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LUCLAR MANITOBA ENSILER 2400 Use And Maintenance

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USO E MANUTENZIONE
USE AND MAINTENANCE
USO Y MANUTENCION
MODE D'EMPLOI ET ENTRETIEN

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Summary of Contents for LUCLAR MANITOBA ENSILER 2400

  • Page 1 USO E MANUTENZIONE USE AND MAINTENANCE USO Y MANUTENCION MODE D’EMPLOI ET ENTRETIEN...
  • Page 2 BESCHREIBUNG DER HERGESTELLTEN MASCHINEN MASCHINE FÜR SCHLAUCHEINLAGERN MANITOBA SICHERHEITSNORMEN DIE MASCHINEN ENTSPRECHEN DEN VON DER RICHTLINIE 98/37/EWG FESTGESETZTEN SICHERHEITSANFORDERUNGEN ALS MIT RICHTLINIEN 91/368/EWG, 93/44/EWG UND 93/68/EWG GEÄNDERT MODELLI MODELLE MODELES MODELS MANITOBA ENSILER 2400 MANITOBA ENSILER 2700 MANITOBA ENSILER 3000 ------------------------ ------------------------ ------------------------...
  • Page 3 TIMBRO E FIRMA DELL’IMPORTATORE SELLO Y FIRMA DEL IMPORTADOR STEMPEL UND UNTERSCHRIFT DES IMPORTEURS HANDTEKENING EN STEMPEL VAN DE IMPORTEUR CACHET ET SIGNATURE DE L’IMPORTATEUR CANIMBO E ASSINATURA DO IMPORTADOR STAMP AND SIGNATURE OF IMPORTER TIMBRO E FIRMA DEL VENDITORE SELLO Y FIRMA DEL VENDEDOR STEMPEL UND UNTERSCHRIFT DES HÄNDLERS HANDTEKENING EN STEMPEL VAN DE VERKOPER...
  • Page 4 LEVE DI COMANDO STEUERHEBEL LEVIERS DE COMMANDE CONTROLS PALANCAS DE MANDO BEDIENINGSHENDELS ALAVANCAS DE COMANDO Comando espulsore Die kn ppelsteuerung auswerfer Lerver motion of expeller Comando avvolgimento cavo Die kn ppelsteuerung der kabelauwicklung Lever motion of the cable winding Comando rotazione ruote posteriori / anteriori Die kn ppelsteuerung der hinterräder / vorderräder Lever motion of the cable winding Comando posizionamento tappetino...
  • Page 5 Attenzione; leggere le istruzioni per l’uso! Collocato nella zona frontale, visibile dalla postazione di comando. Achtung; die Gebrauchsanleitung lesen ! Angebracht im Frontalbereich, ersichtlich von der Steuerstelle aus. Attention: lire le mode d'emploi! Placé dans la zone avant, visible du poste de commande. Important;...
  • Page 6 Attenzione alle mani – coclee in rotazione! Collocato sul posteriore della macchina. Auf die Hände achtgeben – Schnecken in Bewegung! Angebracht auf der Maschinenrückseite. Angeb Attention aux mains – Vis en rotation! Placé à l'arrière de la machine.racht auf der Maschinenrückseite Watch your hands –...
  • Page 7 Segnalazione punti di INGRASSAGGIO. Hinweis für die SCHMIERSTELLEN. Signalisation des points de GRAISSAGE. GREASE POINT marker. Señalización de los puntos de ENGRASE. Signalering SMEERPUNTEN. Assinalação dos pontos de LUBRIFICAÇÃO. µ µ Segnalazione punti di aggancio per sollevamento con gru. Hinweis für die Einhakstellen zum Anheben mit Kran. Signalisation des points d'attelage pour levage avec grue.
  • Page 8 Numero massimo di giri presa di forza trattore e senso di rotazione. Collocato sul timone della macchina. Maximale Anzahl der Antriebsdrehungen des Traktors und Drehrichtung. Angebracht an der Maschinendeichsel Régime maximum de la prise de force du tracteur et sens de rotation. Placé...

  • Page 9: Table Of Contents

    CONTENTS GENERAL RULES AND INSTRUCTIONS......................1 MANUFACTURER’S LIABILITY LIMITS ....................1 REFERENCE STANDARDS ........................1 CONSERVATION OF MANUAL AND CERTIFICATION ................. 1 DEFINITIONS ............................1 IDENTIFICATION OF THE MACHINE ..................... 2 OBLIGATIONS AND RESPONSIBILITIES ....................3 DESCRIPTION OF THE MACHINES........................3 TECHNICAL FEATURES ............................3 CONDITIONS AND RESTRICTIONS ON USE .....................4 SAFETY..................................4 GENERAL INSTRUCTIONS ........................

  • Page 10: General Rules And Instructions

    Luclar International S.r.l. of any liability in the event of injury or damage to persons or property.

  • Page 11: Identification Of The Machine

    DENTIFICATION PLATE For ordering spare parts, requesting information or service, always indicate to your distributor the type and serial number of your Luclar machine. You will find these information on the identification plate located on the platform. TERMINOLOGY USED TO INDICATE MACHINE SIDES “Right”, “Left”, “Front”, and “Rear”...

  • Page 12: Obligations And Responsibilities

    DESCRIPTION OF MACHINES The information written in this manual is valid for the series MANITOBA ENSILER 2400 and 3000. The Manitoba Ensiler is composed by no.01 coiler, no.02 augers and no.01 feeding conveyor.

  • Page 13: Conditions And Restrictions On Use

    In case of improper use Luclar International is not liability in the event of injury or damage to persons or property and any type of warranty on the machine is invalidated.
  • Page 14 Improper maintenance or adjustment may cause serious danger. In case of doubt concerning procedures of maintenance or adjustment, contact your LUCLAR distributor. Unauthorized modifications made to the machine may cause serious danger. Do not make any modification to the machine without the prior authorization of LUCLAR.

  • Page 15: Safety Guards And Devices Installed On Themachine

    WARNING SIGNS Illegible or missing warning signs are a serious hazard. Check them every day. Make sure all signs are perfectly legible, clean them regularly and replace them with new ones, if they are damaged, missing or painted over. In case of replacement of a part on which a sign is attached, apply a new one to the replaced part.

  • Page 16: Safety Signals

    SAFETY VALVES The hydraulic circuit is equipped with safety valves at the following points: Hydraulic jacks for lowering of conveyor The automatic stop valve directly installed on the hydraulic jack prevents the lowering of the conveyor in case of rupture/breakdown of the hydraulic circuit, until the correct working pressure has been restored. hydraulic jacks stop valve loading conveyor lowering SAFETY SIGNALS...

  • Page 17: Use Of The Machine

    USE OF THE MACHINE RECOMMENDATIONS FOR USE OF THE MACHINE Make sure that all organs of the machine and devices function regularly during use. Bear in mind that most of the problems and damages that may arise during use of the machine are caused by loosening of fasteners.

  • Page 18: Starting

    STARTING Before loading the machine, start the power take-off and give it a 2/3-minute warm-up period to heat the hydraulic oil to the proper temperature for use. In the winter season or in cold climates the warm up period must be 4 or 5 minutes. After positioning the machine in the place of use and before starting to work, make sure that no persons or animals are located in the range of action.
  • Page 19 WHEELS ROTATION Take out the steel pins which stop the rear and front wheels rotation and rotate them to the Steel pins working direction (the front and rear wheels must be kept parallel). BAG MOUNTING A little crane equipped with manual winch to make easier the mounting of the bag is supplied with the Manitoba Ensiler.
  • Page 20 Hooks for the back-stop BAG CLOSING AND BACK-STOP HOOKING Take off about 1 metre of bag, twist it sometimes and tie it up well with twine, bend the twisted part and tie up everything again. Put back the bag against the back-stop making sure that the side closed with the twine remains below.

  • Page 21: Use Of The Machine

    Should the machine be positioned again, raise the conveyor of about 50/60 cm from ground, disconnect the pto shaft transmission fastening it on the special support, unhook the tractor from the rear hitch bar, remove the rear hitch bar and put it in the special seat placed on the front left side of the conveyor (see picture) fixing it with the pin equipped with the machine, hook the tractor to the hitch bar and position the machine in the...
  • Page 22 Approach the feed conveyor with the trailer keeping the tractor idle. Unload the product on the conveyor and set the rotation speed by means of the valve. Set the coilers speed by means of the regulation valve placed next to the control. Conveyor regulation Coilers regulation speed speed valve...

  • Page 23: Jamming/Obstruction

    If the reference strips printed on the bag become longer than 18.5 cm, reduce the braking pressure opening the ball valves and unscrew slowly the Hand pump handwheel of the hand pump and close the ball handwheel valve when the desired pressure is reached. During the ensilage stage, check that the brake cables and the back-stop chains does not cut the bag causing its break.

  • Page 24: Transport

    (scaffoldings, ladder bridges, safety belts, etc.), of a type in conformity with the accident prevention rules in force. If routine maintenance is not performed correctly the machine may be hazardous to use. If maintenance procedures are not clear, contact your Luclar International retailer or the manufacturer. MAINTENANCE RECOMMENDATIONS Perform the operations of maintenance listed below with the recommended frequency.

  • Page 25: Operations And Frequency

    OPERATIONS AND FREQUENCY MAINTENANCE FREQUENCY (in hours) Machine part 1000 2000 Hydraulic circuit oil (checking / topping up / changing) Disc pads (checking / changing) Transmission parts (checking and greasing) Conveyor wheels (checking) Loading conveyor belt (tightening) Oil of the reduction gear (checking / changing) Oil of overgear (checking / changing) Oil of angular reduction gear (checking / changing) Oil of conveyor reduction gear (checking / changing)
  • Page 26 TRANSMISSION PARTS (CHECKING / LUBRICATION) First time: After the first 10 working hours Routine checks: every 50 working hours The greasers are located next to the transmission gears or to fix protections they are contained in, and they are marked by a label. label greaser greaser...
  • Page 27 LOADING CONVEYOR (BELT TIGHTENING) First time: after the first 10 working hours Routine checks: every 50 working hours Tighten the belt, using a chain-adjuster which can be set with a 46 mm wrench. The belt must be tightened in the same way on both sides.
  • Page 28 OIL OF THE TRANSMISSION REDUCTION GEAR (CHECKING / CHANGE) First time: after the first 10 working hours First change: after the first 50 working hours Periodic changes: every 1000 working hours The reduction gear, located on the machine transmission, is provided with 3 holes with screw-on filler caps for the oil filling (upper hole), the level Filling control (middle hole) and the draining (lower hole).
  • Page 29 OIL OF CONVEYOR TRANSMISSION REDUCTION GEAR (CHECKING/CHANGE) First time: After the first 10 working hours First change: after the first 50 working hours Periodic changes: every 1000 working hours The reduction gear located on the feed conveyor, is provided with 3 screw-on filler caps for the oil filling (upper hole), the level control Filling (middle hole) and the draining (lower hole).
  • Page 30 HYDRAULIC OIL FILTER First replacement: after the first 50 working hours Periodic replacements: every 1000 working hours The hydraulic oil filter is inside the left front casing. A clean filter increases the pumps and motors life. filter TYRE PRESSURE First check: after the first 10 working hours Periodic checks: every 100 working hours...

  • Page 31: Table Of Suggested Oils And Lubricants

    TABLE OF SUGGESTED OILS AND LUBRICANTS MACHINE PART TRANSMISSION OVERGEAR TRANSMISSION HYDRAULIC SYSTEM TRANSMISSION GEARS REDUCTION GEAR CLASSIFICATION ISO AND UNI HM 68 CC 150 SYMBOLS MOBIL MOBIL DTE 26 MOBILGEAR 629 MOBILPLEX 47 TELLUS OIL 68 ALVANIA GREASE R2 SHELL OMALA OIL 150 HYDRAULIC OIL 68...

  • Page 32: Accessories

    STANDARD MACHINE ACCESSORIES STANDARD ACCESSORIES SUPPLIED WITH THE MACHINE The machine is always equipped with the following accessories : “Bondioli & Pavesi” cardan shaft with CE seal and instructions for use . Tool box OPTIONAL ACCESSORIES Kit for the connection of the pneumatic braking system The kit for the connection of the pneumatic braking system includes: 1 blue spiral tube code 129922115 1 red spiral tube code 129922115...
  • Page 34 Närlant Import AB Filarevägen 8, 703 75 Örebro Tel: 019-603 60 60 Fax: 019-31 20 96 E-post info@lnarlant.se Internet www.narlant.se Tillverkare: LUCLAR INTERNATIONAL S.r.l. Via Corvione 20, Isorella (BS) Italia. Tel. 030/9952323 – 24, Fax 030/9952325 Email info@luclar.it Sito Web www.luclar.it...

This manual is also suitable for:

Manitoba ensiler 2700Manitoba ensiler 3000

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