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EZ3600
User manual
HELLO
Ft. Atkinson, Wisconsin USA
Panningen, the Netherlands
www.digi-star.com
D3715-GB Rev D
May 10

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Summary of Contents for DIGI-STAR EZ3600

  • Page 1 EZ3600 User manual HELLO Ft. Atkinson, Wisconsin USA Panningen, the Netherlands www.digi-star.com D3715-GB Rev D May 10...
  • Page 2: Table Of Contents

    Charging battery and welding ......................3 OVERVIEW WEIGHING INDICATOR ....................4 OPERATION ............................. 6 Switching on the weighing indicator ....................6 USING EZ3600(V) AS A DATA TRANSFER UNIT ................7 DATA TRANSFER ..........................8 DataKey mode ..........................8 DataLink modes ..........................8 Weighing indicator data formats ....................
  • Page 3 APPENDIX A1: EC DECLARATION OF CONFORMITY All rights reserved. Reproduction of any part of this manual in any form whatsoever without Digi-Star’s express written permission is forbidden. The contents of this manual are subject to change without notice. All efforts have been made to assure the accuracy of the contents of this manual. However, should any errors be detected, Digi-Star would greatly appreciate being informed of them.
  • Page 4: Feed Management Software

    Feed management software FEED MANAGEMENT SOFTWARE ® A full featured Windows based system that offers powerful and easy to use features. >>For additional information, see www.digi-star.com D3715-GB Rev D EZ3600 User's manual...
  • Page 5: Cab Control (Wireless)

    • Manual advance when loading ingredients. • Specifications Built-in wireless 2.4 GHz radios • Range up to 1000ft (300m) • 24 channels • 12 or 24 Vdc systems • >>For additional information, see www.digi-star.com D3715-GB Rev D EZ3600 User's manual...
  • Page 6: Safety During Use

    Caution Check system before use Before you are going to use the Digi-Star weighing system you need to check the proper working of the system by charging all weighing points with a known weight. Digi-Star cannot be held responsible for deviations and problems arising from incorrect use of the weighing indicator, incorrect calibration or settings.
  • Page 7: Overview Weighing Indicator

    – to toggle between net and gross weights. – to select recipes. – to enter user and feed cycle numbers. Any user number can be entered as long as this number has not been assigned by the management software. D3715-GB Rev D EZ3600 User's manual...
  • Page 8 25. Power supply port – to connect the power supply cable. 26. Port for DataKey – to insert the DataKey. Turn the DataKey to upload/download data. 27. Serial number >>See pages 36, 37 and 38 for installation instructions. D3715-GB Rev D EZ3600 User's manual...
  • Page 9: Operation

    Operation OPERATION Switching on the weighing indicator Press HELLO Enter the user number, if required. Press user Press and hold for 3 seconds to zero balance the weighing indicator. D3715-GB Rev D EZ3600 User's manual...
  • Page 10: Using Ez3600(V) As A Data Transfer Unit

    USING EZ3600(V) AS A DATA TRANSFER UNIT Recipes can be programmed using the TMR Tracker software and sent to the EZ3600(V) unit via DataKey or DataLink. When running in “PC” mode it is not possible to program a recipe using the front panel.
  • Page 11: Data Transfer

    Recipe and group list The TMR Tracker software sends the recipe and group data in two mode separate lists. The operator selects the recipe to be prepared and the dose outs per group. D3715-GB Rev D EZ3600 User's manual...
  • Page 12: Loading And Feeding In Complete Load Mode

    Press to accept the recipe amounts of the group(s) without adjusting them. If the weighing indicator indicates that the resized recipe exceeds the capacity of the feed mixer, press to ignore this message. D3715-GB Rev D EZ3600 User's manual...
  • Page 13: Feeding Groups

    After the last group has been fed, following message will appear on the display: Recipe complete. Note: Do not press To feed the groups in a different order, press to select the required group. Press to start feeding this group. D3715-GB Rev D EZ3600 User's manual...
  • Page 14: Loading And Feeding In Recipe And Group List Mode

    See pages 26, 27 and 28 for settings. Note: To load the ingredients in a different order, press to select the required ingredient. Press to start loading this ingredient. D3715-GB Rev D EZ3600 User's manual...
  • Page 15: Feeding Groups

    6. When the group(s) have been fed, press to select the recipe for the next group to be fed. See pages 26, 27 and 28 for settings. D3715-GB Rev D EZ3600 User's manual...
  • Page 16: Advanced Functions

    Note: If the ingredient amount has changed by more than 4 counts, this ingredient can no longer be selected. Changing the feeding cycle number 1. Press 2. Enter user number. 3. Press 4. Enter feeding number (1-9). 5. Press D3715-GB Rev D EZ3600 User's manual...
  • Page 17: Clearing The Indicator Memory

    For continuous re-use, set number 466 from the list with direct access number (D.A.N.-list) to ON. See page 33. Adding a group to group list 1. Enter group name or number. 2. Press calf 3. Press to add the group. D3715-GB Rev D EZ3600 User's manual...
  • Page 18 8. Enter the number of animals in this group. 9. Press 10. If you work with zones, the following will appear on the display: Enter zone 0-9 zone 1 Enter the required zone. Press D3715-GB Rev D EZ3600 User's manual...
  • Page 19: Ez3600(V) Front Panel Programming

    EZ3600(V) Front panel programming EZ3600(V) FRONT PANEL PROGRAMMING Recipes can be programmed using the EZ3600(V) front panel. To set front panel programming see page 30 TMR Tracker or Front Panel programming. D3715-GB Rev D EZ3600 User's manual...
  • Page 20: Programming Recipes

    1. Repeatedly press , until iNGRNM is displayed. 2. Press ingrnm 3. Press to select the ingredient to be changed. 4. Press to change the name. EDIT will briefly be displayed, followed by a flashing cursor. D3715-GB Rev D EZ3600 User's manual...
  • Page 21: Printing An Ingredient Name

    PROGRM is displayed. The first programmed recipe or rec__ will be displayed. Rec_ 2. Press 3. Enter the required recipe number. 4. Press to confirm the entered recipe number. D3715-GB Rev D EZ3600 User's manual...
  • Page 22: Changing Ingredient Amounts In The Recipe

    1. Press and hold until the weighing indicator emits a high pitched signal and PROGRM is displayed. 2. Press repeatedly until the recipe Rec_ number to be changed is displayed. 3. Press to select this recipe. D3715-GB Rev D EZ3600 User's manual...
  • Page 23: Deleting Recipe

    2. Press repeatedly until the required accum recipe is displayed. 3. Press to display the various ingredients in the selected recipe. 4. Press to return to normal weighing mode. D3715-GB Rev D EZ3600 User's manual...
  • Page 24: Printing Recipes

    1. Press to display the first recipe. 2. Press to print this recipe. 3. Press again to print all the recipes Rec_ saved in the memory. 4. Press to return to normal weighing mode. D3715-GB Rev D EZ3600 User's manual...
  • Page 25: Loading And Dosing Out Recipes

    As soon as the ingredient is loaded, the weighing indicator will count down to zero. corn 8. Press to advance to the next ingredient. (To set automatic advance, see page 33). D3715-GB Rev D EZ3600 User's manual...
  • Page 26: Dosing Out Recipe

    0. This function can be used to see how much has been dosed out per group, if several groups are being fed. 4. Press to read out the remaining weight at any time. D3715-GB Rev D EZ3600 User's manual...
  • Page 27: Additional Functions

    Reference: technical manual D3648 on www.digi-star.com Backlight intensity 1. Press , until dimmer appears on the display. 2. Press . to reduce the backlight intensity by 60%. dimmer Press again to return to full intensity. D3715-GB Rev D EZ3600 User's manual...
  • Page 28: Deleting Accumulative Ingredient Amounts

    4. Press and hold . Press .The following text is displayed: press print to reprint- press zero to delete accumulation — press nET/GROSS to quit. Zero 5. Press to delete the total amount for corn. 6. Press D3715-GB Rev D EZ3600 User's manual...
  • Page 29: Commonly Used Direct Access Numbers

    1. Enter 442. 2. Press 3. Press , until the desired percentage (tolerance) appears on the display: OFF, 0.5, 1 - 5, 7, or 10. 4. Press D3715-GB Rev D EZ3600 User's manual...
  • Page 30: Group Tolerance

    (seconds) appears on the display: MANUAL, 1, 2, 3, 5, 7, 10, 20, 30, or 60]. 4. Press Note: If automatically advancing to the next ingredient is not required, set this setting to MANUAL. D3715-GB Rev D EZ3600 User's manual...
  • Page 31: Automatically Advancing To Next Ingredient / Manually Advancing To Next Group

    2. Press 3. Press to delete the old ID number. Enter the new ID number. 4. Press Note: The TMR Tracker software ID number must correspond with the ID number of the feed mixer. D3715-GB Rev D EZ3600 User's manual...
  • Page 32: Radio Number

    3. Press again to select ON or OFF. 4. Press Setting the time [TIME] 1. Enter 202. 2. Press 3. Press to move the cursor. 11:38:59 4. Press to set the time. 5. Press 11:36 D3715-GB Rev D EZ3600 User's manual...
  • Page 33: Setting The Date

    5. Press TMR Tracker or Front Panel programming [progrm] 1. Enter 439. 2. Press 3. Press again to select pc (Programming progrm using TMR Tracker software) or scale(Front panel programming). 4. Press D3715-GB Rev D EZ3600 User's manual...
  • Page 34: List With Direct Access Numbers

    DATE Use Select and Function key to Enter XXXXXX. set the date [DATE] WEIGHING Weighing indicator number to INDICATOR NR. communicate with the Cab control. [SCL NO] REMOTE DISPLAY Type of remote display. [RMDISP] D3715-GB Rev D EZ3600 User's manual...
  • Page 35 If this setting is ON, the weighing TOLERANCE OVERLOCK indicator does not automatically ON/OFF advance to the next ingredient when [OVERLK] exceeding the set tolerance. FEED ZONE The feed zone of the groups to be ALL, 1-9 fed. [FDZONE] D3715-GB Rev D EZ3600 User's manual...
  • Page 36 (1-9), the sensitivity SETUP NUMBER (display counts 1-9) and the [SETUP] capacity * 1000 can be entered using direct number entry. CALIBRATION NUMBER Displayed amount at 0.4mV/V for these load cells. [CAL] D3715-GB Rev D EZ3600 User's manual...
  • Page 37: Trouble Shooting

    You will see if there is a loose indicator. Contact your dealer for connection or bad solder joint. additional information. Repair or replace Does the J-Box have a bad connection the J-Box. or loose wires? See next page D3715-GB Rev D EZ3600 User's manual...
  • Page 38 Any difference could be an indication of a bad load cell or a structural problem. D3715-GB Rev D EZ3600 User's manual...
  • Page 39: Installation

    Figure 1: Mounting the weighing indicator Rail mounting [standard] and wing mount included. RAM mount (option) included in RAM mount kit. Load cell direction Observe direction of arrow when installing load cell. D3715-GB Rev D EZ3600 User's manual...
  • Page 40: Connecting The Cables

    Black Earth/Mass Orange Relay output Blue Remote input **The wire colours in this table only apply for the standard Digi-Star cable. See figure 4: J-Box connections Figure 2: Connection diagram of weighing indicator J-Box connection DataKey insertion Digital Remote display...
  • Page 41: Connecting Load Cells To J-Box

    2. Press 3. Weighing indicator briefly shows SETUP SETUP followed by a six digit number. Enter the new number. 4. Press Use 872 and follow the same procedure to change the calibration CAL number. D3715-GB Rev D EZ3600 User's manual...
  • Page 42: Optional Equipment

    Optional equipment OPTIONAL EQUIPMENT Rotation counter sensor To be used in combination with the EZ3600 or EZ4600 weighing indicator, which is equipped with a rotation counter port (option). Rotating sensor allows the operator to shaft program the weighing indicator to count the mixing auger or PTO rotations for an accurate mixing of ingredients.
  • Page 43: Appendix A1: Ec Declaration Of Conformity

    European Representative Address J.F. Kennedylaan 235, 5981 WX Panningen (NL) Model name EZ2400, EZ2400V, EZ3400, EZ3400V, EZ3600, EZ3600V, EZ4600, SW2600EID, SW4600EID, RD2400V, CAB CONTROL 2400\2400V\3400\3400V\3600\3600V Conformance to: EN 61326 - electrical equipment for measurement, control and laboratory use (see Report Number 307245.)

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