Related Manuals for Teka Airtech P10
Summary of Contents for Teka Airtech P10
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Page 1: Operating Instructions
Operating instructions (Translation of the original operating instructions) Airtech P10 TEKA Absaug- und Entsorgungstechnologie GmbH, Industriestraße 13, D-46342 Velen, Tel.: +49 2863-9282-0, E-Mail: info @ teka.eu , www.teka.eu... -
Page 2: Table Of Contents
Table of contents 1. General 2. Description of the system elements 2.1. Illustration of the system elements 2.2. Functionality of the system 2.3. Intended use 2.4. System extensions / distinctions between versions 3. Safety instructions 3.1. Definition of the hazard symbols 3.2. -
Page 3: General
14.2.5. Electrical test of the electrical lines and earthing connections 1. General Congratulations on purchasing the product from TEKA. Our engineers ensure that our devices reflect the state of the art through continuous development. Nevertheless, misuse or misconduct can endanger your safety. Please observe the following for a... -
Page 4: Description Of The System Elements
2. Description of the system elements 2.1. Illustration of the system elements Z.Nr. 09274701 Pos.1 Dust collecting housing Pos.7 Intake ducts (intake elements as an option) Pos.2 Filter housing Pos.8 Forklift skids Pos.3 Cleaning housing Pos.9 Connection for compressed air Pos.4 Fan housing Pos.10... -
Page 5: Functionality Of The System
2.2. Functionality of the system The filter unit serves to suck off and filter polluted air (according to the intended use). The air is purified on the surface of the filter cartridge in the filter section of the unit. The separated dust is collected in a dust collecting tank. -
Page 6: Safety Instructions
3. Safety instructions 3.1. Definition of the hazard symbols The device is constructed according to the state of the art and the recognised safety regulations. Nevertheless, during use threats to life and limb of the user or other persons may arise. The impairment of the machine or other property are also possible. -
Page 7: Storage, Transport And Installation Of The Device
WARNING Dangers arising from electricity. The operator must ensure that electrical plants and equipment are only built, modified and maintained by a qualified electrician or under the direction and supervision of a qualified electrician. Do not work on components if you are not sure that these are disconnected. If necessary, disconnect the device from the electric power supply and secure it against unauthorized restarting. - Page 8 ● Set up the preassembled part of the filter unit (A). Use the 4 crane eyelets of the yellow transport frame (B). The device must be safely fixed on the ground, e.g. with the help of lag bolts or high load anchors. ...
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Page 9: Commissioning
5. Commissioning WARNING Dangers arising from a defective condition of the unit. Make sure that the measures described in this chapter are completed before the commissioning of the unit. All doors of the unit must be closed and all necessary connections must be attached before turning the unit on. -
Page 10: Electrical Connection
5.1. Electrical connection WARNING Risk of electric shock. Electrical plants and equipment may only be built, modified and maintained by a qualified electrician or under the direction and supervision of a qualified electrician. Do not work on live electrical components and elements if you are not sure that these are indeed disconnected. -
Page 11: Precoating Of The Filter Cartridges
5.2. Precoating of the filter cartridges For a longer service life of the filter cartridges we recommend to pretreat them with a filter aid (precoat). The precoating can only be carried out during the commissioning at the operation site. When the operator orders and installs new filter cartridges, we recommend to also precoat them before the commissioning. -
Page 12: Operating The System
6. Operating the system 6.1. Explanation of the operating elements Control functions, setting options for programs, menu navigation, error messages, etc. are described in the enclosed operating manual of the unit control. There is also an explanation of the elements of the control panel. Operating elements for the device control Representa Designation... -
Page 13: Maintenance
7. Maintenance In accordance with national regulations, t he operator is obliged to carry out repeat and functional tests. Unless otherwise specified by national regulations, we recommend regular visual inspections and functional tests of the device as described in the chapter “Maintenance intervals”. You find the chapter “Maintenance intervals”... -
Page 14: Reset To Maintenance State
7.1. Reset to maintenance state ● Switch off the unit. Then disconnect the unit from the power supply by setting the main switch in the “OFF” position. Secure the unit against unauthorized restarting during maintenance. ● Disconnect the compressed air hose of the external compressed air supply from the insert sleeve (see chapter 2.1). -
Page 15: Replacing The Filter Cartridges
7.3. Replacing the filter cartridges Replacing the filter cartridges becomes necessary when the filter cartridges are saturated with dirt in a manner that despite of the cleaning the filter alarm is triggered again at very short intervals or permanently. (The filter alarm is described in chapter “Cleaning the filter cartridges”.) CAUTION Whirling up dust is possible due to the polluted filter cartridges. - Page 16 Fasten the displacer with the cylinder screw nut from the outside. ● Push the new filter cartridge into the cartridge holder. Only use TEKA spare filters. Otherwise the proper functioning of the unit is not guaranteed. ● Fasten the clamping screw of the cartridge holder.
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Page 17: Emptying The Dust Collecting Tank
Before emptying the dust collecting tank hold ready an appropriate container (e.g. PE bag). The bags are optionally available at TEKA, see list of spare parts. We recommend having PE bags in stock. ●... -
Page 18: Draining The Condensate
7.5. Draining the condensate Operation with compressed air can result in condensation water being gradually deposited in the compressed air tank. The condensed water must be emptied regularly. The maintenance interval depends heavily on the quality of the compressed air and cannot, therefore, be determined in advance. CAUTION When opening the drain valve a blast of compressed air is possible. -
Page 19: Precoating Of New Filter Cartridges
● Provide sufficient filter aid. We recommend using 1 0 grams for each s quare metre of the f ilter surface . The filter aid is available at TEKA (see list of spare parts). ● Choose the capture point in the suction pipe that is the closest to the filter cartridges. E.g. an inspection flap can be used as a capture point. -
Page 20: Dismantling / Disposal
A recommissioning of the device must only occur if it is ensured that the system is functionally equivalent to the original state. Repairs may only be carried out by TEKA personnel or, after consultation with TEKA GmbH, by the personnel authorised by the operator. - Page 21 Dust at the dust There is too much dust in the dust Empty the dust collecting tank. collecting tank. collection container. The toggle closures are not closed. Close the toggle closers. The seal of the dust collecting tank is The seal must be replaced. damaged.
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Page 22: List Of Spare Parts
10. List of spare parts Filter element Article no. Filter cartridge, Type “ easy clean plus”, 25,0m² (Ø327 x 1200 mm) 100050250 (4 pieces of these filter elements are required for the device) Filter cartridge, Type “ easy clean nano” , 25,0m² (Ø327 x 1200 mm) 1000501420250 (4 pieces of these filter elements are required for the device) Disposal elements... -
Page 23: Technical Data
11. Technical data Supply voltage Frequency Type of current Engine power 11,0 Air flow volume max. m³/h 9000 Negative pressure max. 4500 Protection class IP54 ISO class Welding fume extraction class (according to EN ISO 15012-1) Width (without / with intake ducts) 800 / 4900 Depth 1200... -
Page 24: Ec Declaration Of Conformity
2014/68/EU This declaration will become void if the device is exposed to modifications that are not approved by the manufacturer in written form. Authorized representative for the technical documentation: Technical department, TEKA GmbH, D-46342 Velen (Jürgen Kemper, managing director) Velen, 3rd january 2019 BA_Airtech_P10_IFA_190319_EN 19.03.2019... -
Page 25: Training Protocol
13. Training protocol Designation of the device : Airtech P10 (This form can be used by the operator to document the training of the employees. Training should be performed by authorized personnel only. Refer to the instructions in Chapter "Safety Instructions") -
Page 26: Maintenance Intervals
The approach of the maintenance measures is described in chapter "Maintenance". Maintenance interval Maintenance work Chapter recommended by TEKA determined by the operator The cleaning of the filter cartridges is automatically carried out Cleaning the filter cartridges by the filter unit and thus is not subject to a maintenance interval. -
Page 27: Visual Inspection Of The Device
14.2.1. Visual inspection of the device Visual inspection: Observation that there are no visible safety-related defects. WARNING Danger arising from the ready to operate condition of the device. Follow the procedure as described in the chapter “Set to maintenance state”. The following steps must be carried out in the course of the visual inspection: ●... -
Page 28: Functional Test Of The Device
● Carry out a visual inspection of the pneumatic parts. 14.2.4. Functional test of the device NOTICE Possible material damage due to faulty condition of the unit. Carry out a visual inspection before the functional test of the device as described in the previous chapters.
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