Quadra-Fire PIONEER-III-ABK Installation Manual
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Quadra-Fire PIONEER-III-ABK Installation Manual

Epa certified woodburning fireplace
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See also: Owner's Manual
INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
Contact your dealer with questions on installation, operation, or service.
Model(s):
EPA CERTIFIED WOODBURNING
FIREPLACE
Installation and service of this appliance should be performed by
qualified personnel, Hearth & Home Technologies recommends
HHT Factory Trained or NFI certified professionals.
Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19
Installation Manual
Installation and Fireplace Setup
R
WARNING! Risk of Fire and/or Asphyxiation!
• Read all the instructions before starting
the installation. Follow these instructions
carefully during the installation to ensure
maximum safety and benefit.
• Comply with all minimum clearances to com-
bustibles as specified. Failure to comply may
cause house fire.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation AND cool down.
Hot glass will cause burns.
• DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
fireplace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other flammable
materials.
• Keep clothing, furniture, draperies and other flammable
materials away.
Pour demander un exemplaire
en français de ce Manuel
du propriétaire, visitez www.
quadrafire.com/translations.
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Summary of Contents for Quadra-Fire PIONEER-III-ABK

  • Page 1 • Keep clothing, furniture, draperies and other flammable materials away. EPA CERTIFIED WOODBURNING FIREPLACE Installation and service of this appliance should be performed by qualified personnel, Hearth & Home Technologies recommends HHT Factory Trained or NFI certified professionals. Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...

  • Page 2: Table Of Contents

    H. Non-Combustible Facing Board (Provided) A. Firebrick Placement I. Outside Air Kit B. Baffle and Blanket Placement J. Fan Air Kit (Required) C. Install Fascia (Fronts) ► K. Heat Zone Kit (Optional) 9 Reference Materials 4 Electrical Wiring A. Chimney Components A. Fireplace B. Accessories B. Thermostat Installation Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...
  • Page 3 Photographing the installation and copying this checklist for your file. • That this checklist remain visible at all times on the fireplace until the installation is complete. Comments: Further description of the issues, who is responsible (Installer/Builder/Other Trades, etc.) and corrective action needed: _________________________________________________________________________________________________ ________________________________________________________________________________________________________ ________________________________________________________________________________________________________ Comments communicated to party responsible __________________________ by ______________________on _________ (Builder/Gen. Contractor) (Installer) (Date) Part # 4182-982 • Rev A • 06/18 Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...

  • Page 4: Product Specific & Important Safety Information

    The Pioneer III is Certified to ances that exhibit evidence of over-firing. Evidence of comply with 2020 particulate over-firing includes, but is not limited to: emission standards. • Warped air tube • Deteriorated refractory brick retainers • Deteriorated baffle and other interior components Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...

  • Page 5: Non-Combustible Materials

    WARNING! Improper installation, adjustment, alteration, service or maintenance can cause injury or property dam- age. Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...

  • Page 6: Getting Started

    Chimney Air Kit (CAK-4A) (not shown) must be used with SL300 chimney Combustible framing/header Non-combustible material Outside combustion air Hearth extension Protective metal hearth strip(s) Figure 2.1 Typical Fireplace System Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...

  • Page 7: Design And Installation Considerations

    61-1/2 [1562] Along a wall [1295] 16 [406] 48 [1219] 61-1/2 [1562] 51 [1295] 24-1/2* [406] [622] Faceplate to sidewall 16 inches Figure 2.2 Fireplace Locations Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...

  • Page 8: Locating Fireplace & Chimney

    • Avoid outside wall in cooler climates Windward Leeward Not recommended in basement due to high negative pressure concerns that effect draft Figure 2.3 Recommended Chimney Locations Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...

  • Page 9: Tools And Supplies Needed

    • Wireless Thermostat inspect for damage. • Chimney system components and other optional components are shipped separately. • Report to your dealer any parts damaged in shipment. Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...

  • Page 10: Framing And Clearances

    1 ½ in. 1½ in. (248 mm) 17 ¼ in. (1216 mm) (38 mm) (38 mm) (428 mm) 50-7/8 in. (1292 mm) Figure 3.1 Fireplace Dimensions Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...

  • Page 11: Clearances

    Electrical wires must be a minimum of 16 in. (406 mm) from top 0 in. to floor 1-1/2 in. (38 mm) to side of appliance Figure 3.2 Clearances to Combustible Materials Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...

  • Page 12: Construct The Chase

    8 ft. (2438 mm) level above the fireplace assembly. This reduces heat loss through the chase. - In cold climates, the walls of the chase should be insulated to the level of the false ceiling as shown in Figure 3.4. This will help reduce heat loss from the home around the fireplace. Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...

  • Page 13: Frame The Fireplace

    *If interior of chase will be drywalled, add the elbow/bend for the required fan air. Duct thickness to this measurement. may be installed on either side. Figure 3.5 Framing the Fireplace Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...

  • Page 14: Installation Of Top Standoffs

    (51 mm) overlap Standoff Floor screwed to 2 in. (51 mm) Figure 3.10 Protect the Front of an Elevated Platform Figure 3.8 Screw Standoffs to Fireplace Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...

  • Page 15: Protective Metal Hearth Strips

    Blockages could cause combustion air starvation. Figure 3.11 Apply Non-combustible Materials CAUTION! Risk of Cuts/Abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp. Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...
  • Page 16 24 inches of the unit. for a minimum bend Figure 3.14 Remove Cover Plate (Left Side) Figure 3.17 Outside Air Installation with Cold Air Trap Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...
  • Page 17 Clear area outside house or in ventilated crawl space UL181 Listed Class 0 or Class 1 metal flex or Figure 3.19 Outside Air Installation rigid duct Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...

  • Page 18: Fan Air Kit (Required)

    Fan Air Cover Plate Cover Plate Outer cover plate for thermostat wire Figure 3.23 Fan Air Grills Figure 3.21 Fan Air Cover Plate Left Side Shown Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...

  • Page 19: Heat Zone Kit (Optional)

    Ceiling Register Wall Register Floor Register Ceiling Register Two Duct Kits Figure 3.24 Minimum Clearances to Combustibles Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...
  • Page 20 1½ in. (38 mm) to the sides of the fireplace assembly. • On the mounting plate, hand bend the tabs downward. Slide the tabs over the outside of the starter pipe. Secure with four sheet metal screws included in fasteners package. Figure 3.26. Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...
  • Page 21 Adapter with sheet metal screws Install Grill with Louvers pointed down Adapter Mounting Plate 45° Elbow Mounting Bracket Starter Pipe can rotate 180° Cover Plate Figure 3.28 Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...
  • Page 22 The grille must be installed with the louvers pointing down. NOTICE: DO NOT USE ADJUSTABLE REGISTERS. 14-2 w/ground White White White Black Incoming Power (110V) Junction Box Removed Black Black Figure 3.33 Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...

  • Page 23: Electrical Wiring

    Outer cover plate for thermostat wire Figure 4.2 Junction Box Wires White From junction box 14-2 w/ground (110v) incoming power Figure 4.5 Left Side Shown Black Figure 4.3 Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...
  • Page 24 Outer thermostat 6. There are two AA ALKALINE ONLY batteries already wire cover plate installed into the thermostat; to activate, remove black plastic tab that is located inside the battery compart- ment. BATTERY BATTERY Figure 4.11 7. Snap the thermostat to the base plate. Figure 4.8 Thermostat wire installed through outer cover plate Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...

  • Page 25: Chimney And Termination Requirements

    47 1/4 in. 20 ft (6.10 m) min. height/double offset-return (1200 mm) 50 ft (15.24 m) max. height to top of fireplace Figure 5.1 Chimney Requirements Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...

  • Page 26: Offsets/Returns

    2137 39 1/8 76 7/8 1953 22 3/4 91 7/8 2334 43 1/4 1099 84 1/8 2137 96 1/2 2451 45 1/8 1146 87 1/4 2216 25 7/8 103 1/2 2629 49 1/4 1251 94 1/2 2400 Proper assembly of air-cooled chimney parts result in an overlap at chimney joints of 1-1/4 in. (32 mm). Effective length is built into this chart. Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...

  • Page 27: Termination Requirements

    In a staggered installation with both gas and wood terminations, the wood termination cap must be higher than the gas termination cap. Figure 5.3 Multiple Chimney Locations Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...

  • Page 28: Chimney Installation

    Ceiling firestops are required where chimney passes through ceiling or floor Figure 6.1 Typical Chimney System - Guidelines for Chimney System Installation The SL300 series chimney (UL127 approved for use with this fireplace) is shipped with wrap around warning labels installed. These labels may be removed from the sections of chimney exposed above the roofline. Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...

  • Page 29: Assemble Chimney Sections

    Dura-Plus Base Plate. The CAK4A is not required with a Dura-Plus System. • Install the chimney pipe first. • Hand bend the tabs in position before placing on the fireplace. Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...

  • Page 30: Secure Offset/Return

    When offsets and returns are joined to straight pipe sec- tions, they must be locked into position with screws (outer only). To prevent gravity from pulling the chimney sections apart, the returns and the chimney stabilizers have hanger straps for securing these parts to joists or rafters. See Fig- ure 6.5. * Use # 6 or # 8 sheet metal screw, or larger, no longer than 1/2 in. (13 mm). Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...

  • Page 31: Install Ceiling Firestops

    WARNING! Risk of Fire! DO NOT seal area between firestop opening and chimney pipe except where they en- ter the attic or leave the warm air envelope of the home (use 600° F sealant). Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...

  • Page 32: Install Attic Insulation Shield

    (267 mm) limitations given under Section 5. Check each section by pulling up slightly from the top Seal with tape to ensure proper engagement before installing the suc- ceeding sections. If they have been connected correct- ly, they will not disengage when tested. Figure 6.9 Install Attic Insulation Shield (firestop below ceiling) Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...

  • Page 33: Roof Penetration

    14-1/2 in. (368 mm) square opening (measured on the horizontal) through the ceiling and roof structure. Consult local codes for framing details. Figure 6.12 Installing Part: 12966A, Configuration 1 Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...

  • Page 34: Install Chase/Chase Top

    Drip Edge ADJUSTABLE THIMBLE EXTENSION Chase HOLES .018 (26 ga) min. Figure 6.14 Installing Part 12966A Configuration 3 Galvanized Chase Top Figure 6.15 Chase Top Construction Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...

  • Page 35: Install Termination Cap

    Termination cap pipe and chimney section must be snapped together to maintain an overlap of 1-1/2 in. (38 mm). Figure 6.16 Installing a TR344 Round Termination Cap Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...
  • Page 36 2 in. (51 mm) maximum 4 3/4 in. (121 mm) maximum Figure 6.21 Installing CT-3A Cap Adapter Chase Chimney Pipe Figure 6.19 Installing a TS345/TS345P Square Termination Cap Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...

  • Page 37: Finishing

    Note: DO NOT remove hang tags until installing finish materials. Attach template with screws here NOTE: The decorative fascia must be removable for future serviceability. Figure 7.1 Install the Finishing Template Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...

  • Page 38: Finish The Wall

    46 in. (1168 mm) ► Figure 7.5 Mantel Specifications - Non-Combustible Mantel Figure 7.3 Mantel Height Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...

  • Page 39: Finishing The Hearth Extension

    You must comply with all minimum air space clearances Non-combustible flooring a minimum of 20 in. (508 mm) to combustibles as specified. Framing or finishing material in front of and 8 in. (203 mm) to either side of the fuel used on the front of, or in front of, the fireplace closer than opening is required (see Figure 7.5). the minimums listed must be constructed entirely of non- combustible materials (i.e., steel studs, concrete board, etc.). Failure to comply may cause fire. Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...

  • Page 40: Non-Combustible Sealant Material

    WARNING! Risk of Fire! Hearth & Home Technologies is not responsible for discoloration, cracking or other material failures of finishing materials due to heat exposure or smoke. • Choose finishing materials carefully. WARNING! Risk of Fire! Seal around finishing material to fireplace. Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...

  • Page 41: Fireplace Setup

    - Install side bricks. Slide top of brick under clips on side of firebox and push the bottom of the brick until IMPORTANT: Be certain you have the proper brick in the it is flush with the side of the firebox. correct location. Measure the brick size for accuracy. Figure 8.1 Fire Brick Configurations Table 8.1 Qty. in Brick Size 1 Brick Wrap 2 Firebrick 13.25 x 3.50 x 1.25 3 Firebrick 13.25 x 4.50 x 1.25 Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...

  • Page 42: Baffle And Blanket Placement

    NEER III-ABK fireplace allows a choice of fronts, there- fore they are shipped separately from the fireplace due to customer preference and selection. The RBK front ships separately also, but only one style. Instructions for attach- ment of the fronts are included with them. Contact your local dealer with any questions on offerings or installation. Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...

  • Page 43: Reference Materials

    Manufactured Home Thimble Extension 20 in./508 mm SL318 16-3/4 Micore Hearth Extension, 20 in./508 mm wide SL324 22-3/4 LDS33 Decorative Shroud - 3 ft x 3 ft (.91 m x .91 m) SL336 34-3/4 LDS46 Decorative Shroud - 4 ft x 6 ft (1.22 m x 1.83 m) SL348 1219 46-3/4 1187 LDS-BV Decorative Shroud - 26 in. x 26 in. (660 mm x 660 mm) Field Constructed Shrouds (See “Woodburning Termination Cap”) CT-3A-B Adapter - May be used with the following caps CT Series DT Series 8DP-BP Duraplus Base Plate (required if using DuraPlus Chimney) Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...
  • Page 44 AS8 SL300 Straight Attic Insulation Shield (shipped with unit) (508 mm) 10-1/2 in. (267 mm) 1/2 in. (13 mm) HX4 Micore Hearth Extension 2 in. (51 mm) JB877 Chimney Joint Band Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...
  • Page 45 TCT375 Terra Cotta Cap 1168 DTS134 21.18 DTS146 21.18 1168 TR342-B Round Telescoping Termination Cap 15-3/4 in. (400 mm) ST375 Square Termination Cap TR344 Round Termination Cap Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...
  • Page 46 LDS33/LDS46 Decorative Shroud Catalog # LDS33 TS345/TS345P Square Termination Cap LDS46 1219 1829 LDS-BV Decorative Shroud Catalog # 12.5 15.5 LDS-BV CT-3-B TR-TVK Top Vent Kit Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...
  • Page 47 DV-8DP-XRB 8" DuraPlus extended roof bracket DV-6DP-SC 6-8 Storm collar DV-8DP-F6 8" DuraPlus flashing 0/12-6/12 DV-8DP-FF 8" DuraPlus flat roof flashing DV-8DP-F12 8" DuraPlus flashing 7/12-12/12 DV-8DP-06 8x6 DuraPlus pipe DV-8DP-09 8x9 DuraPlus pipe DV-8DP-12 8x12 DuraPlus pipe DV-8DP-24 8x24 DuraPlus pipe DV-8DP-24SS 8x24 DuraPlus pipe (SS) DV-8DP-36 8x36 DuraPlus pipe DV-8DP-36SS 8x36 DuraPlus pipe (SS) DV-8DP-VC 8" DuraPlus chimney cap Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...

  • Page 48: Accessories

    B. Accessories Lintel Bar LINTEL- Lintel Bar Finishing Template TMP-PIIIA TMP-PIIIR Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...
  • Page 49 This page intentionally left blank. Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...
  • Page 50 Quadra-Fire, a brand of Hearth & Home Technologies 1915 West Saunders Street, Mount Pleasant, Iowa 52641 www.quadrafire.com Please contact your Quadra-Fire dealer with any questions or concerns. For the location of your nearest Quadra-Fire dealer, please visit www.quadrafire.com. Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19...

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