Power integrations TOPSwitch-HX Series Manual

Power integrations TOPSwitch-HX Series Manual

Enhanced ecosmart, integrated off-line switcher with advanced feature set and extended power range

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TOP252-262
TOPSwitch-HX Family
Enhanced EcoSmart, Integrated Off-Line Switcher with
Advanced Feature Set and Extended Power Range
Product Highlights
Lower System Cost, Higher Design Flexibility
Multi-mode operation maximizes efficiency at all loads
New eSIP-7F and eSIP-7C packages
Low thermal impedance junction-to-case (2 °C per watt)
Low height is ideal for adapters where space is limited
Simple mounting using a clip to aid low cost manufacturing
Horizontal eSIP-7F package ideal for ultra low height adapter
and monitor applications
Extended package creepage distance from DRAIN pin to
adjacent pin and to heat sink
No heat sink required up to 35 W using P, G and M packages
with universal input voltage and up to 48 W at 230 VAC
Output overvoltage protection (OVP) is user programmable for
latching/non-latching shutdown with fast AC reset
Allows both primary and secondary sensing
Line undervoltage (UV) detection prevents turn-off glitches
Line overvoltage (OV) shutdown extends line surge limit
Accurate programmable current limit
Optimized line feed-forward for line ripple rejection
132 kHz frequency (254Y-258Y and all E/L packages) reduces
transformer and power supply size
Half frequency option for video applications
Frequency jittering reduces EMI filter cost
Output Power Table
230 VAC ±15%
Product
5
Adapter
1
TOP252PN/GN
9 W
TOP252MN
TOP253PN/GN
15 W
TOP253MN
TOP254PN/GN
16 W
TOP254MN
TOP255PN/GN
19 W
TOP255MN
TOP256PN/GN
21 W
TOP256MN
TOP257PN/GN
25 W
TOP257MN
TOP258PN/GN
29 W
TOP258MN
Table 1.
Output Power Table. (for notes see page 2).
www.power.com
This Product is Covered by Patents and/or Pending Patent Applications.
85-265 VAC
4
Open
Peak
Adapter
3
1
Frame
2
21 W
15 W
6 W
21 W
38 W
25 W
9 W
43 W
47 W
28 W
11 W
62 W
54 W
30 W
13 W
81 W
63 W
34 W
15 W
98 W
70 W
41 W
19 W
119 W
77 W
48 W
22 W
140 W
AC
IN
TOPSwitch-HX
Figure 1.
Typical Flyback Application.
Heat sink is connected to SOURCE for low EMI
Improved auto-restart delivers <3% of maximum power in
short circuit and open loop fault conditions
Accurate hysteretic thermal shutdown function automatically
recovers without requiring a reset
Fully integrated soft-start for minimum start-up stress
Extended creepage between DRAIN and all other pins
improves field reliability
Product
Open
Peak
3
Frame
2
TOP252EN/EG
13 W
10 W
TOP253EN/EG
13 W
TOP254EN/YN/EG
25 W
TOP255EN/YN/EG
15 W
TOP255LN
29 W
TOP256EN/YN/EG
30 W
TOP256LN
20 W
40 W
TOP257EN/YN/EG
TOP257LN
35 W
22 W
TOP258EN/YN/EG
52 W
TOP258LN
TOP259EN/YN/EG
40 W
26 W
TOP259LN
64 W
TOP260EN/YN/EG
45 W
TOP260LN
30 W
TOP261EN/YN/EG
78 W
TOP261LN
50 W
TOP262EN
35 W
92 W
TOP262LN
D
V
CONTROL
C
S
X
F
230 VAC ±15%
5
Open
Adapter
1
Frame
2
10 W
21 W
21 W
43 W
30 W
62 W
40 W
81 W
40 W
81 W
60 W
119 W
60 W
88 W
85 W
157 W
85 W
105 W
105 W
195 W
105 W
122 W
128 W
238 W
128 W
162 W
147 W
275 W
147 W
190 W
177 W
333 W
177 W
244 W
177 W
333 W
6
177 W
244 W
6
+
DC
OUT
-
PI-4510-100206
85-265 VAC
Open
Adapter
1
Frame
2
6 W
13 W
13 W
29 W
20 W
43 W
26 W
57 W
26 W
57 W
40 W
86 W
40 W
64 W
55 W
119 W
55 W
78 W
70 W
148 W
70 W
92 W
80 W
171 W
80 W
120 W
93 W
200 W
93 W
140 W
118 W
254 W
118 W
177 W
118 W
254 W
118 W
177 W
August 2016

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Summary of Contents for Power integrations TOPSwitch-HX Series

  • Page 1 TOP252-262 TOPSwitch-HX Family Enhanced EcoSmart, Integrated Off-Line Switcher with Advanced Feature Set and Extended Power Range Product Highlights Lower System Cost, Higher Design Flexibility Multi-mode operation maximizes efficiency at all loads • New eSIP-7F and eSIP-7C packages • Low thermal impedance junction-to-case (2 °C per watt) •...
  • Page 2 TOP252-262 EcoSmart™– Energy Efficient Y Package Option for TOP259-261 Energy efficient over entire load range In order to improve noise-immunity on large TOPSwitch-HX • No-load consumption Y package parts, the F pin has been removed (TOP259-261YN • are fixed at 66 kHz switching frequency) and replaced with a Less than 200 mW at 230 VAC •...
  • Page 3: Table Of Contents

    TOP252-262 Section List Functional Block Diagram ............................4 Pin Functional Description ............................6 TOPSwitch-HX Family Functional Description ....................... 7 CONTROL (C) Pin Operation ............................ 8 Oscillator and Switching Frequency .......................... 8 Pulse Width Modulator ............................9 Maximum Load Cycle .............................. 9 Error Amplifier ................................
  • Page 4: Functional Block Diagram

    TOP252-262 CONTROL (C) DRAIN (D) INTERNAL SUPPLY SHUNT REGULATOR/ ERROR AMPLIFIER SOFT START 5.8 V 4.8 V 5.8 V INTERNAL UV PS(UPPER) COMPARATOR V I (LIMIT) CURRENT LIMIT ADJUST PS(LOWER) ÷ 16 ON/OFF SHUTDOWN/ AUTO-RESTART CURRENT LIMIT COMPARATOR MULTI- FUNCTION (M) STOP LOGIC HYSTERETIC SOURCE (S)
  • Page 5 TOP252-262 DRAIN (D) CONTROL (C) INTERNAL SUPPLY SHUNT REGULATOR/ ERROR AMPLIFIER SOFT START 5.8 V 4.8 V INTERNAL UV 5.8 V PS(UPPER) COMPARATOR V I (LIMIT) CURRENT LIMIT ADJUST PS(LOWER) ÷ 16 ON/OFF SHUTDOWN/ EXTERNAL CURRENT CURRENT LIMIT AUTO-RESTART LIMIT (X) COMPARATOR VOLTAGE STOP LOGIC...
  • Page 6: Pin Functional Description

    TOP252-262 Pin Functional Description VOLTAGE MONITOR (V) Pin (Y & M package only): Input for OV, UV, line feed forward with DC reduction, output DRAIN (D) Pin: overvoltage protection (OVP), remote ON/OFF and device reset. High-voltage power MOSFET DRAIN pin. The internal start-up A connection to the SOURCE pin disables all functions on this pin.
  • Page 7: Topswitch-Hx Family Functional Description

    TOP252-262 Auto-Restart For R = 12 kΩ Slope = PWM Gain = 61% LIMIT (constant over load range) For R = 19 kΩ = 37% LIMIT See Figure 55b for other Input resistor values (R ) to Voltage select different I values.
  • Page 8: Control (C) Pin Operation

    TOP252-262 4. Switching frequency of 132 kHz reduces the transformer size current source connected internally between the DRAIN and with no noticeable impact on EMI. CONTROL pins. When the CONTROL pin voltage V reaches 5. Frequency jittering reduces EMI in the full frequency mode at approximately 5.8 V, the control circuitry is activated and the soft-start begins.
  • Page 9: Pulse Width Modulator

    TOP252-262 packages). Duty cycle is reduced from DC through the reduction of the on-time when I is increased beyond I . This Switching operation is identical to the PWM control of all other TOPSwitch Frequency families. TOPSwitch-HX only operates in this mode if the cycle-by-cycle peak drain current stays above k (set), PS(UPPER)
  • Page 10: Line Undervoltage Detection (Uv)

    TOP252-262 LINE 5.8 V S13 S12 S13 S12 4.8 V DRAIN Note: S0 through S15 are the output states of the auto-restart counter PI-4531-121206 Figure 11. Typical Waveforms for (1) Power Up (2) Normal Operation (3) Auto-Restart (4) Power Down. On-Chip Current Limit with External Programmability on.
  • Page 11: Line Overvoltage Shutdown (Ov)

    TOP252-262 Line Overvoltage Shutdown (OV) clamp network, bias winding return or power traces from other The same resistor used for UV also sets an overvoltage converters. If the line sensing features are used, then the sense threshold, which, once exceeded, will force TOPSwitch-HX to resistors must be placed within 10 mm of the V-pin to minimize stop switching instantaneously (after completion of the current the V-pin node area.
  • Page 12 TOP252-262 M Pin X Pin V Pin REM(N) OV(LS) (Enabled) Output (Non-Latching) (Latching) MOSFET Switching (Disabled) Disabled when supply output goes out of regulation (Default) LIMIT Current Limit (78%) Maximum Duty Cycle Pin Voltage -250 -200 -150 -100 X and V Pins (Y, E, L and M Packages) and M Pin (P and G Packages) Current (µA) Note: This figure provides idealized functional characteristics with typical performance values.
  • Page 13: Line Feed-Forward With Dc

    TOP252-262 Line Feed-Forward with DC Reduction Soft-Start The same resistor used for UV and OV also implements line voltage The 17 ms soft-start sweeps the peak drain current and feed-forward, which minimizes output line ripple and reduces switching frequency linearly from minimum to maximum value power supply output sensitivity to line transients.
  • Page 14 TOP252-262 Y, E/L and M Package CONTROL (C) TOPSwitch-HX 200 µA (Negative Current Sense - ON/OFF, Current Limit Adjustment) EXTERNAL CURRENT LIMIT (X) (Voltage Sense) VOLTAGE MONITOR (V) (Positive Current Sense - Undervoltage, Overvoltage, ON/OFF, Maximum Duty Cycle Reduction, Output Over- voltage Protection) 400 µA PI-4714-071408...
  • Page 15: Typical Uses Of Frequency (F) Pin

    TOP252-262 Typical Uses of FREQUENCY (F) Pin Input Input CONTROL CONTROL Voltage Voltage PI-2655-071700 PI-2654-071700 Figure 14. Full Frequency Operation (132 kHz). Figure 15. Half Frequency Operation (66 kHz). Rev. J 08/16 www.power.com...
  • Page 16: Typical Uses Of Voltage Monitor (V) And External Current Limit (X) Pins

    TOP252-262 Typical Uses of VOLTAGE MONITOR (V) and EXTERNAL CURRENT LIMIT (X) Pins TOP252-258M TOP254-258Y TOP259-261Y V X C S F V X C S G Input Input Voltage Voltage CONTROL CONTROL PI-4984-020708 PI-4716-020508 Figure 16a. Three Terminal Operation (VOLTAGE MONITOR and EXTERNAL Figure 16b.
  • Page 17 TOP252-262 Typical Uses of VOLTAGE MONITOR (V) and EXTERNAL CURRENT LIMIT (X) Pins (cont.) × I × R 4 MΩ 4 MΩ For Values Shown For Values Shown = 103.8 VDC = 457.2 VDC R LS Input 40 kΩ Input 55 kΩ...
  • Page 18: Typical Uses Of Multi-Function (M) Pin

    TOP252-262 Typical Uses of VOLTAGE MONITOR (V) and EXTERNAL CURRENT LIMIT (X) Pins (cont.) × R × R For R = 4 MΩ @100 VDC = 76% 4 MΩ 4 MΩ @375 VDC = 41% = 102.8 VDC = 451 VDC can be an optocoupler @ 100 VDC = 76% output or can be replaced...
  • Page 19 TOP252-262 Typical Uses of MULTI-FUNCTION (M) Pin (cont.) × R × R × R For R = 4 MΩ × R = 102.8 VDC = 451 VDC For R = 4 MΩ Sense Output Voltage = 102.8 VDC 4 MΩ 4 MΩ...
  • Page 20 TOP252-262 Typical Uses of MULTI-FUNCTION (M) Pin (cont.) can be an optocoupler can be an optocoupler output or can be replaced output or can be replaced by a manual switch. by a manual switch. For R 12 kΩ = 61% LIMIT Input Input...
  • Page 21: Application Examples

    TOP252-262 Application Examples winding. Zener VR2 will break down and current will flow into the “M” pin of the TOPSwitch initiating a hysteretic overvoltage A High Efficiency, 35 W, Dual Output - Universal Input protection with automatic restart attempts. Resistor R5 will limit Power Supply the current into the M pin to <...
  • Page 22: A High Efficiency, 150 W, 250-380 Vdc Input Power Supply

    TOP252-262 dissipated by VR1 and VR3, the leakage energy instead being A High Efficiency, 150 W, 250 – 380 VDC Input dissipated by R1 and R2. However, VR1 and VR3 are essential Power Supply The circuit shown in Figure 42 delivers 150 W (19 V @ 7.7 A) at to limit the peak drain voltage during start-up and/or overload conditions to below the 700 V rating of the TOPSwitch-HX 84% efficiency using a TOP258Y from a 250 VDC to 380 VDC...
  • Page 23: A High Efficiency, 20 W Continuous - 80 W Peak, Universal Input Power Supply

    TOP252-262 TOPSwitch-HX and R20, C9, R22 and VR5. Should the bias A High Efficiency, 20 W continuous – 80 W Peak, Universal Input Power Supply winding output voltage across C13 rise due to output overload The circuit shown in Figure 43 takes advantage of several of or an open loop fault (opto coupler failure), then VR5 conducts triggering the latching shutdown.
  • Page 24: A High Efficiency, 65 W, Universal Input Power Supply

    TOP252-262 A High Efficiency, 65 W, Universal Input Power Supply The secondary output from the transformer is rectified by diode The circuit shown in Figure 44 delivers 65 W (19 V @ 3.42 A) at D2 and filtered by capacitors C13 and C14. Ferrite Bead L3 and 88% efficiency using a TOP260EN operating over an input capacitors C15 form a second stage filter and effectively reduce voltage range of 90 VAC to 265 VAC.
  • Page 25: Key Application Considerations

    TOP252-262 Key Application Considerations TOPSwitch-HX vs. TOPSwitch-GX features eliminate the need for additional discrete components. Table 4 compares the features and performance differences Other features increase the robustness of design, allowing cost between TOPSwitch-HX and TOPSwitch-GX. Many of the new savings in the transformer and other power components.
  • Page 26: Topswitch-Hx Design Considerations

    TOP252-262 TOPSwitch-HX Design Considerations sinking, air circulation, etc.). The higher DC of TOPSwitch-HX, along with an appropriate transformer turns ratio, can allow the Power Table use of a 80 V Schottky diode for higher efficiency on output The data sheet power table (Table 1) represents the maximum voltages as high as 15 V (see Figure 41).
  • Page 27: Topswitch-Hx Layout Considerations

    TOP252-262 Primary Side Connections Use a single point (Kelvin) connection at the negative terminal of the input filter capacitor for the TOPSwitch-HX SOURCE pin and bias winding return. This improves surge capabilities by returning surge currents from the bias winding directly to the input filter capacitor.
  • Page 28 TOP252-262 Isolation Barrier Optional PCB slot for external Capacitor heatsink in contact with SOURCE pins Input Filter Output Capacitor Recti er Output Filter Capacitor Transformer >3.5 mm Optional slot for insertion of heat sink Simpli ed PCB layout improves heat sinking Electrically quiet copper area Maximize hatched copper...
  • Page 29 TOP252-262 Isolation Barrier Capacitor Input Filter Capacitor Output Recti er Output Filter Capacitor Transformer - DC PI-4751-070307 Figure 48. Layout Considerations for TOPSwitch-HX Using TOP254-258 Y Package. Isolation Barrier Capacitor Output Filter Input Filter Capacitor Capacitor Transformer U4 C21 - DC PI-4977-021408 Figure 49.
  • Page 30 TOP252-262 Isolation Barrier Capacitor Input Filter Capacitor R6 D5 Output Recti er Transformer Output Filter Capacitor - DC PI-4975-022108 Figure 50a. Layout Considerations for TOPSwitch-HX Using E Package and Operating at 66 kHz. Isolation Barrier Input Filter Capacitor C6 R7 Capacitor Output Recti er...
  • Page 31: Quick Design Checklist

    Up-to-date information on design tools can be found at the the power supply goes into auto-restart (loss of regulation). Power Integrations website: www.power.com 2. Maximum drain current – At maximum ambient temperature, maximum input voltage and maximum output load, verify Rev.
  • Page 32: Product Specifications And Test Conditions

    TOP252-262 Absolute Maximum Ratings DRAIN Peak Voltage ........... -0.3 V to 700 V VOLTAGE MONITOR Pin Voltage ......-0.3 V to 9 V DRAIN Peak Current: TOP252 ......... 0.68 A CURRENT LIMIT Pin Voltage ......-0.3 V to 4.5 V DRAIN Peak Current: TOP253 .........
  • Page 33 TOP252-262 Conditions Parameter Symbol SOURCE = 0 V; T = -40 to 125 °C Units (Unless Otherwise Specified) Control Functions (cont.) TOP252-255 External Bias Current 132 kHz Operation TOP256-258 TOP259-262 TOP252-255 66 kHz Operation TOP256-258 TOP259-262 CONTROL Current at 0% Duty Cycle C(OFF) TOP252-255 132 kHz Operation...
  • Page 34 TOP252-262 Conditions SOURCE = 0 V; T = -40 to 125 °C Parameter Symbol Units (Unless Otherwise Specified) Multi-Function (M), Voltage Monitor (V) and External Current Limit (X) Inputs Output Overvoltage Latching Shutdown = 25 °C OV(LS) Threshold Current V or M Pin Reset Voltage = 25 °C V(TH) M(TH)
  • Page 35 TOP252-262 Conditions SOURCE = 0 V; T = -40 to 125 °C Parameter Symbol Units (Unless Otherwise Specified) Circuit Protection TOP252PN/GN/MN di/dt = 45 mA/ms 0.400 0.43 0.460 = 25 °C TOP252EN di/dt = 90 mA/ms 0.400 0.43 0.460 = 25 °C TOP253PN/GN di/dt = 80 mA/ms 0.697...
  • Page 36 TOP252-262 Conditions SOURCE = 0 V; T = -40 to 125 °C Parameter Symbol Units (Unless Otherwise Specified) Circuit Protection (cont.) TOP258YN/EN di/dt = 890 mA/ms 3.999 4.30 4.601 = 25 °C TOP259LN di/dt = 720 mA/ms 3.236 3.48 3.724 = 25 °C TOP259YN/EN di/dt = 1065 mA/ms...
  • Page 37 TOP252-262 Conditions SOURCE = 0 V; T = -40 to 125 °C Parameter Symbol Units (Unless Otherwise Specified) Output (cont.) = 25 °C 1.45 1.70 TOP259 = 600 mA = 100 °C 2.25 2.60 = 25 °C 1.20 1.40 TOP260 = 700 mA = 100 °C 1.80...
  • Page 38 TOP252-262 DRAIN VOLTAGE PI-2039-033001 Figure 51. Duty Cycle Measurement. t LEB (Blanking Time) I INIT(MIN) Dynamic Impedance Slope CONTROL Pin Voltage (V) Time (µs) Figure 52. CONTROL Pin I-V Characteristic. Figure 53. Drain Current Operating Envelope. P or G Package (M Pin) TOP254-258 Y, all E, L or M Packages (X and V Pins) 0-300 kΩ...
  • Page 39: Typical Performance Characteristics

    TOP252-262 Typical Performance Characteristics PI-4754-120307 Maximum Typical Minimum Notes: 1. Maximum and Minimum levels are based on characterization. 2. T C to 125 -200 -150 -100 ( µA ) or I Figure 55a. Normalized Current Limit vs. X or M Pin Current. PI-4755-120307 Notes: 1.
  • Page 40 TOP252-262 Typical Performance Characteristics (cont.) -50 -25 75 100 125 150 -50 -25 75 100 125 150 Junction Temperature (°C) Junction Temperature (°C) Figure 56. Breakdown Voltage vs. Temperature. Figure 57. Frequency vs. Temperature. -50 -25 75 100 125 150 -50 -25 75 100 125 150 Junction Temperature (°C)
  • Page 41 TOP252-262 Typical Performance Characteristics (cont.) = 1.354 - 1147.5 × I  + 1.759 × 10 × with -180 µA < I < -25 µA -200 -150 -100 VOLTAGE-MONITOR Pin Current (µA) EXTERNAL CURRENT LIMIT Pin Current (µA) Figure 62a. VOLTAGE-MONITOR Pin vs. Current. Figure 62b.
  • Page 42 TOP252-262 Typical Performance Characteristics (cont.) = 5 V Scaling Factors: -0.5 TOP262 1.82 TOP261 1.62 TOP260 1.42 TOP259 1,17 TOP258 1.00 TOP257 0.85 -1.5 TOP256 0.61 TOP255 0.42 TOP254 0.32 = 25 °C TOP253 0.20 CASE = 100 °C TOP252 0.10 CASE -2.5...
  • Page 43: Package Outlines

    TOP252-262 TO-220-7C (Y Package) .165 (4.19) .185 (4.70) .390 (9.91) .045 (1.14) .146 (3.71) .420 (10.67) .055 (1.40) .156 (3.96) .108 (2.74) REF .234 (5.94) .261 (6.63) .570 (14.48) .461 (11.71) REF. .495 (12.57) 7° TYP. .670 (17.02) REF. .860 (21.84) .880 (22.35) .080 (2.03) .120 (3.05)
  • Page 44 TOP252-262 PDIP-8C (P Package) ⊕ D S .004 (.10) Notes: 1. Package dimensions conform to JEDEC specification MS-001-AB (Issue B 7/85) for standard dual-in-line (DIP) package with .300 inch row spacing. 2. Controlling dimensions are inches. Millimeter sizes are shown in parentheses. 3.
  • Page 45 TOP252-262 SMD-8C (G Package) Notes: ⊕ D S .004 (.10) .046 .060 .060 .046 1. Controlling dimensions are inches. Millimeter sizes are shown in parentheses. 2. Dimensions shown do not .080 include mold flash or other protrusions. Mold flash or .086 protrusions shall not exceed .006 (.15) on any side.
  • Page 46 TOP252-262 eSIP-7C (E Package) 0.403 (10.24) 0.264 (6.70) 0.081 (2.06) 0.397 (10.08) Ref. 0.077 (1.96) Detail A 0.290 (7.37) 0.325 (8.25) 0.198 (5.04) Ref. Ref. 0.320 (8.13) 0.519 (13.18) Ref. 0.207 (5.26) Pin #1 0.016 (0.41) 0.140 (3.56) 0.187 (4.75) I.D.
  • Page 47 TOP252-262 eSIP-7F (L Package) 0.403 (10.24) 0.081 (2.06) 0.264 (6.70) Ref. 0.397 (10.08) 0.077 (1.96) Detail A 0.325 (8.25) 0.290 (7.37) 0.198 (5.04) Ref. 0.320 (8.13) Ref. 0.490 (12.45) Ref. 0.016 (0.41) 6× 0.011 (0.28) 0.020 M 0.51 M C 0.173 (4.40) 0.163 (4.15) 0.084 (2.14)
  • Page 48: Part Ordering Information

    TOP252-262 Part Ordering Information • TOPSwitch Product Family • HX Series Number • Package Identifier Plastic DIP-8C Plastic SMD-8C Plastic SDIP-10C Plastic TO-220-7C Plastic eSIP-7C Plastic eSIP-7F • Pin Finish Pure Matte Tin (Pb-Free) (P, G, M, E, L and Y Packages) Green Mold Compound (Specific E Packages Only) •...
  • Page 49 TOP252-262 Revision Notes Date Data sheet release. 02/08 Added L package and TOP262. 07/08 Changed eSIP-7E to eSIP-7F. Added detail to PI-4917 and PI-5204. 08/08 Released TOP255-259LN and TOP262EN parts. 10/08 Added note for TOP256E halogen free part availability. 01/09 Added note for TOP258P and TOP259E halogen free part availability.
  • Page 50 For the latest updates, visit our website: www.power.com Power Integrations reserves the right to make changes to its products at any time to improve reliability or manufacturability. Power Integrations does not assume any liability arising from the use of any device or circuit described herein. POWER INTEGRATIONS...

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