Axminster Craft AC456SS Instruction Manual

Scroll saw

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Code 105250
Original Instructions
AC456SS
Scroll Saw
AT&M: 22/03/2019
BOOK REF : 105793

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Summary of Contents for Axminster Craft AC456SS

  • Page 1 Code 105250 Original Instructions AC456SS Scroll Saw AT&M: 22/03/2019 BOOK REF : 105793...
  • Page 2: Eu Declaration Of Conformity

    EN 61029-1: 2009+A11: 2010 declares that the machinery described:- Type Scroll Saw Model AC456SS and conforms to the machinery example for which the EC Type-Examination Certificate No WAR-16JU2178TTSP has been issued by Wendeng Allwin Power Equipment Co., Ltd. Signed at: 18 Sichan Road, Wendeng, Shandong 264400 China and complies with the relevant essential health and safety requirements.
  • Page 3: What's Included

    What’s Included Quantity Item Part Model Number AC456SS 456mm Scroll Saw Blade Guard Multi-Tool Flexi-Shaft with a 3.2mm Chuck 64 Piece Multi-Tool Sanding & Grinding Kit Drop Foot Assembly Pinless Blade 3.2mm Spanner Hex Keys Multi-Tool Shaft Locking Pin Pinless Blade Clamp Holders...
  • Page 4 What’s Included Quantity Item Part Quantity Item Part 64 Piece Multi-Tool Sanding & Grinding Kit D Sanding Sleeves Wire Wheel Sanding Discs Grey Diamond Grinding Bits Sanding Discs Brown Disk Arbor for Cutting/Sanding Discs Sharping Stone Cleaning Brush Bit Cutting Discs Felt Disc Arbor Bit Felt Polishing Discs Large &...
  • Page 5: General Note

    Introduction The AC456SS scroll saw has a flexible rotary shaft fitted with a The generous cast iron table tilts to 45° and has plenty of work small hand piece including a 3.2mm collet chuck. The shaft is space for larger projects.
  • Page 6: Specification

    Axminster Tool Centre for advice. The use of inferior blades may increase the risk of injury. Specification Code 105250 Model AC456SS Rating Craft Power 120W DC Motor 230V 50Hz 1Ph Throat Depth 456mm...
  • Page 7 Assembly Having unpacked your scroll saw and its accessories please dispose of any unwanted packaging properly. The cardboard packaging is biodegradable. PLEASE DISPOSE OF ANY UNWANTED PACKAGING PROPERLY. THE POLYTHENE , POLYSTYRENE AND CARD IS RECYCLABLE . Your scroll saw is fully assembled, except for the Blade Guard assembly (B-E), the hose for the blower and Multi-Tool flexi- shaft (C).
  • Page 8 Assembly Air hose Air blower nozzle Multi-Tool Flex-Shaft Drive Attaching the Multi-Tool flexible drive chuck (C) to the scroll saw’s power takeoff on the motor assembly can quickly and simply convert your saw into a rotary tool. This enables you to use a host of accessory bits.
  • Page 9: Mounting The Scroll Saw

    Mounting the Scroll Saw It is strongly recommended that you mount the machine NOTE: Fretsaw Stand Only. You may need to add a larger to a workbench or to a purpose built scroll saw stand. sub-table (MDF or Plywood plate) to give extra support A pad between the saw and the workbench/stand is also to larger models.
  • Page 10: Illustration And Parts Description

    Illustration and Parts Description Blade tensioning knob Rocker arm bearing Drop foot clamping knob access ports Drop foot assembly Air blower nozzle Blade guard Flexible LED light Table insert Cast iron chassis Side access panel NVR switch & variable speed control 45˚...
  • Page 11 Illustration and Parts Description 0-45˚ Degrees scale & pointer (A), 35mm Extraction port (B), Table clamping Scale & pointer knob (C) NVR ON/OFF switch (D), Variable speed control (E) Anti-kick back guide (A), Air blower nozzle (B), Flexible LED light that Upper blade holder cradle assembly (C) lightup the cutting line Spindle lock...
  • Page 12: Setup And Adjustment

    Setup and Adjustment The scroll saw comes with the blade assembled. Please Fig 06-07-08-09 follow the instruction below on how to tension your saw. Tensioning the Blade Check that the blade is under tension. If the blade is loose, turn the blade tensioning knob to the rear of the arm to take up the slack then turn the knob one full turn clockwise.
  • Page 13 Setup and Adjustment Setting the Anti-kick back guide Setting the Air Blower Nozzle Place your work on top of the work table and lower the Loosen the screw (A) holding the air blower nozzle and adjust anti-kick back guide by loosening the drop foot clamping knob. so it’s pointing towards the front of the blade, see fig 12-13.
  • Page 14 Operating Instructions Fig 14-15 DISCONNECT THE SCROLL SAW FROM THE MAINS SUPPLY! Fig 17 4. If you have finished using the scroll saw, clean above and below the work table and wipe the scroll saw over, see fig 17. 5. If the scroll saw is not going to be used for a period of time, use ‘Ambersil Dry PTFE Film Antistick’...
  • Page 15 Operating Instructions 5. Be aware that the blade has a tendency to follow the grain CONNECT THE SCROLL SAW of the wood. You can compensate for this by watching the grain TO THE MAINS SUPPLY! carefully and guiding the wood past the saw blade. 2.
  • Page 16: Changing The Blade

    Changing the Blade Standard Pin Blades DISCONNECT THE SCROLL SAW FROM THE MAINS BEFORE CONTINUING! Blade pins 1. Turn the blade tensioning knob anti-clockwise to release tension on the blade and remove the table insert, see fig 21-22. Fig 21-22 NOTE: The blade can be removed from the lower blade holder without removing the side access panel but figure 2.
  • Page 17 Changing the Blade 3. Clean both blade holders and remove any compacted crud CLEAR AWAY ANY TOOLS before fitting a new blade. AROUND THE WORK AREA. 4. Check sawblade for flaws (cracks, broken teeth, bending) before installation. CONNECT THE SCROLL SAW TO THE MAINS SUPPLY! WARNING! DO NOT USE FAULTY SAWBLADES.
  • Page 18 Changing the Blade Fig 35 WARNING! DO NOT USE FAULTY SAWBLADES. PRESS DOWN Fig 32 6. Insert the other holder (J) into the saw’s upper holder’s cradle, see fig 35. Replace the table insert and re-tension the blade as described on page 12. 7.
  • Page 19 Changing the Blade / Pegas Saw Blades Notes on Saw Blades Pegas Pinned Blades Pinned blades are generally a lot more coarse than pinless BLADES BREAK FOR FIVE blades and they have a much wider kerf. These are ideal if you PRINCIPAL REASONS are trying to cut straight lines, however they are not very good for doing internal fret work because of the size of the blade.
  • Page 20 Pegas Saw Blades / Changing the Multi-Tool Bit Pegas Modified Geometry Teeth (MGT) Blades DISCONNECT THE SCROLL SAW FROM THE MAINS BEFORE Modified Geometry blades are the same as skipped reverse blades except that they have more spacing between the teeth CONTINUING! so they do not heat up as much.
  • Page 21 Changing the Multi-Tool Bit / Maintenance DISCONNECT THE SCROLL SAW FROM THE MAINS BEFORE CONTINUING! Checking & Replacing the Motor Brushes After a period of time the scroll saw’s motor brushes are due to wear and may need replacing, please follow the instruction below for checking and replacing the brushes.
  • Page 22: Maintenance

    Maintenance Fig 38 WARNING! WEAR A DUST MASK AND EYE PROTECTION. Cleaning 1. Remove the scroll saw’s side access panel and table insert Remove the plate. Using an ‘M’ class Vacuum Cleaner, clean the accumulated motor brush dust from inside the lower housing that included the motor assembly, rocker arm, lower and upper blade holders, table and the table insert void, see fig 41-42.
  • Page 23: Troubleshooting

    Maintenance Rocker Arm Bearing Bushes After a period of use it is recommended to lightly oil the upper and lower rocker arm bearings, see fig 43-44. Fig 45-46-47 Bearing bush rubber bungs Bearing bush Troubleshooting PROBLEM PROBABLE CAUSES SUGGESTED REMEDY 1.
  • Page 24 Exploded Diagrams/Lists...
  • Page 25 Exploded Diagrams/Lists Description Specification Blade guard Hex bolt+spring washer assy M6 x 25 Side cover Cross pan head shaft shoulder screw Work table stand Hex bolt+spring washer assy M6 x 20 Scale Cord press plate Big flat washer Philips screw M4 x 6 Pointer Blade 18TPI pinless type...
  • Page 26: Wiring Diagram

    Wiring Diagram...
  • Page 27 Notes...
  • Page 28 The Axminster guarantee is available on Craft, Trade, Engineer, Air Tools & CNC Technology Series machines Buy with confidence from Axminster! So sure are we of the quality, we cover all parts and labour free of charge for three years! For more information visit axminster.co.uk/3years The packaging is suitable for recycling.

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