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Yamaha FZ150i 2013 Owner's Manual

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  • Page 2 Sila dapatkan 2(Dua) kupon servis percuma dari pengedar/penjual motosikal anda. Get your 2(Two) free service coupon from your motorcycle dealers. Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it sold.
  • Page 3 INTRODUCTION Welcome to the Yamaha world of motorcycling! As the owner of the FZ150i, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
  • Page 4 IMPORTANT MANUAL INFORMATION Particularly important information is distinguished in this manual by the following notations: This is the safety alert simbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this simbol to avoid possible injury or death.
  • Page 5 IMPORTANT MANUAL INFORMATION FZ150i OWNER’S MANUAL ©2013 by Yamaha Motor Co., Ltd. 1st edition, Feb 2014 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Malaysia...

  • Page 6: Table Of Contents

    TABLE OF CONTENTS SAFETY INFORMATION.....1-1 PRE OPERATION CHECKS....4-1 Adjusting the throttle cable Pre operation check list ....4-2 free play........6-14 DESCRIPTION........2-1 Valve clearence......6-15 Left view..........2-1 OPERATION AND IMPORTANT Tires..........6-15 Right view .........2-2 RIDING POINT.........5-1 Wheels..........6-17 Control and instruments....2-3 Starting and warming up a Checking the clutch lever cold engine.........5-1 free play........6-18...
  • Page 7 TABLE OF CONTENTS Checking and lubricating the centerstand and sidestand...6-25 Lubricating the swingarm pivots..........6-26 Checking the front fork....6-26 Checking the steering.....6-27 Checking the wheel bearings..6-27 Battery..........6-28 Replacing the fuse ......6-29 Replacing a headlight bulb....6-30 Replacing a front turn signal light bulb at rear turn light bulb....6-31 Replacing tail light/brake light..6-31 Front wheel........6-32...

  • Page 8: Safety Information

    SAFETY INFORMATION Safe Riding tersections are the most likely Be a Responsible Owner Perform the pre-operation checks each places for motorcycle accidents As the vehicle’s owner, you are respon- time you use the vehicle to make sure it to occur. sible for the safe and proper operation is in safe operating condition.
  • Page 9 SAFETY INFORMATION the operator is veering wide on a Never ride under the influence of tem become very hot during or af- turn due to excessive speed or un- alcohol or other drugs. ter operation and can cause dercornering (insufficient lean an- burns.
  • Page 10 Yamaha accessories, which are avail- extra care when riding a motorcycle instability. able only from a Yamaha dealer, have that has added cargo or accessories. Shifting weights can create a sud- been designed, tested, and approved Here, along with the information about den imbalance.
  • Page 11 Wind may at- Yamaha vehicles. Yamaha is not in a Keep the following guidelines in mind, tempt to lift the motorcycle, or position to test the products that these as well as those provided under “Load-...

  • Page 12: Description

    DESCRIPTION Left view 1. Headlight/auxiliary lights (page 6-30) 6. Helmet holder (page 3-9) 2. Turn signal light (page 6-31) 7. Seat lock (page 3-8) 3. Air filter (page 6-12) 8. Taillight (page 6-32) 4. Battery (page 6-28) 9. Turn signal light (page 6-31) 5.

  • Page 13: Right View

    DESCRIPTION Right view 5. Engine oil filter element (page 6-28) 1. Fuse (page 6-29) 6. Engine oil filler cap (page 6-8) 2. Kickstarter (page 3-8) 7. Brake pedal (page 3-6) 3. Fuel tank cap (page 3-6) 8. Rear brake light switch (page 6-20) 4.

  • Page 14: Control And Instruments

    DESCRIPTION Controls and instruments 6. Front brake lever 1. Clutch lever 2. Left switch handle bar 7. Throttle grip 8. Main switch 3. Tachometer 4. Multi function display 5. Right switch handle bar...

  • Page 15: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS Main switch/steering lock 1. Turn the handlebars all the way to WARNING the left or right. Never turn the key to “OFF” or 2. Push the key in from the “OFF” po- “LOCK” while the vehicle is moving. sition, and then turn it to “LOCK”...

  • Page 16: Indicator And Warning Light

    “ON”, circuit monitoring the engine. If this oc- or if the warning light remains on, have curs, have a Yamaha dealer check the a Yamaha dealer check the electrical self-diagnosis system. circuit.

  • Page 17: Tachometer

    INSTRUMENT AND CONTROL FUNCTIONS two tripmeters (which show the Tachometer Multi-function display distance traveled since they were last set to zero) a fuel reserve tripmeter (which shows the distance traveled since the fuel level warning light came a fuel meter Be sure to turn the key to “ON”...

  • Page 18: Handlebar Switches

    INSTRUMENT AND CONTROL FUNCTIONS that point, and the last segment of the Handlebar switches When the switch is set to low beam, fuel meter will start flashing. The fuel only the left headlight bulb comes on. reserve tripmeter will reset itself auto- Left When the switch is set to high beam, matically and the display will return to...
  • Page 19 INSTRUMENT AND CONTROL FUNCTIONS Right to “ ” to turn on the headlight also. Clutch lever Set the switch to “ ” to turn off all the lights. Start switch “ ” Push this switch to crank the engine with the starter. See page 5-1 for start- ing instructions prior to starting the en- gine.

  • Page 20: Shift Pedal

    INSTRUMENT AND CONTROL FUNCTIONS Shift pedal Brake lever Brake pedal 1. Shift pedal 1. Brake pedal 1. Brake lever The shift pedal is located on the left The brake lever is located on the right The brake pedal is on the right side of side of the motorcycle and is used in side of the handlebar.

  • Page 21: Fuel Tank Cap

    INSTRUMENT AND CONTROL FUNCTIONS Fuel 2. Turn the key counterclockwise to Fuel tank cap the original position, and then re- Make sure there is sufficient gasoline in move it. the tank. 3. Close the lock cover. WARNING Gasoline and gasoline vapors are The fuel tank cap cannot be installed extremely flammable.
  • Page 22 INSTRUMENT AND CONTROL FUNCTIONS oline vapor, or get some gasoline in Catalytic converter your eyes, see your doctor immedi- This model is equipped with a catalytic ately. If gasoline spills on your skin, converter in the exhaust system. wash with soap and water. If gaso- line spills on your clothing, change WARNING your clothes.

  • Page 23: Seat

    INSTRUMENT AND CONTROL FUNCTIONS Seat a. Unlock. To remove the seat 1. Insert the key into the seat lock, and then turn it clockwise 2. Pull the seat off.

  • Page 24: Helmet Holder

    INSTRUMENT AND CONTROL FUNCTIONS Helmet holder 2. Attach the helmet to the helmet holder, and then securely install the sea t. WARNING! : Never ride with a helmet attached to the helmet holder, since the hel- met may hit objects, causing loss of control and possibly an accident.

  • Page 25: Storage Compartment

    INSTRUMENT AND CONTROL FUNCTIONS Storage compartment Sidestand The sidestand is l ocated on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright. WARNING The vehicle must not be ridden with the sidestand down, or if the side- stand cannot be properly moved up (or does not stay up), oth erwise the...
  • Page 26 With the engine turned off: 1. Make sure that the engine stop switch is set to “ ”. If a malfunction is noted, have a Yamaha 2. Turn the key to “ON”. dealer check the system before riding. 3. Shift the transmission into the neutral position.

  • Page 27: Pre Operation Checks

    Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures providedin this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicles, check the following points:...

  • Page 28: Pre Operation Check List

    • If necessary, add recommended coolant to specified level. 6-11 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.
  • Page 29 PRE-OPERATION CHECKS ITEM CHECKS PAGE • Check chian slack Drive chain Adjust if necessary 3-22, 6-23 • Check Chain condition • • Lubricate if necessary • Check for damage. • Check tire condition and tread depth. Wheels and tires 6-16, 6-18 •...

  • Page 30: Operation And Important Riding Point

    (including puddles), otherwise the Consult a Yamaha dealer re- should be on, otherwise have a Yamaha engine may be damaged. garding any control or function dealer check the electrical circuit. that you do not thoroughly un- 3.

  • Page 31: Shifting

    The gear positions are shown in the perature warning light comes on illustration. after starting, immediately stop the engine, and have a Yamaha dealer check the electrical circuit. To shift the transmission into the neu- tral position, press the shift pedal...

  • Page 32: Tips For Reducing Fuel Consumption

    OPERATION AND IMPORTANT RIDING POINTS Tips for reducing fuel Engine break-in 0–500 km (0-300 mi) consumption There is never a more important peri- 0 - 500 km Fuel consumption depends largely on od in the life of your engine than the pe- your riding style.

  • Page 33: Parking

    NOTICE If any engine trouble should occur during the engine break- After 1.000 km of operation, the in period, immediately have a engine oil must be changed, and Yamaha dealer check the vehicle. the oil filter element cleaned.

  • Page 34: General Note

    Much can be gained from the correct use and maintenance of a motorcycle. 1. THE CUSTOMERS CAN USE THE FULLEST 2. A MOTORCYCLE CAN KEEP ITS PERFORMANCE POTENTIAL OF YAMAHA MOTORCYCLES CAPABILITY FOR A LONGER TIME Comparison of wear on engine parts (piston, piston ring, cylinder, etc.)
  • Page 35 GENERAL NOTE 3. FUEL COST AND REPAIR EXPENSES CAN BE 4. A MOTORCYCLE CAN DEMAND A HIGH PRICE KEPT TO A MINIMUM WHEN IT IS TRADED IN AS A USED PRODUCT Fuel consumption With maintenance 100% Without maintenance Distance covered (km) Customer’s running cost (fuel cost plus maintenance and repair expenses) Without maintenance...

  • Page 36: Periodic Maintenance And Minor Repair

    Yamaha dealer certain maintenance work correctly. do it for you. If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.

  • Page 37: Periodic Maintenance And Lubrication Chart

    PERIODIC MAINTENANCE AND MINOR REPAIR Periodic maintenance and lubrication chart ODOMETER READING ( 1000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK 1 * Fuel line • Check fuel and vacuum hoses for cracks or damage. • Check condition. • Clean and regap. Spark plug •...
  • Page 38 PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING ( 1000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK • Check runout, and for damage 10 * Wheels • Check tread depth and for damage. • Replace if necessary. 11 * Tires •...
  • Page 39 PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING ( 1000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK • Check coolant level and vehicle for coolant leakage. 23 * Cooling system • Change. Every 3 years Front and rear brake 24 * •...

  • Page 40: Removing And Installing The Cowlings And Panel

    PERIODIC MAINTENANCE AND MINOR REPAIR Removing and installing the cowlings, panel 1. Bolt 1. Bolt 2. Panel 2. Cowling 1. Panel 2. Fuel tank To remove the cowling To remove the panel 3. Cowling Remove the cowling bolts, and then 1.

  • Page 41: Checking The Spark Plug

    PERIODIC MAINTENANCE AND MINOR REPAIR Checking the spark plug The spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accordance with the periodic mainte- nance and lubrication chart.
  • Page 42 5. Install the cowling in the original problems yourself. Instead, have a position, and then tighten the cow- Spark plug gap: Yamaha dealer check the vehicle. ling bolt 0.7–0.8 mm (0.027–0.031in) 2. Check the spark plug for electrode 2. Clean the surface of the spark plug...

  • Page 43: Engine Oil And Oil Filter Element

    PERIODIC MAINTENANCE AND MINOR REPAIR Engine oil and oil filter element The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter ele- ment replaced at the intervals specified in the periodic maintenance and lubri- cation chart.
  • Page 44 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Engine oil drain bolt 1. Oil filter element 1. Bolt 2. O-ring 2. O-ring 2. Oil filter element cover 3. Compression spring 7. Install the oil filter element cover by 4. Strainer installing the bolts, then tightening 5.

  • Page 45: Coolant

    PERIODIC MAINTENANCE AND MINOR REPAIR Coolant NOTICE NOTICE The coolant level should be checked Before installing the engine oil drain In order to prevent clutch slip- before each ride. In addition, the cool- bolt, do not forget to install the O- page (since the engine oil also ant must be changed at the intervals lubricates the clutch), do not...
  • Page 46 If water has been added to the coolant, have a Yamaha dealer check the antifreeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced.

  • Page 47: Cleaning The Air Filter Element

    The coolant must be changed at the in- tervals specified in the periodic mainte- nance and lubrication chart. Have a Yamaha dealer change the coolant. 1. Fuel tank bolt 1. Fuel tank bolt 2. Fuel tank...
  • Page 48 If any fuel hose is damaged, do not start the engine but have a Yamaha dealer replace the hose, otherwise fuel may leak. Make sure that the fuel hoses are properly connected and routed, and not pinched.

  • Page 49: Adjusting The Engine Idling Speed

    Periodically check the obtained as described above, have a in direction (b). throttle cable free play and, if neces- Yamaha dealer make the adjustment. sary, adjust it as follows. The engine idling speed must be cor- rectly adjusted before checking and ad- justing the throttle cable free play.

  • Page 50: Valve Clearence

    (b). must be adjusted by a Yamaha dealer 3. Tighten the locknut. Tire air pressure at the intervals specified in the periodic maintenance and lubrication chart.
  • Page 51 OVERLOAD ledge and experience. nail or glass fragments in it, or if the YOUR MOTORCYCLE. Make sure sidewall is cracked, have a Yamaha the total weight of the cargo, rider, dealer replace the tire immediately. passenger, and accessories (fairing, saddlebags, etc. if approved for this...

  • Page 52: Wheels

    If any da - ing the tires, should be left to a cannot be guaranteed. mage is found, have a Yamaha Yamaha dealer, who has the After extensive tests, only the dealer replace the wheel. Do not...

  • Page 53: Free Play

    PERIODIC MAINTENANCE AND MINOR REPAIR Adjusting the clutch lever 3. If the specified clutch lever free free play play could obtained described above, tighten the locknut and skip the rest of the procedure, otherwise proceed as follows. 4. Fully turn the adjusting bolt in direction to loosen the clutch cable.
  • Page 54 Checking the brake lever free play There should be no free play at the brake lever end. If there is free play, have a Yamaha dealer inspect the brake system. WARNING A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system.

  • Page 55: Adjusting The Rear Brake Light Switch

    To check the brake pad wear, check make the brake light come on later, turn the wear limit line, have a Yamaha the wear indicator grooves. If a brake the adjusting nut in direction (b).

  • Page 56: Checking The Front Brake Fluid Level

    However, if the leakage and poor braking perfor- brake fluid level goes down sud- mance. denly, have a Yamaha dealer check the cause. Recommended brake fluid: DOT 3 & DOT 4 1. Minimum level mark...

  • Page 57: Changing The Brake Fluid

    PERIODIC MAINTENANCE AND MINOR REPAIR Drive chain slack Changing the brake fluid Have a Yamaha dealer change the brake fluid at the intervals specified in the NOTE after the periodic mainte- nance and lubrication chart. In addition, have the oil seals of the brake master...

  • Page 58: Cleaning And Lubricating The Drive Chain

    After adjusting the brake pedal free NOTICE: For a thorough cleaning, have a play, check the operation of the Yamaha dealer remove the drive chain Improper drive chain slack will brake light. and soak it in solvent. over load the engine as well as...

  • Page 59: Checking And Lubricating The Cables

    If a ca ble is damaged or does not move smoothly, have a Clutch Lever Yamaha dealer check or replace it. Recommended lubricant: Engine oil WARNING Damage to the outer sheath may in-...

  • Page 60: Lubricating The Brake Pedal

    WARNING If the centerstand or sidestand does Recommended lubricant: not move up and down smoothly, Lithium-soap-based grease (all-pur- have a Yamaha dealer check or re- pose grease) pair it. Recommended lubricant: Lithium-soap-based grease (all-pur- pose grease) 6-25...

  • Page 61: Checking The Front Fork

    If any damage is found or the front Check the inner tubes for scratches, fork does not operate smoothly, damage and excessive oil leakage. have a Yamaha dealer check or re- pair it. To check the operation 1. Place the vehicle on a level sur- face and hold it in an upright posi- tion.

  • Page 62: Battery

    To charge the battery burns. Avoid any contact with Have a Yamaha dealer charge the bat- skin, eyes or clothing and al- ways shield your eyes when tery as soon as possible if it seems to working near batteries.

  • Page 63: Replacing The Fuse

    If the fuse is blown, replace it as fol- 4. If the fuse immediately blows 4. After installation, make sure that lows. again, have a Yamaha dealer the battery leads are properly con- 1. Turn the key to “OFF ” and turn off check the electrical system.

  • Page 64: Replacing A Headlight Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR Replacing the headlight bulb a. Do not touch this area. 1. Rubber cover 2. Bulb holder screw 3. Coupler NOTICE 4. Bulb holder 1. Bolt head lamp lens (x4 pcs) Do not touch the glass part of the headlight bulb to keep it free from This model is equipped with a quartz 2.

  • Page 65: Replacing A Front Turn Signal Light

    5. Install the headlight bulb cover, and then connect the coupler. bulb 6. Install the headlight unit by installing the bolts. 7. Have a Yamaha dealer adjust the headlight beam if necessary. 1. Screw 2. Bulb 3. Lens 1. Bulb 3.

  • Page 66: Replacing Tail Light/Brake Light

    PERIODIC MAINTENANCE AND MINOR REPAIR Replacing tail/brake light bulb 1. Bulb 1.Bulb socket 3. Remove the defective bulb by 1. Remove the seat pushing it in, and turning counter 2. Open the panel clockwise. 4. Insert a new bulb into the socket, push it in, and then turn it clockwise until it stops.

  • Page 67: Front Wheel

    PERIODIC MAINTENANCE AND MINOR REPAIR Front wheel 3. Pull the wheel axle out, and remove Tightening Torque: the wheel. NOTICE : Axle nut : Do not apply the brake after the 60 Nm (600 Kg/cm) wheel has been removed together with the brake disc, otherwise 5.

  • Page 68: Rear Wheel

    PERIODIC MAINTENANCE AND MINOR REPAIR Rear wheel NOTICE To install the rear wheel The drive chain does not need to be 1. Install the drive chain onto the disassembled in order to remove and rear sprocket. install the rear wheel. 2.

  • Page 69: Troubleshooting

    The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.

  • Page 70: Troubleshooting Charts

    Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
  • Page 71 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

  • Page 72: Motorcycle Care And Storage

    MOTORCYCLE CARE AND STORAGE Care cleaning products, solvent ucts onto seals, gaskets, sprockets, orthinner, fuel (gasoline), rust the drive chain and wheel axles. While the open design of a motorcycle removers or inhibitors, brake reveals attractiveness Always rinse the dirt and degreaser fluid, antifreeze or electrolyte.

  • Page 73: Storage

    MOTORCYCLE CARE AND STORAGE After normal use 2. Apply a corrosion protection spray 7. Wax all painted surfaces. Remove dirt with warm water, a mild on all metal, including chrome- and 8. Let the motorcycle dry completely detergent, and a soft, clean sponge, nickel-plated, surfaces to prevent before storing or covering it.

  • Page 74: Specifications

    SPECIFICATIONS Dimensions: Lubrication system: Spark plug (s): Wet sump Overall length: Manufacturer/model: Engine oil: 2010 mm (79.13 in) NGK/CR8E, DENSO/U24ESR-N Overall width: Type: Spark plug gap: 720 mm (28.3 in) SAE20W40 0.7–0.8 mm (0.027–0.031 in) Overall height: Recommended engine oil grade: Clutch: 1030 mm (40.6 in) tipe API service SE...
  • Page 75 SPECIFICATIONS Rear: Rear suspension: Caster angle: 225 kPa (33 psi) (2.25 kgf/cm²) Type: 26 ° Front wheel: Swingarm (monocross) Trail: Wheel type: Spring/shock absorber type: 97 mm Casting Wheel Coil spring/oil damper Front tire: Rim size: Wheel travel: Type: 17 x 2.15 104.0 mm Tubeless Rear wheel:...
  • Page 76 SPECIFICATIONS Auxiliary light: 12 V, 3.4 W Meter lighting: Ilumi (Dial) 13 V,0.13W x 2 (Pointer) 13V,0.13W x 1 (LCD) 13V,0.26W x 1 Neutral indicator light: 13 V, 0.13 W Engine trouble warning light: 13 V, 0.26 W High beam indicator light: 13 V, 0.13 W Turn signal indicator light: 13 V, 0.13 W...

  • Page 77: Consumer Information

    Record the key identification number, vehicle identification number and en- gine serial number in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
  • Page 78 CONSUMER INFORMATION Engine serial number 1. Engine serial number The engine serial number is stamped into the crankcase.

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