Martindale Electric HPAT600/2 HANDYPAT Instruction Manual
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Martindale Electric HPAT600/2 HANDYPAT Instruction Manual

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HPAT600/2
HANDYPAT
I
nstructIon
M
anual

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Summary of Contents for Martindale Electric HPAT600/2 HANDYPAT

  • Page 1 HPAT600/2 HANDYPAT nstructIon anual...
  • Page 2 GENERAL SAFETY INFORMATION: Always read before proceeding. Warning These instructions contain both information and warnings that are necessary for the safe operation and maintenance of this product. It is recommended that you read the instructions carefully and ensure that the contents are fully understood. Failure to understand and to comply with the warnings and instructions can result in serious injury, damage or even death.

  • Page 3: Table Of Contents

    Thank you for buying one of our products. For safety and full understanding of its benefits please read this manual before use. Technical support is available from 01923 441717 and support@martindale-electric.co.uk. CONTENTS INTRODUCTION Unpacking and Inspection Description & Overview GENERAL OPERATION & FUNCTIONS Precautions Power On/Off Display Indicators...
  • Page 4 2.22 Battery Low Message 2.23 Auto Power Down 2.24 Charging Batteries 2.25 Inadvertent Connection of Mains Supply Voltage PERFORMING APPLIANCE & LEAD TESTS Auto or Manual Test Mode? Preliminary Checks and Set Up IEC Lead Test Class I Test Class II Test Simulated Load Test Class I Earth Continuity Test Class I Insulation Test...
  • Page 5 1. INTRODUCTION 1.1 Inspection Examine the shipping carton for any sign of damage. Inspect the unit and any accessories for damage. If there is any damage then consult your distributor immediately. Unpack the HPAT600 and check that you have the following accessories: Instructions Mains Charger Unit...
  • Page 6 Auto or Manual Test Modes The HPAT600 can be operated in either of two test modes. In the Manual test mode, aimed at the newcomer to PAT testing, a connection diagram for the selected test type is shown on the display. Each step of a test type requires confirmation by a press of the OK button.

  • Page 7: General Operation & Functions

    2. GENERAL OPERATION & FUNCTIONS 2.1 Precautions This product has been designed with your safety in mind, but please pay attention to the following warnings and cautions before use. Warning Before use check the unit for cracks or any other damage.

  • Page 8: Power On/Off

    Caution Avoid severe mechanical shock or vibration and extreme temperature. Caution Remove the batteries from the HPAT600 when not in use for an extended period, to avoid risk of corrosion from leaking batteries. (Refer to 4.1 Fitting Batteries). 2.2 Power On/Off Hold down the green power button for at least 1 second to power on the HPAT600.

  • Page 9: Display Indicators

    2.3 Display Indicators Flashes to indicate battery charger is connected to the HPAT600 and powered (Refer to 2.24). When flashing indicates the battery is charging. When continuous indicates the battery is fully charged (Refer to 2.24). Indicates insulation test voltage is present at front panel mains socket.

  • Page 10: Press Button Description

    2.5 Press Button Description OK Used to select a screen choice or advance when the HPAT600 waits for a prompt. Only active when MENU is selected or a choice during test process is required and the OK symbol is displayed on screen. Hold for 1 second to power up or power down the HPAT600.
  • Page 11 Turns on the backlight. Alternate pressing turns the backlight on and off. Will not function when OK is active. h Used to scroll to screen selections and increment pass level values, memory locations and contrast. Only active when the MENU is selected or a choice during the test process is required and the ih symbol is displayed on the screen.

  • Page 12: Contrast Adjustment

    2.6 Contrast Adjustment If required the display contrast can be adjusted at power up. To enable the contrast adjustment hold down the 250/500V and ON/OFF buttons simultaneously at power- up. The contrast adjustment screen will be displayed. Use the ih buttons to adjust the contrast as required. Press the OK button to exit the contrast adjustment screen.

  • Page 13: Menu

    2.9 Menu Pressing the MENU button will display the first page of the MENU screen. Set Pass Levels Refer to 2.11 Set Auto/Manual Refer to 2.13 Recall Memory Refer to 2.16 Scrolling down with the i button will display the second page of the MENU screen.

  • Page 14: Setting User Specified Pass Levels

    If the null is successful, NULL will be displayed on the large 4 digit display and the HPAT600 will return to the SELECT screen. If the null fails, the NULL FAIL screen will be displayed. Use h i to select Repeat or Abort. If Abort is selected, press OK and the HPAT600 will return to the SELECT screen.

  • Page 15: Setting Auto/Manual Test Mode

    2.13 Setting Auto/Manual Test Mode Tests can be performed in either Auto or Manual test modes (default is Manual). To set the test mode enter the MENU screen, use hi to select Auto/Man, and press OK to enter the AUTO/ MANUAL screen.

  • Page 16: Recalling Test Data From Memory

    2.16 Recalling Test Data from Memory Test data that has previously been saved in the HPAT600 memory can be recalled and displayed on the RECALL MEMORY screen. To recall test data enter the MENU screen, use hi to select Recall Memory and press OK to enter the RECALL MEMORY screen.

  • Page 17: Deleting All Test Data In Memory

    Navigate through MENU and select Recall Memory. Scroll h i to required memory location. Use f to highlight Mem then i to navigate to Delete. Note: If the next steps are completed, the chosen individual test data will be deleted from memory and cannot be recovered, so ensure that your records are correct before continuing.

  • Page 18: Resetting To Default Settings And Pass Levels

    2.20 Resetting to Default Settings and Pass Levels (Factory Reset) To reset all settings and pass levels to default (Refer to 2.7 for default settings and pass levels) enter the MENU screen and use hi to select Reset to Def. and press OK.

  • Page 19: Charging Batteries

    been present at power down will be displayed. Any partially completed action can be continued as if the unit had never powered down. 2.24 Charging Batteries Use rechargeable batteries of the specified type To charge the batteries, plug the battery charger into a mains power socket, connect the battery charger jack to the socket (4) on the HPAT600.

  • Page 20: Performing Appliance & Lead Tests

    3 PERFORMING APPLIANCE & LEAD TESTS Warning The HPAT600 and this Instruction Manual are intended for use by personnel who are adequately trained and familiar with the ‘IEE Code of Practice for In-service Inspection and Testing of Electrical Equipment’. 3.1 Auto or Manual Test Mode? The Manual test mode is aimed at the newcomer or those with limited experience of PAT testing.

  • Page 21: Preliminary Checks And Set Up

    3.2 Preliminary Checks and Set Up Ensure that the appliance is NOT plugged into the mains supply when removing fuses. Appliance Visual and Fuse Checks Visually inspect the appliance for any damage. Visually inspect the appliance mains lead and mains plug for any damage.

  • Page 22: Iec Lead Test

    Set the mains switch (if fitted) of the appliance being tested to the ON position. If required perform a NULL to compensate for the test probe lead resistance before testing Class I earth continuity. Refer to 2.10 (Null of Test Probe Lead Resistance).
  • Page 23 Testing in Manual Mode Press LEAD to select the IEC Lead test and display the diagram screen. Press OK for the HPAT600 to display the VISUAL CHECK screen. If any visual or fuse checks fail, select Fail and press OK to abort the test and return to the select test screen.

  • Page 24: Class I Test

    Result of Test At the end of the IEC lead test the HPAT600 will display ‘PASS’ or ‘FAIL’ to indicate the overall result of the test. The individual measurement results are also displayed with a ‘P’ or ‘F’ alongside each to indicate a pass or fail.
  • Page 25 Class ITest Connection Testing in Manual Mode Press CLASS I to select the Class I appliance test and display the diagram screen. Press OK for the HPAT600 to display the VISUAL CHECK screen. If any visual or fuse checks fail, select Fail and press OK to abort the test and return to the select test screen.

  • Page 26: Class Ii Test

    Testing in Auto Mode Press CLASS I to select the Class I appliance test and display the test screen. The HPAT600 will perform the fuse check, Class I earth continuity and Class I insulation measurements with no further interaction from the operator unless the test fails.
  • Page 27 Connect the test probe to the HPAT600 4mm test probe socket (2) and connect the other end to any exposed metal work on the appliance. If the appliance being tested has more than one instance of exposed metalwork, it is advisable to connect the test probe to each in turn and perform additional individual Class II insulation tests.
  • Page 28 If all visual and fuse checks pass, select Pass all and press OK for the HPAT600 to display the test screen and perform the fuse check. If ‘FAIL’ is displayed after the fuse check, refer to 3.11. (Fuse Check/Simulated Load Failure) Press the OK button for the HPAT600 to perform the Class II insulation measurement.

  • Page 29: Simulated Load Test

    3.6 Simulated Load Test Always refer to and perform 3.2 before proceeding This test calculates the appliance load current and power for a simulated mains voltage of 230V and unity power factor. Test Connections Refer to the Simulated Load Test connection diagram below.

  • Page 30: Class I Earth Continuity Test

    Result of Test At the end of the test the HPAT600 will display the value of the simulated load test current and the calculated power. These values are referenced to a simulated mains supply voltage of 230V and a unity power factor.
  • Page 31 Class I Test Connections Testing in Manual Mode Press SHIFT and EARTH (LEAD) to select the Class I earth continuity test and display the diagram screen. Press OK for the HPAT600 to display the test screen and perform the Class I earth continuity measurement. If ‘FAIL’...

  • Page 32: Class I Insulation Test

    3.8 Class I Insulation Test Always refer to and perform 3.2 before proceeding This is a single test to measure resistance between earth and line and between earth and neutral. Test Connections Refer to the Class I Insulation connection diagram below.

  • Page 33: Class Ii Insulation Test

    The HPAT600 will perform the Class I insulation test. If ‘FAIL’ is displayed after the Class I insulation measurement, refer to 3.12. (Earth Continuity/Insulation Failure) Result of Test At the end of the test the HPAT600 will display ‘PASS’ or ‘FAIL’ to indicate the result of the test. The measurement result is also displayed.
  • Page 34 cooling slots or cover joints, it is advisable to wrap metal foil tightly around the appliance and connect the test probe to the metal foil then perform Class II insulation tests. Testing in Manual Mode Press SHIFT and INS II (CLASS II) to select the Class II insulation test and display the diagram screen.

  • Page 35: Extension Lead Testing

    Result of Test At the end of the test the HPAT600 will display ‘PASS’ or ‘FAIL’ to indicate the result of the test. The measurement result is also displayed. Test data can now be saved (SAVE) to memory if required. Refer to 2.14. (Saving Test Data to Memory) 3.10 Extension Lead Testing Always refer to and perform 3.2 before...
  • Page 36 Extension Lead Connection 3.11 Fuse Check/Simulated Load Failure Possible Reasons for Failure other than a Faulty Appliance or Ruptured Fuse Appliance mains switch not set to the ON position. Appliance not correctly connected to the HPAT600. Some types of appliance, for example those with switched mode power supplies, will indicate ‘FAIL’...

  • Page 37: Fuse Check/Simulated Load Failure

    Repeat Fuse Check/Simulated Load Test If for example the appliance had not been switched ON the fuse check or simulated load test can be repeated by selecting Repeat and pressing OK. The fuse check or simulated load test is then repeated. Abort Test If it is decided the appliance is faulty, or a simulated load test is not possible because the appliance is of a...

  • Page 38: Simulated Load Current Hi

    This data can now be saved (SAVE) to memory if required. Refer to 2.14. (Saving Test Data to Memory). Note: If the earth continuity or insulation measurements FAIL, then Repeat and Abort are the only options. For example if a Class I test fails earth continuity the HPAT600 will not proceed to the insulation measurement.

  • Page 39: 110V Extension Lead Testing

    Ensure that the appliance is switched ON. Undertake a test sequence as appropriate for the appliance (See 3.4 to 3.9). NOTE: Connect the test probe to the HPAT 4mm test probe socket (2) and connect the probe to the appliance appropriately, according to the test descriptions in sections 3.4 to 3.9.
  • Page 40 A Martindale EX331 IEC to 110V adaptor lead, plus TL157 PAT 110V adaptor is required to perform 110V extension lead tests. Test Connections Refer to 110V the Extension Lead connection diagram below. Plug the TL157 110V adaptor into the HPAT600 front panel mains socket (1).
  • Page 41 that the Insulation is satisfactory between centre tapped earth and the two live 55V conductors. If both Earth and Insulation tests PASS, the extension lead is proven electrically safe. Because the concept of polarity is irrelevant on 55-0-55, the failure of the polarity test can be ignored.

  • Page 42: Maintenance

    Martindale Electric recommends that it is returned at least once a year to an approved Calibration Laboratory for recalibration and certification. Martindale Electric is pleased to offer you this service. Please contact our Service Department for details. Email: service@martindale-electric.co.uk...

  • Page 43: Cleaning

    4.4 Repair & Service There are no user serviceable parts in this unit other than batteries. Return to Martindale Electric if faulty. Our service department will quote promptly to repair any fault that occurs outside the warranty period.

  • Page 44: Warranty

    5. WARRANTY AND LIMITATION OF LIABILITY This Martindale product is warranted to be free from defects in material and workmanship under normal use and service. The warranty period is 2 years and begins on the date of receipt by the end user. This warranty extends only to the original buyer or end-user customer, and does not apply to fuses, batteries, test leads or to any product which, in Martindale’s opinion,...
  • Page 45 of incidental or consequential damages, the limitations and exclusions of this warranty may not apply to every buyer. If any part of any provision of this warranty is held invalid or unenforceable by a court or other decision-maker of competent jurisdiction, such holding will not affect the validity or enforceability of any other provision or other part of that provision.
  • Page 46 Specification HPAT600 HandyPAT Earth Continuity Test voltage: 4V DC (into open circuit) Test current: 200mA DC (into short circuit) Range: 0 - 19.99Ω Resolution: 0.01Ω Accuracy: ± (5% reading + 2 digits) Default pass levels: Lead: ≤0.1Ω Class I: ≤0.1Ω User selectable pass levels: ≤0.1Ω...
  • Page 47 Specification HPAT600 HandyPAT Test voltage: 4V DC (into open circuit) Test current: 200mA DC (into short circuit) Accuracy (referenced to 230V rms): ± (5% reading + 2 digits) Threshold for ‘Simulated Current Hi’: 16A Memory Completed test types that can be stored: 200 General Overload protection: 300V AC/DC Protection class: IP20...
  • Page 48 Microwave Leakage Detectors Martindale Electric Company Limited Metrohm House, 12 Imperial Park, Imperial Way, Watford WD24 4PP, UK Tel: +44(0)1923 441717 Fax: +44 (0)1923 446900 E-mail: sales@martindale-electric.co.uk Website: www.martindale-electric.co.uk © Martindale Electric Company Ltd. 2019 Registered in England No.3387451. V1 LITHPAT600/2...

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