MULTIQUIP Rammax Series Operation Manual
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MULTIQUIP Rammax Series Operation Manual

MULTIQUIP Rammax Series Operation Manual

Trench roller (yanmar 3tnv76 diesel engine)
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Operation MANUAL
MODELS
RX1575
RX157533
TRENCH ROLLER
(YANMAR 3TNV76 DIESEL ENGINE)
Revision #0 (04/28/15)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

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  • Page 1 OPERATION MANUAL MODELS RX1575 RX157533 TRENCH ROLLER (YANMAR 3TNV76 DIESEL ENGINE) Revision #0 (04/28/15) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS RX1575 Trench Roller Declaration Of Conformity (CE) ....... 3 General ..............4-7 Product Description ..........8-12 Safety Information ..........13-20 Structure And Function ........21-23 Operating And Display Elements ...... 24-31 Commissioning ............32 Operation ............33-38 Options ..............

  • Page 3: Declaration Of Conformity (Ce)

    DECLARATION OF CONFORMITY (CE) Declaration of Conformity This is to certify that the machine | group of machines indicated below conform(s) to the relevant basic safety and health requirements of the relevant EC directives in terms of their conception and design and in the form marketed by us.

  • Page 4: About This Manual

    GENERAL About this manual This manual is part of the customer documentation for the Rammax 1575 trench rol- ler. It is customer documentation of the Ammann Schweiz AG and its representatives in other countries. 1.1.1 Target audience The target audience for this manual is the owner/operator of the Rammax 1575 trench roller along with his employees who have been authorized for repair, opera- tion and maintenance by the owner/operator.

  • Page 5: Spare Parts

    GENERAL An assortment of optional equipment is available for the roller, which we can install as you wish. For this reason, some of the figures or descriptions in this manual could deviate from your roller. 1.1.5 Storage of the manual Ammann Schweiz AG delivers every trench roller with this manual.
  • Page 6 GENERAL It is essential that you read chapter 3 Safety information carefully before commissioning and carrying out maintenance work. Observing the "safety instructions" in particular increases the reliability of the roller in operation and its service life. This reduces repair costs and down time. 1.2.1 Orientation on the roller When describing the components of the roller, we inform you of their position on the...
  • Page 7 GENERAL CAUTION CAUTION represents a possibly hazardous situation which could lead to ● slight bodily injury. Caution also represents a hazard of environmental pollution causing local or ● global environmental damage. NOTE The battery poles and terminals must be clean. If they are coated with a (whi- tish or greenish) sulfur crust they must be cleaned.

  • Page 8: Product Description

    PRODUCT DESCRIPTION Identification of the roller 2.1.1 Machine types The data given below serve to identify the models. The machine models differ only in terms of weight and the width of the roller drum. Tab. 2-1 Rammax 1575 Model Roller Drum Width Weight with 24"...
  • Page 9 PRODUCT DESCRIPTION Low/ High amplitude in (mm) .024 (0.6)/.043 (1.1) Drive YANMAR 3TNV76 EPA 4 20.4HP Operating speed 2400 1/min Low Travel Speed ft/min (m/min) 82 (25) 148 (45) High Travel Speed ft/min (m/min) ° 0 +/-7° Vibration frequency vpm (Hz) 2,460 (41) 23.66 in (601 mm) 20.67 in...
  • Page 10 PRODUCT DESCRIPTION Roller designation 2.3.1 Identification plate An identification plate is affixed to the roller for identification. The identification plate is attached to the rear part of the chassis below the steering column. Fig. 2-2 Data on the identification plate Roller designation Homologation number Name and address of the manufacturer...
  • Page 11 PRODUCT DESCRIPTION Intended use 2.4.1 Intended purpose of the Rammax 1575 The Rammax 1575 trench roller is a roller specially designed for trench compacting. The unlimited side clearance of the roller drums allows compacting in very narrow, tight trenches right up to the trench walls. The wet, clayey soils found in sewer cons- truction, pipeline construction, road foundations and construction backfilling, etc., are the areas of application for this modern trench roller.
  • Page 12 PRODUCT DESCRIPTION Inappropriate use Inappropriate use includes any use not listed under intended use. Note the following in particular: The roller is not a playground. ● The roller must not be used as a traction vehicle. ● The roller is not a passenger transporter. ●...

  • Page 13: Safety Information

    SAFETY INFORMATION General working safety The roller may only be used for driving on and compacting loose top layers (gra- ● vel, earth). Other uses are prohibited. Rollers may only be operated with all safety devices operating. Manipulation or ● disregard of safety devices and regulations invalidates the CE conformity.
  • Page 14 SAFETY INFORMATION 3.2.1 Shear points When closing the hood ensure that no objects are situated between the hood and ● the chassis. Take care that nothing is jammed in the joint plates when rotating the roller drums. ● Do not put hands between the roller drum and support during operation. ●...
  • Page 15 SAFETY INFORMATION DANGER Crushing hazard in the area of the articulated joint • During operation, there is always a crushing hazard in the area of the articulated joint. Therefore, it is not permitted for persons to be in this area during operation. In general, a safety distance of at least 2 meters to the machine must be maintained during operation.
  • Page 16 SAFETY INFORMATION Tab. 3-1 Sound power level Model Value Measured sound power level 100dB (A) NOTE The obligation to wear ear protection is standardized nationally. In Switzerland and Germany, this is as of a measured level of 85dB (A) (sound pressure). Safety markings on the machine Observe and adhere to the rules.
  • Page 17 SAFETY INFORMATION Warning stickers Meaning Location on roller: Between the front and rear parts of the roller. Danger: Crushing hazard! Explanation: Only stand in this area when necessary and only with extreme caution! Location on roller: In the middle of the front and back. Danger:Rollover hazard Explanation: Only stand in this area when necessary and only with extreme caution!
  • Page 18 SAFETY INFORMATION Warning stickers Meaning Location on roller: Inner cowling cover. Designation: If the roller has overturned, do not start the machine. Explanation: Avoid oil shock. Location on roller: Outer cowling cover. Requirement: Wear ear protectors! Explanation: Wear ear protectors in accordance with nati- onal accident prevention regulations when working at hig- her noise levels.
  • Page 19 SAFETY INFORMATION Notice stickers Meaning Location on roller: Chassis rear. Designation: Hydraulic oil drain. Explanation: Drain hole for the hydraulic oil Location on roller: Chassis, front right. Designation: Motor oil drain. Explanation: Drain hole for the motor oil Location on roller: Chassis rear. Designation: Fuel.
  • Page 20 SAFETY INFORMATION Notice stickers Meaning Location on roller: Rear chassis, front upper left. Designation: Spare parts information Explanation: Information about the filters of the machine. Location on roller: Inner cowling cover. Designation: Close the cover. Explanation: Attention: When driving using remote cont- rol and when parking the machine, the cover must be clo- sed.

  • Page 21: Structure And Function

    STRUCTURE AND FUNCTION Component overview Fig. 4-1 View from the right 1-point lifting eye Identification plate Roller drum scraper Rear hood latch (cowling) Front hood latch (engine hood) Front infrared sensor Fig. 4-2 View from left Articulated joint protection Shutdown bar (optional) Cockpit cover Rear infrared sensor RX1575 SERIES TRENCH ROLLER •...
  • Page 22 STRUCTURE AND FUNCTION Fig. 4-3 Cockpit overview Infrared transmitter Storage area for spiral cable Display unit Ignition switch Fuses Connector for spiral cable to infrared sensor (back area) Fig. 4-4 Overview of interior of rear chassis Oil cooler Fuel tank Hydraulic tank Battery Controller (machine controller)
  • Page 23 STRUCTURE AND FUNCTION Fig. 4-5 Front bottom view Engine oil drain plug RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL — REV. #0 (04/28/15) — PAGE 23...

  • Page 24: Operating And Display Elements

    OPERATING AND DISPLAY ELEMENTS Display unit 5.1.1 Control lamps Display/operating hours counter Control lamp for battery charge level (charge control) Error control lamp Control lamp for engine oil pressure Control lamp for cooling water temperature Control lamp for shutdown bar Control lamp for pre-heating The control lamps for engine oil pressure and charging light up when the ignition is switched on.
  • Page 25 OPERATING AND DISPLAY ELEMENTS If the battery charge level control lamp lights up during operation or does not go Battery off after starting, carry out the following check immediately. Stop the engine. Check the engine for defective or loose V-belt. If the battery charging lamp is still lit after carrying out these checks, call a specialist.
  • Page 26 OPERATING AND DISPLAY ELEMENTS The pre-heating time lasts about 6 s. The pre-heating indicator lamp extinguishes Pre-heating when the engine is started. Shutdown bar (OPTIONAL) The shutdown bar indicator lamp remains lit as long as the shutdown bar is actu- ated.
  • Page 27 OPERATING AND DISPLAY ELEMENTS Display Tab. 5-3 Shutdown bar display Shutdown bar Display Cause Remedy Shutdown bar lights up Switch on shutdown bar has Move the shutdown bar to its ori- triggered. ginal position. Shutdown bar is blin- Close proximity shutdown Move more than 2m away from king has been detected.
  • Page 28 OPERATING AND DISPLAY ELEMENTS Start/Stop LED (error and charging display from IR transmitter) Cable 5.2.2 LED error display on the IR transmitter There are two LEDs on the cover: a green one and a red one. Fig. 5-2 LED error display, green/red Standard Tab.
  • Page 29 OPERATING AND DISPLAY ELEMENTS Automatic pairing Tab. 5-6 Automatic pairing display Display Cause The green and red LEDs are blinking in uni- The infrared transmitter is coupled with the son quickly. machine controller. NOTE This procedure normally only takes a maximum of about 3seconds. If this blin- king lasts longer or should even become permanent, there is a problem with pairing: •...
  • Page 30 OPERATING AND DISPLAY ELEMENTS 5.2.4 Handling Sticker The infrared transmitter is located in the black lower part of the housing. It contains the following transmission elements: The solar cells ● The infrared diodes for data transmission and measuring the safety distance. ●...
  • Page 31 OPERATING AND DISPLAY ELEMENTS RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL — REV. #0 (04/28/15) — PAGE 31...

  • Page 32: Commissioning

    COMMISSIONING Commissioning NOTE Familiarize yourself with the manual before commissioning. 6.1.1 Inspection before commissioning In order to begin operating the roller (driving), the following conditions must be fulfil- led: The following must be checked: The function of all safety devices ●...

  • Page 33: Operation

    OPERATION Protection against vandalism Always fold the vandalism protection cover upward before start-up of the roller. The vandalism protection cover protects the display unit and the infrared sensor from: the effects of weathering ● vandalism ● alterations by third parties ●...
  • Page 34 OPERATION Fig. 7-2 Start the engine/Infrared sensor NOTE The control lamps for engine oil pressure and charging light up when the igni- tion is switched on. They extinguish once the engine is running. Pre-heating If the outside temperature is below 0°C: Turn the ignition key to position II.
  • Page 35 OPERATION Driving and braking 7.3.1 Position of the operator Distance to roller: < 6.5 ft (2m) Operation is not possible. > 13 ft (4m) Cable is too short, operation is not possible (do not overstretch the cable). Fig. 7-3 Position of the operator/Distance to roller Overview of functions Operation with the cable Operation with the infrared sensor...
  • Page 36 OPERATION Controller opening angle 0° 10° 20° 30° 40° 50° 60° 70° Fig. 7-4 Controller opening angle NOTE After a function has been executed, the engine speed is automatically increa- sed to the working speed. If no function is executed for 15seconds, the engine speed is automatically reduced to idling speed.
  • Page 37 OPERATION NOTE Please also bear the following in mind: • When large/small vibration is switched on, it is only possible to drive in the working gear. • When the machine is cold, the difference between high speed and low speed is minimal. 7.3.5 Large/small amplitude vibration Move the switch:...
  • Page 38 OPERATION All of the distance values indicated are measured between the front or back infrared sensor and the infrared transmitter. The table below shows the approximate distance values for this feature. Tab. 7-1 Distance values for close proximity and distant shutdown Cable operation IR operation Close proximity shutdown...

  • Page 39: Options

    OPTIONS Shutdown bar (OPTIONAL) The shutdown bar is located on the rear of the machine under the operating unit. A proximity switch is located on the rear section of the machine above the attachment point of the shutdown bar. If the machine moves against an obstacle with the shut- down bar, the shutdown bar is actuated and triggers the proximity switch.

  • Page 40: Maintenance

    MAINTENANCE General safety information Maintenance may only be carried out by trained personnel! Only perform maintenance and repair work on the roller if it is static and secured ● from rolling away. Secure the roller with the joint protection. ● Relieve pressure before working on the hydraulic pipes.
  • Page 41 MAINTENANCE DANGER Danger of severe injury through loose clothing being caught and drawn in! • Only open the engine hood when the engine is switched off. • If trouble shooting makes working on moving parts (engine or roller) unavoidable, never wear: necklaces, bracelets, rings, scarves, ties or other loose items of clothing.
  • Page 42 MAINTENANCE 9.1.1 Battery safety instructions DANGER Risk of serious injury through leaking battery acid! The sulfuric acid in the battery is poisonous and so strong it can burn holes in clothes and dissolve skin. If it gets into eyes it can lead to blindness. •...
  • Page 43 MAINTENANCE Rammax 1575 maintenance 9.3.1 Maintenance plan Chapter / D = information from dealer • • • • • • • • • • • • • • • • Maintenance RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL — REV. #0 (04/28/15) — PAGE 43...
  • Page 44 MAINTENANCE • • • • • • • • • • • • • • • • • • • • • • NOTE Please also observe the Yanmar engine operating manual and the detailed in- structions given there. Rammax 1575 PAGE 44 —...
  • Page 45 MAINTENANCE Maintenance check sheet Roller, serial no.________________ Operating Comments / Date Signature hours Activity Maintenance RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL — REV. #0 (04/28/15) — PAGE 45...
  • Page 46 MAINTENANCE Opening the hood, front and rear DANGER Danger of severe injury through loose clothing being caught and drawn in! • Only open the engine hood when the engine is switched off. • If trouble shooting makes working on moving parts (engine or roller) unavoidable, never wear: Necklaces, bracelets, rings, scarves, ties or other loose items of clothing.
  • Page 47 MAINTENANCE Engine compartment overview 9.6.1 Left side of the engine Fig. 9-2 Left side of the engine Air-intake filter Engine oil filter Oil dipstick Coolant drain Engine oil filler neck Coolant filler neck Fuel filter Maintenance RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL — REV. #0 (04/28/15) — PAGE 47...
  • Page 48 MAINTENANCE 9.6.2 Right side of the engine Fig. 9-3 Right side of the engine Engine oil filler neck Alternator Fuel pump Coolant level display Flow divider Nozzle block Water separator WARNING Risk of burning and injury when handling parts in the engine compartment! •...
  • Page 49 MAINTENANCE Fuel (diesel) 9.7.1 Checking fuel level Open the hood. Check the level in the plastic tank. 9.7.2 Refueling Fill the fuel tank with diesel fuel up to the lower edge of the filler neck. Every day before beginning work The tank holds 28liters of diesel fuel.
  • Page 50 MAINTENANCE 9.7.3 Draining fuel CAUTION Environmental hazard through operating materials! • Do not allow any liquids to enter drains, the soil or the environ- ment. Unscrew the cover screw (1) under the roller (AF size27 wrench). Place a container under the drain tap. Drain off the diesel.
  • Page 51 MAINTENANCE 9.7.5 Fuel filter element Fig. 9-6 Fuel filter Replace fuel filter element (1) according to the maintenance plan. Close stop cock (3). Move to OFF. Unscrew the filter housing (2). Remove the old filter element (1). Insert new filter element (1). Screw the filter housing (2) on.

  • Page 52: Engine Oil

    MAINTENANCE Screw the filter housing on. Open stop cock (3). Move to ON. Filter element Clean water separator element (1) according to the maintenance plan. clean Close stop cock (3). Move to OFF. Unscrew the filter housing (2). Clean filter element (1). Screw the filter housing (2) on.
  • Page 53 MAINTENANCE 9.8.2 Topping up the engine oil Top up the engine oil at one of the two oil filler necks. Filler neck on the left-hand side of the engine. Filler neck on the engine. Fig. 9-9 Filler neck to the left and filler neck on top. NOTE In order to guarantee operating safety of the engine for the long term, you must not put any additives in the engine oil.

  • Page 54: Hydraulic Oil

    MAINTENANCE Place a container under the drain. Open the union by turning it anti-clockwise (size 27wrench). The oil starts to flow out immediately. 9.8.4 Replace the engine oil filter Fig. 9-11 Engine oil filter Loosen the filter (1) by hand or using a filter wrench. The oil starts to flow out immediately.
  • Page 55 MAINTENANCE Reinstall the screw lid (1). Important: Always grease the O-ring before screwing it in place. Fig. 9-12 Hydraulic oil filler neck NOTE Observe the table of lubricants in chapter 9.14. 9.9.3 Draining the hydraulic oil NOTE Only drain the hydraulic oil at operating temperature. •...
  • Page 56 MAINTENANCE NOTE Tighten the screw connections in the hydraulic tank hand tight. 9.9.4 Cleaning the hydraulic oil cooler Check the cooling ribs of the hydraulic oil cooler for dirt and clogging. Clean the ribs with water or blow them out with compressed air. NOTE Never clean the cooler with high pressure (e.g.
  • Page 57 MAINTENANCE Observe the position of the locking cam. Turn the filter element fully clockwise to the stop. Fig. 9-16 Replacing the hydraulic oil filter, steps 4 to 6 Lightly oil the sealing ring on the filter lid. Put the filter lid in place. Tighten the lid with a torque wrench (max.

  • Page 58: Checking Coolant Level

    MAINTENANCE Replace the ventilation filter (1) according to the maintenance plan. 9.10 Coolant A coolant antifreeze mixture for up to -25° is provided upon delivery from the factory. For temperatures colder than -25°, the fluid must be replaced by a suitable coolant antifreeze mixture.
  • Page 59 MAINTENANCE Fig. 9-20 Coolant filler neck 9.10.3 Cleaning the radiator Check the cooling ribs of the water tank for dirt and clogging. Clean the ribs with water or blow them out with compressed air. NOTE Never clean the cooler with high pressure (e.g. powerful water jet). Fig.
  • Page 60 MAINTENANCE 9.11 Functional check 9.11.1 Scrapers 640 and 850 Before driving, adjust the roller drum scraper so that there is a clearance of about 5mm between the roller drum and the scraper. Fig. 9-22 Roller drum scraper 9.11.2 Air-intake filter Soiling indicator If a red ring appears on the soiling display (1) during operation of the roller, you must:...
  • Page 61 MAINTENANCE Damage: replace the cartridge. Soiling: clean the cartridge. Fig. 9-24 Air filter cartridge NOTE If the machine is used on very dusty surfaces, the air filter must be checked for clogging once per week. • When cleaning/replacing the cartridge, take care that no dirt enters the in- take hose.
  • Page 62 MAINTENANCE Fig. 9-26 Pendulum support 9.11.4 Articulated joint Check the articulated joint once a year for excessive play. Attach the roller to a crane (central lifting point). The play can be checked by alternately applying and releasing upward pressure to the roller (visual inspection).
  • Page 63 MAINTENANCE Fig. 9-28 Location of grease nipples on steering cylinder NOTE Damager to property due to increased wear! • Regrease the bearing after every cleaning/steam cleaning of the roller. Maintenance RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL — REV. #0 (04/28/15) — PAGE 63...
  • Page 64 MAINTENANCE 9.13 Brake test The function of the brakes must be checked periodically. 9.13.1 Cable/connector Y9 The cable/connector Y9, which must be disconnected for the brake test, is located at the front under the hood. Fig. 9-29 Cable/ connector Y9 under the hood 9.13.2 Brake test Fig.
  • Page 65 MAINTENANCE 9.14 Lubricant table Tab. 9-2 Lubricant table Synthetic hydraulic Brand Hydraulic oil oil based on HE Grease esters ISO 2137 ISO VG 46 HVLP Standard ISO 15380 HEES DIN 51502 DIN 51524 T3 Drive and Drive and Application vibration hydraulics vibration hydraulics AGIP Amica 46...

  • Page 66: Tightening Torques

    MAINTENANCE 9.15 Consumables Tab. 9-3 Consumables Designation Brand Quantity Art.no. Engine oil Motorex Focus CF SAE 10W/40 1242375 Grease Motorex Moly 218 400g 1111368 Grease Motorex 174 0.85kg 1144019 Grease Blaser Foodgrease SPM00 0.38kg 1094392 Blue adhesive Ergo 4052 50ml 1-907977 Red adhesive Ergo 4100...
  • Page 67 MAINTENANCE Screw Tightening torque in size size Steel quality diameter Allen 10.9 Tab. 9-5 Tightening torque Extremely low-profile cylinder screws and filister-head screws Screw Tightening torque in SW Allen Steel quality diameter 10.9 10.9 Tab. 9-6 Tightening torque Flanged oval-head screws Screw Tightening torque in SW Allen...
  • Page 68 MAINTENANCE Thread size Cutting ring Soft seat ring Nominal joint size M18x1.5 M20x1.5 M22x1.5 M27x1.5 9.16.3 Threaded adapters/Inch threads Tab. 9-9 Tightening torques for threaded adapters/inch threads Thread size Cutting ring Soft seat ring Nominal joint size 1/8“ 1/4“ 1/4“ 3/8“...
  • Page 69 MAINTENANCE Regularly clean completely; at least once a week. DANGER Danger to life through runaway roller. Persons standing in the vicinity can be rolled over! • Before cleaning the roller, be absolutely certain to secure it against unintentional rolling away. NOTE While cleaning, observe the following: •...

  • Page 70: Repair

    REPAIR 10.1 Battery NOTE Risk of cable fire or short circuit. Keep to the proper sequence when removing or installing the terminal connec- tions. Ignition on = battery voltage. The battery voltage should not fall below 10 volts ● while starting, otherwise the battery must be charged. Machine running = alternator charging voltage.
  • Page 71 REPAIR NOTE The battery poles and terminals must be clean. If they are coated with a (whi- tish or greenish) sulfur crust they must be cleaned. 10.1.2 Starting with another battery (jumpering) Connect the red cable to the (+) terminals of both batteries. Connect one end of the green or black cable to the (-) terminals of both batte- ries.
  • Page 72 REPAIR CAUTION Risk of injury through short circuit and cable fire when hand- ling electrical parts! • Always disconnect the power supply when working on the elec- trical system. NOTE Before replacing the fuse, you must identify and remove the cause of the fault. Always replace a defective fuse (1) with a functioning fuse (2) of the same amperage (according to the label or color of the fuse).
  • Page 73 REPAIR 10.2.2 Cockpit fuses The fuses are located under the cowling in the cockpit Tab. 10-2 Cockpit fuses Item Fuse No. Power Fuse-protected circuit 10 A Controller, power supply 25 A Controller, outputs 10 A Display unit, shutdown bar 25 A Hydraulic oil cooler Fig.
  • Page 74 REPAIR Fig. 10-5 Using a screwdriver, lift the clips and loosen the springs installing The new gas struts can easily be installed by pressing them onto the ball joint. The clamp must be seated securely afterward. NOTE When reinstalling the gas strut, secure the extended part at the bottom: Fig.
  • Page 75 REPAIR 10.4 Overturning/Tipping of the Rammax 1575 Fig. 10-7 Rammax 1575 overturned Place the machine back onto the roller drums as quickly as possible. Turn the ignition off (position 0). NOTE Do not under any circumstances attempt to restart the engine right away! •...
  • Page 76 REPAIR 10.4.1 Inspect for damage Open both hoods. Disconnect the ground cable (-). Fig. 10-9 Disconnect the battery Inspect the machine for visible damage. Especially for fluids which have leaked out. Empty any containers (tanks) which may be defective. 10.4.2 Prevent an oil shock NOTE Before you begin the dismantling and disassembly of parts, you must thoro-...
  • Page 77 REPAIR Fig. 10-11 Remove the air filter hose at the top Disassemble the fuel filter (AF size 13). Fig. 10-12 Disassemble fuel filter Disassemble the electrical steel and fold it toward the back. Screws at back (2 Allen screws, SW 4). Screws at front (4 hex screws, SW 13).
  • Page 78 REPAIR Disassemble the valve cover (9 hex screws, SW 10). Fig. 10-14 Disassemble the valve cover Remove the three cables and contact connectors on the glow plugs (AF size8). Fig. 10-15 Remove cables and contact connectors Remove ALL three glow plugs (AF size12). Tools: Long socket (AF size 12) and torque wrench.
  • Page 79 REPAIR Turn the engine Ensure that the oil which may have collected is displaced by the piston. over (rotate Turn the engine over twice clockwise by means of the central bolt (AF size 17) crankshaft) with a on the crankshaft using a box-end ratchet wrench (1). wrench Fig.
  • Page 80 REPAIR WARNING Danger of burns due to ejected oil! Eye injury, burns • Wear safety goggles Turn the engine Turn the engine over using the starter for 1-2 minutes. over using the starter After a few revolutions, the oil which has gathered in the combustion chambers should have been pressed out through the openings for the glow plugs.
  • Page 81 REPAIR If this is not the case, do not under any circumstances attempt to start the engine! It is possible that there could still be oil in the combustion chambers. Repeat the pro- cedure described above, or otherwise contact your authorized dealer right away! If the engine turns over: Check all fluid levels.
  • Page 82 REPAIR The smoke from the engine must be decreasing noticeably and then stop completely. Otherwise, there may be a mechanical defect in the engine. Switch off the engine. Check all fluid levels. Top up as needed. Inspect for fluid losses. Start the engine.

  • Page 83: Storage

    STORAGE 11.1 Storage 11.1.1 Short-term storage Move the Start/Stop lever on the infrared transmitter to the neutral position. ● Secure the roller from unauthorized start-up and unintentional rolling away. ● Remove the ignition key. ● 11.1.2 Long-term storage Tab. 11-1 Long-term storage Component precautions Chapter...

  • Page 84: Transport

    TRANSPORT 12.1 Transport 12.1.1 Shipping weights and dimensions Tab. 12-1 Shipping weights and dimensions Rammax 1575 Roller drum width (mm) Shipping weight (kg) 1400 1450 Dimensions: L x W x H - without shutdown bar (cm) 200 x 64 x 132 200 x 85 x 132 Dimensions: L x W x H - with shutdown bar folded upwards (cm) 205 x 64 x 132...
  • Page 85 TRANSPORT Fig. 12-1 Joint protection open/joint protection locked in place 12.2 1-point lifting eye 12.2.1 Lifting at the 1-point lifting eye DANGER Crushing hazard! • Always lift the roller vertically. • Do not stand under suspended loads! • Use only anti-slip, stable ramps when loading! •...
  • Page 86 TRANSPORT Fig. 12-2 1-point lifting eye 12.2.2 Securing the roller on the transporter Bring the joint protection into place. Attach the lashing straps to the lashing rings on the roller and on the truck Lashing method: Direct lashing/diagonal lashing as shown in photo Use four lashing straps with a permissible tensile force of LC = 2,500daN The lashing rings on the roller are designed for a permissible tensile force of...
  • Page 87 TRANSPORT Fig. 12-4 Lashing the roller/front view CAUTION Risk of accident through blocked steering! • Open the joint protection before starting the roller. 12.2.3 Center of gravity The center of gravity relevant to transport is located 460mm from the floor and approx.

  • Page 88: Disposal

    DISPOSAL 13.1 Introduction CAUTION Environmental hazard through operating materials! • Do not allow any liquids to enter drains, the soil or the environ- ment. The roller must be disposed of properly; ask your authorized dealer. 13.2 Removal and depressurization of the gas strut WARNING Eye injury! Because of the high internal pressure, chips and oil can spat-...
  • Page 89 DISPOSAL 1. Saw cut drilled hole 2. Saw cut drilled hole about Pressurized Bottom Piston rod tube Fig. 13-1 Removal and depressurization of the gas strut 1. Saw cut/hole position: Cut or drill into the pressurized tube about 20mm from the bottom.

  • Page 90: Appendix

    APPENDIX 14.1 Rammax 1575 wiring diagram Fig. 14-1 Wiring diagram no. 10378070 Rammax 1575 PAGE 90 — RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL — REV. #0 (04/28/15)
  • Page 91 APPENDIX 14.1.1 Legend for Rammax 1575 wiring diagram Element Description Fuse, controller, supply Fuse, controller, outputs Fuse, display unit, shutdown bar Fuse, hydraulic oil cooler Fuse, pull-in solenoid Fuse, diesel pump, alternator Fuse, operating speed Fuse, pre-heating coil Fuse, “2nd solenoid” Alternator Battery Relay, ignition...
  • Page 92 APPENDIX Element Description Magnet, operating speed Magnet, drive pump, forwards Magnet, drive pump, backwards Valve, steering, left Valve, steering, right Valve, large amplitude vibration Valve, small amplitude vibration Valve, locking brake Magnet, “2nd solenoid” Rammax 1575 PAGE 92 — RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL — REV. #0 (04/28/15)
  • Page 93 APPENDIX 14.2 Rammax 1575 hydraulic circuit diagram Fig. 14-2 Hydraulics diagram no. 10442344 Rammax 1575 RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL — REV. #0 (04/28/15) — PAGE 93...
  • Page 94 APPENDIX 14.2.1 Legend for Rammax 1575 hydraulic circuit diagram Element Description Drive pump Vibro-steering pump Drive motor, rear left Drive motor, rear right Front left drive motor Front right drive motor Left steering cylinder Right steering cylinder Vibro steering/brake valve Vibro motor, front Vibro motor, rear Oil cooler...
  • Page 95 NOTES RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL — REV. #0 (04/28/15) — PAGE 95...
  • Page 96 © COPYRIGHT 2015, MULTIQUIP INC. Multiquip Inc , the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

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