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- Page 1 WIRE CUT- EDM Operation Manual SOFTWARE VERSION：W5F F0800 MANUAL VER：B Copyright Reserved CHING HUNG MACHINERY & ELECTRIC INDUSTRIAL CO., LTD. 886-4-23500333 Please Read This Manual Thoroughly Before Operation...
- Page 2 1. Wire EDM operators should have received relative training from our local agency, or directly from CHMER headquarter. CHMER wire EDM can only applied to the machining of several kinds metal work-piece, such as steel, aluminum, tungsten steel, copper and graphite.
- Page 3 INDEX 0-1 Company Profile-------------------------------------------------- 0-2 Safe Instruction--------------------------------------------------- Chapter 1. System Introduction 1-1 System Composition--------------------------------------------- 1-2 Panel & Keyboard------------------------------------------------ 1-3 Machine Body & Filtration Unit------------------------------- 1-16 1-4 System Boot Up and Shut Off---------------------------------- 1-21 Chapter 2. W5F Software Function 2-0 Map of W5F Software 2-1 DISP Mode-------------------------------------------------------- 2-2 FILE Mode-------------------------------------------------------- 2-10...
- Page 4 CHMER Wire-Cut EDM Operation Manual W5F 0-1 Company Profile CHMER BRIEF EVENTS: ◆CHMER EDM company was founded（with registered capital 1.1975 NT$200.000.-）to market the first“Transistor”EDM machine in Taiwan. ◆The first hydraulic control EDM machine came out. 2.1976 ◆EDM machine with the functions of free adjustment of pulse on & off 3.1977...
- Page 5 CHMER Wire-Cut EDM Operation Manual W5F ◆In October, the patent for improvement structure of the worktable guide 15.1991 bridge type of EDM（NEW MODEL NO.68192） ◆Obtaining the patent for improved structure of the Prototype of EDM tank ascending & descending（NEW MODEL NO.74419）.
- Page 6 Company” award. ◆In January, “CW-32CF/S”wire-cut EDM models obtained of “IT’S 28.2004 VERY WELL MADE IN TAIWAN” award. ◆In March, CHMER obtained ISO 14000 Quality system certified, who is the 1 among EDM manufacture in Taiwan. ◆In March, Introduce the 1 linear motor high precision wire-cut EDM in Taiwan.
- Page 7 CHMER Wire-Cut EDM Operation Manual W5F COMPANY ORGAIZATION Taichung Headquarters： 1.CHING HUNG MACHINERY & ELECTRIC INDUSTRIAL CO.,LTD No.3, Jing-Ke 1st Road, Nantun District, Taichung City 408, Taiwan TEL:+886 4-23509188 FAX:+886 4-23509199 2.Taipei Branch office HUNG YU TRADING CO.,LTD. NO.13,Dec4.Chung Hsing Ed , San Chung City, Taiwan, R.O.C TEL：02-2988-8668 FAX：02-2985-0850...
- Page 8 CHMER Wire-Cut EDM Operation Manual W5F 0-2 Safety Instruction 0-2-1Machine stop When the emergency occurs, operator can stop machine by following two ways： Emergency Stop & Main Power switch. No Fuse Breaker Emergency Stop Main Power Emergency Stop：When pressed, except of computer power, motors, pumps would be shut off.
- Page 9 CHMER Wire-Cut EDM Operation Manual W5F 0-2-3 Operation precautions 1. If find or smell or hear any abnormal conditions, please press emergency stop button immediately then start to locate the problem. 2. There will have fatal high voltage high current passing through on duration.
- Page 10 CHMER Wire-Cut EDM Operation Manual W5F 19. Avoiding water splash on floor at any time, that has potential dangers people fall down or get electric shock. 20. The light from the work-lamp could generate high heat on the items illuminated. Please be aware and keep fusible material such as plastic cables away from being irradiated by work-lamp.
- Page 11 CHMER Wire-Cut EDM Operation Manual W5F 3. Is Cutting technology well setup? 4. For no-man operation, please make sure machine can achieve： a. Smooth and reliable cutting condition? b. Constant and stable flush pressure? c. Dielectric level (for submerge type) remains constant？...
- Page 12 Chapter 1 System Introduction ■ 1.1 System Composition ■ 1.2 Panel & Keyboard ■ 1.3 Machine Body & Filtration Unit 1-16 ■ 1.4 System Boot Up and Shut Off 1-21...
- Page 13 CHMER Wire-Cut EDM Operation Manual W5F 1-1 System Composition Filtration Unit Machine Body Power Cabinet Filtration Unit Wire Cut machine is consisted of three major parts：Power Cabinet, Machine Tool, and Filtration Unit. 1. Power Cabinet Contains majority of fuses, TFT LCD Display, Power Line, Computer and Sparking Circuit.
- Page 14 CHMER Wire-Cut EDM Operation Manual W5F 1-2 Power Cabinet, Console Panel and Remote Control 1-2-1 Power Cabinet & Console Panel Console Panel Power Cabinet...
- Page 15 CHMER Wire-Cut EDM Operation Manual W5F 1. Analog Voltage Meter Display the variation of EDM voltage to control machining speed. 2. Monitor 15”(standard) TFT LCD monitor. 3. Control panel a. Text key: for normal information and number input. b. Hot key: control the EDM conditions. (e.g. EDM power supply, dielectric, wire feed rate and tension) c.
- Page 16 CHMER Wire-Cut EDM Operation Manual W5F 1-2-2 Introduction of text keys 1. A~Z Input key of English alphabet 2. 0~9 Number input 3. Page up, Page down For page exchange (NC program or column) 4. Home, End When executing program edit or data input, move the cursor to the left or right of the line.
- Page 17 CHMER Wire-Cut EDM Operation Manual W5F 1-2-3 Introduction of quick function key Operator could apply below quick command： 1. Use ＋/－ button to change the value of each item of sparking data. 2. Type S ??? (ex: S045) in Data Bar is to backup current sparking data to S-code No.
- Page 18 CHMER Wire-Cut EDM Operation Manual W5F 1-2-4 Introduction of operation key If this button is pressed, four kinds of table moving speed are selectable including H (high speed), M (middle speed), ML (speed between middle and low) and L (low speed). Under this mode, if the axis-moving key is pressed, the table will move by setting speed.
- Page 19 CHMER Wire-Cut EDM Operation Manual W5F Note: 1. Additionally increases the JOG speed to be 2 steps. Setting method: Press H or M key twice in 1 second. Flash indicator means that setting is finished. 2. The value of STEP JOG feed-rate override may adjust in the mode Help-2>「System Double Value Parameter」, PA#42~PA#47 (We...
- Page 20 CHMER Wire-Cut EDM Operation Manual W5F B.PT This key is for break point quick return. When it is pressed, the worktable will return to wire break point quickly. If the indicator is lit, it represents that the present position is the break point.
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