XYZ Machine Tools ProTURN SLX 1630 Safety, Installation, Maintenance, Service & Parts List Manual
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XYZ Machine Tools ProTURN SLX 1630 Safety, Installation, Maintenance, Service & Parts List Manual

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ProTURN SLX 1630
ProtoTRAK SLX CNC
Safety, Installation, Maintenance,
Service & Parts List Manual
Southwestern Industries, Inc.
2615 Homestead Place
Rancho Dominguez, CA
T | 310.608.4422
Service Department:
e-mail:
sales@southwesternindustries.com
| service@southwesternindustries.com
| web:
southwesternindustries.com
Document:
Version:
90220-5610 USA
|
F | 310. 764.2668
800.367.3165
25099
032813

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  • Page 1 ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Maintenance, Service & Parts List Manual Document: 25099 Version: 032813 Southwestern Industries, Inc. 2615 Homestead Place Rancho Dominguez, CA 90220-5610 USA T | 310.608.4422 F | 310. 764.2668 Service Department: 800.367.3165 e-mail: sales@southwesternindustries.com...
  • Page 2 Copyright © 2011, XYZ Machine Tools, Ltd. All rights are reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, mechanical, photocopying, recording or otherwise, without the prior written permission of XYZ Machine Tools, Ltd.

  • Page 3: Table Of Contents

    System Will Not Boot Up Procedures for Replacements & 3.3.8 System Reboots by Itself Maintenance 3.3.9 System Shuts Off Replacements 5.1.1 Motor Replacement 5.1.2 Servo Driver Replacement XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...
  • Page 4 Fig. 13 Flash Disk Replacement Fig. 14 Spindle Drive Belt/Motor Mounting Fig. 15 1630 X-Axis Drive Train Fig. 16 Angular Control Bearings Fig. 17 1630 Z-Axis Drive Train XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 5: Safety Specifications

    1.0 Safety Specifications The safe operation of the PROTURN SLX 1630 depends on its proper use and the precautions taken by each operator.  Read and study the PROTURN SLX 1630 CNC Safety, Programming, Operating, and Care Manual. Be certain that every operator understands the operation and safety...

  • Page 6: Safety Precautions

    WARNING! Use only chucks which are rated to the maximum RPM of the lathe. 1. Do not operate this machine before the PROTURN SLX 1630 ProtoTRAK SLX CNC Programming, Operating and Care Manual have been studied and understood. 2. Read and study this PROTURN SLX 1630 Safety, Installation, Maintenance, Service &...
  • Page 7 25. Prevent fires. Keep flammable materials and fluids away from the machine and hot, flying chips. 26. Do not rotate the spindle by hand unless the Red Emergency Stop button is pressed. XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 8: Installation

    Read and understand this entire installation section before beginning the installation procedure. 2.1 Floor Plan, Layout & Space Requirements Figure 1 (May not represent actual machine) SLX 1630 Floor Plan, Layout & Space Requirements XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 9: Uncrating

    ______SLX 1630 ProtoTRAK SLX CNC Safety, Install, Maint, Service & Parts List Manual (P/N 25099) In case of shortages, contact the representative from whom you purchased the machine. XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 10: Installation Instructions & Checklist

    Perform Service Code 100 in both directions for the X and Z-axis to verify that the feed rate shown on the display is at least 4572 mm/min (180 ipm) for Z and 3048 mm/min (120 ipm) for XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...
  • Page 11 Check to make sure the chuck is rated for the maximum rpm’s of the machine. If it is not, do not run the machine above the chuck’s maximum rated rpm. XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 12: Machine Specifications

    Indexer Option – 8 tool 20 mm Indexer Option – 4 tool 20 mm Gang Tooling Noise Emissions (workstation) max RPM running 69dB (A) with no material XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 13: Prototrak Slx Control Hardware

    To lift the machine, remove the chip pan. Place the forks of the forklift at least 813 mm apart as shown in the figure 3. Be certain to lift the lathe toward the headstock. XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...
  • Page 14 For the location of the bolt holes, size and recommended mounting (see Figures 1 & 2). XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 15: Cleaning

    Positions B & C). To take a reading off the level transversely, place it on top of 19 mm parallels at each end of the bedways (Figure 4, Positions A & D). XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 16: Slx 1630

    DANGER! The 415 VAC, 3-phase electricity should be wired only by a qualified electrician. XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 17: Phase Converters

    Make the 6 cable connections to the left side of the pendant and cover these cables with the cable cover provided with the machine. XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 18: Cable Interconnections

    CAUTION! Make sure the main 415-volt power switch is disconnected on the back of the electrical cabinet before plugging in the cables. XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...
  • Page 19 Figure 6 Cable Connections XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...
  • Page 20 Figure 7 Pendant Cable Connections Left Side XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 21: Lubrication System

    For the 1630, oil will only be visible on the headstock site glass when the spindle is running. If oil is not flowing to the site glass when the spindle is on, stop running XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 22: Automatic Way Lubrication Pump

    To activate the lube pump use Service Code 300. CAUTION! Failure to properly lubricate the lathe will result in the premature failure of ball screws and sliding surfaces. XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...
  • Page 23 The settings for the lube pump can be viewed by doing the following: press Service Codes, press “A” (software), press Code 313. This screen lists the values programmed for the cycle time and discharge time. XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 24: Troubleshooting By Symptom

    Looseness in the spindle bearings. Adjust spindle preload. Ball screw misalignment, See Mechanical Drive Train (X,Z), Section 4.2. See Spindle Bearing Preload Section 5.1.16. XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 25: Turning Diameters Out Of Round

    See Machine Tool & Setup - 4.1. Looseness in the Drive Train, ball nut loose in See Mechanical Drive Train (X,Z) - 4.2. yoke, split nut loose, yoke loose XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 26: Threading Problems

    The home positions or tools are not set See the Controls Programming, Operations and Care correctly manual. Bad Motor Encoder See Motor Diagnostics Section 4.4. XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 27: Slow Down Axis

    While under motor power, the motion is not smooth. The motion appears to be "rough" or jerky”. Do the following Service Codes and procedures: XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 28: Vibration In Motion

    Do the following Service Code and procedures:  Code 12 Sets a feed forward power constant to drive axis motors.  Code 128 Backlash compensation on single feedback machines. XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 29: Problems Relating To The Operation Control

    Re-seat cable connectors by pulling out and pushing back Computer Module to the Distribution Board and from the Distribution Board to the Keyboard Computer/Pendant failed See Computer/Pendant Section 4.3. XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 30: Fault X Or Z

    Computer/Pendant has failed See Computer/Pendant diagnostics Section 4.3. 3.3.7 System Will Not Boot-Up The system does not boot-up when the switch is turned on. XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 31: System Reboots By Itself

    Code 313 Configuration Values  Code 123 Calibration Mode Possible Cause Check This Not saving Calibration values Replace Computer/Pendant module. See Computer/Pendant Diagnostics Section 4.3. XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 32: E-Stop Error

    0 on the DRO, zero the display and repeat the procedure. If the measurement does not repeat, you have a repeatability problem that must be resolved. XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 33: The Dro Is Not Counting

    Code 100 Axis open loop test. Used to check the maximum feedrate of an axis and if the encoders are counting.  Code 132 Electronic handwheel test.  Code 131 Manual Encoder Test. XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 34: Z-Axis Electric Handwheels Turn In Wrong Direction

    Check the alignment, condition, and tension of the Drive Belt. Cut more than the machine is capable Check speeds, feeds and depth of cut XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 35: Spindle Motor Hums Or Will Not Run

    Oil leaking from the rear bearing Make sure the spindle shaft cover is mounted assembly. correctly, if so remove the cover and check the o-ring. XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 36: Tailstock Barrel Is Stiff

    Disassemble and remove excess grease. Vernier Dial is binding or rubbing on Remove dial and machine off a couple of thousandths screw support. or shim. XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 37: Diagnostics

    The machining set-up itself is always something that can greatly influence the performance of the lathe. The following are some things to keep in mind. XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...
  • Page 38 Depth of cut  Design or type of insert  Sharpness of the insert  Workpiece material  Type of finish or accuracy required XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 39: The Mechanical Drive Train (X,Z)

    CAUTION! Unlike a leadscrew, do not unscrew the ball screw from its nut. This will destroy the ball screw! XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 40: Computer/Pendant Diagnostics

    Will not allow user to save or pull up programs from a floppy disk. Can the floppy drive format a disk? See Section 4.3. XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 41: Motor Diagnostics

    Visually check the cable for any problems. If the encoder has failed the motor must be replaced. XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 42: Encoder Counts To Pendant

    2. Physically swap the servo module from the axis that is not working to one that is. WARNING! Do not work with the Servo Driver unless the power is disconnected from the machine. There is possibility of death by electrocution! XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 43: Electrical

    3. Place a lead of the meter on each end of the fuse.  A good fuse reads 0 (zero) or close to it.  A bad fuse reads Open or Infinity or OL (overload). XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 44: Main Electrical Box

    The power module also has a ground bar where all the panels are grounded and a dual channel relay (safety relay) that is controlled by the E- stop and E-stop reset button on the pendant. XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...
  • Page 45 Figure 10 Electrical Box Parts XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...
  • Page 46 CABLE ASSY - 1630 SLX POWER CABLE 24424 TERMINAL BLOCK - JUMPER 24423 SUPPRESSOR - NOISE M6 70Z WASHER-FLAT USS-STL-ZINC M6 73B WASHER-SPLIT LOCK-STL-BO i01187 XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...
  • Page 47 3. LED labeled REMOTE E-STOP – this LED should be on whenever the remote e-stop or pendant e-stop is in the out position. 4. LED labeled OIL PRESSURE – not used. XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...
  • Page 48 4 positions or decrement the tool by 2 or 4 positions. May not apply to the 4- tool indexer. 8. LED labeled CHUCK GUARD – not used 9. LED labeled FWD-REVERSE – not used LED 10 is not used. XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...
  • Page 49 Figure 11 Spindle Control Module LED’s XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 50: Cable Breakout Box Connections

    4. One-by-one, take out each connector and then plug them back in. Do the same at the computer/display. 5. Make sure the screws are tightened on each of the connectors. XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 51: Door Interlock Switch

    If the computer or hard drive fails, then you will not have the XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 52: Machine Set-Up Codes

    Code 12. When the heavy workpiece is removed, Code 12 should be run again. XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...
  • Page 53 6. Afterward the screen will display values next to the DRO position axes. XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...
  • Page 54 This service code reverses the direction of the X hand wheel. 4.8.2.8 Code 310: Reverse Z Hand Wheel Direction This service code reverses the direction of the Z hand wheel. XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 55: Diagnostic Codes

    This code when turned on captures the commands that were sent to the servo system. It includes items such as positioning commands, errors, stop and go XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 56: Operator Defaults/Options Codes

    To input a new Following Error use the following procedure: Follow the instructions on the screen and input the Following Error value (from .003 to .3 mm) and press INC SET. XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 57: Procedures For Replacements & Maintenance

    9-pin E/Stop cables. The cables are to stay with the computer module. 8. Now slide the module about ½ way out of the LCD/enclosure. 9. Remove the ground wire from the LCD/enclosure side. XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...
  • Page 58 13. Make sure that all connectors are properly seated before fastening the unit back in place. Note: if the flash drive is functional, you may want to remove the flash disk and install it in the new flash drive. XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...
  • Page 59 Figure 12 (Figure shown with inner sheet metal removed) Computer Module & LCD/Enclosure Replacement XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 60: System Flash Disk Replacement

    See your programming manual for instruction on how to do this. XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...
  • Page 61 Figure 13 (Figure shown with inner sheet metal removed) Flash Disk Replacement XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 62: Cable Routing On Machine

    Belt tension should be checked frequently during the first days of operation, and periodically thereafter. Keep the pulleys and belt clean and free of any foreign material to ensure long life and maximum traction. XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 63: Spindle Motor Removal

    5. Unbolt the ballscrew nut from the yoke. 6. The X ball screw is removed through the exposed hole when the cross slide is removed. XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...
  • Page 64 Figure 15 SLX 1630 X-Axis Drive Train XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...
  • Page 65 FC25 Socket Head Cap Screw M8x30L Socket Head Cap Screw M6x30L 23337-72 Wiper - Bedway (Right, Rear) Rubber 24-0337 Crossed Recessed Head Screw M6x16L XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...
  • Page 66 1/4" Washer -Spring 1/4" 77USDA-0304 Base - Motor - Z Axis FC30 16775-1 Motor - Z Axis Servo 25-0223 Cover Plate (Front) SS41 I01153.xls XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 67: Installing Angular Contact Bearings

    68 N-m. of torque, properly seating the bearings. 4. Completely thread in the locking screw to prevent the lock nut from unthreading. Figure 16 Angular Contact Bearings XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 68: Z-Axis Ball Screw Removal

    16. Using a torque wrench, measure the torque to move the z-axis at each end, and in the middle of the axis travel. The torque reading should be a maximum of 1.1 - 1.7 N-m. XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...
  • Page 69 Figure 17 SLX 1630 Z-Axis Drive Train XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...
  • Page 70 FC25 Socket Head Cap Screw M8x30L Socket Head Cap Screw M6x30L 23337-72 Wiper - Bedway (Right, Rear) Rubber 24-0337 Crossed Recessed Head Screw M6x16L XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 71: Headstock Taper Adjustment

    To adjust the headstock alignment, loosen the four socket head cap screws that attach the headstock housing to the bed. Using the adjusting screw located at the XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 72: Spindle Bearing Preload

    Measure the rolling torque and repeat until 1.1 – 1.7 N-m. of rolling torque is achieved. Tighten the three setscrews to retain the adjustment. XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 73: Aligning Tailstock To Spindle

    It does not matter which wires are connected to the hot and neutral wires. All grounds from each cable are connected to either of the screws labeled ground. XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 74: Maintenance

    5. Tighten gib screw and move cross slide back and forth. It should feel somewhat tight, but not to the point where it is hard to move. Figure 20 X Axis Gib Adjustment XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 75: Calibration & Backlash Constants

    5. Place the .002 mm indicator in the spindle and set up the metric standard on the cross slide. Make sure the standard is parallel to the cross slide by using a XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...
  • Page 76 Set a .002-millimeter dial indicator in the spindle, and touch off on a block or the vise along the direction (X or Z) you wish to check, or set the backlash constant. XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 77: Lubrication

    A drain plug is found on the machine to drain the headstock. Oil can be added to the reservoir by a plug in the top of the headstock cover or by removing the cover and XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...
  • Page 78 Thereafter, the oil should be flushed and drained every 1500-2000 hours of operation. Figure 23 SLX 1630 Lubrication XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...
  • Page 79 Do not mix detergent type automotive oil, or multi-purpose oils with the regular grade of S.A.E. No. 30 lubricating oil. XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 80: Indexer Options

    Failure to do this will cause the indexer to hit the sliding door when the cross slide is all the way toward the operator. XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 81: Troubleshooting The Indexer

    Since the indexer takes the shortest path between tool changes, it can only move 45, 90, 135 in the positive direction, and 45, 90, 135 in the negative direction. XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 82: Indexer Encoder Re-Alignment

    Dorian for repair. Please refer to the Dorian manual that was shipped with the indexer. XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...
  • Page 83 Figure 25 Indexer Mounting XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...
  • Page 84 Figure 26 Indexer Cable Routing XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 85: Tool Indexer Option

    For example, the operator chose Tool 2 and the indexer went to Tool Station 3. To fix this problem, re-initialize the system by choosing Service Code 147. XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 86: Troubleshooting The Cable Breakout Box

    1 to 4, you will see the select 1 light come on briefly. +4 tools (select 1, 2, and 3) – tool stays where it is -1 tool (select2 and 3) XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...
  • Page 87 Do not adjust any of these settings. This may cause the indexer to not run correctly or not run at all and will void the warranty of the hardware. XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...

  • Page 88: Outputs

    Figure 27 Motor Driver Adjustments & PLC Inputs and Outputs XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...
  • Page 89 Figure 28 Indexer Cable Breakout Box Mounting - 1630 XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...
  • Page 90 Figure 29 4 Tool Indexer Cable Routing XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...
  • Page 91 INDEXER ASSY-MODIFICATION-4 TOOL INDEXER-20 mm 23771-M10 T-HANDLE – 20 mm 4 TOOL INDEXER 23872 SQUARE HEAD SCREW M10 – 20 mm 4 TOOL INDEXER XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual...
  • Page 92 ELECTRONIC HANDWHEEL-X-AXIS TRL 20082-3 ELECTRONIC HANDWHEEL-Z-AXIS TRL 20295 JOGSTICK-ASSY 21046 HOUSING & PANEL ASSY. HANDWHEEL (VER: II) M4-0.7X16 25B SCREW-SHCS-STL-BO M6-1.0X12 25B SCREW-SHCS-STL-BO i00518 XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Maintenance, Service & Parts List Manual...
  • Page 93 Figure 31 1630 Machine Assembly XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Maintenance, Service & Parts List Manual...
  • Page 94 Figure 32 1630 Machine Assembly XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Maintenance, Service & Parts List Manual...
  • Page 95 Figure 33 1630 Machine Assembly XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Maintenance, Service & Parts List Manual...
  • Page 96 Cover – Protection - Ballscrew SS41 25-0724 Operation Box Cover SS41 24-0703 Protection Guard SS41 Socket Head Cap Screw M6x16L 77A-0615 Upper Roller Setting Base SS41 XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Maintenance, Service & Parts List Manual...
  • Page 97 25-0724 Anti-Leaking Pad Rubber 25-0718 Carrier - Cable SS41 25-0720 Cover SS41 25-0719 Plate SS41 25-0735 Bracket SS41 25-0708 Bottom Plate SS41 i01157 XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Maintenance, Service & Parts List Manual...
  • Page 98 Figure 34 1630 Headstock Assembly XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Maintenance, Service & Parts List Manual...
  • Page 99 Figure 35 1630 Headstock Assembly XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Maintenance, Service & Parts List Manual...
  • Page 100 Pump – Oil - Manual AM2A Hexagon Head Screw M6x45L Washer - Spring 24723 Bracket – oil pump SS41 25-0112 Socket Head Set Screw M5x16L XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Maintenance, Service & Parts List Manual...
  • Page 101 Washer - Spring Hexagon Head Screw M12x1.75X20L 21234-119 Oil Sight Glass 50-01146 HFTX22 24713 Seal - Oil TC22x35x6 24725 Spacer SS41 77USA-0144 i01152 XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Maintenance, Service & Parts List Manual...
  • Page 102 Figure 36 1630 Tailstock Assembly XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Maintenance, Service & Parts List Manual...
  • Page 103 Figure 37 1630 Tailstock Assembly XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Maintenance, Service & Parts List Manual...
  • Page 104 Figure 38 1630 Tailstock Assembly XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Maintenance, Service & Parts List Manual...
  • Page 105 24-0530-00 BEDWAY WIPER M6-1.0X16 10B SCREW-PH-PHIL-STL-BO 22712-45 24-0531-00 BEDWAY WIPER PLATE 22712-46 24-0532-00 BEDWAY WIPER M6-1.0X15 10B SCREW-PH-PHIL-STL-BO 22712-48 24-0533-00 BEDWAY WIPER PLATE XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Maintenance, Service & Parts List Manual...
  • Page 106 INDICATOR 22712-52 Ø2X5LG RIVET-Ø2x5LG 22712-53 50-0537-00 INDICATOR 22712-56 17-0504-0-2 SCREW 22712-57 14-0129 CENTER-MT#4 22712-58 50-0431-00 KNOB 22712-59 50-0166-00 GRIP 22712-60 50-01138-00 GRIP i01008 XYZ Machine Tools ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Maintenance, Service & Parts List Manual...
  • Page 107 Southwestern Industries, Inc TRAK Warranty Policy Warranty TRAK products are warranted to the original purchaser to be free from defects in work-manship and materials for the following periods: Product Warranty Period Materials Factory Labor 1 Year 1 Year TRAK/ProtoTRAK Any EXCHANGE Unit 90 Days 90 Days The warranty period starts on the date of the invoice to the original purchaser from...

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