Related Manuals for dymax ECE Series
Summary of Contents for dymax ECE Series
- Page 1 Dymax ECE Series UV Light-Curing Flood-Lamp Systems User Guide Flood-Lamp Curing Systems Instructions for Safe Use Setup and Operation Maintenance Ordering Spare Parts and Accessories ...
- Page 2 System designs enable stand-alone configuration or integration into your existing assembly line. Please note that most dispensing and curing system applications are unique. Dymax does not warrant the fitness of the product for the intended application. Any warranty applicable to the product, its application and use is strictly limited to that contained in the Dymax standard Conditions of Sale.
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Page 3: Table Of Contents
Specific Safety Considerations ..........................5 Dymax UV Light-Curing System Safety Considerations ................... 5 Product Overview ............................ 7 Description of the ECE Series Flood Systems ......................7 System Components ..............................7 Assembly and Setup ..........................9 Unpacking and Inspecting Your Shipment ....................... 9 Parts Included in an ECE UV Light-Curing Flood-Lamp System ................ -
Page 4: Introduction
Dymax ECE Series UV Flood-Lamp Systems User Guide Introduction Introduction to the User Guide This guide describes how to assemble, use, and maintain a Dymax ECE series flood-lamp system safely and efficiently. Intended Audience Dymax prepared this user guide for experienced process engineers, technicians, and manufacturing personnel. -
Page 5: Safety Symbol Index
UV light-curing energy. To use the systems safely, they must be set up and operated in accordance with the instructions in this user guide. Dymax assumes no liability for any changes that may impair the protections of the ECE flood-lamp curing system. Please also read and understand the safety considerations unique to UV light-curing systems as described below. - Page 6 Ozone Standard Dymax bulbs (UVA type) generate an insignificant amount of UVC and therefore essentially no ozone. Some UV light-curing systems, like those used to cure UV inks, emit primarily “shortwave” (UVB and UVC) energy. Upon exposure to UVC light (specifically <240 nm), oxygen molecules (O...
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Page 7: Product Overview
Product Overview Description of the ECE Series Flood Systems Dymax ECE UV light-curing flood lamps are general-purpose units for the curing of UV light-curable adhesives, coatings, and inks. They have extensive use in a wide variety of applications such as bonding, potting, sealing, and encapsulating. - Page 8 ECE 2000 The Dymax ECE 2000 is a general purpose UV light-curing flood lamp with an effective curing area of approximately 8" x 8" ( 20.3 cm x 20.3 cm), making it ideal for batch processing or curing large areas.
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Page 9: Assembly And Setup
Open each box and check for equipment damage. If parts are damaged, notify the shipper and submit a claim for the damaged parts. Contact Dymax so that new parts can be shipped to you immediately. Check that the parts included in your order match those listed below. If parts are missing, contact your local Dymax representative or Dymax Customer Support to resolve the problem. -
Page 10: System Interconnection
Dymax ECE Series UV Flood-Lamp Systems User Guide Figure 3. ECE Series Flood-Lamp System Components (1) ECE Reflector Housing (ECE 5000 Shown) (7) Goggles (2) Interconnection Cable, CE (3) Power Cord (8) Interconnection Cables (6) ZIP Shutter (9) Footswitch (5) ECE Light Shield... - Page 11 Dymax ECE Series UV Flood-Lamp Systems User Guide Figure 4. ECE 5000 Figure 5. ECE 5000 Figure 6. Complete Reflector Housing Reflector Housing with Assembly with Mounting Plate Mounting Plate and Air Plenum ECE 2000 – Place the Mounting Plate for the ECE 2000 onto the Reflector Housing. Attach ...
- Page 12 Dymax ECE Series UV Flood-Lamp Systems User Guide Figure 10. Component Mounting Order Reflector Housing M4 x 8 mm Screws Securing Bracket Light Shield ECE ZIP Shutter 8. Center the Shutter on the Light Shield. When the desired position is achieved, tighten the Securing Brackets to the Light Shield.
- Page 13 Dymax ECE Series UV Flood-Lamp Systems User Guide Figure 11. Interconnection Diagram Interconnection Cable Reflector Housing to Shutter, PN 40879 Flood Lamp Reflector Housing PN dependent on model ordered Foot Switch PN 36051 ECE ZIP Shutter PN 40885 Foot Switch Jack...
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Page 14: Operation
Dymax ECE Series UV Flood-Lamp Systems User Guide Operation Starting the ECE Flood Lamp Turn the unit on by pressing on the Power Switch (Figure 14) on the Power Supply. The Power Switch will light up to indicate that the power is on, the Fans will run, but the Flood Lamp will remain off. To light the Lamp, press the Lamp Igniter/Fault Indicator Button (Figure 14) on the right side of the front panel. -
Page 15: Operating The Shutter
Dymax recommends cleaning the intake and exhaust vents of the power supply twice a year at a minimum. This can be done with a vacuum. Bulb Replacement Procedure Every new 400 watt ECE series UV light-curing flood lamp is supplied with a new bulb. When the bulb requires replacement, the following procedure must be followed:... - Page 16 Dymax ECE Series UV Flood-Lamp Systems User Guide Step 1. Turn the Power Switch off and disconnect the Power Supply from the electrical power source. Allow the entire assembly to cool for 15 minutes. CAUTION! The bulb operates at temperatures exceeding 500°C. Touching the Bulb before sufficient cool down time is allowed will cause severe burns.
- Page 17 Dymax ECE Series UV Flood-Lamp Systems User Guide Figure 17. Lift Bulb Step 4. Record the serial number of the unit and the hour-meter reading in the Bulb History Record. Step 5. Replace the Lamp/Reflector Assembly Housing on the ECE ZIP Shutter by engaging the Mounting Bracket.
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Page 18: Fuse Replacement Procedure
14. Place the Lamp back into the unit. Fuse Replacement Procedure The ECE series 400 Watt Power Supply utilizes two Line-Input Fuses. These fuses are external and are located in the Power Cord Receptacle at the rear of the Power Supply Housing. The fuses are 6.3 amp, slow-blow fuses. -
Page 19: Ece Light Shield Maintenance
ECE ZIP Shutter Maintenance Check and Adjust Curtain Drive-Belt Tension Dymax recommends that the ECE ZIP Shutter's Curtain Drive-Belt's tension be checked at least once every three months. Follow the instructions below to check the Curtain Drive-Belt's tension. Figure 19. Belt Tension Adjustment 1. - Page 20 ECE ZIP Shutter Curtain Assembly Replacement Dymax recommends that you check the ECE ZIP Shutter curtain for wear each time you change the lamp. If it shows any signs of wear, replace it. Additional curtain assembly replacements can be purchased through Dymax Customer Service.
- Page 21 Dymax ECE Series UV Flood-Lamp Systems User Guide Figure 22. ZIP™ Shutter – Top View Figure 23. Retaining Screws 3. Remove the three Phillips-Head Retaining Screws on the bottom of the Lower Cover of the Shutter (Figure 24). Lift the cover off the Shutter to reveal the inner Curtain Assembly (Figure 25).
- Page 22 Dymax ECE Series UV Flood-Lamp Systems User Guide Figure 28. Install Curtain to Roller Bar Figure 29. Slide the Clamp Bar onto the with five Retaining Screws Belt 8. Tighten the both M4 x 6 mm End Screws (Figure 30).
- Page 23 Dymax ECE Series UV Flood-Lamp Systems User Guide Figure 32. Roller End of the Bottom Figure 33. Protective Wear Strip Housing Plate 12. Slide the Wear Strip up and out of the way. Insert Drill Bit #30 into a Drill Head. Be sure to tighten the Drill Head to ensure that the drill does not slip during operation.
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Page 24: Troubleshooting
Lot number of the adhesive in question (if applicable). All returns to Dymax must be accompanied by a Return Merchandise Authorization (RMA). This number must be obtained from a Dymax Customer Service Representative. Table 1. Troubleshooting Chart for ECE ZIP Shutter... - Page 25 Dymax ECE Series UV Flood-Lamp Systems User Guide Table 2. Troubleshooting Chart for ECE Flood Lamps Problem Possible Cause Testing Corrective Action Visually inspect all Improperly fastened connections to and from the Secure all connections. connections Power Supply. Remove Fuses from Power...
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Page 26: Spare Parts And Accessories
Light Shield Tray 40796 Optional Accessories Optional accessories are available to enhance efficiency and operation of Dymax ECE series UV light-curing flood lamps. Contact your authorized Dymax distributor, manufacturing representative, or Dymax for more information on these options. ACCU-CAL™ 160 UV Radiometer (PN 41590) Dymax offers an ACCU-CAL™... -
Page 27: Specifications
Dymax ECE Series UV Flood-Lamp Systems User Guide Specifications Specifications Property Specification ECE 2000 System ECE 5000 System Models Part # No Power Cord* 40830 40840 Asian Version, Type G Power Cord 41060 41050 Unit Warranty 1 year from purchase; see warranty section for more information. - Page 28 Dymax ECE Series UV Flood-Lamp Systems User Guide Property Specification Light Shield Specs Work Area 10" x 10" (25.4 cm x 25.4 cm) Work Surface Load Capacity Up to 5 lbs. Overall Dimensions 15.1" x 18.2" x 10.6" [38.42 cm x 46.25 cm x 26.83 cm]...
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Page 29: Definition Of Terms
- The invisible region of the spectrum just beyond the violet end of the visible region. Wavelength ranges in general from 1.0 to 400 nm. Dymax lamps (bulbs) do not radiate energy in deep ultraviolet; there are very minute amounts below 220 nm and practically nothing can be sensed below 200 nm. -
Page 30: Warranty
Dymax ECE Series UV Flood-Lamp Systems User Guide Warranty From date of purchase, Dymax Corporation offers a one-year warranty against defects in material and workmanship on all system components (excluding lamp/bulb) with proof of purchase and purchase date. Unauthorized repair, modification, or improper use of equipment may void your warranty benefits. The use of aftermarket replacement parts not supplied or approved by Dymax Corporation will void any effective warranties and may result in damage to the equipment. -
Page 31: Index
Dymax ECE Series UV Flood-Lamp Systems User Guide Index Adjust Curtain Drive Belt Tension, 20 Safety of UV Light Assembly and Setup, 9 Bright Visible Light, 7 High-Temperature Surfaces, 7 Bulb Replacement, 16, 20 Ozone, 6 Cleaning, 19 UV Exposure, 5... - Page 32 © 2012-2018 Dymax Corporation. All rights reserved. All trademarks in this guide, except where noted, are the property of, or used under license by Dymax Corporation, U.S.A. Teflon is a registered trademark of DuPont. Please note that most dispensing and curing system applications are unique. Dymax does not warrant the fitness of the product for the intended application. Any warranty applicable to the product, its application and use is strictly limited to that contained in Dymax’s standard Conditions of Sale.
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