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Euroboor B60 Operator's Manual

Bevelling machine
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Operators manual
V 1.0 EN
Bevelling machine
B60 / B60S
Serial number:
Date of purchase:
[ only when registered you benefit from extended warranty ]
/
Don't forget to register your machine at:
www.euroboor.com/register
/

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Summary of Contents for Euroboor B60

  • Page 1 Operators manual V 1.0 EN Bevelling machine B60 / B60S Serial number: Date of purchase: Don’t forget to register your machine at: www.euroboor.com/register [ only when registered you benefit from extended warranty ]...
  • Page 3 Congratulations on the purchase of your Euroboor B60(S) portable bevelling machine. Your model is designed to produce superior bevel finishes. Through years of experience, constant innovation and development, Euroboor is committed to provide you with metal cutting tools and products to help you be more productive.

  • Page 5: Table Of Contents

    Table of contents 1. Safety 1.1 General safety instructions 1.2 Specific safety information 2. Description 2.1 Intended use 2.2 Description and features 2.3 Box contents 2.4 Serial number 2.5 Technical data 2.6 Symbols 2.7 Environmental 3. Preparation & adjustment 3.1 Assembly 3.2 Prior to use 3.3 Cutting blade installation &...

  • Page 6: Safety

    1. Safety 1.1 General safety instructions WARNING READ AND UNDERSTAND ALL SAFETY INFORMATION AND INSTRUCTIONS. FAILURE TO FOLLOW THE WARNINGS AND INSTRUCTIONS MAY RESULT IN ELECTRIC SHOCK, FIRE AND/OR SERIOUS INJURY. SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE. THE TERM “POWER TOOL” IN THE WARNINGS REFERS TO YOUR MAINS-OPERATED CORDED POWER TOOL.
  • Page 7 8. Use only accessories that are recommended by Euroboor for your power tool. Accessories that may be suitable for one machine, may become hazardous when used on another power tool.

  • Page 8: Specific Safety Information

    1.2 Specific safety information 1. ELECTRICAL SAFETY DANGER ELECTRICAL VOLTAGE! RISK OF FATAL INJURY DUE TO ELECTRIC SHOCK! a) Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances. Never remove the grounding prong or modify the plug in any way.
  • Page 9 Holding the work by your hand or against the body leaves it unstable and may lead to loss of control. 4. SERVICE a) Only use original EUROBOOR parts, accessories and consumables b) Have maintenance carried out by EUROBOOR specialists RESIDUAL RISKS In spite of the application of the relevant safety regulations and the implementation of safety devices, certain residual risks cannot be avoided.

  • Page 10: Description

    2. Description 2.1 Intended use This shape bevelling, chamfering and deburring tool is an electrically driven portable machine for machining workpieces in steel, chrome steel alloys, aluminium, aluminium alloys, brass and plastic. The machine is designed exclusively for adding bevelled edges, rounding off edges, removing burrs, removing sharp corners and chamfering faces on workpieces.
  • Page 11 B60 & B60S (B60S shown) [image 1-1] [image 1-2]...
  • Page 12 [image 1-3] B60S [image 1-4]...

  • Page 13: Box Contents

    2.3 Box contents 1 Carrying case 1 Bevelling machine 1 Instruction manual 3 Allen keys (4, 6, 8 mm) 1 Torx key (T20) 2 Open spanners (18, 32 mm) 1 Set of ear plugs 1 Pair of safety glasses 1 Pair of gloves 2.4 Serial number The serial number is mentioned on the machine once: engraved on a plate on the side of the motor.

  • Page 14: Technical Data

    2.5 Technical data Weight nett (machine) 24,1 kg 53 lbs Weight gross (incl. case & acc.) 34,0 kg 75 lbs Motor power 1100W 10.0 A Spindle speed 2850 min Edge angle 0° - 60° Maximum bevel width 24 mm 15/16” Pipe application (Ø...

  • Page 15: Symbols

    2.6 Symbols Symbol Term, meaning Explanation Be absolutely sure to read the enclosed Read documentation documentation such as the Instruction Manual and the General Safety Instructions. Wear ear protection Use ear protection during operation. Wear eye protection Use eye-protection during operation. Dangerous electrical voltage Be sure the machine is safe for use, without any open and/or protruding wires.

  • Page 16: Environmental

    2.7 Environmental Separate collection. This product must not be disposed of with normal household waste. Separate collection of used products and packaging allows materials to be recycled and used again. Re-use of recycled materials helps prevent environmental pollution and reduces the demand for raw materials.

  • Page 17: Preparation & Adjustment

    The machine electronics have been designed for one voltage only. Always check that the power supply corresponds to the voltage on the rating plate. EUROBOOR B60(S) is designed in class I (grounded) according to standard EN 61029-1. Earth grounding is required.

  • Page 18: Cutting Blade Installation & Indexing

    3.3 Cutting blade installation & indexing EUROBOOR B60(S) comes pre-assembled with 10 cutting blades. Operation of the machine wears the cutting blades out, and they need to be checked before every use. Work solely with sharp and undamaged cutting blades, as per EUROBOOR recommendation. There are multiple ways to ensure...

  • Page 19: Removing And Reinstalling Cutting Blade

    3.3.2 Removing and reinstalling cutting blade With the milling head exposed it is possible to remove the cutting blades 1. Use supplied Torx T20 key to remove the set screw and remove the cutting blade from the milling head for the outer blades first. 2.
  • Page 20 [image 2-3]...

  • Page 21: Replacing Milling Head

    3.4 Replacing milling head 3.4.1 Disassembly milling head cover See paragraph 3.3.1. 3.4.2 Removing and reinstalling milling head 1. Use supplied 32 mm spanner to lock the motor spindle 2. Use supplied 8 mm Allen key to loosen and remove the securing bolt 3.

  • Page 22: Setting Bevel Angle

    3.5 Setting bevel angle EUROBOOR B60(S) provides stepless bevel angle adjustment, with a range from om 0 to 60 degrees. To set the required bevel angle: 1. Loosen both angle adjustment lock bolts with supplied 6 mm Allen key. One can be found at either side of the milling head cover.

  • Page 23: Setting Bevel Depth/Width

    3.6 Setting bevel depth/width EUROBOOR B60(S) has a wide bevel depth/width adjustment range, up to 24 mm bevel width at 45 degree angle. Maximum bevel depth and width are different per bevel angle. Below you will find measurements for most common bevel angle settings.
  • Page 24 To set the required bevel depth: 1. Loosen the depth adjustment lock handle. It is not necessary to loosen it completely 2. Rotate the depth adjustment knob in counter-clockwise direction for bigger bevel width, or Rotate the depth adjustment knob in clockwise direction for smaller bevel width 3.

  • Page 25: Conversion For Use On Pipe

    3.7 Conversion for use on pipe EUROBOOR B60(S) is equipped with a guide plate assembly that can be converted for use on pipe with an outer diameter range of 150 – 300 mm. This requires a conversion of the machine which is done in the following steps: 1.
  • Page 26 6. Use supplied 18 mm spanner to lock the motor rectangular slide nut. 7. Use supplies 8 mm Allen key to loosen the bolt. 8. Remove the bolt from the hole while holding the guide roller set. 9. Fit the rectangular slide nut in the sliding slot. 10.

  • Page 27: Using The Machine

    4. Using the machine 4.1 Switching machine into standby mode B60S only To activate the machines electronics and bring the machine in standby mode, toggle the standby on/off switch from position [ 0 ] to position [ I ]. A burning light inside the switch indicates the electronics are activated.

  • Page 28: Speed Adjustment

    4.3 Speed adjustment B60S only EUROBOOR B60S is equipped with a stepless electronic speed adjustment for the milling head. The speed adjustment ranges from 1675 rpm (minimum) to 2850 rpm (maximum). To adjust the speed, the speed adjustment knob needs to be rotated: completely rotated counter- clockwise achieves minimum speed, completely rotated clockwise achieves maximum speed.

  • Page 29: Working With Operating Tools

    Machine accuracy lays with a 1 mm limit (+ and -). Satisfactory results rely heavily on work piece condition and preparation. Surfaces and edges of the workpiece must be even and free from slags or welds. If present, they must be cleaned before operating EUROBOOR B60(S). Unevenness and obstructions potentially cause personal harm, damage the machine, rapidly decrease the lifetime of tools and do not benefit the operation.
  • Page 30 WARNING The milling head might provide kick-back when it touches the workpiece. [image 3-1] 6. Slowly start moving the machine from right to left, while continuously checking if all guide plates and guide rollers are still firmly pressed against the workpiece. Let the machine do its work, and move the machine evenly slowly along, as fast as the machine is able to remove material.

  • Page 31: Facing Plate Material

    5.2 Facing plate material 1. Prepare the machine as described in chapter 3 Angle adjustment: Angle adjustment should be at 0 degrees Depth adjustment: It is strongly advised to have the depth adjustment not deeper than (additional) 2 mm per pass.
  • Page 32 Let the machine do its work, and move the machine evenly slowly along, as fast as the machine is able to remove material. A smooth bevel edge has multiple benefits: a. Better finish if it is already the last pass b.

  • Page 33: Bevelling Pipe Material

    5.3 Bevelling pipe material Make sure the machine is converted for use on pipe material as described in paragraph 3.7 The standard guide plate assembly allows EUROBOOR B60(S) to be used for bevelling pipes with outer diameter ranging from 150 to 300 mm.
  • Page 34 WARNING Do not let the milling head touch any material yet! [image 3-5] 7. Adjust the machine and switch on the motor as described in chapter 4. 8. Firmly grip the machine at its available handles with both hands. Keep in mind the machine should be moved from right to left (clockwise direction) during operation and potential kick- back from the milling head touching the workpiece may occur.
  • Page 35 WARNING The milling head might provide kick-back when it touches the workpiece. 12. Switch off the motor and switch off the machine.

  • Page 36: Maintenance

    6. Maintenance Your EUROBOOR power tool has been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper tool care and regular cleaning. CAUTION!: To reduce the risk of injury, turn unit off and disconnect machine from power source before installing and removing accessories, before adjusting or changing set- ups or when making repairs.
  • Page 37 WARNING Since accessories, other than those offered by EUROBOOR, have not been tested with this product, use of such accessories with this tool could be hazardous. To reduce the risk of injury, only EUROBOOR recommended accessories should be used with this product.

  • Page 38: Trouble Shooting

    7. Trouble shooting Machine can not activated - Machine not connected to appropriate power supply completely - Damaged or defective wiring - Defective fuse - Defective switch(es) - Defective control unit Motor does not work - Damaged or defective wiring - Motor internals worn-out or damaged - Defective switch - Defective control unit...

  • Page 39: Exploded View & Spare Part List

    8. Exploded view & spare part list 8.1 Exploded views...
  • Page 40 B60 CONTINUED...
  • Page 41 B60S...
  • Page 42 B60S continued...

  • Page 43: Spare Part Lists

    8.2 Spare part lists No. Part number Description Part number Description B60.0022 Protective handle B60.1006 Guide plate assembly: 030E.0091/Y2 On / off switch 220V B60.0037 Left semicircle slider 030E.0092/Y2 On / off switch 110V B60.0038 Right semicircle slider B60.0018A Green signal light B60.0039...
  • Page 44 B60S No. Part Number Description Part Number Description B60.0022 Protective handle B60.1006: Guide plate assembly: B60.0024 Red button switch B60.0037 Left semicircle slider B60.0025 Green button switch B60.0038 Right semicircle slider B60.1007 Potentiometer integration B60.0039(-1) Lower plate (stainless) B60.0017 Red signal light B60.0040(-1)

  • Page 45: Wiring Diagrams

    8.3 Wiring diagrams...
  • Page 46 B60S...

  • Page 47: Notes

    9. Notes _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________...

This manual is also suitable for:

B60s

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