avoiding mechanical shock and vibration • Storage and transport Storage and transport temperature see chapter "Supplement - temperature Technical data - Ambient conditions" • Relative humidity 20 … 85 % VEGATOR 142 •...
  • Page 9: Mounting

    4 Mounting Mounting Mounting instructions VEGATOR 142 is designed for carrier rail mounting (top hat rail 35 x 7.5 according to DIN EN 50022/60715). Due to its protection rating of IP 20, the instrument is suitable for mounting in switching cabinets. It can be mounted horizontally and vertically.
  • Page 10: Connecting To Power Supply

    Detailed information about the power supply can be found in chapter "Technical data". Connection cable The voltage supply of VEGATOR 142 is connected with standard cable according to the national installation standards. The sensors are connected with standard two-wire cable without screen.
  • Page 11: Input Mode Active/Passive

    It is thus possible to control multiple controllers with one sensor to detect different limit levels. Note: With a VEGATOR 142 in Ex version, the passive input is not available for reasons of approval. Connection procedure The pluggable terminals can be removed as needed to allow more convenient connection.
  • Page 12: Wiring Plan

    10 11 12 13 14 15 16 17 Fig. 1: Assignment VEGATOR 142 Sensor circuit, channel 1 (4 … 20 mA), active input Sensor circuit, channel 2 (4 … 20 mA), active input Sensor circuit, channel 1 (4 … 20 mA), passive input Sensor circuit, channel 2 (4 …...
  • Page 13: Connection Example, Mixed Operation Active/Passive

    The innter resistance of the passive input should be treated like a 100 Ω load while wiring several instru- ments. OPEN OPEN OPEN Fig. 2: Connection example, mixed operation active/passive Sensor VEGATOR 142, active input VEGATOR 142, passive input VEGATOR 142, passive input VEGATOR 142 •...
  • Page 14: Setup

    Green – Operating control lamp – Mains voltage on, instrument is operating • – Fault indicator – Fault on the sensor circuit due to sensor failure or line break – The relay deenergises in case of failure VEGATOR 142 •...
  • Page 15 DIL switch block The DIL switch block is located behind the front cover. The individual switches are assigned as follows: Fig. 4: DIL switch VEGATOR 142 Mode (min./max. adjustment), channel 1 Switch-on delay 2 seconds Switch-on delay 6 seconds...
  • Page 16: Switching Point Adjustment, Single-Point Control With 4

    1. Make sure that switches 1 and 7 on the DIL switch block are set operation) to "max." and switch 6 to "Single-point control". The switches for the switch-on and switch-off delay should be set to "0 s". 2. Set the potentiometer "CH1" to the right end position, the yellow LED display lights 3. Fill the vessel up to the requested max. level 4. Turn the potentiometer slowly anticlockwise until the yellow LED display extinguishes VEGATOR 142 •...
  • Page 17: Switching Point Adjustment, Single-Point Control With Capacitive Sensor (Limit Level)

    Overflow protection (max. operation) Fig. 6: Application examples of overfill protection with a capacitive point level sensor 1. Make sure that switches 1 and 7 on the DIL switch block are set to "max." and switch 6 to "Single-point control". The switches for the switch-on and switch-off delay should be set to "0 s". 2. The vessel should be empty i.e. the sensor must not be covered VEGATOR 142 •...
  • Page 18 7. Calculate the average value from these two values and set it on the potentiometer, the controller is then ready for operation 8. Adjust the switching point for channel 2 in the same way with potentiometer "CH2" VEGATOR 142 •...
  • Page 19: Switching Point Adjustment, Two-Point Control With 4

    LED displays extinguish, the controller is now ready for operation Dry run protection (min. 1. Make sure that switches 1 and 7 on the DIL switch block are set operation) to "min." and switch 6 to "Two-point control". The switches for the switch-on and switch-off delay should be set to "0 s". 2. The vessel should be empty i.e. only filled until right below the requested lower switching point VEGATOR 142 •...
  • Page 20: Proof Test

    The following diagram provides an overview of the switching statuses depending on the set mode and the level. Note: Selection of the mode on the controller only functions correctly if the 4 … 20 mA characteristics are set in the sensor. VEGATOR 142 •...
  • Page 21 6 Setup Single-point control/limit level L E D Relais O F F O F F Fig. 9: Function diagram, single-point control Filling height Switching point 3 Mode overfill protection Mode dry run protection VEGATOR 142 •...
  • Page 22 6 Setup Two-point control L E D Relais O F F O F F Fig. 10: Function diagram, two-point control Filling height Upper switching point Lower switching point 4 Mode overfill protection Mode dry run protection VEGATOR 142 •...
  • Page 23: Maintenance And Fault Rectification

    24 hour service hotline Should these measures not be successful, please call in urgent cases the VEGA service hotline under the phone no. +49 1805 858550. The hotline is manned 7 days a week round-the-clock. Since we offer this service worldwide, the support is only available in the English language. The service is free, only standard call charges are incurred.
  • Page 24: How To Proceed If A Repair Is Necessary

    Clean the instrument and pack it damage-proof • Attach the completed form and, if need be, also a safety data sheet outside on the packaging • Please contact the agency serving you to get the address for the return shipment. You can find the agency on our home page www.vega.com. VEGATOR 142 •...
  • Page 25: Dismount

    Pass the instrument directly on to a specialised recycling company and do not use the municipal collecting points. If you have no way to dispose of the old instrument properly, please contact us concerning return and disposal. VEGATOR 142 •...
  • Page 26: Supplement

    Sensor input Quantity 2 x 4 … 20 mA Type of input (selectable) Ʋ Active input Sensor supply through VEGATOR 142 Ʋ Passive input Sensor has an own voltage supply Measured value transmission Ʋ 4 … 20 mA analogue for 4 … 20 mA sensors Switching threshold Ʋ...
  • Page 27: Vegator

    If inductive loads or stronger currents are switched through, the gold plating on the relay contact surface will be permanently damaged. The contact is then no longer suitable for switching low-level signal circuits. If several instruments are arranged together in series, the max. ambient temperature is reduced to +50 °C (+122 °F) VEGATOR 142 •...
  • Page 28: Dimensions

    For that reason the associated approval documents of these instruments have to be carefully noted. They are part of the delivery or can be downloaded by entering the serial number of your instrument into the search field under www.vega.com as well as in the general download area. Dimensions...
  • Page 29: Industrial Property Rights

    Les lignes de produits VEGA sont globalement protégées par des droits de propriété intellec- tuelle. Pour plus d'informations, on pourra se référer au site www.vega.com. VEGA lineas de productos están protegidas por los derechos en el campo de la propiedad indus- trial. Para mayor información revise la pagina web www.vega.com.
  • Page 30 Ex version 9 Switch-on delay 15 Fault rectification 23 Two-point control 16, 22 Four-wire 11 Two-wire 11 Type label 7 Grounding 10 VEGA Tools app 7 Voltage supply 10 Hysteresis 16 Input – Active 11 – Passive 11 Instrument return form 24 LEDs 14...
  • Page 31 Notes VEGATOR 142 •...
  • Page 32 Subject to change without prior notice © VEGA Grieshaber KG, Schiltach/Germany 2019 VEGA Grieshaber KG Phone +49 7836 50-0 Am Hohenstein 113...

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