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S.D.P. EZ Hauler 4100 Manual

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Crane manufactured exclusively for S.D.P. MANUFACTURING, INC. by Iowa Mold Tooling Co.,
Inc.
Copyright © 2006 Iowa Mold Tooling Co., Inc.
All rights reserved
No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any
form or by any means, electronic, mechanical, photocopying, recording or otherwise without the
prior written permission of Iowa Mold Tooling Co., Inc
Iowa Mold Tooling Co., Inc. is an Oshkosh Truck Corporation Company.
Printed on 20 November, 2006
EZ Hauler 4100
Tel: 765-768-5000
Website: http://www.sdpmfg.com
Manual Part # 99903718
Revision Date 20061120
S.D.P. Manufacturing, Inc.
400 Industrial Drive
Dunkirk, IN 47336
FAX: 765-768-5015

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  • Page 1 Manual Part # 99903718 EZ Hauler 4100 Revision Date 20061120 S.D.P. Manufacturing, Inc. 400 Industrial Drive Dunkirk, IN 47336 Tel: 765-768-5000 FAX: 765-768-5015 Website: http://www.sdpmfg.com Crane manufactured exclusively for S.D.P. MANUFACTURING, INC. by Iowa Mold Tooling Co., Inc. Copyright © 2006 Iowa Mold Tooling Co., Inc.

  • Page 3: Table Of Contents

    Specifications EZ Hauler 4100 Specifications ........................9 Geometric Configuration ..........................11 Capacity Chart ............................12 Recommended Spare Parts List ........................13 EZ Hauler 4100 Crane Assemblies, Grease Zerk Locations...............14 Parts Parts Information ............................16 Base and Mast Assemblies .........................18 Base & Mast Assembly (99903705)....................18 Gear Rotator (71056608) (Alternate configuration) ................20 Cylinder, Lower (51719040A) ......................22...
  • Page 4 Contents Swivel Assembly, Auger (51719582)....................63 Crane Reference Wire Rope Inspection & Replacement......................65 Hook Inspection............................66 Holding Valve Inspection ...........................67 Inspection Checklist............................68 Deficiency / Recommendation / Corrective Action Report ................72 Thread Torques............................74 Turntable Bearing Thread Tightening Sequence ..................76...

  • Page 5: Revisions

    Contents Revisions DATE LOCATION DESCRIPTION 20050809 ECN 9882 – UPDATES TO 99903705, 3706, 3707, 3715 BASED ON PRE-PRODUCTION CHANGES. 20050909 99903706 ECN 9895 - ADDED CABLE GUIDES TO BOOM EXTENSIONS 20050919 51719583, ECN 9891 - CHANGES PER PRODUCTION 99903708 41718922 ECN 9925 - CHANGE TO 41718922 99903705, ECN 9897 - ADDED DRAWING REFERENCES...

  • Page 7: Introduction

    H A P T E R Introduction This manual includes parts, specifications, and installation information for your particular crane. It is your responsibility to maintain and operate this unit in a manner that will result in the safest working conditions possible. Warranty of this unit will be void on any part of the unit subjected to misuse due to overloading, abuse, lack of maintenance and unauthorized modifications.

  • Page 8: Safety

    6 EZ Hauler 4100 Manual Part # 99903718 Safety WARNING KEEP CHILDREN, BY-STANDERS, AND PERSONS NOT REQUIRED IN THE OPERATION OF EQUIPMENT AT LEAST 10’-0” (3.05 m) FROM THE OUTERMOST RANGE OF THE CRANE. CRANE OPERATION Make sure the chassis is rated to withstand the crane weight and load moment.

  • Page 9: Daily Safety Inspection

    Chapter 1 Introduction Daily Safety Inspection Using the Crane Log, IMT Manual No. 99900686, or the inspection checklist in the reference section of this manual, inspect the crane on a daily, weekly, and monthly basis. Use the following list as a guide when you are inspecting your unit at start-up and during operation: Vehicle - Check oil level, battery, lights, brakes, and tires for inflation, pressure, cuts, and loose or missing wheel lugs.

  • Page 11: Specifications

    EZ Hauler 4100 Specifications........9 Geometric Configuration ........... 11 Capacity Chart............12 Recommended Spare Parts List ....... 12 EZ Hauler 4100 Crane Assemblies, Grease Zerk Locations 14 EZ Hauler 4100 Specifications CRANE RATING * 30,000 ft-lb (4.1 ton-meters) REACH (from centerline of rotation) 34'-4"...
  • Page 12 10 EZ Hauler 4100 Manual Part # 99903718 SYSTEM SPECIFICATIONS ROTATION SYSTEM Turntable bearing with an external worm gear driving an intermediate gear, powered by a high- torque hydraulic motor through a self-locking worm. MOTOR DISPLACEMENT 5.9 ci/rev MOUNTING FLANGE 2 bolt std: 3.25"...

  • Page 13: Geometric Configuration

    Chapter 2 Specifications Geometric Configuration 5'-8" 35'-7" 3'-4" 5'-11" 4'-4" 28'-10" 34'-4"...

  • Page 14: Capacity Chart

    EZ Hauler 3800 Manual Part # 99903718 Capacity Chart Crane manufactured exclusively for S.D.P. MANUFACTURING, INC. IOWA MOLD TOOLING CO., INC. MAX. REACH 4100 2800 1536 1129 80° 5'-11" 10° 12' 15' REACH FROM CENTERLINE OF ROTATION • Single-part line lifting, ONLY. •...

  • Page 15: Recommended Spare Parts List

    Chapter 2 Specifications Recommended Spare Parts List This spare parts list does not necessarily indicate that the items can be expected to fail in the course of a year. It is intended to provide the user with a stock of parts sufficient to keep the unit operating with minimal down-time waiting for parts.

  • Page 16: Ez Hauler 4100 Crane Assemblies, Grease Zerk Locations

    14 EZ Hauler 4100 Manual Part # 99903718 EZ Hauler 4100 Crane Assemblies, Grease Zerk Locations EXTENSION BOOMS (INTERNAL CYLINDERS) LOWER BOOM MAST LOWER CYLINDER BASE WORM GEAR ITEM LOCATION DESCRIPTION LUBRICANT FREQUENCY INTERMEDIATE GEAR SHELL ALVANIA 2EP WEEKLY WORM GEAR TURNTABLE (ROTATE CRANE WHILE SHELL RETINAX "A"...

  • Page 17: Parts

    H A P T E R Parts In This Chapter Parts Information ............16 Base and Mast Assemblies ........18 Boom Assemblies & Cylinders ........28 Hydraulics..............42 Electrical..............52 Miscellaneous............60...

  • Page 18: Parts Information

    16 EZ Hauler 4100 Manual Part # 99903718 Parts Information GENERAL This section contains the exploded parts drawings and accompanying parts lists for the assemblies used on this crane. These drawings are intended to be used in conjunction with the instructions found in the maintenance and repair manuals for this crane family.
  • Page 19 Chapter 3 Parts CYLINDER IDENTIFICATION To insure proper replacement parts are received, it is necessary to specify the complete number/letter sequence for any part requested. Part numbers may be cross checked by comparing the stamped identification on the cylinder case (See figure below) against the information contained in the service manual.

  • Page 20: Base And Mast Assemblies

    18 EZ Hauler 4100 Manual Part # 99903718 Base and Mast Assemblies Base & Mast Assembly (99903705) 24,34 (16 PLCS) TORQUE TO 160 FT-LB JAM NUT (PART OF SECURE #39) VB HANDLE 18,20 HERE (3 PLCS) (VB) 10mm NUT FROM...
  • Page 21 Chapter 3 Parts 99903705 PARTS LIST 51719584 VALVE BANK ASSEMBLY 52719058 PIN WELDMENT 52719438 MAST WLDMNT 52719525 GEAR GUARD WLDMNT 52719599 WLDMT-SWIVEL ADAPTER PLATE 60128858 GEAR GUARD 70034382 CAP-GREASE 71056608 GEAR BOX-ROT WORM DRIVE W/BASEPLATE 71411199 TUBE ASM-HYD 0.38 X 11.38 LG ORFS/ORFS 2 BEND 71411200 TUBE ASM-HYD 0.38 X 17.17LG ORFS/ORFS...

  • Page 22: Gear Rotator (71056608) (Alternate Configuration)

    20 EZ Hauler 4100 Manual Part # 99903718 Gear Rotator (71056608) (Alternate configuration) SHOWN 26,40,41 36,37,38 27,28,29 71056608 PARTS LIST (PARTS SHOWN ON DRAWING 99903804) ITEM PART # DESCRIPTION QUANTITY 70055307 BEARING, ROLL CUP 70055308 BEARING, ROLL CONE 71412279 3/8-16X1-1/4 12 PT CBB GR8...
  • Page 23 Chapter 3 Parts 71056608 PARTS LIST (PARTS SHOWN ON DRAWING 99903804) ITEM PART # DESCRIPTION QUANTITY 71412288 RING, GREASE 70055310 BEARING, ROLL CONE 70055311 BEARING, ROLL CUP 70055312 BEARING, ROLL CONE 71056614 GEAR, WORM 71056615 PINION, OUTPUT 71412289 SPACER, WASHER 71412290 HOUSING 71412291...

  • Page 24: Cylinder, Lower (51719040A)

    22 EZ Hauler 4100 Manual Part # 99903718 Cylinder, Lower (51719040A) 13 14 13 45.02" CLOSED - 80.05" OPEN 30.15" STROKE DETAIL B DRILL #15 X 0.188" DEEP HOLE. SCALE 1:1 PRESS IN PIN # 60125699. SECTION A-A SCALE 1/2...
  • Page 25 Chapter 3 Parts 51719040A PARTS LIST ITEM PART # DESCRIPTION QUANTITY 51744139 SEAL KIT (INCL:4, 8, 11-19) 52719041 CASE ASSEMBLY 52719042 ROD ASSEMBLY 60125699 60127499 HEAD 60127500 PISTON 60127542 STOP TUBE 6A025025 WAFER LOCK 72053508 ZERK-NPT .12 72062304 COLLAR-LOCK 76396605 SEAL- ROD 76396606 WEAR RING- PISTON...

  • Page 26: Valvebank Assembly (51719584, Drawing 99903708)

    24 EZ Hauler 4100 Manual Part # 99903718 Valvebank Assembly (51719584, Drawing 99903708) 4 (4 PLCS) 3 (6 PLCS) REMOVE HANDLE AND NUT IF ATTACHED - SEE 99903705 99903708 PARTS LIST ITEM PART # DESCRIPTION QUANTITY 70733995 VALVE BANK 72532351...

  • Page 27: Valvebank (70733995)

    Chapter 3 Parts Valvebank (70733995) Drawing not available at time of printing.

  • Page 28: Valve Bank Components (99904107)

    26 EZ Hauler 4100 Manual Part # 99903718 Valve Bank Components (99904107) 99904107 PARTS LIST ITEM PART # DESCRIPTION QUANTITY 70734167 HANDLE-VALVE BANK, MANUAL 73540230 VALVE-SECT MID INLET VALVE BANK 73540229 VALVE-SECT AUGER 73540227 VALVE-SECT VALVE BANK 73540237 COMPENSATOR INLET VALVE BANK...

  • Page 29: Valve, Counterbalance (73540163)

    Chapter 3 Parts Valve, Counterbalance (73540163) PRESSURE SWITCH PORT SAE #6 SAE #6 ORB, ORB PORT PLUGGED SAE #6 ORB PORT (3 PLCS) ø0.344 THRU (2 PLCS) CYL R CYL E PRESSURE FIXED: 2500 PSI HOLDING THIS IS A THERMAL RELIEF VALVE. ACTUAL CRACKING PRESSURE RANGE FROM 3500 TO 4000 PSI.

  • Page 30: Boom Assemblies & Cylinders

    28 EZ Hauler 4100 Manual Part # 99903718 Boom Assemblies & Cylinders Boom Assembly (99903706)
  • Page 31 Chapter 3 Parts 99903706 COMPONENT PLACEMENT (2 PLCS) 21,56,62,64(2) 4 64 51 63 23,56,62 76(2) (2 PLCS) 38 (2 PCS) 60,68,80 (2 PLCS) INSTALL AUGER MOUNT ASSEMBLY DETAIL A TO TIP OF BOOM 63(2) DETAIL B 55(2) #6 AS SHOWN...
  • Page 32 30 EZ Hauler 4100 Manual Part # 99903718 99903706 COMPONENT PLACEMENT 47,61,69 52,71 (3 PLCS) 67,73 (2 PLCS) 66,72 67,73 (2 PLCS) (2 PLCS) NOTE: INSERT #35 PIN THROUGH #34 TRUNNION. PIN CYLINDER #1 WITH #27 THROUGH #28 SPACER. (BOOM EARS NOT SHOWN IN DRAWING FOR CLARITY.)
  • Page 33 Chapter 3 Parts 99903706 COMPONENT PLACEMENT 48,62 (2 PLCS) 81 (6 PLCS) 49,62 (2 PLCS) 57(2 PLCS) 56,62 (2 PLCS) 55,63 (4 PLCS) 52,63 (2 PLCS) (4 PLCS) 59(4 PLCS) (2 PLCS) NOTE: INSTALL AUGER HOSES INTO E-CHAIN BEFORE INSTALLING E-CHAIN INTO TRAY.
  • Page 34 32 EZ Hauler 4100 Manual Part # 99903718 99903706 TUBING ASSEMBLY 47,58,62(2 PLCS) 56,62 (2 PLCS) 42 41 47(2) 55,63 61(2) (4 PLCS) 56,62 (2 PLCS) 58(2) 73 (3 PLCS) 56,62 (2 PLCS) 50,69 (2 PLCS) 52,63 (4 PLCS) 56,62...
  • Page 35 Chapter 3 Parts 99903706 PARTS LIST 60030348 ROLLER-BOOM 60030350 WEAR PAD CHANNEL 1.25 X 0.38 X .19 X 8.00 60030352 WEAR PAD-RC 1.00 X 1.25 X 3.00 60030353 WEAR PAD-RND 2.00 DIA X 1.00 DIA X 1.00 60105544 PLATE-ANGLE PLASTIC 60123777 WEAR PAD-RND 2.00 DIA 60126637...
  • Page 36 34 EZ Hauler 4100 Manual Part # 99903718 99903706 PARTS LIST 72063005 WASHER .50 FLAT 72063027 MACHY BUSHING .62X14 GA NR 72063035 MACHY BUSHING 1.25X10 GA NR 72063037 MACHY BUSHING 1.50X10 GA NR 72063047 WASHER #10 LOCK 72063049 WASHER .25 LOCK 72063051 WASHER .38 LOCK...

  • Page 37: Mast - Boom Assembly (99903707)

    Chapter 3 Parts Mast - Boom Assembly (99903707) 9,12 E-CHAIN TRACK, E-CHAIN, AND TUBING REMOVED FROM VIEW FOR CLARITY 6,10,11 USE BLUE LOCKTITE 9,12 USE NEVER-SEEZ (4 PLCS) USE NEVER-SEEZ 6,10,11 5,8 (4 PLCS) (2 PLCS) USE BLUE LOCKTITE 8(2 PLCS) (2 PLCS) (2 PLCS) (2 PLCS)
  • Page 38 36 EZ Hauler 4100 Manual Part # 99903718 99903707 PARTS LIST BOOMS BOOM ASSEMBLY - SEE 99903706 MAST MAST ASSEMBLY - SEE 99903705 99903715 DRAWING-EZ HAULER 72060002 CAP SCR 1/4-20 X 3/4 HHGR5Z 72601726 NUT #6-32 HEX NYLOC 72601725 SCR MACH #6-32 1/2LG RDH PHILPS...

  • Page 39: Boom Tip Asembly (51719583)

    Chapter 3 Parts Boom Tip Asembly (51719583) 10,13,15 (2 PLCS) 12 (2 PLCS)
  • Page 40 38 EZ Hauler 4100 Manual Part # 99903718 51719583 PARTS LIST ITEM PART # DESCRIPTION QUANTITY 51719421 HARDWARE KIT-BOOM TIP & TAIL (INCL. 9- 52704255 PIN-TYPE T .75X 1.88 52719033 TAIL WELDMENT (WAS 52719026) 52719688 BOOM TIP WELDMENT (WAS 52719026) 60030082 SHEAVE- 7.00 NYLON W/BEARING...

  • Page 41: Cylinder Assembly, Extension (41718922)

    Chapter 3 Parts Cylinder Assembly, Extension (41718922) 89.31" 7.5" 96.81" 41718922 PARTS LIST ITEM PART # DESCRIPTION QUANTITY 51718920 CYL-2.50/1.50 69.56S 91.19CC C 51719289 CYL-2.50/1.50 69.56S 91.19 CC C 60126613 CLAMP-BOTTOM PLATE DUAL CYL 60126614 CLAMP-PLATE TOP DUAL CYL 60127866 CLAMP-PLATE 1.00 X 2.09 X 9.50 71411195 TUBE ASM-HYD 73.51LG ORFS/ORFS 4...

  • Page 42: Winch, Planetary (71570781)

    40 EZ Hauler 4100 Manual Part # 99903718 Winch, Planetary (71570781) 71570781 PARTS LIST ITEM PART # DESCRIPTION QUANTITY BEARING SUPPORT ENDPLATE BRAKE CYLINDER ENDPLATE CABLE DRUM...
  • Page 43 Chapter 3 Parts 71570781 PARTS LIST TIEPLATE CAPSCREW LOCK WASHER SIGHT GAUGE OIL SEAL (PART OF #54) 71411143 BALL BEARING OIL SEAL (PART OF #54) 71411144 BALL BEARING OUTPUT PLANET CARRIER OUTPUT PLANET GEAR OUTPUT PLANET GEAR SHAFT 71411145 ROLLER BEARING THRUST RACE ROLL PIN 71411146...

  • Page 44: Hydraulics

    42 EZ Hauler 4100 Manual Part # 99903718 Hydraulics Hydraulic Layout (99903715)
  • Page 45 Chapter 3 Parts NOTE: For valve bank fittings, see 99903708. Route items #25 (2), 26 (2), 31, and 33 through item #54-hose sleeve. 99903715 PARTS LIST ITEM PART # DESCRIPTION QUANTITY 51719584 VALVE BANK ASSEMBLY 91719508 HYDRAULIC FITTING KIT (INCL. 4-23) 51719422 HOSE KIT (INCL.
  • Page 46 44 EZ Hauler 4100 Manual Part # 99903718 99903715 PARTS LIST 51396741 HOSE-FJ .50 X 42.00 OAL (8-8) 51396742 HOSE-FJ .50 X 40.00 OAL (8-8) 51396743 HOSE-FZ .50 X 40.00 OAL (8-8) 51396744 HOSE-FJ .62 X 42.00 0AL (10-10) 51396745 HOSE-FJ .38 X 37.00 OAL (6-6)

  • Page 47: Hydraulic Schematic (99903702)

    Chapter 3 Parts Hydraulic Schematic (99903702)
  • Page 48 46 EZ Hauler 4100 Manual Part # 99903718 SECTION A: HI-FLOW DIRECTIONAL VALVE SECTION FOR AUGER OPERATION SECTION A CONTROL CONFIGURATION: CLOSED CENTER / LOAD SENSING / INDIVIDUALLY PRESSURE COMPENSATED ELEMENT WITH MANUAL LEVERS AND ELECTRO-HYDRAULIC PROPORTIONAL ACTUATORS. HYDRAULIC CHARACTERISTICS: MAX INLET FLOW: 60 L/MIN MAXIMUM CONTROLLED FLOW AT PORTS: A1/B1: 13.2 GPM (50 LPM)

  • Page 49: Control Valve Cross Section & Torques

    Chapter 3 Parts Control Valve Cross Section & Torques PROPORTIONAL ACTUATOR ELECTRICAL ADAPTER CONNECTOR PROP. VALVE (2 PLACES) CP2 COMPENSATOR LOAD SENSE TORQUE - 30 FT-LB (TYP) ADAPTER SHUTTLE MOUNTING BOLTS TORQUE - 45-60 IN-LB (TYP)
  • Page 50 48 EZ Hauler 4100 Manual Part # 99903718 MOUNTING BOLTS TORQUE - 25-30 IN-LB (TYP) ELECTRICAL CONNECTOR EV9 - SOLENOID VALVE (TYP. 6 PLACES) CARTRIDGE TORQUE - 30 FT-LB COIL NUT TORQUE - 15-45 IN-LB PROPORTIONAL DRIVER FOR RPM - PRESSURE REDUCING VALVE...

  • Page 51: Ez Hauler 4100 Control Valve Troubleshooting Guide

    Chapter 3 Parts EZ Hauler 4100 Control Valve Troubleshooting Guide Theory of Operation – The control valve for the EZ Hauler 4100 includes three sections: Mid-inlet section To the right of the mid-inlet section: 1. Five 4-GPM four-way, three-position valve sections.
  • Page 52 50 EZ Hauler 4100 Manual Part # 99903718 The control disable solenoid valve (EV9) requires a nominal 12 volt signal to enable operation of all functions. Voltage should be 0 volts when disabled. Manual operation of the control valve does not require the control disable solenoid valve to be energized.
  • Page 53 Chapter 3 Parts NOTES: If a valve must be replaced, torque the new valve with the following installation torques: Torque valves CP3, RPM, VS, EV9, and CP2 with an installation torque of 30 ft-lb. Torque the coil nut used on valve EV9 to 15-45 in-lb. Torque the valve tie bolts to 45 -60 in-lb.

  • Page 54: Electrical

    52 EZ Hauler 4100 Manual Part # 99903718 Electrical Wiring Layout (77441178) LEFT FLOOD LIGHT R1 RELAY RECEIVER FORWARD FLOOD LIGHT W5 W4 RIGHT FLOOD E-STOP ALARM FLOOD LIGHT LIGHT SWITCH HORN PWR (NO) HOP SWITCH PRES SW (NC) SWITCH PWR (COM)

  • Page 55: Wiring Diagram (77441178)

    Chapter 3 Parts Wiring Diagram (77441178) POWER A GROUND B SPLICE A LEFT FLOOD PWR A LEFT FLOOD GND B SPLICE B SPLICE B RIGHT FLOOD PWR A SPLICE A RIGHT FLOOD GND B SPLICE A A LIGHT SWITCH SPLICE C FRONT FLOOD PWR A B LIGHT SWITCH FRONT FLOOD GND B...

  • Page 56: Wiring Schematic (77441178)

    54 EZ Hauler 4100 Manual Part # 99903718 Wiring Schematic (77441178) RADIO E-STOP OVERLOAD SYSTEM 15 AMP FUSE RADIO RECEIVER 15 AMP FUSE BOOM AUXIL- AUGER EV9 LIFT EXTEND WINCH IARY ROTATION 1: +12 VOLTS 2: GROUND 3: CONTROL SIGNAL...

  • Page 57: Proportional Actuator System Specifications (77441178)

    Chapter 3 Parts Proportional Actuator System Specifications (77441178) The electro-hydraulic proportional actuator has closed-loop position control of the valve spool stroke and integrated hydraulics. ELECTRICAL SPECIFICATIONS SUPPLY VOLTAGE 9-30 VDC MAXIMUM CURRENT 750 MA / SECTION DRAW MAXIMUM POWER 8 WATTS ABSORPTION INPUT IMPEDANCE 40 K OHM...
  • Page 58 56 EZ Hauler 4100 Manual Part # 99903718 PROPORTIONAL ACTUATOR SYSTEM DRAWING 4-PIN CONNECTOR ADJ. 4-PIN CONNECTION DIAGRAM TRIMMERS BLUE (+) POWER SOURCE YELLOW/GREEN 2 (-) POWER SOURCE BROWN CONTROL SIGNAL VIEW A BLACK +5 V VOLTAGE SUPPLY TO THE REMOTE CONTROL...

  • Page 59: Light Switch Harness (77441179)

    Chapter 3 Parts Light Switch Harness (77441179) 1) N/C 2) LIGHT SWITCH LIGHT SWITCH A LIGHT SWITCH B 3) LIGHT SWITCH LOCATOR CODE: J1 PACKARD:12015792 TERM: 12124580 SEAL: 12015323 CAVITY COLOR PRINT LABEL CON-SPLC CAVITY LIGHT SWITCH LIGHT SWITCH LOCATOR CODE: S1 EATON SWITCH: 8510K9 CAVITY COLOR...

  • Page 60: Wiring Harness, Radio Remote (99903721-1)

    58 EZ Hauler 4100 Manual Part # 99903718 Wiring Harness, Radio Remote (99903721-1) AUGER BOOM EXTEND WINCH ROTATE...

  • Page 61: Wiring Schematic, Radio Remote (99903721-2)

    Chapter 3 Parts Wiring Schematic, Radio Remote (99903721-2)

  • Page 62: Miscellaneous

    60 EZ Hauler 4100 Manual Part # 99903718 Miscellaneous Decal Placement (99903714) 16 (THIS SIDE) 17 (OTHER SIDE) 4(1), 10 8 13,14 NOTES: EACH KIT, PART NUMBERS 95719436 AND 95719347, COMES AS A PURCHASED ASSEMBLY. THE ITEMS INDICATED ARE INCLUDED WITH THE KIT. ONE OF EACH KIT IS REQUIRED PER CRANE.

  • Page 63: Retainer Frame, Auger (51719581)

    Chapter 3 Parts Retainer Frame, Auger (51719581) 16,10 (2 PLCS) 17,19 (2 PLCS) 14,18,11 (2 PLCS) (4 PLACES) 5,17,19,8,6 (2 PLACES)
  • Page 64 62 EZ Hauler 4100 Manual Part # 99903718 51719581 PARTS LIST ITEM PART # DESCRIPTION QUANTITY 51719555 HARDWARE KIT-AUGER RETAINER FRAME 52719019 RETAINER FRAME WELDMENT 52719418 WELDMENT-RELEASE HANDLE 60126635 YOKE/CLASP 10.25 x 7.88 60126636 PIN Ø1.0 x 2.62 70034382 CAP-GREASE 71731799 PIN-T QUICK RLSE .

  • Page 65: Swivel Assembly, Auger (51719582)

    Chapter 3 Parts Swivel Assembly, Auger (51719582) 9,14 7,8,11 6,12,13 (2 PLCS) 51719582 PARTS LIST ITEM PART # DESCRIPTION QUANTITY 51719556 HARDWARE KIT-AUGER SWIVEL 52719022 PIN WELDMENT 52719030 SWIVEL WELDMENT 52719055 PIN WELDMENT 52719328 RESTRAINING PIN WELDMENT 72060091 CAP SCR .50-13X 1.00 HH GR5 Z (PART OF #1) 72060668 CAP SCR #10-32X .50 SH PLAIN (PART OF #1) 72063000...

  • Page 67: Crane Reference

    H A P T E R Crane Reference In This Chapter Wire Rope Inspection & Replacement ........65 Hook Inspection..............66 Holding Valve Inspection............67 Inspection Checklist .............. 68 Deficiency / Recommendation / Corrective Action Report ..72 Thread Torques..............74 Turntable Bearing Thread Tightening Sequence ....

  • Page 68: Hook Inspection

    66 EZ Hauler 4100 Manual Part # 99903718 e When kinking, crushing, birdcaging or other distortion occurs. When there is noticeable heat damage (discoloration) of the rope by any means. g When the diameter is reduced from nominal size by 1/32" or more.

  • Page 69: Holding Valve Inspection

    Chapter 4 Crane Reference Engagement, Damage & Malfunction If a latch becomes inoperative because of wear or deformation, and is required for the service involved, it shall be replaced or repaired before the hook is put back into service. If the latch fails to fully close the throat opening, the hook shall be removed from service or “moused”...

  • Page 70: Inspection Checklist

    68 EZ Hauler 4100 Manual Part # 99903718 Inspection Checklist NOTICE: The user of this form is responsible for determining that these inspections satisfy all applicable regulatory requirements. OWNER/COMPANY: TYPE OF INSPECTION (circle one): CONTACT PERSON: DAILY MONTHLY QUARTERLY ANNUAL CRANE MAKE &...
  • Page 71 Chapter 4 Crane Reference INSPECTION CHECKLIST STATUS KEY: S = Satisfactory R = Recommendation (should be considered for corrective action) X = Deficient (must be corrected prior to operation) NA = Not Applicable FREQUENCY ITEM INSPECTION DESCRIPTION STATUS (S,R,X,NA) Labels All load charts, safety &...
  • Page 72 70 EZ Hauler 4100 Manual Part # 99903718 FREQUENCY ITEM INSPECTION DESCRIPTION STATUS (S,R,X,NA) Hyd Lines Hoses & tubes for leakage, abrasion damage, blistering, cracking, deterioration, fitting leakage, and secured properly. Hook Load hook for abnormal throat distance, twist, wear, and cracks.
  • Page 73 Chapter 4 Crane Reference FREQUENCY ITEM INSPECTION DESCRIPTION STATUS (S,R,X,NA) • Load holding valve(s) • Outrigger or auxiliary control valve(s) • Other valves (per customer requirements) • Other (per customer requirements) Cylinders Hydraulic cylinders for drifting, rod seal leakage and leakage at welds. Rods for nicks, scores and dents.

  • Page 74: Deficiency / Recommendation / Corrective Action Report

    72 EZ Hauler 4100 Manual Part # 99903718 Deficiency / Recommendation / Corrective Action Report DATE: OWNER: UNIT I.D. NUMBER: GUIDELINES a A deficiency (X) may constitute a hazard. Deficiency must be corrected and/or faulty parts replaced before resuming operation.
  • Page 75 Chapter 4 Crane Reference X,R,CA ITEM # EXPLANATION DATE CORRECTED...

  • Page 76: Thread Torques

    74 EZ Hauler 4100 Manual Part # 99903718 Thread Torques WARNING Anytime a gear-bearing bolt is removed, it must be replaced with a new bolt of the identical grade and size. Once a bolt has been torqued to 75% of its proof load and then removed, the torque coefficient may no longer be the same as when the bolt was new thus giving indeterminate clamp loads after torquing.
  • Page 77 Chapter 4 Crane Reference COARSE THREAD TORQUE CHART (ENGLISH) TIGHTENING TORQUE SAE J429 SAE J429 SIZE BOLT DIA. GRADE 5 GRADE 8 (DIA-TPI) (INCHES) PLAIN (FT- PLATED PLAIN PLATED (FT-LB) (FT-LB) (FT-LB) 5/16-18 0.3125 3/8-16 0.375 7/16-14 0.4375 1/2-13 9/16-12 0.5625 5/8-11 0.625...

  • Page 78: Turntable Bearing Thread Tightening Sequence

    76 EZ Hauler 4100 Manual Part # 99903718 Turntable Bearing Thread Tightening Sequence Refer to the turntable bearing thread tightening diagram below for proper tightening/torqueing sequence of the turntable bearing to the crane base and crane mast. The total quantity of cap screws varies dependent on crane model.

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