Page 1 Instructions for Use Power Express Aliquot Module For In Vitro Diagnostic Use B31449AE May 2018 Beckman Coulter, Inc. 250 S. Kraemer Blvd. Brea, CA 92821 U.S.A.
Page 2 Trademarks Beckman Coulter, the stylized logo, and the Beckman Coulter product and service marks mentioned herein are trademarks or registered trademarks of Beckman Coulter, Inc. in the United States and other countries. All other trademarks are the property of their respective owners.
Page 3: Revision History
Chapter 1, Aliquot Module Description • Changed Line Control Computer to Line Control throughout the IFU • Updated the Power Express Aliquot Module Key Features section Chapter 2, Aliquot Module Procedures • Updated the Set Load Timeout for the Level Detector section •...
Page 4 Revision History Updated EC Rep address Updated Safety Notice Updated Connections: • Power Express Aliquot Module Key Features • Aliquotter Update existing procedures: • Set Load Timeout for the Level Detector • Replace the Roll of Labels in the Labeler •...
Page 5: Warranty And Service
Coulter of the Products. The original warranty period will be in effect on any repaired or replaced Products. If Beckman Coulter replaces any part under this warranty or as a result of any Services performed, Beckman Coulter will own the replaced part. Your exclusive warranty for Services not performed in a workmanlike manner will be re-service of the applicable instrument.
Page 6 Warranty and Service B31449AE...
Page 7: Safety Notice
Safety Notice Read all product manuals and consult with Beckman Coulter-trained personnel before you operate the system. Do not perform any procedure before you carefully read all instructions. Always follow the product labels and the recommendation from the manufacturer. For more information, contact Beckman Coulter.
Page 8 General Warnings and Cautions General Warnings and Cautions Warning Do not use the equipment in a manner not specified by Beckman Coulter, Inc., as the protection provided by the equipment can be impaired. Warning Each sample tube processed by the system must have a unique sample ID and readable bar code label.
Page 9 Safety Notice Hardware Labels It is advised that before operation of the device, the electromagnetic environment be evaluated. Do not use this device near sources of strong electromagnetic radiation (for example, unshielded intentional RF sources), as they could interfere with the correct operation.
Page 10 Safety Notice Compliance and Certification Markings Caution parts move automatically. While the system is in operation, do not touch or go close to any moving parts. Close protective guards and covers during operation. Failure to close covers correctly can cause injury or incorrect results.
Page 11 Customers must understand and follow all laws regarding the correct decontamination and safe disposal of electrical equipment. For Beckman Coulter products bearing this label, contact your dealer or local Beckman Coulter office for details on the take-back program that facilitates the correct collection, treatment, recovery, recycling and safe disposal of these products.
Page 12 Safety Notice Symbols Glossary RCM Symbol This symbol indicates compliance with the Australian Communications Media Authority (ACMA) requirements (safety and EMC) for Australia and New Zealand. Symbols Glossary Table 1 Symbols Glossary Symbol Symbol Title, Symbol Meaning, and Symbol Reference Title of Symbol: Manual Control Meaning of Symbol: To identify a manually operated control.
Page 13 Safety Notice Symbols Glossary Table 1 Symbols Glossary (Continued) Symbol Symbol Title, Symbol Meaning, and Symbol Reference Title of Symbol: Warning; Biological hazard Meaning of Symbol: To warn of a biological hazard. Standard Number, Title of Standard, and Symbol Reference Number: IEC 60878.
Page 14 Safety Notice Symbols Glossary Table 1 Symbols Glossary (Continued) Symbol Symbol Title, Symbol Meaning, and Symbol Reference Title of Symbol: Date of Manufacture Meaning of Symbol: To indicate the date when the medical device was manufactured. Standard Number, Title of Standard, and Symbol Reference Number: ISO 15223-1.
Page 15 Safety Notice Symbols Glossary Table 1 Symbols Glossary (Continued) Symbol Symbol Title, Symbol Meaning, and Symbol Reference Title of Symbol: Stand-by Meaning of Symbol: To identify the switch or switch position by means of which part of the equipment is switched on in order to bring it into the stand-by condition, and to identify the control to shift to or to indicate the state of low power consumption.
Page 16 Safety Notice Symbols Glossary Table 1 Symbols Glossary (Continued) Symbol Symbol Title, Symbol Meaning, and Symbol Reference Title of Symbol: Catalogue Number Meaning of Symbol: Indicates the manufacturer's catalogue number so that the medical device can be identified. Standard Number, Title of Standard, and Symbol Reference Number: ISO 15223-1.
Page 17 Safety Notice Symbols Glossary Table 2 Legacy Hardware Labels Symbol Description Please Hold This Portion This symbol, located on the drawer in the Dynamic Inlet and Outlet modules and the top cover of the centrifuge, indicates the most stable position to hold the drawer or cover. Stop Button This symbol indicates a stop button that you can use to halt any hazardous condition.
Page 18 Safety Notice Symbols Glossary Table 2 Legacy Hardware Labels (Continued) Symbol Description Moving Parts Label This label indicates moving parts that can pinch or crush. This label is found in several locations. Caution parts move automatically. While the system is in operation, do not touch or go close to any moving parts.
Page 19: Table Of Contents
Warranty and Service, v Safety Notice, vii Introduction, xxi CHAPTER 1: Power Express Aliquot Module Description, 1-1 Introduction, 1-1 Power Express Aliquot Module Key Features, 1-1 Components, 1-2 Level Detector, 1-3 Labeler, 1-4 Aliquotter, 1-5 CHAPTER 2: Power Express Aliquot Module...
Page 20 Contents Labeler Error Codes, 4-7 Aliquotter Error Codes, 4-21 Aliquot Merge Lane, 4-38 T-Lane Error Codes, 4-39 Sensor Diagrams, 4-46 Level Detector Unit, 4-48 Labeler Unit, 4-49 Aliquot Unit, 4-52 APPENDIX A: Related Documents, A-1 Related Documents, A-1 B31449AE...
Page 21: Introduction
Scope of this Manual This Instructions For Use manual is for the Power Express Aliquot module. This manual contains information and instructions to perform Power Express Aliquot module operations and troubleshooting functions.
Page 22 Introduction Scope of this Manual xxii B31449AE...
Page 23: Power Express Aliquot Module
Once the aliquot determination phase is over, the tests are assigned to the primary or one of the pre-determined aliquots, if possible. Power Express Aliquot Module Key Features Key Features The Aliquot module: •...
Page 24: Components
The aliquot module does not support Terumo foil cap tubes or double-wall tubes. The Power Express aliquot module supports single-walled primary tubes. The Aliquot module supports 13 x 75 mm, 13 x 100 mm, 16 x 100 mm BD or Greiner sample tubes, 13 x 75 mm, 13 x 90 mm, or 15 x 92 mm Sarstedt sample tubes.
Page 25: Labeler
Power Express Aliquot Module Description Components Figure 1.1 Aliquot Module 1. Level Detector 3. Aliquotter 2. Labeler Level Detector The Level Detector measures the red cell layer or clot in the primary sample tube. 1. The system routes primary sample tubes to the Level Detector.
Page 26 Labels can be printed according to content as described in CLSI AUTO 12-A including content, layout, fonts and label orientation. Not all aspects of CLSI AUTO 12-A are included. For further information, please contact your Beckman Coulter representative. Important The secondary sample tubes and tube caps supplied with the automation system are not Department of Transportation (DOT) or International Air Transport Association (IATA) approved.
Page 27 Power Express Aliquot Module Description Components Figure 1.2 Aliquot Module Labeler 1. Aliquot Sample Tube Supply Bin 2. Label Assembly Drawer The Labeler prints and applies the labels to the secondary tubes: 1. The bar code reader reads a primary sample tube bar code label at the entrance to the Labeler.
Page 28 Power Express Aliquot Module Description Components Figure 1.3 Aliquotter Consumables 1. Aliquot Tip Supply Bin 2. Aliquot Tip Disposal Bin The Aliquotter transfers a portion of the sample from the primary sample tube to the secondary sample tubes. • The Aliquotter uses a new aliquot tip for each primary sample tube. It aspirates the total sample volume for all required secondary tubes at one time.
Page 29 Power Express Aliquot Module Description Components • If the Aliquotter detects a clot during the transfer process, it returns the aspirated sample volume to the primary sample tube. The system routes the primary and secondary sample tubes to the Aliquot Error rack.
Page 30 Power Express Aliquot Module Description Components B31449AE...
Page 31: Power Express Aliquot Module
CHAPTER 2 Power Express Aliquot Module Procedures Introduction This chapter contains operational procedures for the Aliquot module. Warning Always operate the system with all shields and doors in position and secured to avoid injury. Perform system operations with caution. Wear Personal Protective Equipment (PPE) such as gloves, eye shields, and lab coats.
Page 32: Check The Label Supply
Power Express Aliquot Module Procedures Check the Label Supply Check the Label Supply Pull out the label assembly drawer at the front of the Labeler. Refer to Figure 2.1 Aliquot Module Labeler. Note When you open the label assembly drawer, the Labeler pauses and the control panel turns yellow.
Page 33 Power Express Aliquot Module Procedures Replace the Roll of Labels in the Labeler Replace the Roll of Labels in the Labeler Important The labels for the aliquot tubes are made of special thermal paper. To prevent damage to the thermal paper, each roll of labels is shipped in a black plastic bag. For best results: •...
Page 34 Power Express Aliquot Module Procedures Replace the Roll of Labels in the Labeler Figure 2.2 Inside of Label Printer (with door open) 1. Label Intake Slot 4. Label Sensor 2. Label Guides 5. Label Roller 3. Print-Head Remove the U-clamp from the uptake spindle and discard the used label paper.
Page 35 Power Express Aliquot Module Procedures Replace the Roll of Labels in the Labeler Figure 2.3 Label Printer with Roll of Labels 1. Label Roll 5. Printer Door Release 2. White Guide Post 6. Printer Door (at back of assembly) 3. Uptake Spindle 7.
Page 36: Add Aliquot Sample Tubes
Power Express Aliquot Module Procedures Add Aliquot Sample Tubes Add Aliquot Sample Tubes The Labeler applies bar code labels to aliquot sample tubes. If the component does not detect a aliquot sample tube, the system activates a flashing beacon. The control panel turns yellow and displays a "Tube Supply"...
Page 37 Power Express Aliquot Module Procedures Empty the Defective Secondary Tube Container If necessary, select the warning message on the control panel to silence the alarm. Check the tubes in the defective secondary tube container and dispose as follows: a. Discard any labeled aliquot tubes.
Page 38: Add Aliquot Tips
Power Express Aliquot Module Procedures Add Aliquot Tips Add Aliquot Tips The Aliquotter transfers a portion of the sample from the primary sample tube to the secondary sample tubes. If the component does not detect an aliquot tip, the system sounds an alarm and activates a flashing beacon.
Page 39: Empty Aliquot Tip Biohazard
Power Express Aliquot Module Procedures Empty Aliquot Tip Biohazard Container Empty Aliquot Tip Biohazard Container The Aliquotter uses a disposable aliquot tip to transfer a portion of a sample from the primary sample tube to the secondary sample tubes, then disposes the tip through a chute into a biohazard container.
Page 40 Power Express Aliquot Module Procedures Empty Aliquot Tip Biohazard Container Confirm that the waste bag does not touch the sides of the drawer as you push the drawer back in and close the door. Note If you do not push the drawer all the way back in, the system displays a No Pail Error on the control panel.
Page 41: Error Recovery Procedures
Use caution when you resolve jammed object errors at the Level Detector, Labeler, or Aliquotter component. To resolve operational issues not discussed in this chapter, contact a Beckman Coulter representative. B31449AE...
Page 42: Error Recovery General
Error Recovery Procedures Error Recovery General Information Error Recovery General Information When an error condition occurs, the system generates an error message, sounds an alarm and flashes a warning beacon. Error messages are shown on the control panel of the module where the error has occurred, and in the System Error Log.
Page 43 Disabled drip trays do not run and the system ignores the associated errors. Refer to the instructions for enabling and disabling modules in Power Express General System Operation Instructions for Use. Contact your Beckman Coulter Field Service Engineer for assistance to disable drip trays. Function Code Procedure Select Manual and OK to place the module in Manual mode.
Page 44 Error Recovery Procedures Power Express Aliquot Error Recovery Procedures Look up the code in the Sensor column of the Error Code table. Read the information in the Problem and Solution columns for the error code. Locate the sensor on the appropriate sensor diagram.
Page 45 If the sample tube carrier moves up the track, check the sensor number nearest the stopped sample tube carrier and refer to the corresponding Error Code table to resolve the error. Contact your Beckman Coulter representative for assistance. Jammed Sample Tube Carrier Error Recovery To recover from a jammed sample tube carrier error, follow this procedure.
Page 46 Error Recovery Procedures Power Express Aliquot Error Recovery Procedures Use Bypass only to release empty sample carriers (except as otherwise noted in error recovery). Samples do not route properly and cannot be reentered or remapped. Select Manual and OK to place the module in Manual mode.
Page 47 Error Recovery Procedures Power Express Aliquot Error Recovery Procedures Do not stop the connected analyzers. The analyzers continue to process sample tubes. Reset all Stop buttons that were pressed by pressing the buttons again. You cannot restore power to the system until all Stop buttons have been reset.
Page 48 Error Recovery Procedures Power Express Aliquot Error Recovery Procedures c. If a stopper is jamming the sample tube carrier, push it forward to release the carrier. At each Storage module, remove sample tubes from the Storage module grippers: a. If a stopper is jamming the sample tube carrier, push it forward to release the carrier.
Page 49 Error Recovery Procedures Power Express Aliquot Error Recovery Procedures 3. Samples being loaded by the Storage module must be reloaded. Place the sample tubes into spare sample holders and insert the sample holders at the T-lane Entry point. Refer to the diagrams below.
Page 50 Error Recovery Procedures Power Express Aliquot Error Recovery Procedures If there are no sample tubes at the Recapper, proceed to Step 14. Check for caps in the Recapper lateral cap pusher: a. Open the rear doors. b. Look for caps in lateral cap pusher and plunger chute. If there are caps, proceed to Step 12.
Page 51 Error Recovery Procedures Power Express Aliquot Error Recovery Procedures If... Then... samples are Open the connection unit door, retrieve the samples. Transfer these completed, tubes to the sample tube carriers that are waiting to be unloaded at the Connection Module (SN031). Place the Connection Unit in Mode (Recovery) to release the completed samples.
Page 52 Error Recovery Procedures Power Express Aliquot Error Recovery Procedures e. Collect empty sample tube carriers for the tubes collected from loading racks. Or manual load the rack into the DxH Input buffer and run the tubes. When the rack is...
Page 53 Error Recovery Procedures Power Express Aliquot Error Recovery Procedures b. Perform this procedure from the Direct Track Sampling module control panel. Select Maintenance on the control panel. c. Select the number field to display the onscreen keyboard. d. Enter function code 91 and select Enter twice to hold tubes at bar code reader BR03 and to release tubes after bar code reader BR03.
Page 54 Error Recovery Procedures Power Express Aliquot Error Recovery Procedures a. Check the area around the tip delivery lane. b. If a stopper is jamming the sample tube carrier, push it forward to release the carrier. c. Check to see if there are jammed or dropped tips and remove if necessary.
Page 55 Error Recovery Procedures Power Express Aliquot Error Recovery Procedures b. On the Labeler control panel, select Enter and Exit c. Select Auto and OK on both the Aliquotter and Labeler to resume processing. At the Secondary Decapper module: a. If there is a sample tube at BR01, note the Sample ID for use in step c before continuing with the following recovery steps.
Page 56 Error Recovery Procedures Power Express Aliquot Error Recovery Procedures a. If a stopper is jamming the sample tube carrier, push it forward to release the carrier. b. Remove tubes that are held by the grippers and check to see that the labels are not damaged.
Page 57 Error Recovery Procedures Aliquot Module Error Recovery Procedures On the Centrifuge control panel (not the D-Lane control panel), select Restart start centrifugation. Note If the Centrifuge control panel does not display the Restart icon, select Top Unlock , open and then close the top cover and then select Restart start centrifugation.
Page 58: Procedure
Aliquot Module Error Recovery Procedures Caution Excessive serum in the drip trays can be caused by an air pressure leak in the aliquot system. If this occurs, contact a Beckman Coulter Representative. Select Pause on the Aliquotter control panel to pause the Aliquotter.
Page 59: Recovery
Error Recovery Procedures Aliquot Module Error Recovery Procedures Close the Aliquotter rear safety shield doors. Perform the Aliquotter and Labeler Lane Clear procedure. Aliquotter and Labeler Lane Clear Use this procedure to clear any sample tubes and sample carriers after the aliquot process has been canceled.
Page 60 Error Recovery Procedures Aliquot Module Error Recovery Procedures Find the sample ID of the primary sample, at the Line Control, select System Setup > Aliquotting Sample ID. The system displays sample IDs. Arm #1 is associated with the right Aliquot Nozzle if viewed from the front of the Aliquot component.
Page 61 CHAPTER 4 Troubleshooting Error Code Tables The Error Code tables describe error messages generated by the Power Express system. The tables provide system error codes, a brief explanation of the possible problem, and possible solutions. Error Code Explanation The Error Code column contains the alphanumeric codes as they appear on the Control Panel and in the Line Control Error Log.
Page 62 A sensor detects an abnormal condition with an OFF status. A cylinder is in an abnormal condition with an ON status. A sensor detects an abnormal condition with an ON status. OP CALL Operation Call (contact your Beckman Coulter Field Service Engineer ) Pass Pulse Motor Positioning...
Page 63 Troubleshooting Error Code Tables Table 4.2 Level Detector Error Codes (Continued) Sensor Problem Solution Gripper error on the AS015 OFF Confirm that a sample tube has not been dropped. transfer arm. AS016 OFF Confirm that the gripper is holding a sample tube correctly. AS017 OFF If not, manually place a tube in the gripper.
Page 64: Clear
Troubleshooting Error Code Tables Table 4.2 Level Detector Error Codes (Continued) Sensor Problem Solution Home sensor detection PM001 JOG Confirm that the motor on the arm rotates error on the arm. counterclockwise towards the sample tube transfer point and the home sensor works correctly. Auto Place the module in mode to resume operation.
Page 65 Troubleshooting Error Code Tables Table 4.2 Level Detector Error Codes (Continued) Sensor Problem Solution The PLC module (QJ71GF) QJ71GF ERR Reset the PLC. used for the If the reset does not recover from the error, QJ71GF communication between the PLC and LC module for the PLC can be defective.
Page 66 Troubleshooting Error Code Tables Table 4.2 Level Detector Error Codes (Continued) Sensor Problem Solution Sample carrier clamps are SL021 ON Confirm that a carrier is not jammed or stuck. not working correctly. SL021 OFF Confirm that the air compressor is on and the auto switch ON error: The cylinder does is working correctly.
Page 67: Labeler Error Codes
Troubleshooting Error Code Tables Table 4.2 Level Detector Error Codes (Continued) Sensor Problem Solution Transfer arm Z-axis motion SL110 ON Confirm that the air compressor is on and the auto switch error. is working correctly. SL110 OFF Confirm that the compressed air supply is within the normal pressure range.
Page 68 Troubleshooting Error Code Tables Table 4.3 Labeler Error Codes (Continued) Sensor Problem Solution Line Control CPU Error, bar BUZZ01-0* Restart Select on the control panel to retry. code label, or RFID read BUZZ02-0* error or Sample Positioning Confirm that the bar code reader or RFID reader reads the BUZZ03-0* error.
Page 69 Auto Place the module in mode to resume operation. position. If the error still occurs, contact your Beckman Coulter representative. Rotating table position PM001 POS Manual Place the module in mode.
Page 70 Troubleshooting Error Code Tables Table 4.3 Labeler Error Codes (Continued) Sensor Problem Solution Motor error. PM002 ERR Manual Place the module in mode. Confirm that nothing interferes with the movement of the loading arm. Auto Place the module in mode to resume operation. Note If the error still occurs, reboot the module, then place it in Auto mode to resume operation.
Page 71 Troubleshooting Error Code Tables Table 4.3 Labeler Error Codes (Continued) Sensor Problem Solution The print head is PRNT HEAT Turn off the power to the unit. overheated. Wait for the print head to cool down. Power on the unit. Unable to send data to the PRNT OPEN Pull out the labeling component and close the printer door.
Page 72 Check for too many secondary containers on the tube delivery belt. Should be no more than one past FS031. If found, remove by pushing the tube upwards and place back into the tube supply bin. If the error still occurs, contact your Beckman Coulter representative. 4-12 B31449AE...
Page 73 Should be no more than one past FS031. If found, remove by pushing the tube upwards and place back into the tube supply bin. If the error still occurs, contact your Beckman Coulter representative. Tube-on-tube error at PS051 ON Confirm that PS051 works correctly.
Page 74 Troubleshooting Error Code Tables Table 4.3 Labeler Error Codes (Continued) Sensor Problem Solution Passage sensor error. A PS081 PAS Confirm that a carrier is not jammed or stuck and that the passage sensor does not belt moves. PS082 PAS detect a carrier within a PS083 PAS predetermined timeout Restart...
Page 75 Troubleshooting Error Code Tables Table 4.3 Labeler Error Codes (Continued) Sensor Problem Solution Gripper error at the tube SL004 ON Inspect for and remove any obstructions. receiving point by the tube SL004 OFF Confirm that the air compressor is on and the auto switch supply belt.
Page 76 Troubleshooting Error Code Tables Table 4.3 Labeler Error Codes (Continued) Sensor Problem Solution The cylinder that pushes SL012 ON Inspect for and remove any obstructions. out the roller is not working SL012 OFF Confirm that the air compressor is on and the auto switch correctly.
Page 77 Troubleshooting Error Code Tables Table 4.3 Labeler Error Codes (Continued) Sensor Problem Solution Push-up cylinder error SL031 ON Inspect for and remove any obstructions. inside the secondary SL031 OFF Confirm that the air compressor is on and the auto switch container supply box.
Page 78 Troubleshooting Error Code Tables Table 4.3 Labeler Error Codes (Continued) Sensor Problem Solution Error at lateral tube stopper SL037 ON Inspect for and remove any obstructions. SL037 OFF Confirm that the air compressor is on and the auto switch ON error: The cylinder does is working correctly.
Page 79 Troubleshooting Error Code Tables Table 4.3 Labeler Error Codes (Continued) Sensor Problem Solution Error at the Y-axis cylinder SL083A ON Confirm that the air compressor is on and the auto switch on the carrier transfer arm is working correctly. SL083B ON ON error: The cylinder does SL083 OFF Confirm that nothing interferes with the movement of the...
Page 80 Troubleshooting Error Code Tables Table 4.3 Labeler Error Codes (Continued) Sensor Problem Solution Stopper error. The stopper SL101 ON Confirm that a carrier is not jammed or stuck. is not working correctly. SL101 OFF Confirm that the air compressor is on and the auto switch ON error: The cylinder does SL102 ON is working correctly.
Page 81: Aliquotter Error Codes
Troubleshooting Error Code Tables Aliquotter Error Codes Table 4.4 Aliquotter Error Codes Sensor Problem Solution Bar code reader BR01 INI Confirm that the bar code reader cable is connected initialization error. correctly. BR02 INI BR03 INI Reboot the module. BR11 INI Place the module in mode to resume operation.
Page 82 Troubleshooting Error Code Tables Table 4.4 Aliquotter Error Codes (Continued) Sensor Problem Solution Drip Cup Tray for Nozzle B is Drip Cup#2 Unlock and open the rear doors. full. Take biohazard precautions, such as wearing protective clothing, and remove the drip tray. Empty and clean the tray.
Page 83 Troubleshooting Error Code Tables Table 4.4 Aliquotter Error Codes (Continued) Sensor Problem Solution Error caused by a mismatch The aliquot process and all sample tubes in the Aliquot and ID13 ERR between primary sample Labeler components must be cleared. Refer to Aliquotter and tube ID and secondary Labeler Lane...
Page 84 Troubleshooting Error Code Tables Table 4.4 Aliquotter Error Codes (Continued) Sensor Problem Solution The current register setting PM001 LIM Manual Place the module in mode. forced the arm to move beyond the allowable limit Confirm that nothing interferes with the movement of the position.
Page 85 Troubleshooting Error Code Tables Table 4.4 Aliquotter Error Codes (Continued) Sensor Problem Solution Home sensor detection Manual PM003 JOG Place the module in mode. error on the arm. Confirm that nothing interferes with the movement of the loading arm. Auto Place the module in mode to resume operation.
Page 86 Troubleshooting Error Code Tables Table 4.4 Aliquotter Error Codes (Continued) Sensor Problem Solution Home sensor detection PM101 JOG Confirm that the Y-axis inner arm or retrieve arm motor error on the arm. moves towards the home position and the home sensor works correctly.
Page 87 Troubleshooting Error Code Tables Table 4.4 Aliquotter Error Codes (Continued) Sensor Problem Solution Loading arm positioning Manual PM102 POS Place the module in mode. error. Confirm that nothing interferes with the movement of the loading arm. Restart Select on the control panel to resume operation.
Page 88 Troubleshooting Error Code Tables Table 4.4 Aliquotter Error Codes (Continued) Sensor Problem Solution Error generated while the PM103 HOM Manual Place the module in mode. arm was moving to the home position. Confirm that nothing interferes with the movement of the loading arm.
Page 89 Troubleshooting Error Code Tables Table 4.4 Aliquotter Error Codes (Continued) Sensor Problem Solution Error occurred while PS053 PAS Confirm that a tip was not dropped. passing a tip from the tip Confirm that PS053 (tip detection sensor) is working delivery belt to aliquot arm correctly.
Page 90 Troubleshooting Error Code Tables Table 4.4 Aliquotter Error Codes (Continued) Sensor Problem Solution The cylinder used to extend SL004A ON Inspect for and remove any obstructions. the drip tray under aliquot SL004B ON arm A has an error. Restart Select on the control panel to resume SL004 OFF operation.
Page 91 Troubleshooting Error Code Tables Table 4.4 Aliquotter Error Codes (Continued) Sensor Problem Solution Stopper error. The stopper SL031 ON Confirm that a carrier is not jammed or stuck. is not working correctly. SL031 OFF Confirm that the air compressor is on and the auto switch ON error: The cylinder does SL032 ON is working correctly.
Page 92 Troubleshooting Error Code Tables Table 4.4 Aliquotter Error Codes (Continued) Sensor Problem Solution Error at tip delivery cylinder SL054 ON Confirm that a carrier is not jammed or stuck and that the belt moves. SL054 OFF ON error: The cylinder does Restart Select on the control panel to resume...
Page 93 Troubleshooting Error Code Tables Table 4.4 Aliquotter Error Codes (Continued) Sensor Problem Solution Stopper error. The stopper SL061 ON Confirm that a carrier is not jammed or stuck. is not working correctly. SL061 OFF Confirm that the air compressor is on and the auto switch ON error: The cylinder does SL062 ON is working correctly.
Page 94 Troubleshooting Error Code Tables Table 4.4 Aliquotter Error Codes (Continued) Sensor Problem Solution Push-up cylinder error at SL084 ON Confirm that a carrier is not jammed or stuck. the front of the tip supply SL084 OFF Confirm that the air compressor is on and the auto switch box.
Page 95 Troubleshooting Error Code Tables Table 4.4 Aliquotter Error Codes (Continued) Sensor Problem Solution Nozzle picker error. SL103A ON Confirm that the air compressor is on and the auto switch is working correctly. SL103B ON ON error: The cylinder does not respond correctly to an Confirm that the compressed air supply is within the ON signal from a PLC.
Page 96 Troubleshooting Error Code Tables Table 4.4 Aliquotter Error Codes (Continued) Sensor Problem Solution Error at the splash guard SL126A ON Inspect for and remove any obstructions. cover at the aspiration SL126B ON Confirm that the air compressor is on and the auto switch point.
Page 97 Troubleshooting Error Code Tables Table 4.4 Aliquotter Error Codes (Continued) Sensor Problem Solution Passage sensor error. A SN112 PAS Confirm that a carrier is not jammed or stuck and that the passage sensor does not belt moves. SN113 PAS detect a carrier within a SN122 PAS predetermined timeout Restart...
Page 98: Aliquot Merge Lane
Troubleshooting Error Code Tables Aliquot Merge Lane Table 4.5 Merge Lane Error Codes Sensor Problem Solution Stopper error. The stopper SL101 ON Confirm that a carrier is not jammed or stuck. is not working correctly. SL101 OFF Confirm that the air compressor is on and the auto switch ON error: The cylinder does SL102 ON is working correctly.
Page 99: T-Lane Error Codes
Troubleshooting Error Code Tables T-Lane Error Codes Table 4.6 T Lane Error Codes Sensor Problem Solution Line Control CPU Error, bar BUZZ01-0* Restart Select on the control panel to retry. code label, or RFID read BUZZ02-0* error or Sample Positioning Confirm that the bar code reader or RFID reader reads the BUZZ03-0* error.
Page 100 Troubleshooting Error Code Tables Table 4.6 T Lane Error Codes (Continued) Sensor Problem Solution Established communication CCIE ERR Confirm the cable connection between LC and PLC, located between PLC and LC has at the upper stream side of the Error unit. been disrupted.
Page 101 Troubleshooting Error Code Tables Table 4.6 T Lane Error Codes (Continued) Sensor Problem Solution Diverter error. The diverter SL005A ON Confirm that a carrier is not jammed or stuck. is not working correctly. SL005B ON Confirm that the air compressor is on and the auto switch ON error: The cylinder does SL005 OFF is working correctly.
Page 102 Troubleshooting Error Code Tables Table 4.6 T Lane Error Codes (Continued) Sensor Problem Solution Diverter error. The diverter SL017 ON Confirm that a carrier is not jammed or stuck. is not working correctly. SL017 OFF Confirm that the air compressor is on and the auto switch ON error: The cylinder does is working correctly.
Page 103 Troubleshooting Error Code Tables Table 4.6 T Lane Error Codes (Continued) Sensor Problem Solution Diverter error. The diverter SL035A ON Confirm that a carrier is not jammed or stuck. is not working correctly. SL035B ON Confirm that the air compressor is on and the auto switch ON error: The cylinder does SL035 OFF is working correctly.
Page 104 Troubleshooting Error Code Tables Table 4.6 T Lane Error Codes (Continued) Sensor Problem Solution Diverter error. The diverter SL055A ON Confirm that a carrier is not jammed or stuck. is not working correctly. SL055B ON Confirm that the air compressor is on and the auto switch ON error: The cylinder does SL055 OFF is working correctly.
Page 105 Troubleshooting Error Code Tables Table 4.6 T Lane Error Codes (Continued) Sensor Problem Solution Stopper error. The stopper SL066A ON Confirm that a carrier is not jammed or stuck. is not working correctly. SL066B ON Confirm that the air compressor is on and the auto switch ON error: The cylinder does SL066 OFF is working correctly.
Page 106: Sensor Diagrams
Troubleshooting Sensor Diagrams Table 4.6 T Lane Error Codes (Continued) Sensor Problem Solution Passage sensor error. A SN002 PAS Confirm that a carrier is not jammed or stuck and that the passage sensor does not belt moves. SN005 PAS detect a carrier within a SN007 PAS predetermined timeout Restart...
Page 107 Troubleshooting Sensor Diagrams When a sensor detects a problem, the system activates an audible alarm and flashing beacon on the module where the error occurred. Identify the hardware module where the error has occurred and then look up the error code in the Error Code tables in this document.
Page 108: Level Detector Unit
Level Detector Unit Figure 4.1 Level Detector Sensor Diagram SN035 SL011A SN034 AS021 AS022 AS012 SL011B AS011 SN033 SL021 SN032 SN031 AS013 SL012 AS014 SL014 SN013 SL013 AS016 AS018 SN011 AS015 AS017 AS019 PM001...
Page 109: Labeler Unit
Labeler Unit Figure 4.2 Labeler Unit Sensor Diagram SN091 SN092 CM05 AS091 SL091a SL091a CM04 SL091b SN101 SL091b SN072 SN102 AS092 <j> BR04 CM03 RF04 PS061 LP011 SN063 SN062 SN061 SN064 SW011 SL067 SN066 PS051 CM02 SN052 BR03 SN051 SN054 DM061 AS066 <k>...
Page 110 Figure 4.3 Tube Supply Sensor Diagram...
Page 111 Figure 4.4 Label Supply Sensor Diagram...
Page 112: Aliquot Unit
Aliquot Unit Figure 4.5 Overview Sensor Diagram...
Page 113 Figure 4.6 Aliquot Unit Sensor Diagram <i> AS136 AS036 <h> <g> SL135 SL035 SL136A SL036A SL136B SL036B SL134 SL034 AS133 AS033 AS132 AS032 AS131 AS031 DM131 DM031 SL133 SL033 SL132 SL032 SL131 SL031 BR13 BR03 <f> SN133 SN033 SN131 SN031 AS126 AS026 SN132 SN032...
Page 114 Figure 4.7 Tip Supply Sensor Diagram...
Page 115 Figure 4.8 Aliquotter Arm Sensor Diagram PS102 PS002 PS103 PS003 PM101 PM001 PRS01 PRS11 PM003 PM103 PM002 PM102 AS001 AS101 AS002 AS102 SN001 SN101 SN095 SN002 SN102 SN003 SN103 SL003A SL103A SL003B SL103B AS003 AS103 AS005 AS105 SL004A SL104A PS004 PS104 SL004B SL104B...
Page 116 Figure 4.9 T-Lane Sensor Diagram <a> <b> <c> <d> <s> <t> SN003 SN004 SN008 SN023 SN024 SN028 SL005A SL025A SL005B SL025B AS001 AS002 AS011 AS012 AS051 AS052 SL001 SL002 SL011 SL012 SL051 SL052 SL006B SL026B SL006A SL026A <i> <j> <k> <l>...
Page 117 Figure 4.10 Optional Track Sensor Diagram...
Page 118 Figure 4.11 Merge Lane Sensor Diagram...
Page 119: Appendix A: Related Documents
APPENDIX A Related Documents Related Documents General System Operation IFU, PN B31448 B31449AE...
Page 120: Related Documents
Related Documents Related Documents B31449AE...

Beckman Coulter Power Express Aliquot Instructions For Use Manual

CHAPTER 1 Power Express Aliquot Module

Power Express Aliquot Module

Error Recovery Procedures

APPENDIX A: Related Documents

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