BEKA -MAX OC-1 Manual

BEKA -MAX OC-1 Manual

Multi line pump with integrated control unit beka-tronix1 (12-24v dc)

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with integrated control unit BEKA-troniX1 (12-24V DC)
The BEKA-MAX grease central lubrication pump type OC-1
is electrically driven. It has up to 21 independently form
each other, lubrication outlets, but can also be delivered in
Models with 10, 22 and 34 outlets to which the lubricating
points are directly connected. One pump element is
necessary for each outlet. Five pump elements with
different output rates are on disposal.
This enables adjusting the output rate according to the
demand of each lubricating point.
Having a working pressure of max. 200 bar, this pump
enables the supply of commercial greases up to NLGI-cl.2.
The pump only differs from reservoir and outlet types and is
controlled by the integrated BEKA-troniX1.

Technical data:

Motor:
Operating voltage:
Speed:
Current consumption:
No-load operation at + 20°C:
Full load at + 20°C:
Fuse:
Pump:
Max. operating pressure:
Permit. operating temperature:
Reservoir content:
Reservoir transparent:
Sense of revol. of agitator blade:
Installation position:
Output rate:
depending on pump element (see page 6)
Protection class:
Lubricant:
Control unit:
Supply voltage:
Current max.:
Fuse (not included in device):
Outlet for signal lamp:
Temperature range:
12 V DC / 24 V DC
15 r/min.
0,8 A / 0,4 A
2,2 A / 1,1 A
5 A / 3 A
200 bar
-28°C to +70°C
1,9 kg, 2,5 kg, 4 kg or 8 kg
counter-clockwise
Reservoir vertical
IP6K9K acc. to DIN 40050
greases up to NLGI-cl. 2
(without solid lubricants)
2
mineral oils of 40 mm /s (cSt)
BEKA-troniX1
10 to 60 V DC
I = 6,0 A
F 6,3 A
(5x20) semi time-lag
I = 0,4 A
-35°C to +75°C
...een product van BEKA
Multiline pump OC-1 with 2,5 kg reservoir, 21 outlets and
integrated BEKA-troniX1.
Integrated control unit
1

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Summary of Contents for BEKA BEKA-MAX OC-1

  • Page 1 ...een product van BEKA Multi line pump OC-1 with integrated control unit BEKA-troniX1 (12-24V DC) The BEKA-MAX grease central lubrication pump type OC-1 Multiline pump OC-1 with 2,5 kg reservoir, 21 outlets and is electrically driven. It has up to 21 independently form integrated BEKA-troniX1.
  • Page 2 ...een product van BEKA Multi line pump OC-1 Function A d.c. motor (9) drives the eccentric (5) with the bearing (6) supply container (1), through a screen (4), which reduces continuously. The eccentricity effects the prime- and air inclusions, into the suction area in the pump housing (3).
  • Page 3 ...een product van BEKA Multi line pump OC-1 Dimensional drawings Option Reservoir Models and installation dimensions: with screw cover Model with 10 outlets: Model with Ø180 8 kg reservoir The multiline pump OC-1 can be delivered with 5 2-part transparent reservoirs and 4 outlet Models.
  • Page 4 ...een product van BEKA Multi line pump OC-1 Dimensional drawings Option with screw cover Model with Ø180 Model with 34 outlets: 8 kg reservoir 2-part Option with screw cover Option Model with with screw coverl 4 kg reservoir Model with Ø151...
  • Page 5 ...een product van BEKA Multi line pump OC-1 Dimensional drawings Model with 21 outlets: Model wtih 34 outlets: Model with 8 kg 1-part Ø225 Ø225 Ø9,5 Connecting cable length 10 m 273,5 “Z” View “Z”...
  • Page 6 ...een product van BEKA Multi line pump OC-1 Pump elements Description of pump elements PE - 5/10/15/25/50 Those pump elements can be delivered with five different connection posibilities. A maximum of 34 pump elements PE-5 respectively With pipe connection Ø6 with 10/15/25/50, can be installed in the multi line pump OC-1.
  • Page 7 ...een product van BEKA Multi line pump OC-1 Installation of pump elements The pump elements PE-5 to PE-50 can be installed into the Multi line pump OC-1 outlets in any position. Installation of pump elements Remove screw plug and USIT ring...
  • Page 8 Every time the controller is activated for the first time, a lubrication process begins. The green LED in the control half shell is lit during the entire lubrication procedure. The BEKA-troniX1 integrated electronic controlling device Button for has memory at its disposal. This also serves to keep a triggering record of time elapsed.
  • Page 9 ...een product van BEKA Multi line pump OC-1 Operation method of BEKA-troniX1 A) Time controller: When the central lubrication processor is time controlled, Diagram of cycle sequence: the cycle time and the lubrication time can be adjusted. Cycle time means the period from the beginning of one...
  • Page 10 In this case the guarantee is no longer valid. The modes and the adjusting ranges can be changed over by means of the diagnostic software BEKA-DiSys, even on site if the controller has already been operated before at the customer´s.
  • Page 11 ...een product van BEKA Multi line pump OC-1 Summary of signal indicators of BEKA-troniX1 The pump´s functions are indicated via two control LEDs BEKA-troniX1 integrated electronic controller: (green/red) in the display on the pump´s motor casing, where the red LED always indicates an error in the program sequence.
  • Page 12 The red one also has to be sealed, if the grease level function monitoring is not connected. View of integrated electronic controlling device BEKA- The connection of the additional function at the control troniX1 around the bottom. device can be choosen when ordering.
  • Page 13 Retrofitting the grease level monitoring, the connection cable must be ordered separately (see drawing on the right side). The connection of BEKA-troniX1 control unit is done via the marking red ring marked plug connection at the motor’s lower ring casing.
  • Page 14 ...een product van BEKA Multi line pump OC-1 Retrofitting The integrated control unit BEKA-troniX1 can be retrofitted Connecting cable 5-wire, length 10 m with bayonet plug to the multi line pump -1, i. e. to pumps which have been delivered without controller and to replace existing controllers.
  • Page 15 ...een product van BEKA Multi line pump OC-1 Wiring diagram - all connections...
  • Page 16 ...een product van BEKA Multi line pump OC-1 Filling of the pump a) Standard filling via lubricating nipple with manual or pneumatic grease gun: Filling lubricating nipple b) Filling via filling coupling Coupling plug grease EDP-no.: 2159 0061 012 Reduction EDP-no.: F2185/57-00...
  • Page 17 ...een product van BEKA Multi line pump OC-1 Order key OC-1 with integrated controlling device BEKA-troniX1 Type 2174 . X . XX . X . X . X . X . 000 Moto voltage 12 V 24 V Nr. of outlets drilled Code-nr.
  • Page 18 ...een product van BEKA Multi line pump OC-1 Order key control unit BEKA-troniX1 installed in the lower case Type 2175 . 90 . XX . X . X . 000 Plug model with bayonett plug Additional equipment without plug connection M12x1 for additional equipment...

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