Honda RS250R 2002 Owner's Manual & Parts List
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Honda RS250R 2002 Owner's Manual & Parts List

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  • Page 197: Table Of Contents

    2002-RS250R PARTS LIST CONTENTS INSTRUCTIONS FOR USE OF PARTS LIST 2- 2 ........... . . ENGINE GROUP FRAME GROUP E- 1...

  • Page 198: Instructions For Use Of Parts List

    ●Information required Replacement parts orders must contain both the part number and the • The parts which have no dot are Honda products and can be purchased stamped number(s) as described belew. This is because any changes and from your nearest Honda motorcycle dealer, or from HRC-JAPAN/ modifications of parts are registered at HONDA with the pertinent parts EUROPE if you can,t obtain the parts locally.

  • Page 199: Front Cylinder / Cylinder Head

    Block No. Front cylinder / Cylinder head 2001 RS250R 2002 RS250R Reqd. No. Ref. Ref. Reqd. No. Part No. Description Remarks Part No. Description Remarks ’01 ’02 ’01 ’02 • 12100-NXA-610 CYLINDER COMP............. 90201-415-000 NUT, cap, 6mm .

  • Page 200: Rear Cylinder / Cylinder Head

    Block No. Rear cylinder / Cylinder head 2001 RS250R 2002 RS250R Reqd. No. Ref. Ref. Reqd. No. Part No. Description Remarks Part No. Description Remarks ’01 ’02 ’01 ’02 • 12100-NXA-610 CYLINDER COMP............. 90201-415-000 NUT, cap, 6mm.

  • Page 201: Crankcase Cover / Clutch

    Block No. L. Crankcase cover / Clutch 2001 RS250R 2002 RS250R Reqd. No. Ref. Ref. Reqd. No. Part No. Description Remarks Part No. Description Remarks ’01 ’02 ’01 ’02 • 11340-NXA-000 COVER, L. crankcase ............•...

  • Page 202: Exhaust Valve Pulley / Rear Adjuster Rod

    Block No. Exhaust valve pulley / Rear adjuster rod 2001 RS250R 2002 RS250R Reqd. No. Ref. Ref. Reqd. No. Part No. Description Remarks Part No. Description Remarks ’01 ’02 ’01 ’02 • 14243-NF5-750 PULLEY COMP..............•...

  • Page 203: A.c. Generator

    Block No. A.C. generator 2001 RS250R 2002 RS250R Reqd. No. Ref. Ref. Reqd. No. Part No. Description Remarks Part No. Description Remarks ’01 ’02 ’01 ’02 • 31100-NXA-611 A.C. GENERATOR ASSY..........•...

  • Page 204: Water Pump

    Block No. Water pump 2001 RS250R 2002 RS250R Reqd. No. Ref. Ref. Reqd. No. Part No. Description Remarks Part No. Description Remarks ’01 ’02 ’01 ’02 • 13420-NXA-000 SHAFT COMP., balancer..........•...

  • Page 205: Crankcase

    Block No. Crankcase 2001 RS250R 2002 RS250R Reqd. No. Ref. Ref. Reqd. No. Part No. Description Remarks Part No. Description Remarks ’01 ’02 ’01 ’02 • 11000-NXA-305 CRANKCASE SET ............. •...
  • Page 206 Block No. Crankcase 2001 RS250R 2002 RS250R Reqd. No. Ref. Ref. Reqd. No. Part No. Description Remarks Part No. Description Remarks ’01 ’02 ’01 ’02 93600-06012-0A SCREW, flat, 6×12 ............93892-03008-08 SCREW-WASHER, 3×8 .

  • Page 207: Crankshaft / Piston

    Block No. Crankshaft / Piston 2001 RS250R 2002 RS250R Reqd. No. Ref. Ref. Reqd. No. Part No. Description Remarks Part No. Description Remarks ’01 ’02 ’01 ’02 • 13000-NX5-790 CRANKSHAFT COMP........... •...

  • Page 208: Transmission

    Block No. Transmission 2001 RS250R 2002 RS250R Reqd. No. Ref. Ref. Reqd. No. Part No. Description Remarks Part No. Description Remarks ’01 ’02 ’01 ’02 • 23211-NXA-000 SHAFT COMP., main, plan-1 ........•...
  • Page 209 Block No. Transmission 2001 RS250R 2002 RS250R Reqd. No. Ref. Ref. Reqd. No. Part No. Description Remarks Part No. Description Remarks ’01 ’02 ’01 ’02 • 23515-NX5-000 GEAR, C-6th, plan-5 ............•...

  • Page 210: Gearshift Fork / Gearshift Drum

    Block No. E-10 Gearshift fork / Gearshift drum 2001 RS250R 2002 RS250R Reqd. No. Ref. Ref. Reqd. No. Part No. Description Remarks Part No. Description Remarks ’01 ’02 ’01 ’02 • 11130-NXA-000 HOLDER COMP., transmission bearing ....•...

  • Page 211: Carburetor 2-15

    Block No. E-11 Carburetor 2001 RS250R 2002 RS250R Reqd. No. Ref. Ref. Reqd. No. Part No. Description Remarks Part No. Description Remarks ’01 ’02 ’01 ’02 • 16010-NX4-780 GASKET SET ..............•...
  • Page 212 Block No. E-11 Carburetor 2001 RS250R 2002 RS250R Reqd. No. Ref. Ref. Reqd. No. Part No. Description Remarks Part No. Description Remarks ’01 ’02 ’01 ’02 • 16122-NX5-791 JET COMP., power jet #42......... . . 99103-440-0500 JET, slow #50.
  • Page 213 Block No. E-11 Carburetor 2001 RS250R 2002 RS250R Reqd. No. Ref. Ref. Reqd. No. Part No. Description Remarks Part No. Description Remarks ’01 ’02 ’01 ’02 99113-GHB-2000 JET, main #200 ..............•...

  • Page 214: Servo Motor / Meter / Meter Panel

    Block No. Servo motor / Meter / Meter panel 2001 RS250R 2002 RS250R Reqd. No. Ref. Ref. Reqd. No. Part No. Description Remarks Part No. Description Remarks ’01 ’02 ’01 ’02 • 17950-NX5-000 CABLE COMP., control ..........•...

  • Page 215: Cable / Switch / Handlebar

    Block No. Cable / Switch / Handlebar 2001 RS250R 2002 RS250R Reqd. No. Ref. Ref. Reqd. No. Part No. Description Remarks Part No. Description Remarks ’01 ’02 ’01 ’02 • 17910-NXA-000 CABLE COMP., throttle..........90321-KF0-000 NUT, fixing.

  • Page 216: Front Brake Caliper / Front Brake Master Cylinder

    Block No. Front brake caliper / Front brake master cylinder 2001 RS250R 2002 RS250R Reqd. No. Ref. Ref. Reqd. No. Part No. Description Remarks Part No. Description Remarks ’01 ’02 ’01 ’02 • 43352-NX5-004 BLEEDER COMP............. . . •...

  • Page 217: Steering Stem / Steering Damper / Front Fender

    Block No. Steering stem / Steering damper / Front fender 2001 RS250R 2002 RS250R Reqd. No. Ref. Ref. Reqd. No. Part No. Description Remarks Part No. Description Remarks ’01 ’02 ’01 ’02 • 53200-NXA-000 STEM COMP., steering (32.5)........96001-06035-00 BOLT, flange, SH, 6×35.

  • Page 218: Front Fork

    Block No. Front fork 2001 RS250R 2002 RS250R Reqd. No. Ref. Ref. Reqd. No. Part No. Description Remarks Part No. Description Remarks ’01 ’02 ’01 ’02 • 51126-NXA-003 BOLT, socket ..............51423-MT7-003 RING B, stopper .

  • Page 219: Front Wheel

    Block No. Front wheel 2001 RS250R 2002 RS250R Reqd. No. Ref. Ref. Reqd. No. Part No. Description Remarks Part No. Description Remarks ’01 ’02 ’01 ’02 VALVE, rim ................No Sale by HRC ＊...

  • Page 220: Rear Brake Master Cylinder

    Block No. Rear brake master cylinder 2001 RS250R 2002 RS250R Reqd. No. Ref. Ref. Reqd. No. Part No. Description Remarks Part No. Description Remarks ’01 ’02 ’01 ’02 • 04601-ND5-760 CUP, primary..............91212-422-006 O-RING, 14.8×2.4.

  • Page 221: Rear Brake Caliper

    Block No. Rear brake caliper 2001 RS250R 2002 RS250R Reqd. No. Ref. Ref. Reqd. No. Part No. Description Remarks Part No. Description Remarks ’01 ’02 ’01 ’02 • 43100-NXA-000 CALIPER ASSY., rear............•...

  • Page 222: Rear Wheel

    Block No. Rear wheel 2001 RS250R 2002 RS250R Reqd. No. Ref. Ref. Reqd. No. Part No. Description Remarks Part No. Description Remarks ’01 ’02 ’01 ’02 • 41203-NXA-000 SPROCKET, final driven, 33T........＊NOTE •...

  • Page 223: Fuel Tank

    Block No. F-10 Fuel tank 2001 RS250R 2002 RS250R Reqd. No. Ref. Ref. Reqd. No. Part No. Description Remarks Part No. Description Remarks ’01 ’02 ’01 ’02 15604-MG7-000 GROMMET, oil coller............•...

  • Page 224: Carburetor Box

    Block No. F-11 Carburetor box 2001 RS250R 2002 RS250R Reqd. No. Ref. Ref. Reqd. No. Part No. Description Remarks Part No. Description Remarks ’01 ’02 ’01 ’02 • 17210-NXA-000 BOX ASSY., carbureter ..........＊NOTE •...

  • Page 225: Expansion Chamber

    Block No. F-12 Expansion chamber 2001 RS250R 2002 RS250R Reqd. No. Ref. Ref. Reqd. No. Part No. Description Remarks Part No. Description Remarks ’01 ’02 ’01 ’02 • 18310-NXA-000 EXPANSION CHAMBER COMP., No 1 ....96700-06016-07 BOLT, socket, 6×16 .

  • Page 226: Gearshift Pedal / Footpeg (Change Pedal / Step Arm)

    Block No. F-13 Gearshift pedal / Footpeg (Change pedal / Step arm) 2001 RS250R 2002 RS250R Reqd. No. Ref. Ref. Reqd. No. Part No. Description Remarks Part No. Description Remarks ’01 ’02 ’01 ’02 • 24700-NXA-000 PEDAL ASSY., change........... 90504-MA6-000 WASHER 8.5×26.

  • Page 227: Rear Swingarm

    Block No. F-14 Rear swingarm 2001 RS250R 2002 RS250R Reqd. No. Ref. Ref. Reqd. No. Part No. Description Remarks Part No. Description Remarks ’01 ’02 ’01 ’02 • 40530-NXA-003 CHAIN, drive (GB520TRU-110LJ-F) ......90110-GE0-710 BOLT, flange, 6 mm.

  • Page 228: Shock Absorber (Rear Cushion)

    Block No. F-15 Shock absorber (Rear cushion) 2001 RS250R 2002 RS250R Reqd. No. Ref. Ref. Reqd. No. Part No. Description Remarks Part No. Description Remarks ’01 ’02 ’01 ’02 • 52400-NXA-601 CUSHION ASSY., rear ........... •...

  • Page 229: Ignition Coil / Wire Harness

    Block No. F-16 Ignition coil / Wire harness 2001 RS250R 2002 RS250R Reqd. No. Ref. Ref. Reqd. No. Part No. Description Remarks Part No. Description Remarks ’01 ’02 ’01 ’02 • 22872-NF5-760 BAND, 200 ................•...

  • Page 230: Engine Control Unit / Frame Body / Stand

    Block No. F-17 Engine control unit / Frame body / Stand 2001 RS250R 2002 RS250R Reqd. No. Ref. Ref. Reqd. No. Part No. Description Remarks Part No. Description Remarks ’01 ’02 ’01 ’02 • 30400-NXA-003 UNIT ASSY., engine control ........93404-06028-00 BOLT WASHER, 6×28.

  • Page 231: Radiator

    Block No. F-18 Radiator 2001 RS250R 2002 RS250R Reqd. No. Ref. Ref. Reqd. No. Part No. Description Remarks Part No. Description Remarks ’01 ’02 ’01 ’02 • 19010-NXA-003 RADIATOR COMP............•...

  • Page 232: Cowl

    Block No. F-19 Cowl 2001 RS250R 2002 RS250R Reqd. No. Ref. Ref. Reqd. No. Part No. Description Remarks Part No. Description Remarks ’01 ’02 ’01 ’02 • 17528-NF4-000 RUBBER, fuel tank mount B........•...
  • Page 233 2002-RS250R PART NO. INDEX Part No. Block Part No. Block Part No. Block Part No. Block 04601-ND5-760 F- 7 13000-NX5-791 E- 8 14420-NX5-750 E- 1 16113-NX4-780 E-11 04602-ND5-760 F- 7 13100-NX5-790 E- 8 14539-KCZ-300 F-12 16115-GHB-610 E-11 04603-NF4-770 F- 7 13111-KV3-000 E- 8 16118-166-004...
  • Page 234 2002-RS250R PART NO. INDEX Part No. Block Part No. Block Part No. Block Part No. Block 16950-NF5-003 F-10 18152-NX5-700 E- 4 19220-NX5-000 E- 6 16958-MA1-731 F-10 18153-NX5-000 E- 4 19229-NX5-003 E- 6 23211-NXA-000 E- 9 16958-MB0-000 F-10 18220-NXA-000 E- 1 19233-NX5-700 E- 6 23212-NXA-000...
  • Page 235 2002-RS250R PART NO. INDEX Part No. Block Part No. Block Part No. Block Part No. Block 23491-NX5-000 E- 9 24324-KA3-711 E-10 23495-NXA-000 E- 9 24325-KA3-711 E-10 31100-NXA-611 E- 5 36190-NX5-770 F- 1 23501-NX5-000 E- 9 24326-KBH-901 E-10 31100-NX5-681 E- 5 23502-NX5-000 E- 9 24328-NX5-000...
  • Page 236 2002-RS250R PART NO. INDEX Part No. Block Part No. Block Part No. Block Part No. Block 42620-NXA-000 F- 9 45108-GM9-741 F- 8 50324-425-010 F- 1 51410-NXA-003 F- 5 45109-NX5-004 F- 3 50383-HC4-750 F-18 51412-KA4-711 F- 5 45120-NX4-681 F- 6 50500-NXA-000 F-17 51414-MAZ-003 F- 5...
  • Page 237 2002-RS250R PART NO. INDEX Part No. Block Part No. Block Part No. Block Part No. Block 52400-NXA-601 F-15 53172-430-003 F- 2 64234-NX5-770 F-11 90004-GHB-670 E- 5 52400-NXA-621 F-15 53173-376-000 F- 2 F-19 F- 1 52401-NXA-003 F-15 53175-NX5-680 F- 3 90004-GHB-680 E-10 52402-NXA-003 F-15...
  • Page 238 2002-RS250R PART NO. INDEX Part No. Block Part No. Block Part No. Block Part No. Block 90134-ND5-000 F-17 90402-MCL-000 E- 8 90504-MA6-000 F-13 90701-NX5-000 E- 8 F-18 90402-ND5-750 E- 3 90506-430-000 F-12 90702-KAE-000 E- 6 90135-HA7-770 F- 9 90402-PC6-000 E- 9 90510-NX4-000 F-15 90754-NX5-770...
  • Page 239 2002-RS250R PART NO. INDEX Part No. Block Part No. Block Part No. Block Part No. Block 91058-NX6-801 F- 2 91262-KV3-831 F-15 93401-06028-00 F-13 F-14 91060-NL0-003 F- 4 91264-415-003 E- 3 93404-06020-08 E- 3 94050-06000 F-13 91071-MR7-003 F-14 91271-MB0-013 E- 3 93404-06025-00 F-18 94050-10000...
  • Page 240 2002-RS250R PART NO. INDEX Part No. Block Part No. Block Part No. Block Part No. Block 95002-02070 E- 7 96001-06035-00 F- 4 99113-GHB-1620 E-11 95002-02079 E-11 96001-06040-00 E- 4 99113-GHB-1650 E-11 95002-02080 F-18 96211-04000 F- 5 99113-GHB-1680 E-11 95002-02120 F- 7 96211-06000 E- 3 99113-GHB-1700...

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