Section-0 GENERAL CONTENTS OF THE USER MANUAL DPA UPSCALE SECTION-0: FOREWORT DPAUPSCALE RI SYSTEM DESCRIPTION SECTION-1: MECHANICAL CHARACTERISTICS DPA UPSCALE RI SAFETY INSTRUCTIONS 1.2.1 GENERAL SAFETY INTRODUCTION 1.2.2 SYMBOLS, CONTROLS, AND INDICATORS 1.2.3 OPERATOR PRECAUTIONS 1.2.4 ENVIRONMENTAL CONSIDERATIONS 1.2.5 DECLARATION OF SAFETY CONFORMITY AND CE MARKING 1.2.6 INQUERIES SYSTEM DESCRIPTION...
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Section-0 SECTION-2: BLOCK DIAGRAM 2.1.1 WIRING AND BLOCK DIAGRAMS FOR ALL FRAMES AND MODULES 2.1.2 RECOMMENDED CABLE SECTIONS & FUSE RATINGS 2.1.3 BLOCK DIAGRAM DPA UPSCALE™ FRONT VIEW 2.2.1 FRONT VIEW OF DPA UPSCALE RI (RACK INDEPENDENT) ENCLOSURE BATTERY CONNECTIONS 2.3.1 INTERNAL BATTERY MODULES 2.3.2...
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Section-0 SECTION-6: MULTI-CABINET CONFIGURATION (NOT AVAILABLE) SECTION-7: MAINTENANCE 7.1.1 USER RESPONSIBILITIES 7.1.2 PREVENTATIVE MAINTENANCE 7.1.3 DEEP BATTERY TEST 7.1.4 BATTERY MAINTENANCE, DISPOSAL AND RECYCLING SECTION-8: TROUBLESHOOTING 8.1.1 ALARMS 8.1.2 MENU, COMMANDS, EVENT LOG, MEASUREMENTS, 8.1.3 FAULT IDENTIFICATION AND RECTIFICATION SECTION-9: OPTIONS 9.1.1 INTRODUCTION...
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Section-0 10 SECTION-10: TECHNICAL DATA SHEET 10.1 DPA UPSCALE RI SYSTEM DESCRIPTION 10.2 TECHNICAL CHARACTERISTICS DPA UPSCALE RI 10.2.1 MECHANICAL CHARACTERISTICS DPA UPSCALE RI (RACK INDEPENDENT) SUBRACKS 10.3 INPUT CHARACTERISTICS 10.4 BATTERY CHARACTERISTICS 10.5 OUTPUT CHARACTERISTICS GRAPH: AC – AC EFFICIENCY WITH LINIER LOAD @ COSPHI 1 10.5.1 10.5.2 GRAPH: OUTPUT POWER IN KW AND KVA VERSUS COSPHI...
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Section-0 0.1 FOREWORD The UPS System operates with mains, battery or bypass power. It contains components that carry high currents and voltages. The properly installed UPS System is grounded to earth and IP 20 rated against electrical shock and foreign objects. Installation and service have to be done by the manufacturer’s qualified technicians or their certified service partners.
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Section-0 0.2 DPA UPSCALE RI SYSTEM DESCRIPTION In environments that demand zero downtime, continuous power protection availability is essential. In order to respond to today’s dynamic IT and process-related environments that experience daily change through new server technologies, migration and centralization, resilient and easily adaptable power protection concepts are required. DPA UPScale is the foundation for continuous power protection availability of network-critical infrastructures in enterprise data centers where business continuity has paramount importance and in process control environment where manufacturing continuity is essential.
Mains supply and Earth connection ................... 49 1.6.1.2 Single Input Feed ....................... 50 1.6.1.3 Dual Input Feed ......................... 50 1.6.1.4 Preparation for the Output Cabling ..................50 1.6.1.5 Connection of the Load ...................... 51 1.6.2 INSTALLATION CHECKLIST ....................52 04-3006_S1_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 1/52 ABB Modifications reserved...
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130 up to 136 Weight of Frame with modules and w/o batteries (with 2 Modules) (with 2 Modules) (with 2 Modules) Note : 482 mm is the width including the wings in the front. 04-3006_S1_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 2/52 ABB Modifications reserved...
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Depending of the effective load in kW used by the module (see chapter 10.4 Battery Characteristics) These are approx. figures and of one module only. The audible noise depends also on the cabinet which host the subracks. 04-3006_S1_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 3/52 ABB Modifications reserved...
CAUTION: REFER TO MANUAL Refer to the Operator’s Manual for more information DANGER: RISK OF ELECTRIC SHOCK There is a risk of electric shock present, and you should observe associated warnings. The UPS contains high voltages. 04-3006_S1_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 4/52 ABB Modifications reserved...
CIRCUIT BREAKERS. THE SERVICE PERSONNEL HAS TO BE INFORMED ABOUT DANGEROUS VOLTAGES. THE WARNING PANELS MUST CONTAIN THE FOLLOWING TEXT: “ BEFORE STARTING WITH THE MAINTENANCE WORK ON THE CIRCUIT BREAKERS MAKE SURE THE UPS IS ISOLATED WARNING! 04-3006_S1_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 5/52 ABB Modifications reserved...
Please note the type code and the serial number of the equipment and contact your nearest agent certified by the manufacturer. The Code and the serial no. are shown on the nameplate see Section 1, 1.4.4 Nameplate and identification 04-3006_S1_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 6/52 ABB Modifications reserved...
No over sizing of generators No false circuit breaker tripping and malfunction No erratic operation of computers, telecommunication, monitors, electronic test equipment etc. No Resonance with power factor correction capacitors 04-3006_S1_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 7/52 ABB Modifications reserved...
No vulnerable master logic is needed in this design. It provides automatic load sharing and module level redundancy with nothing other than the power connecting to the DPA UPScale RI version of UPS modules. 04-3006_S1_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 8/52 ABB Modifications reserved...
DPA UPScale RI 20 DPA UPScale RI 22 DPA UPScale RI 24 DPA UPScale RI 40 A Parallel-Module is a Module that is operating in parallel with other equivalent Modules, but still within the same cabinet (e.g. DPA UPScale RI 24) using the DPA technology 04-3006_S1_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 10/52 ABB Modifications reserved...
OTHER CLAIM FOR SHIPPING DAMAGE MUST BE FILED IMMEDIATELY TOO NOTE! AND THE CARRIER MUST BE INFORMED WITHIN 7 DAYS OF RECEIPT OF THE EQUIPMENT. THE PACKING MATERIALS SHOULD BE STORED FOR FURTHER INVESTIGATION. 04-3006_S1_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 11/52 ABB Modifications reserved...
(4b) Without a UPS-module make sure that the empty UPS-compartment is correctly covered with the UPS- compartment protection cover. HEAVY ! By unpacking the equipment from the wooden case remove all screws. Bottom screws Sides screws 04-3006_S1_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 12/52 ABB Modifications reserved...
The battery life depends very much on the ambient temperature. A temperature range between +20° and +25°C will achieve the optimum battery life. If the UPS is delivered without batteries, the manufacturer is not responsible for any damage or malfunctioning caused to the UPS by incorrect wiring. HEAVY ! 04-3006_S1_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 13/52 ABB Modifications reserved...
If the packing container is removed protect the UPS from dust. THE UPS SYSTEM, THE BATTERY CABINET AND THE BATTERIES ARE HEAVY AND MAY TIP DURING TRANSPORTATION CAUSING SERIOUS INJURY IF UNPACKING INSTRUCTIONS ARE NOT CLOSELY FOLLOWED. NOTE! 04-3006_S1_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 14/52 ABB Modifications reserved...
1.5.2 POSITIONING OF UPS AND BATTERY CABINET 1.5.2.1 Final Transport Check before transporting the surface loading and use a adequate forklift to move the equipment to the final position. HEAVY ! Fig. 1.5.1 Floor surface must support loading 04-3006_S1_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 15/52 ABB Modifications reserved...
Check before the installation that the battery voltage values in the ID card or in the Display settings of the UPS and external battery cabinets are the same. 04-3006_S1_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 16/52 ABB Modifications reserved...
Section-1 1.5.3.2 Mechanical Drawing, Assembling and accessories DPA UPScale RI 10 See drawings on the next pages: Mechanical: fig.1.1_CP_DPAL-RI10_04-0855_PMC40_TYPE_X1.pdf Assembling: fig.2.1_CP_DPAL-MONTAGGIO_RI10_PMC40_TYPE_X1 Accessories: fig.3.1_CP_DPAL-ACCESSORI_RI10-20_04-0865_TYPE_x1-x2 04-3006_S1_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 18/52 ABB Modifications reserved...
Section-1 1.5.3.3 Mechanical Drawing, Assembling and accessories DPA UPScale RI 11 See drawings on the next pages: Mechanical: fig.1.3_CP_DPAL-RI11_04-0410_PMC40_TYPE1 Assembling: fig.2.3_CP_DPAL-MONTAGGIO_RI11_PMC40_TYPE1 Accessories: fig.3.2_CP_DPAL-ACCESSORI_RI11_04-0849_TYPE1 04-3006_S1_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 22/52 ABB Modifications reserved...
Section-1 1.5.3.4 Mechanical Drawing, Assembling and accessories DPA UPScale RI 12 See drawings on the next pages: Mechanical: fig.1.4_CP_DPAL-RI12_04-0411_PMC40_TYPE2 Assembling: fig.2.4_CP_DPAL-MONTAGGIO_RI12_PMC40_TYPE2 Accessories: fig.3.3_CP_DPAL-ACCESSORI_RI12-22_04-0850_TYPE2-3 04-3006_S1_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 26/52 ABB Modifications reserved...
Section-1 1.5.3.5 Mechanical Drawing, Assembling and accessories DPA UPScale RI 20 See drawings on the next pages: Mechanical: fig.1.2_CP_DPAL-RI20_04-0856_PMC40_TYPE_X2.pdf Assembling: fig.2.2_CP_DPAL-MONTAGGIO_RI20_PMC40_TYPE_X2 Accessories: fig.3.1_CP_DPAL-ACCESSORI_RI10-20_04-0865_TYPE_x1-x2 04-3006_S1_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 30/52 ABB Modifications reserved...
Section-1 1.5.3.6 Mechanical Drawing, Assembling and accessories DPA UPScale RI 22 See drawings on the next pages: Mechanical: fig.1.5_CP_DPAL-RI22_04-0412_PMC40_TYPE3 Assembling: fig.2.5_CP_DPAL-MONTAGGIO_RI22_PMC40_TYPE3 Accessories: fig.3.3_CP_DPAL-ACCESSORI_RI12-22_04-0850_TYPE2-3 04-3006_S1_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 34/52 ABB Modifications reserved...
Section-1 1.5.3.7 Mechanical Drawing, Assembling and accessories DPA UPScale RI 24 See drawings on the next pages: Mechanical: fig.1.6_CP_DPAL-RI24_04-0413_PMC40_TYPE4 Assembling: fig.2.6_CP_DPAL-MONTAGGIO_RI24_PMC40_TYPE4 Accessories: fig.3.4_CP_DPAL-ACCESSORI_RI24_04-0851_TYPE1 04-3006_S1_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 38/52 ABB Modifications reserved...
Section-1 1.5.3.8 Mechanical Drawing, Assembling and accessories DPA UPScale RI 40 See drawings on the next pages: Mechanical: fig.1.7_CP_DPAL_M20_0227A-RI40-PMC40_TYPE_X4-04_1170.pdf Assembling: fig.2.7_CP_M20_0229-MONT_RI40-04_a1_2.pdf Accessories: fig. 3.5_CP_DPAL-ACESSORI_M20_0228A-ACC_RI40-PMC40_TYPE_X4-04_1107.pdf 04-3006_S1_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 42/52 ABB Modifications reserved...
BTU/h 1887 3754 1887-3754 3774-7508 7548-15096 Load per Module – Airflow (25° - 30°C) with NNL Load per Module 120-150 240-300 480-600 Dissipation at no load NLL means Non-Linear Load according to IEC/EN 62040-3. 04-3006_S1_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 46/52 ABB Modifications reserved...
In TN-S Systems, no 4-pole input switches or circuit breakers should be used. If you have to use for other reason a 4-pole switch, you have to be aware that, when open, the system - UPS and all downstream equipment - are floating against the PE. IMPORTANT NOTES 230V 04-3006_S1_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 48/52 ABB Modifications reserved...
Under the connection terminal of the UPS there is a cable-fixing rail to ensure that the cables have been fastened properly. NOTE: The UPS is provided with facilities for both single feed (one common input cable for rectifier and bypass) and dual feed (separate input cable for rectifier and bypass). 04-3006_S1_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 49/52 ABB Modifications reserved...
The size of the circuit breakers depends on the load rating of the load sockets. The circuit breakers must comply with the prescribed IEC Standards. It is recommended to provide a separate output distribution board for the load. 04-3006_S1_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 50/52 ABB Modifications reserved...
Remove the terminal cover of the UPS. Connect the output power cable coming from the LV-Distribution Board to the terminals of the UPS as shown in drawing in Section 2, chapter 2 (Front view of the DPA UPScale 04-3006_S1_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 51/52 ABB Modifications reserved...
Any optional accessories are mounted in their installed location and properly wired. Summary alarms and/or building alarms are wired appropriately. (OPTIONAL) Startup and operational checks performed by certified service personnel. All network connections are completed. 04-3006_S1_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 52/52 ABB Modifications reserved...
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FRONT VIEW OF DPA UPScale RI 24 AND CONNECTION TERMINALS ....... 10 2.2.7 FRONT VIEW OF DPA UPScale RI 40 AND CONNECTION TERMINALS ....... 11 BATTERY CONNECTIONS ..................... 12 2.3.1 INTERNAL BATTERY MODULES ..................12 2.3.2 EXTERNAL BATTERY CABINET AND BATTERY (NOT FORSEEN) ....... 14 04-3006_S2_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 1/14 ABB Modifications reserved...
UPScale RI 11, RI 12, RI 22, RI 24 (on rear site) Input Output UPScale RI 10 UPScale RI 20 (on rear site) (on rear site) Batt. Input Output Batt. Input Output UPScale RI 40 (on rear site) Batt. Input Output 04-3006_S2_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 2/14 ABB Modifications reserved...
3x80A 5x16 5x16 58 A 3x100A *1 n.a. n.a. Upscale RI 40 3x160A 5x50 136 A 5x50 116 A 3x224A*1 3x95 *1 4x(3x10) *1 only valid for common battery use n.a. = not allowed 04-3006_S2_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 3/14 ABB Modifications reserved...
3x100A *1 n.a. n.a. Upscale RI 24 Upscale RI 40 3x160A 5x50 136 A 3x160A 4x50 5x50 116 A 3x224A*1 3x95 *1 4x(3x10) *1 only valid for common battery use n.a. = not allowed 04-3006_S2_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 4/14 ABB Modifications reserved...
=> Refer to chapter 2.2.7 for the DPA UPScale RI 40 Connect Earth (PE) between the UPS and external battery cabinet. Connect the corresponding + , N, - terminals between UPS and external battery cabinet according to drawing 04-3006_S2_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 14/14 ABB Modifications reserved...
On the Interface board are located two LED’s (3) : Green LED showing the status of the Interface: - Fast Blinking: 2 times/sec = Interface is OK Red LED Board Alarm (indicates a possible replacement of the board) 04-3006_S3_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 2/4 ABB Modifications reserved...
(detail see Section 3 / 1.2 ) LED red /green Smart Port RS232 / Sub D9/ female, PC interface PC Interface SNMP Slot for optional SNMP card ONLY Modem Slot for optional Modem/Ethernet card ONLY 04-3006_S3_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 4/4 ABB Modifications reserved...
Monitor the input and output U, I, f, P, Battery runtime; To perform commands like start-up and shut-down of UPS and Load transfer from INVERTER to BYPASS and vice-versa; DIAGNOSIS (SERVICE MODE); Adjustments and testing. 04-3006_S4_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 2/8 ABB Modifications reserved...
IN THE CASE THAT THE PARALLEL UPS SYSTEM HAS TO BE TURNED OFF, THEN BOTH ON/OFF BUTTONS ON ALL UPS MODULES HAVE TO BE PUSHED. IN THIS CASE THE POWER SUPPLY TO THE LOAD WILL NOTE! BE INTERRUPTED 04-3006_S4_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 3/8 ABB Modifications reserved...
SET-UP USER SET-UP USER Various settings can be performed by the user: Date/Time, automatic battery test, etc. SET-UP SERVICE SET-UP SERVICE Various adjustments can be performed by the service staff NO MORE MENU 04-3006_S4_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 4/8 ABB Modifications reserved...
4.1.3.5 Commands Screen DESCRIPTION LCD-DISPLAY LOAD TO INVERTER Transfer Load to inverter LOAD TO BYPASS LOAD TO BYPASS Transfer Load to bypass. PERFORM BATT.TEST PERFORM BATT.TEST Battery Test NO MORE COMMANDS 04-3006_S4_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 5/8 ABB Modifications reserved...
DESCRIPTION LCD-DISPLAY SET-UP SERVICE This Menu is reserved for certified service PASSWORD engineers. It is not to be used by End-Users PASSWORD. Type in password Password is necessary to enter: Service Manual 04-3006_S4_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 6/8 ABB Modifications reserved...
The "Bypass-Mode”, is recommended only if the loads can tolerate interruptions of 3-5 ms (transfer time from Bypass Mode to ON-LINE Mode). TO HAVE TO MOST ESSENTIAL SECURITY LEVEL, WE RECOMMEND TO RUN THE UPS ON NORMAL OPERATION MODE, MEANS UPS MODE. NOTE! 04-3006_S4_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 7/8 ABB Modifications reserved...
Before transferring the load to Maintenance Bypass (IA1) always make sure all the UPS-modules are in the "Bypass-Mode” or “ECO-Mode”. ON OPERATION MODE „MANUAL BYPASS“ THE LOAD IS NOT PROTECTED AGAINST ANY MAINS FAILURES OR MAINS NOTE! DISTURBANCES. 04-3006_S4_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 8/8 ABB Modifications reserved...
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Replacement of a Module in Capacity Multi-Module System ..........12 5.2.3.1 How to Extract a Module in a Capacity Multi-Module System........12 5.2.3.2 How to Fit Back a Module in a Capacity Multi-Module System ........13 04-3006_S5_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 1/14 ABB Modifications reserved...
Scroll through the menu measurement and check their correctness Module 2: Repeat same procedure as for Module 1:Steps 2)-4). Check battery polarity and voltage. If the battery polarity and voltage is correct insert internal (if any) and external battery fuses (breakers). 04-3006_S5_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 2/14 ABB Modifications reserved...
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UPS-modules. On all LCD’s: “LOAD PROTECTED” will appear followed by Check the output Voltages and Currents once again. THE LOAD IS NOW PROTECTED BY THE DPA UPScale 04-3006_S5_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 3/14 ABB Modifications reserved...
Open battery fuses/breakers on internal (if any) and external battery cabinets or racks. Open the mains fuses/breaker in the building distribution panel. MAKE SURE THE INTERNAL DC-CAPACITORS (ELCO) HAVE BEEN DISCHARGED WAITING AT LEAST 2 MINUTES. NOTE! THE DPA UPAScale IS NOW VOLTAGE FREE. 04-3006_S5_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 4/14 ABB Modifications reserved...
Open battery fuses/breakers on the internal (if any) and the external battery cabinets or racks. THE UPS SYSTEM IS STILL POWERED (DANGEROUS VOLTAGE). NOTE! THE LOAD IS NOW SUPPLIED BY MAINS AND IS THEREFORE NOT PROTECTED THROUGH THE UPS. NOTE! 04-3006_S5_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 5/14 ABB Modifications reserved...
Using LCD panel, select the COMMANDS menu and choose command “LOAD TO INVERTER”. This will transfer the LOAD to Inverter on the complete system (all units). On LCD panel “LOAD PROTECTED” will appear. THE LOAD IS NOW SUPPLIED BY INVERTER POWER AND IS PROTECTED 04-3006_S5_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 6/14 ABB Modifications reserved...
On LCD: “MANUAL BYP IS CLOSED” will appear and the LED-indicator will indicate as shown below: LED Indicator Colour LINE 1 Green LINE 2 Green BYPASS Green INVERTER BATTERY Green The load is now directly supplied by mains and is not protected 04-3006_S5_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 7/14 ABB Modifications reserved...
We recommend 2 persons for pulling out the module from the UPS-Frame. The weight of a of UPScale M10 is 18.5 kg, M20 module is 21.5kg) Tighten the two screws on the front of module. 04-3006_S5_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 8/14 ABB Modifications reserved...
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Transfer load to mains and inverter for testing using submenu COMMANDS Transfer load to Inverter-Mode by means of COMMAND “LOAD TO INVERTER”. On LCD: “LOAD PROTECTED” will appear. THE LOAD IS NOW PROTECTED BY DPA UPSCALE™ RI 04-3006_S5_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 9/14 ABB Modifications reserved...
How to insert a module in a Redundant Multi Module System THE WEIGHT OF A UPS MODULE CAN REACH 22KG, THEREFORE IT IS RECOMMENDED TO BE LIFTED BY 2 PERSONS. THE MODULE SHALL NEVER BE CARRIED BY ONE PERSON ONLY WARNING 04-3006_S5_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 10/14 ABB Modifications reserved...
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Press both “ON/OFF” Buttons simultaneously to start-up UPS. Module will restart automatically connecting load to inverter and run in parallel with other ON LINE modules. LCD panel must show LOAD PROTECTED indication. THE LOAD IS NOW PROTECTED BY THE DPA UPScale 04-3006_S5_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 11/14 ABB Modifications reserved...
Press both ON/OFF Buttons on UPS-Module to be replaced simultaneously; Open corresponding battery fuses Remove the two fixation screws and slide out the UPS-Module (10cm) This operation will disconnect module by the power connection located on the back of the cabin. 04-3006_S5_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 12/14 ABB Modifications reserved...
Close internal and/or external battery fuses/breaker of the new Module (if any) Press both “ON/OFF” Buttons simultaneously to start-up UPS module. All modules shall show to be in LED Indicator Colour LINE 1 Green LINE 2 Green BYPASS Green INVERTER BATTERY Green 04-3006_S5_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 13/14 ABB Modifications reserved...
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On LCD: “LOAD PROTECTED” will appear and the LED-indicator will indicate as shown below: LED Indicator Colour LINE 1 Green LINE 2 Green BYPASS INVERTER Green BATTERY Green THE LOAD IS NOW PROTECTED BY THE DPA UPScale 04-3006_S5_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 14/14 ABB Modifications reserved...
Check transfer of the load from UPS to mains operation via static bypass Unit cleaning 7.1.3 Deep Battery Test The battery test takes approx. 3 minutes and should be performed only if: • there are no alarm conditions • the battery is fully charged 04-3006_S7_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 2/4 ABB Modifications reserved...
12 months. Batteries contain dangerous substances that will harm the environment if thrown away. If you change the batteries yourself, call qualified organizations for battery disposal and recycling. 04-3006_S7_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 3/4 ABB Modifications reserved...
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This alarm is only displayed if the UPS is on supplied by mains. Maintenance Bypass. CLOSED In case of alarms not included in the list above, please contact the nearest certified service centre for assistance. 04-3006_S8_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 2/2 ABB Modifications reserved...
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Generator ON Facilities ...................... 3 9.1.4 Wavemon Shutdown and ManagementSoftware ..............3 9.1.4.1 Why is UPS Management important? ................3 9.1.4.2 WAVEMON Shutdown and Monitoring Software ............3 9.1.5 SNMP CARD/ADAPTER For Network Management /Remote Monitoring ......5 04-3006_S9_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 1/6 ABB Modifications reserved...
Connect the cable as shown in Fig. 1.2 REMOTE SHUT DOWN SWITCH (N.C. = Normally Closed) Remote shut down (X1) X1/7 X1/8 Terminal Block Fig 1.2 Drawing of the wiring for the REMOTE SHUT DOWN SWITCH. 04-3006_S9_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 2/6 ABB Modifications reserved...
The dry port X2…X4 with voltage-free contacts may also be used for automatic shutdown in connection with WAVEMON Software. It is necessary to provide a cable of 0.5 mm2 to connect Terminals X1 of the UPS and the serial port of the server. 04-3006_S9_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 3/6 ABB Modifications reserved...
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The main principle is: let introduce a shutdown of a Server only when strictly necessary. A correct Parallel Handling has therefore to manage a parallel system as a whole and always considering redundancy. Following statements apply: 04-3006_S9_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 4/6 ABB Modifications reserved...
The shut down procedure can be initiated on a low residual battery autonomy time (downtime) or by a countdown timer which is started at the beginning of the alarm. A shut down is therefore possible without extra input from the operator, and is fully software controlled. 04-3006_S9_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 5/6 ABB Modifications reserved...
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Thanks to RCCMD it is possible to execute a shutdown in an heterogeneous multiplatform network. The new release RCCMD2 is an application available for all Operating Systems, analogous to PMC-Software. Our SNMP Interfaces are compatible to RCCMD. 04-3006_S9_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 6/6 ABB Modifications reserved...
Efficiency = 94.5 - 95.5% for loads 25-100% (depending on Module power and type of load) Very low input current distortion THDi Gen-set power and installation cost saving THDi =< 3.0 @ 100 % load 04-3006_S10_TDS_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 3/16 ABB Modifications reserved...
130 up to 136 Weight of Frame with modules and w/o batteries (with 2 Modules) (with 2 Modules) (with 2 Modules) Note : 482 mm is the width including the wings in the front. 04-3006_S10_TDS_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 4/16 ABB Modifications reserved...
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Depending of the effective load in kW used by the module (see chapter 10.4 Battery Characteristics) These are approx. figures and of one module only. The audible noise depends also on the cabinet which host the subracks. 04-3006_S10_TDS_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 5/16 ABB Modifications reserved...
Battery Test Automatic and periodically (adjustable) Depending of the effective autonomy (see table here below) Module type 5 min autonomy: min. number of 12V batt. blocks any autonomy: min. number of 12V batt. blocks 04-3006_S10_TDS_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 6/16 ABB Modifications reserved...
EN 61000-6-2 Prod.standard: EN 62040-2 Electromagnetic Compatibility EN 61000-4-2, EN 61000-4-3 - EN 61000-4-4 - EN 61000-4-5 - EN 61000-4-6 EMC Classification, Emission Class Immunity Class Performance IEC/EN 62040-3 Product certification Degree of protection IP 20 04-3006_S10_TDS_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 9/16 ABB Modifications reserved...
INVERTER or load transfer from INVERTER to BYPASS and vice-versa and finally it serves for the DIAGNOSIS (SERVICE MODE) for adjustments and testing (for more details see the USER MANUAL of DPA UPScale Power Management Display (PMD) of DPA UPScale™ 04-3006_S10_TDS_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 10/16 ABB Modifications reserved...
1x (2x40)x7Ah 2 x UPScale M 10 2 x UPScale M 20 Module Type With 2 Modules Total System Power 16kW 20kW 24kW 32KW 40kW UPScale RI 22 1x (2x40)x7Ah UPScale RI 24 2x (2x40)x7Ah 04-3006_S10_TDS_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 12/16 ABB Modifications reserved...
Module 1100 Heat Dissipation with 100% NNL Load per Module BTU/h 1887 3754 Airflow (25° - 30°C) with NNL Load per Module Dissipation at no load NLL means Non-Linear Load according to IEC/EN 62040-3. 04-3006_S10_TDS_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 13/16 ABB Modifications reserved...
UPScale RI 11, RI 12, RI 22, RI 24 (on rear site) Input Output UPScale RI 10 (on rear site) UPScale RI 20 (on rear site) Batt. Input Output Batt. Input Output UPScale RI 40 (on rear site) Batt. Input Output 04-3006_S10_TDS_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 14/16 ABB Modifications reserved...
Upscale RI 24 3x80A 5x16 5x16 58 A 3x100A *1 Upscale RI 40 3x160A 5x50 136 A 5x50 116 A 3x224A*1 3x95 *1 4x(3x10) *1 only valid for common battery use n.a = not allowed 04-3006_S10_TDS_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 15/16 ABB Modifications reserved...
3x80A 4x16 5x16 58 A 3x100A *1 Upscale RI 40 3x160A 5x50 136 A 3x160A 4x50 5x50 116 A 3x224A*1 3x95 *1 4x(3x10) *1 only valid for common battery use n.a = not allowed 04-3006_S10_TDS_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc Page 16/16 ABB Modifications reserved...
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