Siemens SINUMERIK 828D Manual
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Siemens SINUMERIK 828D Manual

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See also: Diagnostic Manual , Manual
PPU


SINUMERIK
SINUMERIK 828D
PPU
Manual
Valid for:
SINUMERIK 828D
PPU 24x.2 BASIC T
PPU 24x.2 BASIC M
PPU 26x.2
PPU 28x.2
03/2013
6FC5397-2DP40-3BA1
___________________
Preface
___________________
Safety notes
___________________
System description
___________________
Application planning
___________________
Installing
Rules for permitted
___________________
topologies
___________________
Interface description
___________________
Connectable components
___________________
Technical data
___________________
Appendix
1
2
3
4
5
6
7
8
A

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  • Page 1 ___________________ Preface ___________________ Safety notes ___________________ System description SINUMERIK ___________________ Application planning SINUMERIK 828D ___________________ Installing Rules for permitted ___________________ topologies Manual ___________________ Interface description ___________________ Connectable components ___________________ Technical data ___________________ Appendix Valid for: SINUMERIK 828D PPU 24x.2 BASIC T PPU 24x.2 BASIC M...
  • Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 3: Preface

    Siemens content: MDM (www.siemens.com/mdm) Training For information about the range of training courses, refer to: ● SITRAIN (www.siemens.com/sitrain) - training courses from Siemens for automation products, systems and solutions ● SinuTrain (www.siemens.com/sinutrain) - training software for SINUMERIK FAQs You can find Frequently Asked Questions in the Service&Support pages under Product...
  • Page 4 Country-specific telephone numbers for technical support are provided in the Internet under "Contact" (www.siemens.com/automation/service&support). EC Declaration of Conformity The EC declaration of conformity for the EMC directive can be found in the Internet (www.siemens.com/automation/service&support). Enter as search term the number 15257461 or contact your local Siemens office. Manual, 03/2013, 6FC5397-2DP40-3BA1...

  • Page 5: Table Of Contents

    Table of contents Preface ..............................3 Safety notes............................... 9 Danger notices ..........................9 ESD notices ..........................11 System description ..........................13 Controller features ........................13 System versions, BASIC T and BASIC M..................16 System versions horizontal and vertical ..................18 Operator controls and display elements ..................20 Type plate ............................22 System overview ..........................24 Connectable components ......................26...
  • Page 6 Table of contents Topology example without Safety Integrated functions .............. 62 Topology example with Safety Integrated functions ..............65 Interface description ..........................69 Interface overview ........................69 Power supply connection ......................72 6.2.1 Requirements for the power supply .................... 72 6.2.2 Connecting the power supply......................
  • Page 7 Table of contents Electronic handwheel.........................144 7.4.1 Description ..........................144 7.4.2 Mounting ............................146 7.4.3 Connection ..........................147 7.4.4 Technical specifications ......................148 7.4.5 Spare parts and accessories .....................149 PP 72/48D PN..........................150 7.5.1 Description ..........................150 7.5.2 Mounting ............................153 7.5.3 Connecting ..........................155 7.5.3.1 X1 power supply ........................156 7.5.3.2 X2 PROFINET..........................157 7.5.3.3...
  • Page 8 Table of contents Appendix..............................223 Information about third-party software used ................223 Abbreviations ..........................225 Documentation overview SINUMERIK 828D ................227 Index..............................229 Manual, 03/2013, 6FC5397-2DP40-3BA1...

  • Page 9: Safety Notes

    Safety notes Danger notices The following notices are intended firstly for your personal safety and secondly to prevent damage occurring to the product described or any connected devices and machines. Non- observance of the warnings can result in severe personal injury or property damage. DANGER Qualified personnel Only appropriately qualified personnel may commission/start-up SINUMERIK equipment.
  • Page 10 DANGER Carrying out of repairs Repairs to devices that we have supplied may only be carried out by Siemens Customer Service or by repair centers authorized by Siemens. When replacing parts or components, only use those parts that are included in the spare parts list.

  • Page 11: Esd Notices

    Safety notes 1.2 ESD notices ESD notices NOTICE Handling ESD modules: The modules contain electrostatically sensitive devices. Discharge yourself of electrostatic energy before touching the components. The easiest way to do this is to touch a conductive, grounded object immediately beforehand (for example, bare metal parts of control cabinet or the protective ground contact of a socket outlet).
  • Page 12 Safety notes 1.2 ESD notices Manual, 03/2013, 6FC5397-2DP40-3BA1...

  • Page 13: System Description

    System description Controller features Features The SINUMERIK 828D is a tailor-made CNC solution for milling and turning machines in the medium performance range. SINUMERIK 828D is a panel-based CNC (panel processing unit). A CNC, PLC, operator panel and axis control for six drives (standard) are combined in one unit. This design provides a high degree of robustness by eliminating the need for hardware interfaces between the CNC electronics board and the operator panel.
  • Page 14 2.1 Controller features Controller versions The SINUMERIK 828D is available in different versions (horizontal or vertical; turning or milling) as well as with different performance levels. For the PPU 24x.2 a distinction is made between the turning and milling versions. When booting, the preconfigured technology-specific system software automatically scales itself as a result of the hardware that is found.
  • Page 15 System description 2.1 Controller features Function PPU 240.2 / 241.2 PPU 260.2 / 261.2 PPU 280.2 / 281.2 Reaction time to process interrupts 7.5 ms 7.5 ms 7.5 ms 7.5 ms 7.5 ms 7.5 ms (terminal to terminal) Speed/current controller cycle 125 μs 125 μs 125 μs...

  • Page 16: System Versions, Basic T And Basic M

    System description 2.2 System versions, BASIC T and BASIC M System versions, BASIC T and BASIC M Front panel of the SINUMERIK 828D BASIC T with interfaces ① ⑩ Protective cover for user interfaces ② Menu back key ③ Alphabetic key group ④...
  • Page 17 System description 2.2 System versions, BASIC T and BASIC M ⑦ Numerical block ⑧ Menu forward key ⑨ 3/8" threads for additional components ⑪ X127 Ethernet (service socket) ⑫ Status LED: RDY, NC, CF ⑬ X125 USB interface ⑭ Slot for CompactFlash card with user data Figure 2-1 System versions Rear of the PPU 24x.2...

  • Page 18: System Versions Horizontal And Vertical

    System description 2.3 System versions horizontal and vertical System versions horizontal and vertical Front of the PPU versions 26x.2 and 28x.2 ① Protective cover for user interfaces ② Menu back key ③ Alphabetic key group ④ Control key group ⑤ Hotkey group ⑥...
  • Page 19 System description 2.3 System versions horizontal and vertical ⑧ Menu forward key ⑨ 3/8" threads for additional components ⑩ Protective cover for user interfaces ⑪ X127 Ethernet (service socket) ⑫ Status LED: RDY, NC, CF ⑬ X125 USB interface ⑭ Slot for CompactFlash card with user data Figure 2-3 System versions...

  • Page 20: Operator Controls And Display Elements

    System description 2.4 Operator controls and display elements Operator controls and display elements TFT color display The TFT color display has a diagonal size of 10.4" (PPU 26x.2/28x.2) or 8.4" (PPU 24x.2). The resolution is 800 x 600 pixels. The softkeys are arranged in an 8 + 8 layout; this makes the CNC easy to operate using only a very small number of menu levels.
  • Page 21 System description 2.4 Operator controls and display elements Function corresponds to PC Function corresponds to PC key function key function Spaces (only for internal keyboard changeover) Home CTRL key Page up ALT key Page down Delete Cursor up Insert Cursor left Enter Cursor right Cursor down...

  • Page 22: Type Plate

    System description 2.5 Type plate Type plate Type plates The PPU type plate is located on the rear side. Note The contents of the individual type plate fields on the current controller may differ from those described in this Manual (e.g. updated product status, approvals and identifications not yet issued, etc.).
  • Page 23 System description 2.5 Type plate Figure 2-6 Vertical PPU type plate Note MAC addresses The MAC addresses printed on the type plate of the PPU are required for configuring the PLC I/O Interface communications networks based on PROFINET and Industrial Ethernet. There is a similar situation for the machine control panels and the I/O modules.

  • Page 24: System Overview

    System description 2.6 System overview System overview Configuration with four axes (basic configuration) The following configuration shows a typical example with SINAMICS S120 booksize: Figure 2-7 Configuration example 1: Basic configuration with four axes Manual, 03/2013, 6FC5397-2DP40-3BA1...
  • Page 25 System description 2.6 System overview Configuration with S120 Combi and six axes The following configuration shows the maximum expansion stage with SINAMICS S120 Combi: Figure 2-8 Configuration example 2: Maximum expansion stage with six axes and with Safety Integrated Manual, 03/2013, 6FC5397-2DP40-3BA1...

  • Page 26: Connectable Components

    A maximum of two handwheels can be connected to the X143. ● Mini handheld unit A mini HHU can be integrated into the SINUMERIK 828D system using a connection kit. ● I/O modules PP 72/48D PN / PP 72/48D 2/2A PN The modules are used to connect digital as well as analog inputs and outputs.

  • Page 27: Ordering Data

    System description 2.8 Ordering data Ordering data Ordering data of the components SINUMERIK 828D is generally marketed in sales packages with drives, motors and accessories. For orders, please contact your local Siemens sales representative. Table 2- 1 Components Designation Order number (MLFB)
  • Page 28 System description 2.8 Ordering data Spare parts Table 2- 2 Spare parts Designation Order number (MLFB) Set of tensioners (9 units) 6FC5248-0AF14-0AA0 CompactFlash card (empty), 1 GB 6FC5313-5AG00-0AA1 Accessories Table 2- 3 Accessories Designation Order number (MLFB) SENTRON PAC3200 multifunction measuring device 7KM2111-1BA00-3AA0 7KM2112-...

  • Page 29: Compactflash Cards

    PPU and must be ordered as a separate component. The system CompactFlash card is essential for the operation of the PPU. As well as the technology-specific system software for SINUMERIK 828D and the firmware for SINAMICS, the system CompactFlash card also contains: ●...

  • Page 30: Inserting The System Compactflash Card

    System description 2.9 CompactFlash Cards ● Only use memory cards that have been approved by Siemens for use with SINUMERIK. Even though the SINUMERIK keeps to the general industry standards for memory cards, it is possible that memory cards from some manufacturers will not function perfectly in this device or are not completely compatible with it (you can obtain information on compatibility from the memory card manufacturer or supplier).
  • Page 31 System description 2.9 CompactFlash Cards Figure 2-9 Mounting position Replacing the system CompactFlash card CAUTION Electrostatic Device (ESD) Before you touch a CompactFlash card, discharge yourself at the cabinet or at the ground terminal. The CompactFlash cards may only be inserted or removed when the control unit is disconnected from the power supply.
  • Page 32 System description 2.9 CompactFlash Cards 4. Pull out the CompactFlash card sideways. ③ 5. Gently insert the new CompactFlash card into slot until it clicks into place. ② 6. Re-attach the metal cover by first guiding it in backward, then tilting into the end ①...

  • Page 33: Compactflash Card For User Data

    System description 2.9 CompactFlash Cards 2.9.3 CompactFlash card for user data CompactFlash card for user data You can write to the user CompactFlash card as follows: ● The user CompactFlash card is inserted in the front slot of the PPU and is written to via the operating software.
  • Page 34 System description 2.9 CompactFlash Cards Manual, 03/2013, 6FC5397-2DP40-3BA1...

  • Page 35: Application Planning

    3.1.2 Grounding concept Components The SINUMERIK 828D system consists of a number of individual components which have been designed so that the system complies with the appropriate EMC and safety standards. The individual system components are: ● Panel Processing Unit PPU ●...
  • Page 36 Application planning 3.1 Secondary electrical conditions Shielded signal cable with reference ground Motor Encoder Equipotential bonding conductor Protective connection (via metal design or green-yellow protective conductors) Figure 3-1 Grounding concept The following rules apply for external cable cross sections: ● PA cross-section ≥ 10 mm ●...

  • Page 37: Ri Suppression Measures

    However, if the system cannot operate without them, then the cable shields must be connected at both ends. Furthermore, the non-Siemens device must be connected to the controller via an equipotential bonding cable.
  • Page 38 Application planning 3.1 Secondary electrical conditions ● If signal lines cannot be routed a sufficient distance away from other cables, they must be installed in grounded cable ducts (metal). ● The clearance (interference injection area) between the following lines must be kept to a minimum: –...

  • Page 39: Climatic And Mechanical Environmental Conditions

    ● Original components and spare parts are used. This applies in particular to the use of specified cables and connectors. ● The equipment is correctly installed and commissioned. Standard requirements The SINUMERIK 828D system components meet the following standard requirements: Long-term storage EN 60721-3-1 Transport...

  • Page 40: Transport And Storage Conditions

    Application planning 3.2 Climatic and mechanical environmental conditions 3.2.2 Transport and Storage Conditions Components in original packaging The following specifications apply to components in transport packaging: Table 3- 1 Climatic environmental conditions Transport Storage Standard / class EN 60721-3-2 / 2K4 EN 60721-3-1 / 1K4 Temperature range -20 ...

  • Page 41: Operating Conditions

    Application planning 3.2 Climatic and mechanical environmental conditions 3.2.3 Operating Conditions Note Before commissioning components with display, remove the foil which is used to protect the components during transport. Climatic environmental conditions If the specified values cannot be maintained, then a heat exchanger or air conditioner must be provided.
  • Page 42 The user must consider interference radiation for the complete system. Particular attention should be paid to cabling. Please contact your sales representative for assistance and support. If compliance with limit value class C2 is required, please contact your local Siemens sales partner. Note Please see the relevant SINAMICS documentation for EMC notes on how to deal with line filters and reactors.

  • Page 43: Recycling And Disposal

    Application planning 3.3 Recycling and disposal Recycling and disposal Products should be disposed of corresponding to the relevant national regulations. The products described in this manual can be mostly recycled due to the fact that they contain very few damaging substances. To recycle and dispose of your old device in an environmentally friendly way, please contact an appropriate disposal company.
  • Page 44 Application planning 3.3 Recycling and disposal Manual, 03/2013, 6FC5397-2DP40-3BA1...

  • Page 45: Installing

    DANGER Risk of electric shock The entire system must be voltage-free when mounting or wiring the SINUMERIK 828D. Components in the control cabinet The SINAMICS components and the axis expansion modules are installed in a control cabinet.

  • Page 46: Mounting Positions

    Installing 4.1 Mounting positions Mounting positions Permitted mounting positions The PPU is secured with special tensioning elements and tensioners in the operator panel housing. The tensioners are included in the scope of delivery. Note Installing the PPU The maximum permissible tightening torque for the tensioning screws is 0.5 Nm and this value must not be exceeded.
  • Page 47 Installing 4.1 Mounting positions Panel cutout of the horizontal PPU variant ① Mounting frame ② Seal area ③ Pressure point for tensioners Figure 4-2 Horizontal PPU panel cutout Manual, 03/2013, 6FC5397-2DP40-3BA1...
  • Page 48 Installing 4.1 Mounting positions ① Mounting frame ② Tensioner (10 parts) ③ Seal ④ Shield contact ⑤ Grounding screw M5 ⑥ Interfaces Figure 4-3 Horizontal PPU mounting Manual, 03/2013, 6FC5397-2DP40-3BA1...
  • Page 49 Installing 4.1 Mounting positions Installation of the vertical PPU variant ① Mounting frame Figure 4-4 Clearance for ventilation and cables in the vertical PPU Manual, 03/2013, 6FC5397-2DP40-3BA1...
  • Page 50 Installing 4.1 Mounting positions Panel cutout of the vertical PPU variant ① Mounting frame ② Pressure point for tensioners ③ Seal area Figure 4-5 Vertical PPU panel cutout Manual, 03/2013, 6FC5397-2DP40-3BA1...
  • Page 51 Installing 4.1 Mounting positions ① Mounting frame ② Tensioner (10 parts) ③ Seal ④ Shield contact ⑤ Grounding screw M5 ⑥ Interfaces Figure 4-6 Installation of the vertical PPU variant Manual, 03/2013, 6FC5397-2DP40-3BA1...

  • Page 52: Dimension Drawings

    Installing 4.2 Dimension drawings Dimension drawings PPU horizontal Figure 4-7 Horizontal PPU dimensioning Manual, 03/2013, 6FC5397-2DP40-3BA1...
  • Page 53 Installing 4.2 Dimension drawings PPU vertical Figure 4-8 Vertical PPU dimensioning Manual, 03/2013, 6FC5397-2DP40-3BA1...
  • Page 54 Installing 4.2 Dimension drawings Manual, 03/2013, 6FC5397-2DP40-3BA1...

  • Page 55: Rules For Permitted Topologies

    Optional: 2. direct sin/cos encoder for spindle (via SMx20) Remains empty when connecting a direct TTL spindle encoder via X220 In this case, the TTL encoder interface X220 remains free Table 5- 2 Assigning the DRIVE-CLiQ interfaces to the SINUMERIK 828D (PPU) DRIVE-CLiQ interface Connection with X100...
  • Page 56 Rules for permitted topologies 5.1 Topology rules for S120 Combi Table 5- 3 Assigning the DRIVE-CLiQ interfaces of the expansion axes DRIVE-CLiQ interface Connection with First Single Motor Module X200 X101 of the PPU X201 X200 of the second Single Motor Module X202 Motor encoder for feedrate 1st expansion axis (via Sensor Module) Second Single Motor Module...

  • Page 57: Topology Rules For S120 Booksize

    Rules for permitted topologies 5.2 Topology rules for S120 Booksize Topology rules for S120 Booksize Introduction The following rules apply for wiring components with DRIVE-CLiQ. A distinction is made between DRIVE-CLiQ rules, which must always be observed, and recommended rules, which, when observed, do not require any subsequent changes to the topology when expansions are made.
  • Page 58 Rules for permitted topologies 5.2 Topology rules for S120 Booksize ● Ring wiring is not permitted. ● Components must not be double-wired. Figure 5-1 Example: DRIVE-CLiQ line at the X100 terminal (without Safety Integrated) ● The following applies to the booksize format: –...
  • Page 59 Rules for permitted topologies 5.2 Topology rules for S120 Booksize ● The Active Line Module Booksize and the Motor Modules Booksize can be connected to one DRIVE-CLiQ line. ● Chassis Line Module and Motor Module are connected in series. ● To allow the following modules to be assigned automatically during the commissioning (device identification), they should be connected to a free DRIVE-CLiQ port on the associated Active Line Module/Motor Module: –...
  • Page 60 Rules for permitted topologies 5.2 Topology rules for S120 Booksize Figure 5-2 Example: DRIVE-CLiQ line ● The motor encoder must be connected to the associated power unit. Component Connecting the motor encoder via DRIVE-CLiQ Single Motor Module booksize X202 Double Motor Module booksize Motor connection X1: Encoder at X202 ...

  • Page 61: Topology Rules For Safety Integrated Functions

    Rules for permitted topologies 5.3 Topology rules for Safety Integrated functions Topology rules for Safety Integrated functions Number Port 1 at the PPU Port 2 at the PPU Port 3 at the PPU Example in the figure: of axes X100 X101 X102 SINAMICS S120 booksize...

  • Page 62: Topology Example Without Safety Integrated Functions

    Rules for permitted topologies 5.4 Topology example without Safety Integrated functions Topology example without Safety Integrated functions Note These wiring examples are valid using the standard clock cycle setting and do not take into account any Safety Integrated functions. For further notes on Safety Integrated functions, see the SINAMICS S120 Safety Integrated Function Manual.
  • Page 63 Rules for permitted topologies 5.4 Topology example without Safety Integrated functions Topology for the maximum configuration with SINAMICS S120 booksize and eight axes Figure 5-5 DRIVE-CLiQ wiring with NX Manual, 03/2013, 6FC5397-2DP40-3BA1...
  • Page 64 Rules for permitted topologies 5.4 Topology example without Safety Integrated functions Topology with SINAMICS S120 chassis and SINAMICS S120 booksize and eight axes Figure 5-6 DRIVE-CLiQ wiring with NX Manual, 03/2013, 6FC5397-2DP40-3BA1...

  • Page 65: Topology Example With Safety Integrated Functions

    Rules for permitted topologies 5.5 Topology example with Safety Integrated functions Topology example with Safety Integrated functions Note Additional notes on Safety Integrated functions are available under: SINAMICS S120 Safety Integrated Function Manual. Topology with SINAMICS S120 booksize and six plus two axes Figure 5-7 DRIVE-CLiQ wiring with Safety Integrated functions and NX Manual, 03/2013, 6FC5397-2DP40-3BA1...
  • Page 66 Rules for permitted topologies 5.5 Topology example with Safety Integrated functions Topology with SINAMICS S120 booksize and five plus three axes Figure 5-8 DRIVE-CLiQ wiring with Safety Integrated functions and NX Note Please note the following conditions for the examples below: 1.
  • Page 67 Rules for permitted topologies 5.5 Topology example with Safety Integrated functions Topology with SINAMICS S120 chassis and SINAMICS S120 booksize and six axes Figure 5-9 DRIVE-CLiQ wiring with Safety Integrated functions and without NX Manual, 03/2013, 6FC5397-2DP40-3BA1...
  • Page 68 Rules for permitted topologies 5.5 Topology example with Safety Integrated functions Topology with SINAMICS S120 chassis and SINAMICS S120 booksize and eight axes Figure 5-10 Example with Safety Integrated functions and with NX Note You can find an example with SINAMICS S120 Combi and Safety Integrated functions under Controller features (Page 13) or in the SINAMICS S120 Combi Manual.

  • Page 69: Interface Description

    Interface description Interface overview Requirement DANGER Risk of electric shock The entire system must be voltage-free when mounting or wiring the SINUMERIK 828D. Manual, 03/2013, 6FC5397-2DP40-3BA1...
  • Page 70 Interface description 6.1 Interface overview Connection options The overview below shows the interfaces and their connection possibilities: Terminal Module SINUMERIK 828D Order no. TM54F PPU 240.2/PPU 241.2 Prefabricated cable PPU 260.2/PPU 261.2 PPU 280.2/PPU 281.2 SINAMICS S120 DRIVE-CLiQ cable X100...
  • Page 71 Interface description 6.1 Interface overview Note If your axis grouping contains a Smart Line Module without DRIVE-CLiQ (5 kW or 10 kW), you must assign the Smart Line Module enabling signal to the X122.1 digital input on the PPU. Definition The abbreviations used in "Signal type"...

  • Page 72: Power Supply Connection

    Interface description 6.2 Power supply connection Power supply connection 6.2.1 Requirements for the power supply Pin assignment at X1 screw-type terminal block Table 6- 1 Pin assignment Signal name Signal type Meaning 24 VDC power supply Ground Protective ground Requirements of DC power supplies Interface X1 is intended exclusively for the connection of the external 24 V power supply, e.g.
  • Page 73 Interface description 6.2 Power supply connection DANGER Risk of lightning strike In the case of supply lines > 10 m, protectors must be installed at the device input in order to protect against lightning (surge). The DC power supply must be connected to the ground/shield of the control unit for EMC and/or functional reasons.

  • Page 74: Connecting The Power Supply

    Interface description 6.2 Power supply connection 6.2.2 Connecting the power supply Cable specification DANGER Protective separation The 24 V direct voltage must be configured as an extra-low-voltage with protective separation - DVC A or PELV. The required 24 VDC load power supply is wired to the screw-type terminal block (X1). Use flexible cables with a cross-section of 0.25 to 2.5 mm (or AWG 23 to AWG 13) for wiring the power supply according to the maximum occurring current.

  • Page 75: Ethernet

    Interface description 6.3 Ethernet Ethernet X130, X127 pin assignment Signal name Signal type Meaning Transmit data + Transmit data - Receive data + Receive data - The interfaces are designed for operation in full-duplex mode; in other words, the ports can be used for the sending as well as for the receiving of data packets.
  • Page 76 Interface description 6.3 Ethernet Cable specification for X130 and X127 Feature Version Connector type RJ45 socket with 180° cable outlet Cable type Industrial Ethernet cable (CAT5) Max. cable length 100 m Note The X127 interface does not support auto crossing. If the Ethernet port of the connected PC or modem does not support auto-crossing, a crossed Ethernet cable must be used.

  • Page 77: Plc I/O Interface Based On Profinet

    Interface description 6.4 PLC I/O Interface based on PROFINET PLC I/O Interface based on PROFINET Pin assignment PN1, PN2 Signal name Signal type Meaning Transmit data + Transmit data - Receive data + N.C. Not assigned N.C. Not assigned Receive data - N.C.
  • Page 78 For the 828D, this is a normal state and does not represent incorrect behavior. Sync Green The SINUMERIK 828D task system is not synchronized to the send cycle of PLC I/O Interface. An internal substitute clock of the same size as the send clock is generated.
  • Page 79 Interface description 6.4 PLC I/O Interface based on PROFINET LED displays on the front The three LEDs located behind the protective flap on the front side of the PPU have the following significance: Name Color Status Meaning Green Is lit NC Ready and PLC in run mode.

  • Page 80: Addressing The I/O Modules

    Interface description 6.4 PLC I/O Interface based on PROFINET 6.4.1 Addressing the I/O modules IP addresses of the I/O modules You can find the DIP switch S1 for the IP address of the appropriate I/O module in the following table. In this case, the maximum configuration with I/O modules, bus coupler and machine control panel via the PLC I/O Interface based on PROFINET is taken into consideration.

  • Page 81: Digital Inputs/Outputs

    Interface description 6.5 Digital inputs/outputs Digital inputs/outputs Pin assignment for X122 Signal name Meaning Digital input 0 Digital input 1 Digital input 2 Digital input 3 DI16 DI16 Digital input 16 DI17 DI17 Digital input 17 MEXT2 Ground for pins 1...6 P24EXT1 +24 V power supply DI/DO8...
  • Page 82 Interface description 6.5 Digital inputs/outputs Connection notes 1. Recommended connection: If both inputs and outputs are operated on a digital inputs/outputs group, it is recommended that both the inputs and the outputs are fed with the same 24 VDC supply: Figure 6-2 Inputs and outputs on the same supply 2.
  • Page 83 Interface description 6.5 Digital inputs/outputs Signal name NC variable Meaning MEXT3 Ground for pins 9, 10, 12, 13 DOUT3 $A_OUT[3] Digital NCK output 3 DOUT4 $A_OUT[4] Digital NCK output 4 MEXT3 Ground for pins 9, 10, 12, 13 X252 pin assignment Signal name NC variable Meaning...
  • Page 84 3. Wire the digital outputs of the interface for connection of the actuators. 4. Insert the cable into the corresponding screw terminal. References More information about digital inputs/outputs can be found in: Basic Functions Function Manual, "PLC for SINUMERIK 828D" (P4) Manual, 03/2013, 6FC5397-2DP40-3BA1...

  • Page 85: Terminal Connection Diagram

    Interface description 6.5 Digital inputs/outputs 6.5.1 Terminal connection diagram The following figure shows the terminal connection diagram for the digital inputs/outputs of a PPU. Figure 6-4 Terminal connection diagram for digital inputs/outputs Manual, 03/2013, 6FC5397-2DP40-3BA1...

  • Page 86: Example: Connecting An Inductive Proximity Switch (Beros)

    Interface description 6.5 Digital inputs/outputs 6.5.2 Example: Connecting an inductive proximity switch (BEROs) Boundary conditions When connecting a BERO the following rules must be observed: ● BEROs can always be connected to each input. ● Because both the DI input terminals as well as the parameterizable DI/DO terminals are isolated, the ground of the supply must be connected to the associated M terminal.

  • Page 87: Technical Data

    Interface description 6.5 Digital inputs/outputs 6.5.3 Technical data Note An open input is interpreted as "low". Note Terminals MEXT1 ... MEXT4 must be connected for the digital inputs/outputs to function. This can be done as follows:  Connect the ground reference of the digital inputs. ...
  • Page 88 Interface description 6.5 Digital inputs/outputs Parameter Value As output: Voltage 18 V to 30 V Load current per output, maximum 0.5 A Load current per connector, maximum Signal propagation times L → H: 50 μs H → L: 200 μs Galvanic isolation Yes: The reference potential is terminal1M/1P24 (24 V DC)

  • Page 89: Drive-Cliq

    Interface description 6.6 DRIVE-CLiQ DRIVE-CLiQ 6.6.1 DRIVE-CLiQ interface Pin assignment at X100 - X102 Signal name Signal type Meaning Transmit data + Transmit data - Receive data + Reserved Reserved Receive data - Reserved Reserved Reserved Reserved DRIVE-CLiQ interfaces are used to connect SINAMICS S120 components to the PPU. The following rules apply: ●...
  • Page 90 Interface description 6.6 DRIVE-CLiQ Cable specification for X100 - X102 Feature Version Connector type RJ45 socket with 180° cable outlet Cable type MOTION-CONNECT Order number 6FX2002-1DC00-1□□0 Max. cable length 70 m Blanking cover for DRIVE-CLiQ interface: Tyco, order no.: 969556-5 Note Interfaces X100 to X102 The interfaces X100 to X102 of the PPU do not provide any 24 V supply voltage.

  • Page 91: Sinamics Components

    Interface description 6.6 DRIVE-CLiQ 6.6.2 SINAMICS components Components with DRIVE-CLiQ As a rule, all SINAMICS components approved for SINUMERIK 828D can be connected using DRIVE-CLiQ. Component Description NX10.3 Axis expansion module Active / Basic / Smart Line Line Modules provide the central power supply to the DC link.

  • Page 92: Handwheel

    Interface description 6.7 Handwheel Handwheel Pin assignment Table 6- 9 X143 pin assignment Signal name Meaning 5 V DC power supply Ground Handwheel pulses track A, channel 1 Handwheel pulses track A (negated), channel 1 Handwheel pulses track B, channel 1 Handwheel pulses track B (negated), channel 1 5 V DC power supply Ground...
  • Page 93 Interface description 6.7 Handwheel Cable specification Table 6- 10 Cable specification for X143 Feature Version Connector type 12-pin screw terminal Cable type Twisted pair, shielded Order number 6FX8002-2BB01-1A□□ Max. cable length Manual, 03/2013, 6FC5397-2DP40-3BA1...

  • Page 94: Usb

    Interface description 6.8 USB The USB interfaces correspond to the norm and are, therefore, not described in detail here. ● The X125 USB interface (at the front behind a protective flap) can be used to connect a USB-FlashDrive for transferring user and commissioning data. ●...

  • Page 95: Rs 232 Serial Interface

    Interface description 6.9 RS 232 serial interface RS 232 serial interface Pin assignment Table 6- 11 X140 pin assignment Signal name Signal type Meaning Not connected Serial receive data Serial transmit data Data terminal ready Ground (reference potential) Ready for operation Switch-on transmit section Clear to send Reserved...
  • Page 96 Interface description 6.9 RS 232 serial interface Manual, 03/2013, 6FC5397-2DP40-3BA1...

  • Page 97: Connectable Components

    Description The MCP 483C PN machine control panel enables user-friendly operation of the machine functions. It can be used with a SINUMERIK 828D controller for machine-level operation of milling and turning machines. All keys are designed with replaceable caps for machine-specific adaptations. The key caps can be freely inscribed using laser.

  • Page 98: Operator Controls And Display Elements

    Connectable components 7.1 MCP 483C PN Expansion slots Two slots for control devices (d = 16 mm) An additional cable set required for control devices: Spare parts and accessories (Page 111) 7.1.1 Operator controls and display elements Operator controls (front) ①...
  • Page 99 Connectable components 7.1 MCP 483C PN Emergency-stop circuit Figure 7-2 Emergency-stop circuit EMERGENCY STOP Press the red Emergency-Stop button in emergencies when  people are at risk.  there is the danger of a machine or workpiece being damaged. As a rule, when operating the Emergency-Stop button, all drives are brought to a standstill with max.
  • Page 100 Connectable components 7.1 MCP 483C PN Display elements (rear) ① ④ Ground terminal Detail for ② Feed override X30 ③ Spindle override X31 ④ PLC I/O Interface X20/X21 connections ⑤ Slot for emergency stop ⑥ Installation locations for additional control devices (d = 16 mm) ⑦...

  • Page 101: Mounting

    Connectable components 7.1 MCP 483C PN LED for status display When the system is booting, all three LEDs are lit. Name Designation Color Description PowerOK Green Lit: Power supply OK PNSync Green Lit: System software running, STOP state Flashes 0.5 Hz: System software running, RUN state PNFault Not lit: Module is operating without errors;...
  • Page 102 Connectable components 7.1 MCP 483C PN Tension jacks The machine control panel is mounted from the front in a rectangular cut-out and attached by means of nine supplied tension jacks (0.5 Nm tightening torque). Tension jacks are also available as a spare part (see Section: "Spare parts and accessories (Page 111)").

  • Page 103: Connecting

    The Ethernet cables are not included in the scope of delivery. When connecting the machine control panel to the SINUMERIK 828D, please use the preassembled SINAMICS DRIVE- CLiQ signal cables; from a technical point of view, these are also suitable for use with PROFINET.

  • Page 104: Description

    Connectable components 7.1 MCP 483C PN 7.1.3.2 Description X10 power supply pin assignment Connector designation: X10 Connector type: Terminal block, 3-pin plug connector Signal name Signal type Meaning 24 V potential 24 V ground SHIELD Shield connection PLC I/O Interface pin assignment Connector designation: X20, X21 Connector type: RJ45 socket Table 7- 1...
  • Page 105 Connectable components 7.1 MCP 483C PN Signal name Signal type Meaning 5 V supply OV16 Rotary override switch, position/value 16 Rotary override switch, position/value 8 Rotary override switch, position/value 4 Rotary override switch, position/value 2 Rotary override switch, position/value 1 Optional customer buttons IN (X51 / X52 / X55) Only switches (passive inputs) may be connected via the X51, X52 and X55 connectors.
  • Page 106 Connectable components 7.1 MCP 483C PN Table 7- 5 Assignment of connector X55 Signal name Signal type Meaning KT-IN7 Customer key 7 KT-IN8 Customer key 8 KT-IN9 Customer key 9 Ground Optional customer buttons OUT (X53 / X54) The short-circuit-proof outputs X53/X54 are provided to control lamps in the buttons. Lamps with 24 V and 1.2 W per output are recommended.
  • Page 107 PROFINET address "0" The two switches S2-9 and S2-10 must remain set to "ON". The switches S2-1 to S2-8 define the PROFINET address. For a SINUMERIK 828D, the address "64" must always be assigned to the MCP. Table 7- 9...

  • Page 108: Parameterization

    Connectable components 7.1 MCP 483C PN 7.1.4 Parameterization Input image The specifications for assigning input and output bytes listed in the tables are set as standard addresses in the PLC by setting the following machine data: MD12986 PLC_DEACT_IMAGE_LADDR_IN[6] = -1 Table 7- 10 Input image MCP 483C PN Byte...
  • Page 109 Connectable components 7.1 MCP 483C PN Output image Table 7- 11 Output image MCP 483C PN Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 AB112 Machine function Operating mode 1000 INC 100 INC 10 INC 1 INC TEACH IN AUTO AB113 Machine function...

  • Page 110: Technical Data

    Connectable components 7.1 MCP 483C PN Assignment of the inputs (I) and outputs (O) to the keys and LEDs Figure 7-9 Inputs and outputs of the MCP 483C PN keyboard 7.1.5 Technical data MCP 483C PN Parameter Value Input voltage 24 V DC Power consumption, max.

  • Page 111: Spare Parts And Accessories

    Connectable components 7.1 MCP 483C PN Parameter Value Temperature limits: -25 °C ... 55 °C Storage in acc. with EN 60721-3-1  -25 °C ... 55 ºC Transportation (in transportation packaging)  in acc. with EN 60721-3-2 0 ... 45 ºC (front) Operation in acc.
  • Page 112 Connectable components 7.1 MCP 483C PN Name Description Quantity Order number Rapid traverse for 16-stage rotary switch 6FC5248–0AF30–0AA0 dial Rotary switch for Spindle/rapid traverse override, electronic 6FC5247–0AF12–1AA0 spindle rotary switch 1x16G, T=24, cap, knob, pointer, spindle and rapid-traverse dials Rotary switch for Override feedrate / rapid traverse electronic 6FC5247–0AF13–1AA0 feed...
  • Page 113 Connectable components 7.1 MCP 483C PN 5. Remove the connector at the end of the rotary switch cable from the socket. 6. Remove the rotary switch. ① Nut of the collet ② Rotary knob ③ ④ Rotary switch shaft ⑤ Fastening nut ⑥...
  • Page 114 Connectable components 7.1 MCP 483C PN ② 8. Place the cover on the rotary knob and snap it into position. ⑦ 9. Fold and fasten the connecting cable as shown in the figure on the right. ① O-ring Detail diagram of the connector ②...

  • Page 115: Mcp 310C Pn

    Description The 310C PN machine control panel enables user-friendly operation of the machine functions. It can be used in the SINUMERIK 828D system for machine-level operation of milling and turning machines. All keys are designed with replaceable caps for machine-specific adaptations. The key caps can be freely inscribed using laser.

  • Page 116: Operator Controls And Display Elements

    Connectable components 7.2 MCP 310C PN 7.2.1 Operator controls and display elements Operator controls ① Operating modes and machine functions ② 16 customer keys ③ Spindle control ④ Slot for EMERGENCY STOP button or override switch for the spindle control ⑤...
  • Page 117 Connectable components 7.2 MCP 310C PN Mounting slots for control devices WARNING Warning of damage ⑥ Do not chip out the openings for mounting control devices ; drill them to the required width. Key caps All keys of the MCP 310C PN come with changeable key caps. Refer to the following table for the additional replacement key caps provided for lathes in the accessories pack: Key cap Symbol number...
  • Page 118 Connectable components 7.2 MCP 310C PN ① Slot for Emergency-Stop button or spindle override ② Power supply interface X10 ③ Reserved ④ Reserved ⑤ Switch S2 ⑥ LEDs ⑦ Ethernet cable strain relief ⑧ PLC I/O Interface connections X20 (port 1), X21 (port 2) behind cover plate ⑨...

  • Page 119: Mounting

    Connectable components 7.2 MCP 310C PN LEDs for status display Table 7- 15 LEDs Name Designation Color Description PowerOK Green Lit: Power supply ok PNSync Green Lit: System software running, STOP state Flashes 0.5 Hz: System software running, RUN state PNFault Not lit: Module is operating without errors;...
  • Page 120 Connectable components 7.2 MCP 310C PN Tension jacks The machine control panel is attached using 6 tension jacks (tightening torque, 0.5 Nm). Figure 7-14 Panel cut-out for the machine control panel MCP 310C PN Dimension drawing ① In the sealing area ②...

  • Page 121: Connecting

    The Ethernet cables are not included in the scope of delivery. When connecting the machine control panel to the SINUMERIK 828D, please use the preassembled SINAMICS DRIVE- CLiQ signal cables; from a technical point of view, these are also suitable for use with PROFINET.

  • Page 122: Description

    Connectable components 7.2 MCP 310C PN 7.2.3.1 Description X10 power supply pin assignment Connector designation: X10 Connector type: Terminal block, 3-pin plug connector Signal name Signal type Meaning 24 V potential 24 V ground SHIELD Shield connection PLC I/O Interface pin assignment Connector designation: X20, X21 Connector type: RJ45 socket Table 7- 16...
  • Page 123 Connectable components 7.2 MCP 310C PN Signal name Signal type Meaning 5 V supply OV16 Rotary override switch, position/value 16 Rotary override switch, position/value 8 Rotary override switch, position/value 4 Rotary override switch, position/value 2 Rotary override switch, position/value 1 Optional customer buttons IN (X51 / X52 / X55) Only switches (passive inputs) may be connected via the X51, X52 and X55 connectors.
  • Page 124 Connectable components 7.2 MCP 310C PN Table 7- 20 Assignment of connector X55 Signal name Signal type Meaning KT-IN7 Customer key 7 KT-IN8 Customer key 8 KT-IN9 Customer key 9 Ground Optional customer buttons OUT (X53 / X54) The short-circuit-proof outputs X53/X54 are provided to control lamps in the buttons. Lamps with 24 V and 1.2 W per output are recommended.
  • Page 125 PROFINET address "0" The two switches S2-9 and S2-10 must remain set to "ON". The switches S2-1 to S2-8 define the PROFINET address. For a SINUMERIK 828D, the address "64" must always be assigned to the MCP. Table 7- 24...

  • Page 126: Parameterization

    Connectable components 7.2 MCP 310C PN 7.2.4 Parameterization Input image The specifications for assigning input and output bytes listed in the tables are set as standard addresses in the PLC by setting the following machine data: MD12986 PLC_DEACT_IMAGE_LADDR_IN[6] = -1 Table 7- 25 Input image MCP 310C PN Byte...
  • Page 127 Connectable components 7.2 MCP 310C PN Output image Table 7- 26 Output image MCP 310C PN Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 AB112 * NC Spindle Single Stop Spindle - 100% Spindle + block AUTO AB113 Spindle * Spindle Spindle RESET...

  • Page 128: Technical Data

    Connectable components 7.2 MCP 310C PN Assignment of the inputs (I) and outputs (O) to the keys and LEDs Figure 7-19 Inputs and outputs of the MCP 310C PN keyboard 7.2.5 Technical data MCP 310C PN Parameter Value Input voltage 24 V DC Power consumption, max.

  • Page 129: Spare Parts And Accessories

    Connectable components 7.2 MCP 310C PN Parameter Value Temperature limits: 0 ... 45 ºC (front) Operation in acc. with EN 60721-3-3  0 to 55 °C (rear) -25 °C ... 55 °C Storage in acc. with EN 60721-3-1  -40 °C ... 70 ºC Transportation (in transportation packaging) ...
  • Page 130 Connectable components 7.2 MCP 310C PN Name Description Quantity Order number Override Spindle/rapid traverse override, electronic 6FC5247–0AF12–1AA0 rotary switch 1x16G, T=24, cap, knob, Spindle rotary pointer, spindle and rapid-traverse dials switch Override Override feedrate / rapid traverse electronic 6FC5247–0AF13–1AA0 rotary switch 1x23G, T=32, cap, knob, Feed rotary switch pointer, feedrate and rapid-traverse dials Key cap...
  • Page 131 Connectable components 7.2 MCP 310C PN 5. Remove the connector at the end of the rotary switch cable from the socket. 6. Remove the rotary switch. ① Nut of the collet ② Rotary knob ③ ④ Rotary switch shaft ⑤ Fastening nut ⑥...
  • Page 132 Connectable components 7.2 MCP 310C PN ② 8. Place the cover on the rotary knob and snap it into position. ⑦ 9. Fold and fasten the connecting cable as shown in the figure on the right. ① O-ring Detail diagram of the connector ②...

  • Page 133: Mini Handheld Unit

    Connectable components 7.3 Mini handheld unit Mini handheld unit 7.3.1 Description Features The mini handheld unit (mini HHU) is a small easy-to-handle unit for setting up and operating simple machines in the JobShop area. Special attention has been paid in the design to ergonomics and logical layout of the control elements.
  • Page 134 Connectable components 7.3 Mini handheld unit Control elements of the mini handheld unit Features of the operator controls: ● EMERGENCY STOP button The EMERGENCY STOP button must be pressed in the following emergency situations: – When a person is at risk. –...

  • Page 135: Mounting

    Connectable components 7.3 Mini handheld unit 7.3.2 Mounting Dimensions of the mini handheld unit Figure 7-23 Dimension drawing of the mini HHU Manual, 03/2013, 6FC5397-2DP40-3BA1...
  • Page 136 Connectable components 7.3 Mini handheld unit Installing the connection kit Procedure: 1. Transfer the hole pattern to the wall of the controller housing. Figure 7-24 Hole pattern for mounting 2. Insert the connection wires through the large drill hole into the controller housing. 3.
  • Page 137 Connectable components 7.3 Mini handheld unit Additional options Optionally, you can use the following brackets for connection of the mini HHU: ● Angle box An angle box is available as an option, which permits the cable outlet direction to be rotated through 90°.

  • Page 138: Connecting

    Connectable components 7.3 Mini handheld unit 7.3.3 Connecting Connection diagram overview A connection kit that must be ordered separately is required for connection of the mini HHU. This connection kit contains a flange socket made of metal for installation in the control housing on the machine and a terminating connector for overriding the EMERGENCY STOP circuit when the handheld unit is not connected.
  • Page 139 Connectable components 7.3 Mini handheld unit Circuit diagram 4x2x0,56mm² 5x2x0,25mm² 5x2x0,25mm² Blue brbl Brown blue Brown gebr Yellow brown Yellow grbr Gray brown Green grrs Gray pink Gray rsbr Pink brown Pink rtbl Red blue wsbl White blue Black wsge White yellow Violet wsgr...

  • Page 140: Parameterization

    7.3.4 Parameterization Note The mini HHU can only be operated with a Siemens machine control panel. To address the mini HHU using standard addresses, set the following machine data: MD12986 PLC_DEACT_IMAGE_LADDR_IN[6] = -1 If a mini HHU is connected, the functional assignment listed in the table below is valid for customer keys KT1 to KT9 (byte 122 and byte 123).
  • Page 141 Connectable components 7.3 Mini handheld unit Input image for MCP with standard addresses: Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 EB122 Axis selection switch X55.2 X55.1 X52.3 X52.2 X52.1 X51.3 X51.2 X51.1 EB123 X55.3 Note Within the SINUMERIK controller, the handwheel data are processed directly by the NCK and are not available to the PLC.

  • Page 142: Technical Data

    Connectable components 7.3 Mini handheld unit 7.3.5 Technical data Mini handheld unit Parameter Value Enabling button isolated, two-channel NO contact, 3-positions Emergency Stop button isolated, two-channel NC contact, locked by twisting Selection switch 5 axes: X, Y, Z, 4th axis, 5th axis, and neutral position Jog key: Positive traverse direction Jog key: Negative traverse direction...

  • Page 143: Spare Parts And Accessories

    Connectable components 7.3 Mini handheld unit 7.3.6 Spare parts and accessories List of the spare parts The following spare parts are available: Item name Order Can be used with 6FX2007- number -1AD03 -1AD13 6-pos. load-tap-changer with accessories 104899 Emergency-Stop button 104900 ZXE-104833 (3-position enabling button) 104901...

  • Page 144: Electronic Handwheel

    Connectable components 7.4 Electronic handwheel Electronic handwheel 7.4.1 Description Validity Validity The description applies to the following electronic handwheel: Designation Interface Order No. Handheld electronic handwheel DC 5 V, RS 422 6FC9320-5DE02 The handheld electronic handwheel is intended for use in conjunction with machines. A magnetic bracket and spiral connection cable can be found on its enclosure.
  • Page 145 Connectable components 7.4 Electronic handwheel Output circuitry RS 422 A: Load current ≦ 20 mA Pulse diagram: Manual, 03/2013, 6FC5397-2DP40-3BA1...

  • Page 146: Mounting

    Connectable components 7.4 Electronic handwheel 7.4.2 Mounting Dimensions of the electronic handheld handwheel Figure 7-31 Front view and side view Additional options Optionally, the handheld electronic handwheel can be stored in a screw-on holder. The holder is mounted using three M4 screws (included in the scope of delivery). See also: Mini handheld unit, Chapter "Mounting (Page 135)"...

  • Page 147: Connection

    Connectable components 7.4 Electronic handwheel 7.4.3 Connection Electrical connection diagram The handheld handwheel is connected via a flange socket using the spiral connection cable. You will find the order numbers for the recommended flange socket in Chapter Spare parts and accessories (Page 149). Note If a connected handwheel triggers pulses while in the idle position or when there is only minimal contact, connect it the opposite way round to what is stated on the label.

  • Page 148: Technical Specifications

    Connectable components 7.4 Electronic handwheel 7.4.4 Technical specifications Handheld electronic handwheel Parameter Value Operating voltage 5 VDC ± 5% Current consumption Max. 80 mA Limit frequency 10 kHz Number of pulses 100 S/R Displacement of phase A to B, typical 90°...

  • Page 149: Spare Parts And Accessories

    Connectable components 7.4 Electronic handwheel 7.4.5 Spare parts and accessories Accessories The following components are available as accessories for the handheld electronic handwheel: Component Description Order No. Flange socket 9-pin flange socket 6FC9341-1AQ Holder including three M4 screws 6FX2006-1BG70 Manual, 03/2013, 6FC5397-2DP40-3BA1...

  • Page 150: Pp 72/48D Pn

    Connectable components 7.5 PP 72/48D PN PP 72/48D PN 7.5.1 Description Features The I/O module is a simple module (without a separate enclosure) for connecting digital and analog input/outputs as part of an automation system based on PROFINET IO. The module has the following important features: ●...
  • Page 151 Connectable components 7.5 PP 72/48D PN Illustration Figure 7-32 PP 72/48D PN I/O module Manual, 03/2013, 6FC5397-2DP40-3BA1...
  • Page 152 Connectable components 7.5 PP 72/48D PN Type plate The type plate and the MAC address label are on the rear side of the mounting plate. It is advisable to make a note of relevant data as it is no longer visible after installation. Figure 7-33 PP 72/48D PN type plate LED for status displays...

  • Page 153: Mounting

    Connectable components 7.5 PP 72/48D PN Name Designation Color Description DIAG2 Green Reserved OVTemp Overtemperature indication Note When the system is booting, LEDs H1, H2 and H3 are lit. 7.5.2 Mounting Mounting The I/O module is screwed with a mounting plate to the control cabinet wall in the control cabinet.
  • Page 154 Connectable components 7.5 PP 72/48D PN Dimension drawing Figure 7-34 PP 72/48D PN dimensions Manual, 03/2013, 6FC5397-2DP40-3BA1...

  • Page 155: Connecting

    SINUMERIK Order no. I/O module Prefabricated cable PP 72 / 48D PN PP 72 / 48D 2 / 2A Power supply 24 VDC SINUMERIK 828D / 828D BASIC 6SL3060-4A..0-0AA0 SINUMERIK 840D sl (in fixed lengths) PROFINET 6FX2002-1DC00-1..0 I/O module (cut to length)

  • Page 156: X1 Power Supply

    Connectable components 7.5 PP 72/48D PN 7.5.3.1 X1 power supply Features and use A description of the interfaces for the external power supply X1 can be found in Chapter "Power supply connection (Page 72)" of the PPU description. On the module side, the power supplies are protected against: ●...

  • Page 157: X2 Profinet

    The I/O module has certified PROFINET interfaces, however their functionality cannot be fully utilized within the scope of the SINUMERIK 828D control system. Networking within SINUMERIK 828D is performed via a PLC I/O interface, which is based on PROFINET. Data Transmission Rate and Cables The interfaces are designed for full-duplex mode;...
  • Page 158 Connectable components 7.5 PP 72/48D PN LED displays For diagnostic purposes, the RJ45 sockets are each equipped with a green and a yellow LED. This allows the following information on the respective PROFINET port to be displayed: Table 7- 30 PROFINET ports LED displays Name Color...

  • Page 159: X111, X222 And X333 Pin Assignment

    Connectable components 7.5 PP 72/48D PN 7.5.3.3 X111, X222 and X333 pin assignment Pin assignment Table 7- 32 Pin assignment X111 Signal name Type Signal name Type P24OUT DI 0.0 DI 0.1 DI 0.2 DI 0.3 DI 0.4 DI 0.5 DI 0.6 DI 0.7 DI 1.0...
  • Page 160 Connectable components 7.5 PP 72/48D PN Signal name Type Signal name Type DI 4.0 DI 4.1 DI 4.2 DI 4.3 DI 4.4 DI 4.5 DI 4.6 DI 4.7 DI 5.0 DI 5.1 DI 5.2 DI 5.3 DI 5.4 DI 5.5 DI 5.6 DI 5.7 Not assigned...
  • Page 161 Connectable components 7.5 PP 72/48D PN Signal name Type Signal name Type DO 4.0 DO 4.1 DO 4.2 DO 4.3 DO 4.4 DO 4.5 DO 4.6 DO 4.7 DO 5.0 DO 5.1 DO 5.2 DO 5.3 DO 5.4 DO 5.5 DO 5.6 DO 5.7 DOCOM3...

  • Page 162: Specification Of The Digital Inputs

    Connectable components 7.5 PP 72/48D PN 7.5.3.4 Specification of the digital inputs Terminal assignment for the digital inputs The following figure shows an example of the terminal assignment for the digital inputs on connector X111. Connectors X222 and X333 are assigned analogously. ①...

  • Page 163: Specification Of The Digital Outputs

    Connectable components 7.5 PP 72/48D PN Technical data: Table 7- 35 Electrical specification of the digital inputs: Digital inputs Min. Max. Nominal High-level voltage (U 15 V 30 V 24 V Input current I at V 2 mA 15 mA Low-level voltage (U -30 V +5 V...
  • Page 164 Connectable components 7.5 PP 72/48D PN Characteristics: ● No galvanic isolation. ● Protection against: Short-circuit, overtemperature, and loss of ground. ● Automatic disconnection in case of undervoltage. Technical data: Table 7- 36 Electrical specification of the digital outputs Digital outputs Min.

  • Page 165: Parameter Assignment

    Connectable components 7.5 PP 72/48D PN 7.5.4 Parameter assignment 7.5.4.1 Input / output images Input image The image comprises 3 slots (n, m, d ≙ start address, see Addressing the I/O modules (Page 80)): ● Slot 1: Digital inputs (DI) –...
  • Page 166 Connectable components 7.5 PP 72/48D PN Table 7- 38 Input image of analog inputs for the 1st I/O module (m=56) Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit3 Bit1 Bit0 Analog Status Byte 0 Analog Status Byte 1 Analog Status Byte 2 Analog Status Byte 3 AI 0.15 AI 0.14...

  • Page 167: Diagnostics Via Input Image

    Connectable components 7.5 PP 72/48D PN 7.5.4.2 Diagnostics via input image Table 7- 41 Diagnostics input image Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit3 Bit1 Bit0 count_2 count_1 count_0 T_Alarm_2 T_Alarm_1 Diag_2 Diag_1 Diag_0 Status_1 Table 7- 42 Messages in byte 0 Signal name Message count_2...
  • Page 168 Connectable components 7.5 PP 72/48D PN Table 7- 44 Elimination of error at "alive and well" counter status "2" Value Cause Effect Remedy byte 1 In the temperature The "PNFault" LED is activated. It is essential that a Pt100 element is measurement operating connected to terminals 3-4 or 7-8.

  • Page 169: Technical Data

    Connectable components 7.5 PP 72/48D PN 7.5.5 Technical data PP 72/48D PN I/O module Parameter Value Input voltage 24 V DC + 20% / - 15% Power consumption at rated load 17 W (without digital outputs) Degree of protection in acc. with EN 60529 IP00 Protection class in acc.

  • Page 170: Pp 72/48D 2/2A Pn

    Connectable components 7.6 PP 72/48D 2/2A PN PP 72/48D 2/2A PN 7.6.1 Description Features The I/O module is a simple module (without a separate enclosure) for connecting digital and analog input/outputs as part of an automation system based on PROFINET IO. The module has the following important features: ●...
  • Page 171 Connectable components 7.6 PP 72/48D 2/2A PN Illustration Figure 7-38 PP 72/48D 2/2A PN I/O module Manual, 03/2013, 6FC5397-2DP40-3BA1...
  • Page 172 Connectable components 7.6 PP 72/48D 2/2A PN Type plate The type plate and the MAC address label are on the rear side of the mounting plate. It is advisable to make a note of relevant data as it is no longer visible after installation. Figure 7-39 PP 72/48D 2/2A PN type plate LEDs for status display...

  • Page 173: Assembling

    Connectable components 7.6 PP 72/48D 2/2A PN Name Designation Color Description DIAG1 Green Reserved DIAG2 Green Reserved OVTemp Overtemperature indication Note When the system is booting, LEDs H1, H2 and H3 are lit. 7.6.2 Assembling Mounting The I/O module is screwed with a mounting plate to the control cabinet wall in the control cabinet.
  • Page 174 Connectable components 7.6 PP 72/48D 2/2A PN Dimension drawing Figure 7-40 PP 72/48D 2/2A PN dimension drawing Manual, 03/2013, 6FC5397-2DP40-3BA1...

  • Page 175: Connection

    SINUMERIK Order no. I/O module Prefabricated cable PP 72 / 48D PN PP 72 / 48D 2 / 2A Power supply 24 VDC SINUMERIK 828D / 828D BASIC 6SL3060-4A..0-0AA0 SINUMERIK 840D sl (in fixed lengths) PROFINET 6FX2002-1DC00-1..0 I/O module (cut to length)

  • Page 176: X1 Power Supply

    Connectable components 7.6 PP 72/48D 2/2A PN Note Digital and analog signals must not be laid together within a cable. See also Addressing the I/O modules (Page 80) 7.6.3.1 X1 power supply Requirements for the power supply DANGER Risk of lightning strike In the case of supply lines >...
  • Page 177 Connectable components 7.6 PP 72/48D 2/2A PN Digital inputs The 24 V supplied at X1 are used to supply the 72 digital inputs. If the internal supply voltage is not used to supply the digital inputs, this can optionally be replaced by an external power supply (24 V DC).
  • Page 178 Connectable components 7.6 PP 72/48D 2/2A PN Pin assignment Table 7- 49 Pin assignment at X1 screw-type terminal block Signal name Signal type Meaning 24 VDC power supply Ground Protective ground Power requirement 0.7 A (at 24 V DC) for PP 72/48D 2/2A PN and digital inputs plus 3 x 4 A at X111, X222 and X333 for supplying digital outputs.

  • Page 179: X2 Profinet

    The I/O module has certified PROFINET interfaces, however their functionality cannot be fully utilized within the scope of the SINUMERIK 828D control system. Networking within SINUMERIK 828D is performed via a PLC I/O interface, which is based on PROFINET. Data Transmission Rate and Cables The interfaces are designed for full-duplex mode;...
  • Page 180 Connectable components 7.6 PP 72/48D 2/2A PN LED displays For diagnostic purposes, the RJ45 sockets are each equipped with a green and a yellow LED. This allows the following information on the respective PROFINET port to be displayed: Table 7- 52 PROFINET ports LED displays Name Color...

  • Page 181: X111, X222 And X333 Pin Assignment

    Connectable components 7.6 PP 72/48D 2/2A PN 7.6.3.3 X111, X222 and X333 pin assignment Pin assignment Table 7- 54 Pin assignment X111 Signal name Type Signal name Type P24OUT DI 0.0 DI 0.1 DI 0.2 DI 0.3 DI 0.4 DI 0.5 DI 0.6 DI 0.7 DI 1.0...
  • Page 182 Connectable components 7.6 PP 72/48D 2/2A PN Signal name Type Signal name Type DI 4.0 DI 4.1 DI 4.2 DI 4.3 DI 4.4 DI 4.5 DI 4.6 DI 4.7 DI 5.0 DI 5.1 DI 5.2 DI 5.3 DI 5.4 DI 5.5 DI 5.6 DI 5.7 Not assigned...
  • Page 183 Connectable components 7.6 PP 72/48D 2/2A PN Signal name Type Signal name Type DO 4.0 DO 4.1 DO 4.2 DO 4.3 DO 4.4 DO 4.5 DO 4.6 DO 4.7 DO 5.0 DO 5.1 DO 5.2 DO 5.3 DO 5.4 DO 5.5 DO 5.6 DO 5.7 DOCOM3...

  • Page 184: Specification Of The Digital Inputs

    Connectable components 7.6 PP 72/48D 2/2A PN 7.6.3.4 Specification of the digital inputs Terminal assignment for the digital inputs The following figure shows an example of the terminal assignment for the digital inputs on connector X111. Connectors X222 and X333 are assigned analogously. ①...

  • Page 185: Specification Of The Digital Outputs

    Connectable components 7.6 PP 72/48D 2/2A PN Technical data: Table 7- 57 Electrical specification of the digital inputs: Digital inputs Min. Max. Nominal High-level voltage (U 15 V 30 V 24 V Input current I at V 2 mA 15 mA Low-level voltage (U -30 V +5 V...

  • Page 186: Analog X3 Inputs/Outputs

    Connectable components 7.6 PP 72/48D 2/2A PN Characteristics: ● No galvanic isolation. ● Protection against: Short-circuit, overtemperature, and loss of ground. ● Automatic disconnection in case of undervoltage. Technical data: Table 7- 58 Electrical specification of the digital outputs Digital outputs Min.
  • Page 187 Connectable components 7.6 PP 72/48D 2/2A PN Wiring analog inputs/outputs Procedure: 1. Strip cable for analog signals. 2. Secure the stripped connection piece of the cable with the shield connection clamp. NOTICE Shield contact If the analog inputs/outputs are wired, a shielded lead must be used. The shield must be supported.
  • Page 188 Connectable components 7.6 PP 72/48D 2/2A PN Cycle time of the analog value accumulation: 20 ms per channel Table 7- 60 Technical specifications in the "voltage input" operating mode Parameter Value Input range (rated value) - 10 V to + 10 V permitted overrange - 11.75 V to + 11.75 V Resolution...
  • Page 189 Connectable components 7.6 PP 72/48D 2/2A PN Measurements with 4-wire connections compensate for line resistances and return a considerably higher degree of precision in comparison with 2-wire connections. 1, 2 Analog Digital Unit Constant current Figure 7-44 PT100 pin assignment Measurement using a 3-wire connection system The following pins must be jumpered at connector X3 in order to perform the measurement in the PT100 using a 3-wire connection system:...
  • Page 190 Connectable components 7.6 PP 72/48D 2/2A PN Analog outputs The module has two analog outputs. These can optionally be assigned parameters as voltage or current output. Note The analog outputs are only enabled following the parameter assignment. From the switch-on of the I/O module to its enabling, the analog outputs do not read 0 V, but are defined by a voltage pulse at -0.2 V.

  • Page 191: Assigning Parameters

    Connectable components 7.6 PP 72/48D 2/2A PN 7.6.4 Assigning parameters 7.6.4.1 Input / output images Input image The image comprises 3 slots (n, m, d ≙ start address, see Addressing the I/O modules (Page 80)): ● Slot 1: Digital inputs (DI) –...
  • Page 192 Connectable components 7.6 PP 72/48D 2/2A PN Table 7- 66 Input image of analog inputs for the 1st I/O module (m=56) Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit3 Bit1 Bit0 Analog Status Byte 0 Analog Status Byte 1 Analog Status Byte 2 Analog Status Byte 3 AI 0.15 AI 0.14...

  • Page 193: Diagnostics Via Input Image

    Connectable components 7.6 PP 72/48D 2/2A PN 7.6.4.2 Diagnostics via input image Table 7- 69 Diagnostics input image Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit3 Bit1 Bit0 count_2 count_1 count_0 T_Alarm_2 T_Alarm_1 Diag_2 Diag_1 Diag_0 Status_1 Table 7- 70 Messages in byte 0 Signal name Message count_2...
  • Page 194 Connectable components 7.6 PP 72/48D 2/2A PN Table 7- 72 Elimination of error at "alive and well" counter status "2" Value Cause Effect Remedy byte 1 In the temperature The "PNFault" LED is activated. It is essential that a Pt100 element is measurement operating connected to terminals 3-4 or 7-8.

  • Page 195: Assigning Parameters To The Analog Inputs / Outputs

    The control type must be specified in the Analog Control Byte m+1 (bit 0), so that the 16 bit input and output values from and for the analog module are correctly interpreted by the control. In the SINUMERIK 828D control, the value "1" must be entered. Note The control type must be set prior to the operating mode so that the first set of user data is not misinterpreted.
  • Page 196 Connectable components 7.6 PP 72/48D 2/2A PN Operating mode 2nd channel Bit 3 Bit 2 No operating mode Voltage measurement Current measurement Temperature measurement (Pt100) Assigning parameters to the analog outputs The analog outputs (AO) can be operated in the following operating modes: Operating mode 3rd channel Bit 5 Bit 4...

  • Page 197: Analog Value Representation

    Connectable components 7.6 PP 72/48D 2/2A PN Examples of programming 1. Determine control type: 2. Set the operating mode: 3. Query the error status bit in cyclic operation: 7.6.4.4 Analog value representation Note The analog values of the inputs and outputs are written or read in 16 bit data format i.e. they must be accessed word by word.
  • Page 198 Connectable components 7.6 PP 72/48D 2/2A PN Analog inputs Table 7- 74 Measured values in the voltage measurement operating mode 16 bit value (hex.) 16 bit value (dec.) Factor Voltage value [V] Overflow Deactivation Overrange Up to 11.75 V 0x19B5 6581 10 V 0x0CDA...
  • Page 199 Connectable components 7.6 PP 72/48D 2/2A PN Note If a Pt100 element is accidentally not connected in this operating mode and an input voltage higher than 0.25 V is output, the analog module automatically switches to the "no operating mode" operating mode and resets the gain factor to "1". This is signalized in Status Word 0 (channel-specific) in the input image.

  • Page 200: Examples

    Connectable components 7.6 PP 72/48D 2/2A PN 7.6.4.5 Examples The following examples for assigning parameters to analog inputs / outputs are provided for the I/O module with device number "7". Table 7- 79 Measured values and responses in the voltage measurement operating mode Address Voltage ±10 V 2.5 V...
  • Page 201 Connectable components 7.6 PP 72/48D 2/2A PN Table 7- 81 Measured values and responses in the temperature measurement operating mode Address Pt100 Incorrect operating mode Resistor is not connected Operating mode QB72 16#AA 16#0F Format QB73 16#1 16#1 Value QW76 Value QW78 Operating mode...

  • Page 202: Technical Data

    Connectable components 7.6 PP 72/48D 2/2A PN 7.6.5 Technical data PP 72/48D 2/2A PN I/O module Parameter Value Input voltage 24 V DC + 20% / - 15% Power consumption at rated load 19 W (without digital outputs) Power loss 18 W Rated current 0.7 A...

  • Page 203: Description

    Description Properties Using this module, you can expand the performance of an axis grouping of the SINUMERIK 828D CNC automation system. With an NX10.3 Numeric Control Extension, the PPU is able to control up to 8 axes. Type plate The NX10.3 module type plate contains the following basic information: Figure 7-45 NX10.3 type plate...
  • Page 204 Connectable components 7.7 NX10.3 Illustration The NX10.3 has the following interfaces: ● 4 DRIVE-CLiQ (X100 – X103) ● 6 digital inputs and 4 digital inputs/outputs (X122) ● Power supply (X124) Figure 7-46 Illustration of the NX10.3 (without cover) Manual, 03/2013, 6FC5397-2DP40-3BA1...
  • Page 205 Connectable components 7.7 NX10.3 LEDs for status display The following status displays on the NX10.3 provide information about the module state: LEDs Color Status Description Electronic power supply outside permissible tolerance range Green Continuous light NX10.3 is ready for operation. Flashing 2 Hz Writing to CompactFlash card Continuous light...

  • Page 206: Mounting

    Connectable components 7.7 NX10.3 7.7.2 Mounting Designs The NX10.3 is integrated into the SINAMICS drive line-up. For the preferred installation sequence, the NX module should be mounted at the side of the Line Module. NOTICE Protection against overheating The 80 mm ventilation spaces above and below the components must be observed. Mounting aids Figure 7-47 NX10.3 mounting aids...
  • Page 207 Connectable components 7.7 NX10.3 Mounting an NX10.3 on an Active Line Module Procedure: 1. Remove the spacers from the NX. 2. Position the NX on the left-hand side of the Line Module. The mounting fixtures fit exactly in the five cutouts on the NX. 3.

  • Page 208: Connecting

    Connectable components 7.7 NX10.3 7.7.3 Connecting Power supply X124 Connector designation: X124 Connector type: Screw terminal 2 Max. connectable cross-section: 2.5 mm Table 7- 82 Pin assignment for X124 Signal name Meaning (Voltage input) Electronics power supply (Voltage input) Electronics power supply (Voltage output) Ground (Voltage output)
  • Page 209 Connectable components 7.7 NX10.3 X122 digital inputs/outputs Connector designation: X122 Connector type: Spring-loaded terminal 1 Max. connectable cross-section: 0.5 mm Table 7- 84 Pin assignment for X122 Signal name Meaning Digital input 0 Digital input 1 Digital input 2 Digital input 3 DI16 Digital input 16 DI17...
  • Page 210 Connectable components 7.7 NX10.3 Table 7- 85 Technical data for X122 Parameter Value Current consumption Typical: 10 mA at 24 V DC Galvanic isolation The reference potential is terminal M1 As an input Voltage -3 V to 30 V Current consumption Typical: 10 mA at 24 V DC Signal level (including ripple) High signal level: 15 V to 30 V...
  • Page 211 Connectable components 7.7 NX10.3 Connection example When commissioning the system for the first time, the digital inputs/outputs are correspondingly preassigned. Rapid inputs must be shielded. Jumper open, electrical isolation for digital inputs (DI) can be parameterized as either input or output Figure 7-49 Connection example NX10.3 See also...

  • Page 212: Technical Data

    Connectable components 7.7 NX10.3 7.7.4 Technical data Technical specifications NX10.3 Parameter Value Input voltage 24 VDC DC 20.4 V - 28.8 V permissible range:  Current (without DRIVE-CLiQ and digital outputs) 0.8 A Digital inputs Digital inputs/outputs 4 (parameterizable) Inrush current 1.6 A PE/ground connection On housing with M5/3 Nm screw...

  • Page 213: Pn/Pn Coupler

    Connectable components 7.8 PN/PN coupler PN/PN coupler 7.8.1 Principle of operation Application The PN/PN coupler is used to link two Ethernet subnets with one another and to exchange data. The maximum size of the data that can be transferred is 16-byte input data and 16-byte output data.

  • Page 214: Configuration

    ● The I/O address area is 16 bytes from 96 ...111 (index m). ● SINUMERIK 828D must be connected to the PROFINET interface X1. ● A coupling between two SINUMERIK 828D systems is not possible as standard. Configuration The device name must be defined in the following cases: ●...
  • Page 215 Connectable components 7.8 PN/PN coupler 5. Enter the IP address in the "Edit Ethernet Node" dialog. 6. Enter "PN-PN Coupler20" as a device name: This designation is mandatory so that the device will be detected. See also Addressing the I/O modules (Page 80) Manual, 03/2013, 6FC5397-2DP40-3BA1...

  • Page 216: Gsm Modem

    7.9 GSM modem GSM modem Description The SINUMERIK 828D can be equipped with a SINAUT MD720-3 GSM modem. This optional hardware module makes it possible to exchange SMS messages with a cell phone on the basis of the GSM standard.
  • Page 217 Connectable components 7.9 GSM modem Interfaces Figure 7-51 SINAUT MD720-3 interfaces The following figure shows the standard way in which the GSM modem is connected to a PPU. Figure 7-52 Connecting SINAUT MD720-3 to the PPU Manual, 03/2013, 6FC5397-2DP40-3BA1...
  • Page 218 Connectable components 7.9 GSM modem Additional references Further information on the GSM modem can be found in the following books included on the enclosed product CD: ● "SIMATIC NET GPRS/GSM modem SINAUT MD720-3" system manual: – Inserting the SIM card –...

  • Page 219: Terminal Strip Converter

    Connectable components 7.10 Terminal strip converter 7.10 Terminal strip converter Terminal strip converter MLFB: 6EP5406-5AA00 1: 1 interconnection Technical specifications Parameter Values Rated voltage V 24 V AC 60 V DC Max. current carrying capacity per branch Number of poles Pollution degree in acc.
  • Page 220 Connectable components 7.10 Terminal strip converter Manual, 03/2013, 6FC5397-2DP40-3BA1...

  • Page 221: Technical Data

    Technical data Parameter Value Input voltage 24 V DC + 20% / - 15% Power consumption, max. 60 W Power loss 28 W Heat dissipation Open-circuit ventilation Degree of protection in acc. with EN 60529 IP65 (front) IP20 (rear) Protection class in acc. with EN 61800-5-1 III (DVC A, PELV) Pollution degree in acc.
  • Page 222 Technical data Manual, 03/2013, 6FC5397-2DP40-3BA1...

  • Page 223: Appendix

    Appendix Information about third-party software used Copyright 1995 Sun Microsystems, Inc. Printed in the United States of America. All Rights Reserved. This software product (LICENSED PRODUCT), implementing the Object Management Group's "Internet Inter-ORB Protocol", is protected by copyright and is distributed under the following license restricting its use.
  • Page 224 Appendix A.1 Information about third-party software used Use, duplication, or disclosure by the government is subject to restrictions as set forth in subparagraph (c)(1)(ii) of the Rights in Technical Data and Computer Software clause at DFARS 252.227-7013 and FAR 52.227-19. SunOS, SunSoft, Sun, Solaris, Sun Microsystems and the Sun logo are trademarks or registered trademarks of Sun Microsystems, Inc.

  • Page 225: Abbreviations

    Appendix A.2 Abbreviations Abbreviations Active Line Module ASIC Application Specific Integrated Circuit American Wire Gauge BERO Proximity limit switch CAT5 Quality class (category) for shielded twisted pair network cables. Class 5 states that these cables have a particularly low damping factor, making them suitable for 100 Mbit/s-FastEthernet networks. The CE marking (Conformité...
  • Page 226 Appendix A.2 Abbreviations Smart Line Module Cabinet-mounted sensor modules Sensor Module External SRAM Static Random Access Memory: Static memory (battery-backed) Universal Serial Bus: Bus system for connecting additional devices to a computer Association of Electrical Engineering, Electronics and Information Technology (Germany) Manual, 03/2013, 6FC5397-2DP40-3BA1...

  • Page 227: Documentation Overview Sinumerik 828D

    Appendix A.3 Documentation overview SINUMERIK 828D Documentation overview SINUMERIK 828D Manual, 03/2013, 6FC5397-2DP40-3BA1...
  • Page 228 Appendix A.3 Documentation overview SINUMERIK 828D Manual, 03/2013, 6FC5397-2DP40-3BA1...

  • Page 229: Index

    Index EMERGENCY STOP circuit MCP 310C PN, 116 Air-conditioning Emergency-stop circuit Operation, 41 MCP 483C PN, 99 Storage and transport, 40 Equipotential bonding, 37 Ambient conditions, 39 Axis expansion, 203, 206 Function-impairing dust, 41 BERO, 86 Grounding connections, 37 Grounding measures, 35 Cables Digital inputs/outputs, 84 Ethernet, 76...
  • Page 230 SINAMICS S120 Combi, 91 NX10.3 SINAUT MD720-3 Call sequence, 206 Connecting, 217 Connection example, 211 Description, 216 Mounting, 206 SINUMERIK 828D Features, 13 MAC addresses, 23 Performance, 14 Smart Line Module OP key symbols, 20 Enabling signal, 71 Order numbers, 27...
  • Page 231 Index PP 72/48D 2/2A PN, 202 PP 72/48D PN, 169 PPU, 221 Terminal strip converter, 219 Terminal Module, 91 Topology SINAMICS S120 booksize, 62, 63, 65, 66 SINAMICS S120 chassis+booksize, 64, 67, 68 Torque motor, 26 Type plates I/O module, 152, 172 NX10.3, 203 PPU, 22 Wiring rules DRIVE-CLiQ, 57...
  • Page 232 Index Manual, 03/2013, 6FC5397-2DP40-3BA1...

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