McConnel Robocut RC56 Operator's Manual
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McConnel Robocut RC56 Operator's Manual

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McCONNEL
Publication 930
January 2019
Part No. 24214.30
Revision: 22.03.19
ROBOCUT
Models RC56 & RC75
REMOTE CONTROLLED TRACTOR UNIT
Operator Manual

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  • Page 1 McCONNEL Publication 930 January 2019 Part No. 24214.30 Revision: 22.03.19 ROBOCUT Models RC56 & RC75 REMOTE CONTROLLED TRACTOR UNIT Operator Manual...
  • Page 2 VERIFICATION OF WARRANTY REGISTRATION DEALER WARRANTY INFORMATION & REGISTRATION VERIFICATION It is imperative that the selling dealer registers this machine with McConnel Limited before delivery to the end user – failure to do so may affect the validity of the machine warranty.
  • Page 4 1500 hours. Engine warranty will be specific to the Manufacturer of that unit. 1.02. All spare parts supplied by McConnel Ltd and purchased by the end user are warranted to be free from defects in material and workmanship from the date of sale to the original purchaser for a period of 6 months.
  • Page 5 2.02. Any fault must be reported to an authorised McConnel Ltd dealer as soon as it occurs. Continued use of a machine, after a fault has occurred, can result in further component failure for which McConnel Ltd cannot be held liable.
  • Page 6 MISCELLANEOUS 4.01. McConnel Ltd may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be deemed to be a waiver of any other term. 4.02. If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the invalidity of such provision shall not invalidate any other provisions herein.
  • Page 7 DECLARATION OF CONFORMITY Conforming to EU Machinery Directive 2006/42/EC McCONNEL LIMITED, Temeside Works, Ludlow, Shropshire SY8 1JL, UK Hereby declare that: The Product; Radio Controlled Tracked Tractor Unit Product Code; RMOW Serial No. & Date ………………………………… Type ………………………… Manufactured in; United Kingdom Complies with the required provisions of the Machinery Directive 2006/42/EC The machinery directive is supported by the following harmonized standards;...
  • Page 8 Shropshire England Telephone: +44 (0)1584 873131 www.mcconnel.com In line with our policy of constant improvement, this publication will be periodically updated; to ensure you have access to the latest version of this manual please visit the manuals library on our website where an ‘up-to-date’ version can be referenced online, or downloaded.

  • Page 9: Table Of Contents

    CONTENTS   General Information ......................1  Machine Description – Robocut RC56 & RC75 ..............2  Machine Identification ......................2  Undercarriage Specifications ....................3  Features & Specifications – RC56 Model ................4  Features & Specifications – RC75 Model ................5  Flailhead Use - Important Information .................. 6 ...
  • Page 10 Operation ........................... 48  Track Types & Options ...................... 50  Undercarriage Components ....................51  Track Replacement ......................53  Track Removal Procedure ....................53  Support Springs ......................... 54  Reversible Fan ........................54  Emergency Control Unit (Get Me Home) ................55  Charging Station For Remote Control Battery ..............56  Troubleshooting .........................

  • Page 12: General Information

    GENERAL INFORMATION Read this manual before fitting or operating the machine or accessory. Whenever any doubt exists contact your local dealer or the McConnel Service Department for assistance. Only use ‘Genuine McConnel Parts’ on McConnel machinery and equipment. DEFINITIONS The following definitions apply throughout this manual;...

  • Page 13: Machine Description - Robocut Rc56 & Rc75

    MACHINE DESCRIPTION – ROBOCUT RC56 & RC75 The McConnel Robocut RC56 & RC75 machines are all-terrain, remote controlled, tracked vehicles for use as versatile work platforms for a comprehensive range of attachments. Machines feature powerful 56HP or 75HP fuel-efficient Hatz diesel engines mounted on ‘low centre of gravity’...

  • Page 14: Undercarriage Specifications

    UNDERCARRIAGE SPECIFICATIONS RC56 & RC75 Undercarriage Specifications Loading Capacity 1.2T Length 1548mm Axle to axle length 1192mm Track height 479.5mm Cross-member height (from ground) 150mm Fixed undercarriage width 1260mm Number of lower rollers per side (per machine) 4 + 4 (8) Number of upper rollers per side (per machine) 1 + 1 (2) Track width...

  • Page 15: Features & Specifications - Rc56 Model

    FEATURES & SPECIFICATIONS – RC56 Model ROBOCUT RC56 56HP 56HP (42kW) 3 Cylinder Hatz Diesel Engine ○ Tracked carriage closed hydraulically piston pump ○ Track tensioning pre-set to 150bar Max ○ Remote controlled operation (up to 150m range) ○ 3 options of rubber tracks ○...

  • Page 16: Features & Specifications - Rc75 Model

    FEATURES & SPECIFICATIONS – RC75 Model ROBOCUT RC75 75HP 75HP (56kW) 4 Cylinder Hatz Diesel Engine ○ Tracked carriage closed hydraulically piston pump ○ Track tensioning pre-set to 150bar Max ○ Remote controlled operation (up to 150m range) ○ 3 options of rubber tracks ○...

  • Page 17: Flailhead Use - Important Information

    FLAILHEAD USE - IMPORTANT INFORMATION ‘As Supplied’ The flailhead is fitted with a hydraulic ram to allow movement of the hinged hood, by default on every start-up movement of this ram is electronically deactivated to stop operators inadvertently opening the hood when cutting alongside the highway; this reduces the risk to passing traffic from being hit by objects ejected at speed from the working flail head.

  • Page 18: Safety Information

    SAFETY INFORMATION This machine and any attached equipment has the potential to be extremely dangerous - in the wrong hands it can kill or maim; It is therefore imperative that both owner and operator of the machine reads the following section to ensure they are fully aware of the dangers that do, or may exist, and fully understand their responsibilities surrounding use and operation of this machinery.
  • Page 19 Never operate the machine when standing directly in the line of travel. Do not use the machine on sand piles, gravel, or other similar loose materials. Only operate the machine in good light conditions. Never start or run the machine in an enclosed area or building. Keep the machine clean to avoid build ups of dry materials that could ignite on hot components.
  • Page 20 No advice given here can replace ‘good common sense’ and ‘total awareness’ at all times, but it will go a long way towards the safe use of your McConnel machine. Operating, servicing and maintaining this equipment can...

  • Page 21: Machine Delivery

    MACHINE DELIVERY Robocut machines are delivered ready for use pre-filled with all the necessary lubricants and fluids other than fuel. Before use, all delivery packaging should be removed and the machine fully inspected; if there are any signs of damage or missing components it must be reported to your supplier/dealer immediately.
  • Page 22 Machine Transportation Lash points are located at each end of the track plates on both sides of the machine; these positions should be used to fully secure the machine for transportation on flatbed vehicles or trailers. Lash Point Lash Point Machine must be fully secured at all times when transporting on a vehicle.

  • Page 23: Machine Overview

    MACHINE OVERVIEW Front Compartment: Rear Compartment: Engine Compartment Hydraulic Tank Radiator / Coolers Fuel Tank Air Filter Master ON/OFF Exhaust Antenna Fuse & Relays Electrics & Valves Tool Mount Control Panel Undercarriage Track Tensioner Drive Wheels Front Compartment Fuses & Engine Node Isolator Relays...
  • Page 24 Engine Compartment - Left Side View Oil Breather Fuel Pump Engine Oil Dipstick Fuel Filter Oil Filter Battery Fuel Pre-Filter Engine Oil Filler Engine Compartment - Right Side View Charge Air Hose Reversible Fan Battery Fan Belt Exhaust System Alternator...

  • Page 25: Emergency Stop Buttons (E-Stop)

    Rear Compartment Radiator Filler Coolant Radiator Hydraulic Oil Cooler Intercooler Header Tank Air Filter EMERGENCY STOP BUTTONS (E-STOP) Location of Emergency Stop Buttons E-Stop buttons are situated on the remote control unit and both sides of the machine in the locations indicated below. E-Stops are provided for use in an emergency situation only;...

  • Page 26: Safety Devices & Emergency Stop (E-Stop)

    3) Press one of the machine’s E-Stop button. 4) Turn Isolator Key to the OFF position (anti-clockwise) and remove the key. Contact your Authorised Dealer or McConnel Service; do not attempt to operate the machine until advice has been sought.

  • Page 27: Remote Control Unit

    REMOTE CONTROL UNIT Operators must wear personal safety gear at all times whilst operating the machine and stand in a safe operating position with a clear view of the machinery and the work area. Controls Identification Gear Rotor Control Display Control Control EMERGENCY STOP...
  • Page 28 Control Unit – Display Screen & Function Operation LCD Display Reports the following information; Engine Speed (RPM) Power Consumption (%) Float Engaged Status Signal Strength Indicator Fuel Useage (Litres/min) Water Temperature (ºC) Status Light Indicates the status of the Remote Control Unit; Illuminated GREEN = ‘CORRECT’...
  • Page 29 Gear Control Switch Selects the required gear; Gear 1 = Low Speed / Gear 2 = High Speed Gear I: Place switch in ‘DOWN’ position to select Gear 1 Gear II: Place switch in ‘UP’ position to select Gear 2 Gear Speed Dial (Potentiometer) Controls the travel speed in the selected gear;...

  • Page 30: Control Panel

    CONTROL PANEL Controls Identification Display Screen Navigation & Enter Buttons Power ON/OFF Home Button Page UP Settings Menu Page DOWN Error(s) Screen Home Button Control Functions Function Function Power ON/OFF Soft Key Navigate UP Soft Key Switches the control panel ON/OFF. Press to navigate upward.

  • Page 31: Screen Access

    SCREEN ACCESS Power ON/OFF Press ON/OFF button to power up the control panel; If a grass flail head is attached to the machine a ‘front hood warning screen’ will be displayed; this screen requires the operator to select ‘activation’ or ‘deactivation’ of the front hood control function before allowing access to any further screens.

  • Page 32: Settings Menus

    SETTINGS MENUS Access to Settings Sub-Menus To access settings sub-menus, press button ‘F2’ to display the main settings screen. Navigate to the required settings icon using the directional arrow buttons; on selection the icon will be shown highlighted (yellow). Press the ‘Enter’ button to access the sub-menu of the selected settings. Job Timer Settings Press ‘F2’.

  • Page 33: Attachment Settings

    Attachment Settings Press ‘F2’. Use arrow buttons to highlight ‘Attachment Settings’. Press ‘ENTER’ button. Attachment lists will be displayed at the ‘Page 1’ screen. Press button to scroll pages. Button ‘A’ = Forward scroll / Button ‘B’ = Reverse Scroll. Page 1.

  • Page 34: Robo Aux

    Press ‘Enter’ to exit settings and return to ‘Home’ screen Grass flailheads attachments only: Hood Warning screen will be displayed, use the navigation buttons to select ‘ACTIVATE’ or ‘DEACTIVATE’; refer to page 6 for important hood activation information. Press ‘ENTER’ button to select your option; warning screen will exit and Home screen will be shown. For attachments other than grass flailheads the hood warning screen will not be displayed.
  • Page 35 Use navigation button to select ‘Continuous AUX supply’. With ‘Continuous AUX supply’ highlighted press ‘ENTER’ button to select; ‘tick’ icon will ‘highlight’ and option text colour will change from black to white to confirm selection. Press ‘Enter’ to exit settings and return to ‘Home’ screen The selected attachment information will be displayed in the ‘home’...

  • Page 36: Float Settings - Automatic Calibration

    User Settings Press ‘F2’. Use arrow buttons to highlight ‘User’ Settings. Press ‘Enter’ button. Use navigation buttons to scroll to categories in User Setting menu. Float Settings – Automatic Calibration Calibrating float settings for the specific mounted attachment. The machine must be parked on a firm level site to accurately perform float calibration. Highlight ‘Float Settings’...

  • Page 37: Float Settings - Manual Adjustments

    Float Settings – Manual Adjustments Float settings can be manually adjusted by the user to suit their individual requirements; these adjustments are performed in the ‘Float Settings Screen’. Adjustments available are;  Increase/decrease the machines load bearing pressure.  Float response speed; LOW (Recommended), MEDIUM or HIGH. Supported Weight Adjustment: Navigate to highlight the ‘+‘...

  • Page 38: Front Hood Activate / Deactivate Settings

    Front Hood Activate / Deactivate Settings Allows activation or deactivation of front hood operation on grass flailheads. When a grass flailhead is mounted on the machine the hood activate/deactivate screen will automatically be displayed every time the machine is switched on. Highlight ‘Hood Settings’...

  • Page 39: Joystick Function Swap & Travel Swap Settings

    Joystick Function Swap & Travel Swap Settings Allows users to customise the joystick functions and/or machine forward travel direction for personal preference or to perform a specific task. Changes to these settings are only retained in the systems memory for the duration of the operating period - if the machine is switched off, all changes to the joystick and travel direction settings will revert to default;...
  • Page 40 Joystick Function Options for ‘Reverse Drive’ Mode 4. LH Joystick operates Travel / RH Joystick operates Steering – machine drives in reverse direction. 5. LH Joystick operates Travel & Steering – machine drives in reverse direction. 6. RH Joystick operates Travel & Steering – machine drives in reverse direction. Joystick Function Swap Settings &...

  • Page 41: Reversing Fan Settings

    Reversing Fan Settings Allows users to customise the pre-set time interval for the automatic reversing fan. The default interval time for the fan reversal feature is 5 minutes; this can be changed by the user to a time interval of their choice and can be set to any figure between 3 and 30 minutes. Changes made will remain at the new setting unless subsequently changed or a global reset performed.

  • Page 42: Warning & Error Screens

    Warning & Error Screens These screens display warnings and/or error information that is received from the engine and machine management systems. Press ‘F2’. Use arrow buttons to highlight ‘Warning Settings’. Press ‘ENTER’ button. Category menu will be displayed. Use navigation buttons to highlight required category. Engine Machine Engine menu selected...

  • Page 43: Information Screens

    Information Screens Machine identification and service information / report screens. Press ‘F2’. Use arrow buttons to highlight ‘Information Settings’. Press ‘ENTER’ button. Category menu will be displayed. Use navigation buttons to select category. Machine Information Service History Service Model and Serial No. Machine Service log;...

  • Page 44: Service Screen

    Service Screen Press ‘Enter’ to access Service screen. Use navigation buttons to select ‘Checks’ category. Service Counter ► Service Verification ► Service checklists ► Press ‘Enter’ to access ‘Daily Checks’ information. Daily Checklist Check all items daily before and after use Press ‘Enter’...

  • Page 45: Service Verification

    Service Verification When a machine service has been completed, it must be verified to confirm and record the service date. Verification of a service requires a ‘Service Validation Code’ which must be entered during the verification procedure; contact your dealer to obtain the 4 digit service code. Service Verification Procedure Use navigation buttons to select the ‘Complete Service’...
  • Page 46 Global Reset Restores all user settings to their original factory default values. Global reset only restores settings that can be customised by the user, it will not reset any hour counters, service history information or manufacturer settings; these will remain unaffected. The procedure for performing ‘global reset’...

  • Page 47: Lights Settings

    Lights Settings These setting allow the user to customise the machines lighting system. Machines are equipped with 3 types of lights and features pattern setting options for the strobe lights. The procedures for changing light settings are shown below: Press ‘F2’. Use arrow buttons to highlight ‘Light Settings’.
  • Page 48 Strobe Lights ON/OFF Select ‘strobe lights’ symbol. Press ‘Enter’ button to switch lights ‘ON’ or ‘OFF’ (toggle feature). The lighting systems operate independently; this allows any combination of lights to be selected and used. When multiple lights are selected the screen icon for each active set will be highlighted. Strobe Light Custom Settings Strobe lights can be pre-set to operate in a specific ‘flash’...

  • Page 49: Service Settings

    Service Settings The service settings are primarily for use by McConnel Service or a registered dealer. These screens are accessible to the user, but are restricted to ‘read only’ access. Users should only need to refer to these screens in the event of a machine malfunction where diagnostic information or data is requested to identify a system error or fault.
  • Page 50 Vehicle Outputs Select ‘vehicle outputs’. Press ‘Enter’ to access vehicle outputs reporting screen. Press ‘Enter’ to exit screen. Service Access (Factory and Dealer access only) Select ‘service access’. Press ‘Enter’ to display service access password screen.

  • Page 51: Pre-Operation Checks

    PRE-OPERATION CHECKS All checks and inspections of the machine should be performed with the machine parked on firm level ground with the engine switched off and the isolator key removed. Refer to the RC56/RC75 Service Schedule for full details of the maintenance tasks required for this machine.

  • Page 52: Starting & Stopping The Engine

    STARTING & STOPPING THE ENGINE Before attempting to start the engine ensure you have read and understood the manual and observed all safety instructions surrounding use of the engine and the machine. Engine must only be started in open air, never in an enclosed environment. Before Starting ...
  • Page 53 Home Screen Machine and Remote Control Synchronisation Check all E-Stop buttons are in their deactivated (out) position; if an E-Stop is active (illuminated) rotate that E-Stop button clockwise to de-activate the stop. Switch ‘ON’ the remote control unit by turning the power switch clockwise; control unit will emit a series of ‘buzzing’...

  • Page 54: Driving & Manouevering

    DRIVING & MANOUEVERING Operation of the machine must only be performed by a responsible person who has read the manual and is familiar with the machine’s controls and all aspects relating to the safe use of this equipment. e that all new operators practice using the machine, without any attachments It is advisabl running, in a safe open area in order to familiarise themselves with the controls and movements of the machine.
  • Page 55 Steering Direction Operation of the machine’s left and right movements are controlled using the right-hand joystick on the remote controls; STEER STEER Move the lever to the left to steer left. LEFT RIGHT Move the lever to the right to steer right. Steering Bias The steering bias feature allows the operator to set a ‘degree of steer’...
  • Page 56 Tool Height Control TOOL The tool height is controlled by forward and backwards operation of DOWN the right-hand joystick; Push the lever forwards to lower the tool. Pull the lever backwards to raise the tool. Float Activation/deactivation (Flailheads) The ‘float’ feature is primarily designed for machines with a flailhead fitted.

  • Page 57: Operating Position & Distance

    OPERATING POSITION & DISTANCE Only operate the machine from a safe distance and position that provides an unobstructed view of the machine and work area. When operating this machinery you are responsible for your own safety and the safety of all others who enter the work area. 60°...
  • Page 58 WORK AREA PRECAUTIONS Work and Work Area Precautions The following checks should be made prior to operation in the work area;  Inspect the work area prior to operations; check for and remove foreign bodies such as large stones, metal items, wire, glass etc. which could damage the machinery or be may be ejected by the equipment being used.

  • Page 59: Operation

    OPERATION Personal Protection Equipment (PPE) Operators must wear suitable safety gear when operating and/or maintaining this machine. Recommended Safety Gear  Safety Gloves  Safety Boots  Eye Protection  Protective Overalls  Safety Helmet  Ear Defenders  Dust Mask ...
  • Page 60 Do not change direction whilst moving on kerbs, rocks or surfaces with considerable differences in height (more than 20cm); in these instances always move perpendicular to the obstacles. When reversing uphill, do not steer when transferring from the level surface to the slope;...

  • Page 61: Track Types & Options

    TRACK TYPES & OPTIONS Track Identification Standard Rubber Track (4500263) General duty low disturbance track. Super Rubber Tracks (4500333) Deep tread rubber tracks for increased traction. Steel Grouser Track (4500290) Rubber tracks with 46 steel grousers for increased traction. Steel Grouser...

  • Page 62: Undercarriage Components

    Spike Kit (4000264) Spike sets for maximum traction in difficult conditions. Spike Set & Fixings Transport Block Kits consist of 46 spike sets (23 per track) complete with fixing bolts and transport blocks. Spike kits are only suitable for fitment to Grouser Tracks 4500290 Spike Kit Installation To fit the spikes, remove every second grouser by removing the Allen headed bolts and replace with the steel spike treads using the 3 bolts supplied and torque to 70Nm.
  • Page 63 TRACK TENSIONING SYSTEM The tracks on the machine are tensioned using a grease tensioning system. Adjustment to track tension is made by pumping or draining grease through the adjusters located behind cover plates on each side of the undercarriage. When grease is pumped into the track adjuster it expands a cylinder, this moves the track idler wheel forwards exerting tension on the track.

  • Page 64: Track Replacement

    Track Replacement Tracks must be replaced when there is a minimum 10mm of tread remaining, or sooner if there are signs of excessive cuts, cracks, or damage that could affect their safe use. Never attempt to work on any machine that it not safely supported and chocked. Only use suitable equipment for the task that is fully capable of supporting the machines entire weight.

  • Page 65: Support Springs

    Support Springs The hydraulic rams that raise and lower the front mounted tool are equipped with support springs; the support pressure offered by the springs can be adjusted to suit differing needs and applications by altering their work position tension. The procedure for adjusting the springs is as follows;...

  • Page 66: Emergency Control Unit (Get Me Home)

    EMERGENCY CONTROL UNIT (GET ME HOME) Manual Control Unit (Emergency Track Operation only) A manual control device for track operation is provided with the machine to allow the operator to bypass the radio controller in the event of a controller malfunction. When connected to the machine this devise will allow the operator to start the engine, raise and lower the tool, and manoeuvre the mower in any direction.

  • Page 67: Charging Station For Remote Control Battery

    Manual Controls Operation (refer to control illustration above) Starting the engine;  Set E-Stop button in the de-activated position.  Press rocker button at point ‘1’ to switch ignition ON.  Press button ‘2’ to start engine, release button as soon as engine starts. Stopping the engine;...

  • Page 68: Troubleshooting

    TROUBLESHOOTING Symptom Possible Cause Solution Track damage. Excessive tread wear; Replace track. Loosening or breaking of internal structural steel rope. Track slackens frequently. Faulty tensioner valve. Replace valve. Damaged tensioner seal. Replace seal. Worn tensioner components. Replace worn components. Upper track does not stay in Track slide worn.

  • Page 69: Fuses & Relays

    FUSES & RELAYS The fuse box is mounted on the bulkhead in the front compartment of the machine.
  • Page 70 Fuses: Identification Ref. Function Rating Fuel Pump (10A) ECU Supply (X5) Trimble Autosteer Starter Work Lights Strobe Lights Spare (15A) Spare (15A) Spare (15A) Main Fuse Spot Lights Daylight Running Lights Charge Lamp PLC Electronics Remote Receiver E-Stop LED Supply Glow Plugs Manual Override ECU Supply (X1)
  • Page 72 McConnel Limited, Temeside Works, Ludlow, Shropshire SY8 1JL. England. Telephone: 01584 873131. Facsimile: 01584 876463. www.mcconnel.com...

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