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PONNDORF P classicplus 15 Operation Manual

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Hose Pump
P_classicplus
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Summary of Contents for PONNDORF P classicplus 15

  • Page 1 Hose Pump P_classicplus Type Operation Manual...

  • Page 2: Table Of Contents

    PONNDORF Gerätetechnik GmbH Page 1 of 25 Operation Manual Leipziger Strasse 374 Hose Pump type P_classicplus D - 34123 Kassel Table of contents Page 1. Table of contents ....................1 2. General Service address ..................2 General information ................. 2/3 Labelling .....................

  • Page 3: General

    E-Mail: service@ponndorf.de 2.2 General information Ponndorf Hose Pumps are a self-priming positive displacement pumps without any glands or valves. The pumping medium only comes in contact the inner surface of the pump hose, but not with the moving parts of the pump. Therefore the pumps are particularly suitable...

  • Page 4: Labelling

    6. Customer Number – Order Number Ponndorf The data specified on the name plate refer to the delivery status of the Ponndorf Hose Pump. Any modification of the pump can result in a change of the specified data and the request of a new name plate for the Ponndorf Hose Pump could be necessary.

  • Page 5: Guarantee

    PONNDORF Gerätetechnik GmbH Page 4 of 25 Operation Manual Leipziger Strasse 374 Hose Pump type P_classicplus D - 34123 Kassel 2.4 Guarantee The guarantee for defects of any goods delivered by us is stated in our Terms and Conditions of Sale.

  • Page 6: Safety

    PONNDORF Gerätetechnik GmbH Page 5 of 25 Operation Manual Leipziger Strasse 374 Hose Pump type P_classicplus D - 34123 Kassel 3. Safety These instructions contain basic recommendations that should be followed during installation, operation and maintenance. Therefore the operation manual has to be read by the fitter and qualified personnel/operator before installation and operation and must always be available at the location of the machine/facility.

  • Page 7: Safety Instructions For Operating The Pumps In Hazardous Locations

    In case of moving the pump the operator has to make sure that no explosive environment exists! 3.3 Intended use • Ponndorf Hose Pumps are intended for use in commercial facilities and are only permitted for use in accordance to the information of the technical documentation and of the nameplate.

  • Page 8: Qualification And Training Of Personnel

    ATEX requirements. • pump hose, clamping rings and connecting sockets are mounted properly and the pump hose is greased sufficiently with Ponndorf special grease (as described in chapter 6.4). In case of any discrepancies the pump must not be placed into operation! While placing the pump into operation the characteristics (pump speed, pressure) which are prescribed in the manual and on the nameplate must not be exceeded.

  • Page 9: Safety-Conscious Working

    PONNDORF Gerätetechnik GmbH Page 8 of 25 Operation Manual Leipziger Strasse 374 Hose Pump type P_classicplus D - 34123 Kassel In detail non-observance can for instance result in the following dangers: • failure of important functions of the machine/facility • failure of methods prescribed for maintenance •...

  • Page 10: Unauthorized Modifications Or Use Of Unoriginal Parts

    PONNDORF Gerätetechnik GmbH Page 9 of 25 Operation Manual Leipziger Strasse 374 Hose Pump type P_classicplus D - 34123 Kassel When works are finished all safety installations and protectors must immediately be refitted or be put into operation. The articles of chapter 6 (Installation / Connection / Operation) have to be observed before reconnection.

  • Page 11: Transport, Storage And Disposal

    PONNDORF Gerätetechnik GmbH Page 10 of 25 Operation Manual Leipziger Strasse 374 Hose Pump type P_classicplus D - 34123 Kassel 4. Transport, storage and disposal 4.1 Transport • When choosing lifting tools and separate lifting accessories the weight of the pump must be took into consideration. The corresponding accident prevention regulations have to be observed.

  • Page 12: Description Of Pump And Accessories

    PONNDORF Gerätetechnik GmbH Page 11 of 25 Operation Manual Leipziger Strasse 374 Hose Pump type P_classicplus D - 34123 Kassel Remove and dispose grease in accordance with local regulations. Dispose any leaking pumped liquid in accordance with local regulations. Neutralize residues of pumped liquid in the pump.

  • Page 13: Detector For Hose Leakages

    PONNDORF Gerätetechnik GmbH Page 12 of 25 Operation Manual Leipziger Strasse 374 Hose Pump type P_classicplus D - 34123 Kassel 5.1 Detector for hose leakages The hose leakage detector is for a continuous monitoring in order to avoid unnoticed hose leakages.

  • Page 14: Diagram Of The Leakage Detector

    5.2 Diagram of the leakage detector for operating the pumps in non-hazardous locations (art.-no. 93-000-055) The following diagram is only valid for the leakage detector consisting of: • sensor for leakage detector (make Ponndorf, standard) • switch amplifier (make: Disibeint, type DNSA) drive...

  • Page 15: Hazardous Locations

    PONNDORF Gerätetechnik GmbH Page 14 of 25 Operation Manual Leipziger Strasse 374 Hose Pump type P_classicplus D - 34123 Kassel 5.3 Diagram of the leakage detector for operating the pumps in non-hazardous locations (art.-no. 93-000-009) The following diagram is only valid for the leakage detector consisting of: •...

  • Page 16: Installation / Connection / Operation

    • When pumps have to be installed in hazardous locations the instructions in chapter 3.2 must be strictly observed. • Ponndorf Hose Pumps of series P_classicplus for hazardous location use (optional!) meet the construction requirements of equipment group II, category 2G. They are intended for use in zone 1.

  • Page 17: Mechanical Connections

    PONNDORF Gerätetechnik GmbH Page 16 of 25 Operation Manual Leipziger Strasse 374 Hose Pump type P_classicplus D - 34123 Kassel The pumps must be integrated in the equipotential bonding of the whole plant. For example this can be made by grounding the base frame by using the grounding terminal in the terminal box of the motor.
  • Page 18 PONNDORF Gerätetechnik GmbH Page 17 of 25 Operation Manual Leipziger Strasse 374 Hose Pump type P_classicplus D - 34123 Kassel Important notice for the conveyance of media containing solids There is a risk of sedimentation of solids which can settle in the pump while the pump is stopped.

  • Page 19: Installing The Pump Hose

    D - 34123 Kassel 6.4 Installing the pump hose The outer surface of the pump hose must be lubricated sufficiently with Ponndorf Special Grease before assembling it. CAUTION Remove power from the pump by removing the main fuses before doing any cleaning / maintenance / assembly operations.
  • Page 20 PONNDORF Gerätetechnik GmbH Page 19 of 25 Operation Manual Leipziger Strasse 374 Hose Pump type P_classicplus D - 34123 Kassel 6.4.5 6.4.6 Put the clamping ring onto WRONG! the end of the hose. CAUTION: The outer edge of the clamping ring must be flush with the end of the hose.
  • Page 21 PONNDORF Gerätetechnik GmbH Page 20 of 25 Operation Manual Leipziger Strasse 374 Hose Pump type P_classicplus D - 34123 Kassel Before starting the pump it must be secured that any valves assembled in the pipework (on suction and discharge side) are opened.

  • Page 22: Changing The Pump Hose

    D - 34123 Kassel 7.2 Maintenance / Service To guarantee a constant elasticity of the pump hose it must be lubricated with Ponndorf Special Grease every 300 hours of operation. To do this remove the casing cover and put some grease through the opening onto the running surface of the pump hose (e.g. by using a screw driver).

  • Page 23: Maintenance

    D - 34123 Kassel 7.2 Maintenance / Service To guarantee a constant elasticity of the pump hose it must be lubricated with Ponndorf Special Grease every 300 hours of operation. To do this remove the casing cover and put some grease through the opening onto the running surface of the pump hose (e.g. by using a screw driver).

  • Page 24: Drawing Of Spare Parts

    10-015-029 10-027-029 12-035-029 In case of operation of Ponndorf Hose pumps in hazardous locations (according to ATEX) the operator must make sure that solely a casing cover as well as connecting sockets made of stainless steel will be used. Parts made of plexiglass resp. PP (polypropylene) are not approved for this purpose.

  • Page 25: Characteristic Curves

    PONNDORF Gerätetechnik GmbH Page 24 of 25 Operation Manual Leipziger Strasse 374 Hose Pump type P_classicplus D - 34123 Kassel 8. Characteristic curves P_classicplus 15 0 bar 4 bar Drehzahl / Speed [1/min] P_classicplus 27 2450 2100 0 bar 1750...

  • Page 26: Accompanying Documents

    PONNDORF Gerätetechnik GmbH Page 25 of 25 Operation Manual Leipziger Strasse 374 Hose Pump type P_classicplus D - 34123 Kassel P_classicplus 35 5600 4800 0 bar 4000 4 bar 3200 2400 1600 Continuous operation Short-time operation Drehzahl / Speed [1/min] Important: The characteristic curves are based on pumping water.

This manual is also suitable for:

P classic 15P classicplus 35P classicplus 27P classic 50P classic 35P classic 27 ... Show all

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