2. Damage or malfunction of the SRS/SIPS bag/IC system. Work involving the SRS/SIPS bag/IC systems or other components in the vehicle that may affect the SRS/SIPS bag/IC systems must always be performed by an authorized Volvo workshop. In case of doubt, consult the SRS and SIPS bag/IC service manual.
Table of Contents 1:2 Vehicles with SRS (Airbag)/SIPS bag/IC Group 27 Engine controls (Inflatable curtain) ............2 Cruise control 4-Cyl. Turbo ........... 47 Explanations ..............6 Cruise control 4-Cyl. Turbo 1.6l ........48 Abbreviations ..............6 Cruise control 4-Cyl. Diesel DV6C........ 49 How to use the wiring diagrams 1:2.......
Page 4
Table of Contents 2:2 Group 43 Transmission Component illustrations ......169 Automatic transmission, TF-80SC AWD...... 91 Automatic transmission MPS6........92 Index 1:2 ............209 Group 59 Brake system List of components 1:4 ......211 Brake control system & DSTC ........93 Group 64 Steering Speed dependent power steering........
Explanations Abbreviations Groups Other Group 23 = Fuel system = Adaptive Cruise Control Group 26 = Cooling system = Silver plated Group 27 = Engine controls = Gold plated Group 28 = Ignition and control system AUTO = Automatic transmission Group 32 = Alternator and voltage regulator BLIS...
How to use the wiring diagrams 1:2 The descriptions below apply in general The systems are shown in not active sta- to all wiring diagram manuals, although tus, i.e. "key removed" and when doors, not all sections are necessarily con- trunk lid/tailgate and hood are closed.
Page 8
How to use the wiring diagrams 2:2 Explanation of symbols = System voltage = Ground connection via wiring = Ground connection in compo- nent/chassis = Screened wire = Branching point = Twisted cable = Electrical connection = Variant = CAN communication = CAN high data signal (CAN H) = CAN low data signal (CAN L) = LIN communication...
Fuses Distribution box in engine compartment F1-F7 15/31 Distribution box in engine compartment Fuse function 11A/1 4/56 Central Electronic Module (CEM) Fuse in the Central Electronic Module (CEM) relay in CEM F9-F11 Fuses in the Central Electronic Module (CEM) relay in CEM Fuse in the Central Electronic Module (CEM) relay in CEM Fuse in the Central Electronic Module (CEM)
Fuses Distribution box in engine compartment F8-F23 15/31 Distribution box in engine compartment Fuse function 11B/8 6/104 Washer motor headlights 2/182 11B/9 Wiper motor module (WMM) 11B/10 Combustion Preheater Module (CPM) 4/106 Control module, remote parking heater start 11B/11 4/31 Fan control module 6/28 Motor, passenger compartment fan...
Fuses Distribution box in engine compartment F27-F36 15/31 Distribution box in engine compartment Fuse function 11B/27 2/17 Relay, horn 2/31 Relay, 15-feed 2/182 Relay, headlight washer motor 11B/28 2/64 Relay auxiliary lights 10/65 Auxiliary light, front right 2/64 10/69 Auxiliary light, front left 2/64 11B/29 16/10...
Fuses Central Electronic Module (CEM) F1 - F8 4/56 Central Electronic Module (CEM) Fuse function 2/16 Relay, rear window wiper 6/32 Rear window wiper motor 2/16 3/27 Switch unit, power passenger seat 3/176 Power window switches, driver’s door 4/52 Power Seat Module (PSM) 4/76 Remote control opener garage door 10/25...
Fuses Central Electronic Module (CEM) F9 - F19 4/56 Central Electronic Module (CEM) Fuse function 6/127 Washer motor 6/127 Washer motor Central locking motor, trunk lid relay in CEM 4/83 Fuel pump control module relay in CEM 6/33 Fuel pump 4/83 Climate Control Module (CCM) 7/199...
Page 22
Fuses Distribution box in passenger compartment F1 - F17 15/36 Distribution box in passenger compartment Fuse function 11C/1 11C/17-19 Fuses in distribution box passenger compartment 16/105 Audio module (AUD) 11C/6 3/273 Lock contact, LH front door 3/274 Lock contact, RH front door 3/275 Lock contact, left rear door 3/276...
Fuses Distribution box in engine compartment, cold zone F10 F11 F12 2/246 2/166 15/37 I013222 15/37 Distribution box in cold zone engine compartment, Start/Stop function Fuse function 11A/1 9/42 PTC-element 11A/2 4/56C5:1 Central Electronic Module (CEM) 11A/3 2/88 Relay, 15-feed rear 11C/23-11C/30 Fuses in distribution box passenger compartment 2/88...
Fuses Battery PF1-PF2 1/1 Battery Fuse function 11A/1-11A/7 Main fuses in distribution box engine compartment 11A/42-11A/44 Main fuses in distribution box engine compartment 11B/8-11B/14 Fuses in the engine compartment distribution box 11B/16-11B/22 Fuses in the engine compartment distribution box 2/31 11B/23 Fuses in the engine compartment distribution box 11B/27-11B/32...
Relays Relays in the engine compartment and passenger compartment 15/31 Distribution box in engine compartment Relay function 2/32 Main relay, engine management system 2/133 Relay vacuum pump, 4-Cyl. Turbo 2/142 Fuel filter preheater relay 2/35 Starter motor relay 2/22 Relay, climate control system 15/36 Distribution box in passenger compartment Relay function 2/88...
Ground connections 31/10 - 31/15 continues 31/10 Bottom rail, left Hazard warning flasher switch 3/117 Switch unit, dome light 3/173 Switch, trunk lid private lock 4/31 Fan control module 4/33 Sunroof control module 4/76 Remote control unit for garage door opener 4/102 Steering column lock module (SCL) 4/119...
Connectors 74/30 74/30 20-pin black Floor harness Harness driver’s seat 73/5035 Branching point, LHD 9/12A:1 Seat Heating Module (SHM), BK-VT BK-GN 73/5023 Branching point, RHD driver’s side 11C/24:2 Fuse, distribution box in pas- VT-GN 9/12A:4 Seat Heating Module (SHM), senger compartment driver’s side 74/409:15 Connector, LHD...
Page 111
Connectors 74/31:1-14 74/31 20-pin black Floor harness Harness passenger seat 73/5023 Branching point, LHD 9/13A:1 Seat Heating Module (SHM), BK-GN BK-VT 73/5035 Branching point, RHD passenger side 11C/23:2 Fuse, distribution box in passen- 9/13A:4 Seat Heating Module (SHM), ger compartment passenger side 74/409:16 Connector, LHD...
Page 112
Connectors 74/31:15-20 - 74/301:1-9 74/31 20-pin black Floor harness Harness passenger seat 11C/14:2 Fuse, distribution box in passen- 3/27:5 Switch unit, power passenger BN-RD ger compartment seat, LHD 3/27:2 Switch unit, power passenger seat, RHD 73/5023 Branching point, LHD 3/27:8 Switch unit, power passenger BK-GN BK-VT...
Page 113
Connectors 74/301:10-22 74/301 34-pin black Engine harness Engine compartment harness 4/46B:14 Engine control module (ECM), 6-Cyl. 4/56C1:6 Central Electronic Module VT-OG VT-OG & 4-Cyl. T (CEM) 4/46B:23 Engine Control Module (ECM), Diesel 4/28A:7 Transmission Control Module (TCM) 74/411:10 Connector BN-VT BN-VT 4/28A:17 Transmission control module (TCM),...
Page 114
Connectors 74/301:23-34 - 74/304 74/301 34-pin black Engine harness Engine compartment harness 73/3154 Branching point 74/321:5 Connector BU-BN BU-BN 4/46B:45 Engine Control Module GN-OG 74/504:38 Connector GN-OG (ECM), 6-Cyl. 74/316:4 Connector 74/504:3 Connector 11B/19 Fuses in the engine compart- BN-WH 6/164C2:1 Electrical power steering mod- BN-WH...
Page 119
Connectors 74/409:21-26 - 74/411:1-14 74/409 26-pin green Dashboard harness Floor harness 3/281C1:8 Branching point 11C/16:2 Fuses in distribution box in pas- VT-RD VT-RD senger compartment 73/4038 Branching point GN-BK 74/518:2 Connector GN-BK 73/5012 Branching point 73/4037 Branching point 74/518:1 Connector BU-BK BU-BK 73/5011...
Page 120
Connectors 74/411:15-26 - 74/412:1-9 74/411 26-pin gray Engine compartment harness Dashboard harness 73/3121 Branching point 73/4043 Branching point 74/412:2 Connector 73/3120 Branching point 73/4044 Branching point VT-WH VT-WH 74/412:1 Connector 11B/20:2 Fuses in engine compartment 4/9C2:42 Supplemental Restraint System VT-BN VT-BN fuse box Module (SRS)
Page 121
Connectors 74/412:10-22 - 74/414 74/412 22-pin green Dashboard harness Roof harness 73/4005 Branching point 73/5097 Branching point BU-BK BU-BK 73/4007 Branching point 4/9C2:45 Supplemental Restraint System GN-WH 3/117C1:3 Switch unit, dome light GN-WH (SRS) 4/9C2:22 Supplemental restraint system 3/117C1:2 Switch unit, dome light GY-BU GY-BU module(SRS)
Page 122
Connectors 74/417 - 74/419 74/417 7-pin green Dashboard harness Climate control system harness 74/409:18 Connector 3/112 Climate control system BU-GY 73/4010 Branching point BN-VT 3/112 Climate control system 74/401:1 Connector WH-GN 3/112 Climate control system 74/409:15 Connector 73/4012 Branching point 3/112 Climate control system BK-WH...
Page 124
Connectors 74/504:41-57 - 74/504B 74/504 57-pin natural Engine compartment harness Floor harness 74/9:7 Connector 74/512:14 Connector YE-RD YE-RD 74/301:20 Connector, MAN GY-BN 4/56C2:41 Central Electronic Module GY-BN (CEM), MAN 4/118C1:17 Headlamp control module 74/512:9 Connector YE-GN YE-GN (HCM) 73/3021 Branching point BU-BK 74/511:3 Connector...
Page 125
Connectors 74/507:1-22 74/507 26-pin black Harness front door, left Floor harness 3/126C2:1 Driver door module (DDM) 73/5005 Branching point GY-OG GY-OG 3/127C2:1 Passenger door module (PDM) 3/126C2:13 Driver door module (DDM) 73/5006 Branching point VT-OG VT-OG 3/127C2:13 Passenger door module (PDM) 6/36:3 Lock motor, central locking,...
Page 126
Connectors 74/507:23-26 - 74/508:1-12 74/507 26-pin black Harness front door, left Floor harness 16/4:2 Left-hand front door speaker 74/407:1 Connector YE-BK GY-BK 6/55:2 Left-hand front tweeter GY-BK 73/5079 Branching point 7/208:1 Pressure sensor front door left 4/9C1:57 Supplemental Restraint System YE-RD YE-RD (SRS)
Page 127
Connectors 74/508 74/508 26-pin black Harness front door, right Floor harness 3/274:1 Lock contact, RH front door 73/5062 Branching point BK-GN BK-GN 3/126C1:13 Driver Door Module (DDM), 73/5023 Branching point BK-GN BK-GN 3/127C1:13 Passenger Door Module (PDM), LHD 3/126C1:2 Driver Door Module (DDM), 11C/8:2 Fuses in distribution box VT-RD...
Page 128
Connectors 74/509 74/509 16-pin black Left-hand rear door harness Floor harness 3/128:2 Left rear door module (LDM) 11C/11:2 Fuses in distribution box in RD-BU RD-BU passenger compartment 3/128:13 Left rear door module (LDM) BK-VT 73/5035 Branching point BK-VT 73/5035 Branching point 16/6:1 Left-hand rear door speaker 74/407:12...
Page 129
Connectors 74/510 - 74/511:1-12 74/510 16-pin black Right-hand rear door harness Floor harness 3/129:2 Right rear door module (RDM) 11C/10:2 Fuse, distribution box in passen- RD-GN YE-RD ger compartment 3/129:13 Right rear door module (RDM) BK-GN 73/5023 Branching point BK-GN 73/5023 Branching point 16/5:1...
Cable harness routing in vehicle Harness front door, left 73/5019 73/5078 73/5079 74/507 I01419 Cable harness routing in vehicle Harness front door, right 73/5135 74/508 I01420 TP39204202 S60 (11-)
Page 172
Component illustrations 3/111- 3/135 3/111 Light Switch Module (LSM) 3/128 Left rear door module (LDM) 3/112 Climate control system 3/129 Right rear door module (RDM) 3/117 Switch unit, dome light 3/130 Steering Wheel Module (SWM) 3/126 Driver door module (DDM) 3/131 Steering wheel switch right (SWSR) 3/127 Passenger door module (PDM) 3/135 RTI switch...
Page 173
Component illustrations 3/156 - 3/267 3/156 Gear Selector Module (GSM) 3/218 Belt buckle contact, center rear 3/157 Switch, passenger side airbag 3/219 Belt buckle contact, rear right 3/173 Switch, trunk lid private lock 3/255 Position sensor, driver’s seat 3/176 Power window switches, driver’s door 3/256 Position sensor, passenger seat 3/217 Belt buckle contact, rear left 3/267 Switch unit, telematics...
Page 174
Component illustrations 3/271 - 4/6 3/271 Contact, immobilizer, clutch pedal 3/276 Lock contact, RH rear door 3/272 Switch, parking brake 3/281 Infotainment control module (ICM) 3/281 I03122 3/273 Lock contact, LH front door 3/284 Diagnostic contact, brake light 3/293 Handsfree control panel cellular phone 3/274 Lock contact, RH front door 3/275 Lock contact, left rear door...
Page 175
Component illustrations 4/9 - 4/46 Supplemental Restraint System (SRS) 4/33 Sunroof control module 4/46 Engine control module (ECM), 4-Cyl. Turbo 1.6l (GTDi) 4/16 Brake Control Module (BCM) 4/46_4Cyl.P I01446P 4/28 Transmission Control Module (TCM), 4/46 Engine control module (ECM), 4-Cyl. TF-80SC Turbo 2.0l (GTDi) 4/28...
Page 176
Component illustrations 4/46 - 4/68 4/46 Engine Control Module (ECM), 4-Cyl. Diesel, 1.6l (DV6C) 4/56:C2 Central Electronic Module (CEM) 4/46_4Cyl.D I01446D 4/46 Engine control module (ECM), 5-Cyl. Diesel (I5D, Eu5) 4/56:C3 Central Electronic Module (CEM) 4/52 Power Seat Module (PSM) 4/56:C4 Central Electronic Module (CEM) 4/56 Central Electronic Module (CEM)
Page 177
Component illustrations 4/71 - 4/115 4/71 Cooling fan control module 4/93 Keyless vehicle module (KVM) 4/99 Control module speed dependent power steering 4/80 Forward Sensing Module (FSM) 4/82 Differential Electronic Module (DEM) 4/102 Steering column lock module (SCL) 4/83 Fuel pump control module 4/109 Glow plug control module 4/84 Suspension Module (SUM)
Page 178
Component illustrations 4/118 - 6/8 4/118 Headlamp control module (HCM) 4/136 Closing velocity module (CVM) 4/136 I03204 4/119 Remote Keyless Entry (RKE) Driver Information Module (DIM) 4/119.2 Remote Receiver Module (RRX) Wiper motor module (WMM) Lock motor central locking, trunk lid/tailgate, S60 4/120 Parking Assistance Camera (PAC)
Page 179
Component illustrations 6/25 - 6/55 6/25 Starter motor 6/37 Lock motor, fuel filler cover 6/38 Left-hand headlight level adjustment motor 6/26 Alternator Control Module (ACM) 6/39 Right-hand headlight level adjustment motor 6/28 Motor, passenger compartment fan 6/48 Damper Motor Module (DMM), recirculation 6/33 Fuel pump...
Page 180
Component illustrations 6/56 - 6/104 6/56 Lock motor, central locking, RH rear 6/95 Damper Motor Module (DMM), door temperature, left side 6/57 Lock motor, central locking, LH rear 6/96 Damper Motor Module (DMM), door temperature, right side 6/102 Damper Motor Module (DMM), defroster 6/62 Left-hand power door mirror...
Page 181
Component illustrations 6/114 - 7/8 6/164 Electrical power steering module (EPS) 6/114 Vacuum pump 6/120 Throttle unit, 4-Cyl. Turbo Brake fluid level sensor 6/120 Throttle unit, 6-Cyl. Washer fluid level sensor 6/120 Throttle unit, Diesel Oil pressure sensor Pressure sensor, climate control sys- 6/127 Washer motor TP39204202 S60 (11-)
Page 182
Component illustrations 7/12 - 7/25 7/12 Solar sensor, twilight sensor and indi- cator alarm 7/17 Mass airflow sensor (MAF) 7/15 Front heated oxygen sensor, 4-Cyl. Turbo 7/23 Rear knock sensor 7/15 Front oxygen sensor, bank 1, 6-Cyl. 7/24 Front knock sensor 7/15 Front heated oxygen sensor, Diesel 7/24...
Page 185
Component illustrations 7/100 - 7/138 7/100 Inclination Sensor Module (ISM) 7/115 Side impact sensor, left B-post 7/108 Left-hand rear side impact sensor 7/116 Side impact sensor, right B-post 7/109 Right-hand rear side impact sensor 7/123 Clutch pedal sensor 7/112 Seat temperature sensor, LH rear 7/124 Brake pedal sensor 7/113 Seat temperature sensor, RH rear 7/138 Exhaust pressure sensor...
Page 186
Component illustrations 7/143 - 7/166 7/143 Fuel level sensor, pump side 7/162 Pressure sensor, fuel line 7/165 Pressure and temperature sensor, intake manifold, 4-Cyl. 7/149 Rain Sensor Module (RSM) 7/165 Pressure and temperature sensor, intake manifold, Diesel 7/154 Sensor fuel temperature G037625 7/156 Pressure and temperature sensor, 7/165 Pressure and temperature sensor,...
Page 197
Component illustrations 10/50 - 11A/no. 10/50 Brake lights, left, V60 10/115 Right-hand vanity mirror lighting 10/50 I01318 10/53 Fog lights, rear left, S60 10/125 Left-hand front courtesy lighting 10/53 I01345 10/53 Fog lights, left rear, V60 10/126 Right-hand front courtesy lighting 10/53 I01320 10/72 Front ashtray lighting...
Page 198
Component illustrations 11B/no. - 16/10 11B/no. Fuses in engine compartment fuse 15/32 Distribution box in cargo compart- ment, V60 15/32 I01328 11C/noFuses in distribution box passenger 15/36 Distribution box in passenger com- compartment partment 11D/A Fuses in cargo compartment fuse 15/37 Engine compartment cold zone 15_37 I01537...
Page 208
Component illustrations 74/601 - 74X/414 74/601 Connector, S60 PF/no. Main fuse by battery 74/602 Connector, V60 10X/29 Connector interface, original car 10X/125 Connector interface, original car 10X/126 Connector interface, original car 16X/1 Connector interface, original car 74X/9 Connector interface, original car 74X/414 Connector interface, original car 74/606 Connector 74/901 Connector...
Index 1:2 Abbreviations ..............6 Fuses ................14 Active headlight ............76 Fuses at Battery ............26 Additional electrical equipment, Group 36 ....78 Fuses in Cold zone engine compartment ....24 Alcolock ............... 85 Fuses in distribution box cargo compartment ....
Page 210
Index 2:2 Speed dependent power steering ....... 94 Tailgate harness ............167 Start-/Stop function 4-Cyl. 1.6l ......52 Transmission MP66 ............. 91 Starting system ............74 Transmission, Group 43 ..........91 Starting system 4-Cyl..........73 Tunnel harness ............164 Starting system, Group 33 ..........
List of components 1:4 Battery 3/272 Switch, parking brake Secondary battery 3/273 Lock contact, LH front door 3/274 Lock contact, RH front door 2/16 Relay, rear window wiper 3/275 Lock contact, left rear door 2/17 Relay, horn 3/276 Lock contact, RH rear door 2/22 Relay, climate control system 3/281...
Page 212
List of components 2:4 Driver Information Module (DIM) 7/57 Right-hand rear ABS sensor 7/61 Input speed sensor Wiper motor module (WMM) 7/62 Output speed sensor Lock motor central locking, trunk lid/tailgate, 7/69 Outside temperature sensor 7/73 Coolant level sensor Lock motor central locking, trunk lid/tailgate, 7/74 Fluid temperature sensor, automatic transmission...
Page 213
List of components 3:4 Electromagnetic clutch, climate control Outlet 12V front system Heating element, LH rear seat cushion 8/6-11 Injectors Heating element, LH rear seat backrest 8/18 EVAP valve, 4-Cyl. 9/10 Heating element, RH rear seat cushion 8/28 Turbo control valve 9/11 Heating element, RH rear seat backrest 8/30...
Page 215
List of components 1:5 Battery 3/225 Continuously Controlled Damping (CCD) 3/255 Position sensor, driver’s seat 2/16 Relay, rear window wiper 3/256 Position sensor, passenger seat 2/17 Relay, horn 3/267 Switch unit, telematics 2/22 Relay, climate control system 3/271 Contact, immobilizer, clutch pedal 2/31 Relay, 15-feed 3/272...
Page 216
List of components 2:5 Driver Information module (DIM) alarm 7/15 Front heated oxygen sensor, Diesel Wiper motor module (WMM) 7/16 Sensor, coolant temperature Central locking motor, tailgate 7/17 Mass airflow sensor (MAF) 6/25 Starter motor 7/23 Rear knock sensor 6/26 Alternator control module (ACM) 7/24 Knock sensor, 4-Cyl.
Page 217
List of components 3:5 7/120 Height sensor, suspension, rear left 8/40 Lock-up solenoid 7/121 Height sensor, suspension, rear right 8/46 Activation unit DSTC 7/122 Mass movement sensor module (MMS), front 8/48 Auto-dimming rearview mirror 7/123 Clutch pedal sensor 8/51 Igniter side airbag front driver’s seat 7/124 Sensor brake pedal 8/52...
Page 218
List of components 4:5 10/22 Ceiling light 16/56 Treble speaker, right front door 10/25 Ceiling light cargo compartment 16/60 Phone module (PHM) 10/29 Glove compartment lighting 16/65 Immobilizer antenna unit (IAU) 10/46 Fog lights, rear right 16/79 Subwoofer module (SUB) 10/50 Brake lights, left 16/98...
Page 219
List of components 5:5 31/1 Ground connection, PTC 74/405 Connector 31/2 Ground connection, Left wheel housing 74/406 Connector 31/3 Ground connection, Body battery 74/407 Connector 31/7 Ground connection, Left bottom rail 74/407B Connector 31/10 Ground connection, Left bottom rail 74/409 Connector 31/15 Ground connection, Right bottom rail...
Need help?
Do you have a question about the S60 2012 and is the answer not in the manual?
Questions and answers