Anco Equipment Batch Pasteurizer Manual

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Anco Batch Pasteurizer Collection

Anco Equipment

1070 E. Glenbrook Drive - Pulaski, WI 54162

www.ancoequipment.com

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Page 1 Anco Batch Pasteurizer Collection Anco Equipment 1070 E. Glenbrook Drive - Pulaski, WI 54162 www.ancoequipment.com...
Page 2: Table Of Contents
Table of Contents About our Batch Pasteurizer Tank Specifications and Options Batch Pasteurizer Overview Sizing your Boiler Tank and Boiler Install Leak Detection Valve Install, Handling & Maintenance Electric Air Space Heater Anderson Chart Recorder Overview Spray Ball Maintenance and Technical Information...
Page 3: About Our Batch Pasteurizer
About Anco Batch Pasteurizers Vat Batch Pasteurizers are insulated, jacketed, process tanks. When used with a boiler and chilling system tanks can heat and cool almost any food, dairy, beverage or chemical products. The most common use for batch pasteurizers is in the dairy industry for milk pasteurization.
Page 4: Tank Specifications And Options
Batch Pasteurizer Specifications and Tank Options Capacity Range: 50-2,000 gallon Tank Top: Flat top with removable covers, Wing-Top, Dome Top with Manhole Tank Bottom: Slight slope toward outlet Tank Interior Shell: Cylindrical vertical, 11 gauge type 304 or 316 stainless steel...
Page 5: Batch Pasteurizer Overview
Batch Pasteurizer Overview Tank Inspection To ensure each tank is in good working order, Anco Equipment inspects every aspects of our equipment before we ship our product. We ask all our clients to do the same. Immediately upon arrival of the equipment, confirm the tank has not been scratched, dented, or missing any parts during transit.
Page 6 Lubricate the inner guts of valve before setting in place. The PetroLube is a food-grade lubricant and is allowed to have product contact. Please see diagram further in this manual. – Also find video reference on YouTube under Anco Equipment. • Adjustable Ball Feet –...
Page 7 ANCO BATCH PASTEURIZER SEW EURODRIVE MOTOR GEARBOX AIR VENT STAINLESS DUST COVER CIP SPRAYBALL FITTING TC PORT FOR AIR SPACE THERMOMETER CIP SPRAYBALL FITTING MANWAY COVER LIFTING LUG ELECTRIC AIRSPACE FITTING NAME PLATE ANDERSON-NEGELE LEAK DETECTION VALVE ADJUSTABLE BALL FEET...
Page 8: Sizing Your Boiler
Sizing your Boiler A properly sized boiler is the key to pasteurizing in a quick timely manner. Since the maximum tank jacket pressure is 70 PSI and the maximum flow- rate is 50 GPM, we recommend using a hot water or low-pressure steam boiler.
Page 9: Tank And Boiler Install
Bottom Inlet & Outlet Ports are Interchangeable Underneath the tank you will find two ports for the bottom zone or jacket. Connect your steam, water, or Glycol lines here. The ports are interchangeable so either port can be the inlet or the outlet. . Bottom Jacket Ports These ports are interchangeable 9/25/2018...
Page 10 Inlet & Outlet-Single Zone Jacket Install Steam must always enter from the top inlet jacket and exit from the bottom or lower jacket port. Water or Glycol must always enter from the lower inlet port of the jacket and exit from the top or higher jacket port.
Page 11 Inlet & Outlet-Two Zone Jacket Install Steam must always enter from the top inlet jacket and exit from the bottom or lower jacket port. Bottom ports are interchangeable. Water or Glycol must always enter from the lower inlet port of the jacket and exit from the top or higher jacket port.
Page 12 Inlet & Outlet-Three Zone Jacket Install Steam must always enter from the top inlet jacket and exit from the bottom or lower jacket port. Water or Glycol must always enter from the lower inlet port of the jacket and exit from the top or higher jacket port.
Page 13 Hot Water Boiler Install Diagram Sample Additional components will be required for a complete system. Consult with a qualified professional for design and integration with a specific boiler and plant steam system Water Exits Side Jacket Water Enters Side Jacket 9/25/2018...
Page 14 Steam Boiler Install Diagram Sample This diagram is a graphical representation of a typical steam supply and condensate return system for a jacketed tank. Additional components will be required for a complete system. Consult with a qualified professional for design and integration with a specific boiler and plant steam system.
Page 15: Leak Detection Valve Install, Handling & Maintenance
Proper Valve Maintenance & Handling DO’s DON’Ts Never throw or drop valve parts into cleaning tank, Handle with Care (see Figure 1) nicks in the valve will cause leaking. Handle improperly (see Figure 1) Use Petro Gel a food-grade lubricant around Do not block leak detect grooves with the valve gasket, plug, nut, and inside the lubricant.
Page 16 Figure 1 Figure 2 9/25/2018...
Page 17 Leak Detection Valve Each Valve Purchase includes a 2” PMO Leak Detect Valve, a Plastic Gasket, and a Tube of Food Grade Petrol Gel. Installing the Valve Apply Petrol Lube to the gasket and stick it to the base of tank. Apply generously to the front of gasket and back of valve.
Page 18: Electric Air Space Heater
Anco Electric Air Space Heater The element needs to be wired to single phase 220v. It should be positioned in the tank angled to the center making sure it does not interfere with the agitator shaft or CIP spray balls. The Rheostat control allows you to adjust the amount of electrical current running to the heating...
Page 19 Anco Electric Air Space Heater *To be installed by a licensed electrician...
Page 20 Anco Airspace Heater Element...
Page 21: Anderson Chart Recorder Overview
Anderson Chart Recorder and Temperature Probes *Get full Anderson manual on our website under technical information. 9/25/2018...
Page 22 Installation Information A hard copy of the complete installation manual will be included with your Anderson Equipment. 9/25/2018...
Page 23: Spray Ball Maintenance And Technical Information
Spray Ball Installation and Maintenance 9/25/2018...
Page 24 Spray Ball Specification Sheet 9/25/2018...
Page 25: Cleaning And Test Run Procedure
Cleaning your Batch Pasteurizer Degreasing your tank after manufacturing is a very simple but important step in preparing your tank. You may consult your chemical supply provider or use these steps below. Fill tank about 10% full with hot water.
Page 26 GENERAL CLEANING AND SANITIZING OF PASTEURIZING EQUIPMENT Milk-stone is a hard deposit or encrustation that is a combination of milk solids and washing powder that may build on milk equipment. The minerals contained in hard water also contribute to its formation. It is a chemical reaction that is accelerated by heat causing more deposits on heating surfaces than elsewhere.
Page 27 Cleaning and Sanitization Methods 1. Steam This method can be used successfully only in confined areas. All parts of equipment must be exposed to a temperature of at least 170°F for at least 5 minutes. 2. Hot Water This method is difficult to use on assembled equipment, particularly where hot water flows over a surface cooler.
Page 28: Pasteurizing Procedure
Running your Batch Pasteurizer  Once your boiler and electrical components are installed and your tank is degreased; we recommend running a test batch with water prior to running your product. This will also help get a feel for your boiler to maintain a steady temperature.
Page 29 Batch Pasteurizing Standards (Rules and procedures may vary from state to state, please check with your local inspector) 1. All components must be added to the batch prior to beginning pasteurization. This includes liquid sugar and sweeteners, water, milk powders and all other flavorings, stabilizers and vitamins.
Page 30 Assurance of Holding Periods 1. Vats must be operated so that every particle of milk is held for at least 30 minutes at or above the minimum required temperature for the specific product processed. 2. When the milk product is heated to pasteurization temperature in the vat and is partially cooled in the vat before opening the outlet valve, the recorder chart must show at least 30 minutes at or above the minimum pasteurization temperature.
Page 31 PMO Product and Air Space Guidelines for Dairy Products Minimum Product Minimum Air Space Product Temperature Temperature MILK, SKIM MILK, OR BUTTERMILK 145° F 150° F CREAM, & FLUID DAIRY PRODUCTS WITH >10% MILKFAT 150° F 155° F CONDENSED DAIRY PRODUCTS & HIGH TOTAL SOLIDS PRODUCTS 150°...
Page 32 INDICATING AND RECORDING THERMOMETERS VAT PASTEURIZER THERMOMETER CRITERIA VAT PASTEURIZATION – CRITICAL CONTROL POINTS 1. Time and temperature requirements 2. No temperature abuse 3. Covers in place during operation 4. Vat construction within compliance PASTEURIZATION GREATER THAN 160°F 5. Agitation during operation 6.
Page 33 1.Indicating thermometers shall be mercury actuated, direct reading type, scaled to a minimum of 0.625 of an inch, with a span of not less than 25 F. The span must include the pasteurization temperature (plus or minus 5° F) and be graduated in 1° F and accurate to within 0.5°F.
Page 34: Warranty
Said manufacturers’ sole judgment shall determine the extent of allowance for, or replacement of, any such parts claimed defective. ANCO Equipment, LLC does not warrant the corrosive resistance of stainless steel nor other metal parts for any purpose whatsoever. Company Obligation: ANCO Equipment, LLC’s obligation under its warranty is strictly and exclusively limited to the...
Page 35: Conclusion
Anco Equipment strives on 100% satisfaction on all their equipment. For any additional questions or concerns please check out our website at www.ancoequipment.com or call at (920) 569-3530. 9/25/2018...