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Operating Manual
Operating Manual
Original Instructions
Original Instructions
D437248XA
D437248XA
Vers. 3.0
Vers. 3.0
GB

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  • Page 1 Operating Manual Operating Manual Original Instructions Original Instructions D437248XA D437248XA Vers. 3.0 Vers. 3.0...
  • Page 3 (c) 2010 SILCA S.p.a. – Vittorio Veneto This manual has been drawn up by SILCA S.p.a. All rights reserved. No part of this publication can be reproduced or circulated by any means whatsoever (photocopies, microfilm or other) without the consent of SILCA S.p.a.
  • Page 5: Table Of Contents

    PRELIMINARY OPERATIONS ....................25 SEARCHES...........................26 5.3.1 SEARCH BY MAKE........................27 5.3.2 SEARCH BY CODE, KEY BLANK AND DESCRIPTION..............27 5.3.3 SEARCH BY SILCA SERIAL NUMBER (SSN) .................. 27 LOCK SYSTEM FUNCTIONS (SSN)..................28 5.4.1 KEY DECODING........................... 29 5.4.2 KEY CUTTING..........................30 5.4.2.1 KEY CUTTING BY DECODING.........................
  • Page 6 MACHINE OPTIONS [PAGE 3/4] ....................63 5.12.4 MACHINE OPTIONS [PAGE 4/4] ....................63 5.13 PROTECTED SSN (DISABLE) ....................64 6 Triax QUATTRO MESSAGES................65 WARNINGS .........................65 6.1.1 USB PEN NOT CONNECTED OR WITHOUT REQUIRED DATA ............. 67 6.1.2 MESSAGES LINKED TO PRESENCE or USE OF MOTORIZED CLAMP..........67 ERROR MESSAGES......................68...
  • Page 7 7 CLEANING AND MAINTENANCE ..............75 CLEANING...........................75 MAINTENANCE........................75 TROUBLE SHOOTING......................76 BELT REPLACEMENT AND TIGHTENING ................78 CHECKING AND REPLACING FUSES ..................79 KEYPAD/DISPLAY REPLACEMENT..................81 ACCESS TO REAR COMPARTMENT..................82 ACCESS TO BOTTOM PART....................82 SENSOR REPLACEMENT......................83 7.9.1 REPLACING SENSOR FOR LOWER AXIS (Y) ................. 83 7.9.2 REPLACING SENSOR FOR VERTICAL AXIS (Z)................
  • Page 9: Using The Manual

    This manual must be used by personnel assigned to the machine after having read and understood its contents. ANUFACTURER Triax QUATTRO has an ID plate on the back of the machine, showing its serial number. OW TO APPLY FOR AFTER SALES SERVICE Silca provides purchasers of Triax QUATTRO with after-sales service.
  • Page 10: Glossary Symbols-Terminology

    Means the make of cylinder or vehicle for the key to be cut Make E.g.: Kaba®* (cylinder make) – Fiat®* (vehicle make) Serial number given by Silca to systems/locks. Found in Silca key catalogues Silca Serial Number ( SSN) or Silca software programs...
  • Page 11 6. Back 3. Stop 7. Cuts 4. Stem KEY TERMINOLOGY ( SOFTWARE SSN* SSN* * Silca Serial Number * Silca Serial Number Fig. 4 Fig. 3 Side A (1st flat side) AXIS1 Side B (1st back) AXIS2 Side C (2nd flat side)
  • Page 12 The description “SIP22T5 (2T-8W)” used for a “Fiat®*” System/Lock is made up of a first part (SIP22T5) which is the Silca key blank used and a second part (2T) which is the number of grooves on the key and (8W) the number of its blades.
  • Page 13 Operating Manual - English Triax QUATTRO WARNING SIGNS Electrical voltage hazard. This sign highlights the electrocution hazard from direct/indirect contact with electrical voltage. Attention Danger- Parts in motion. ATTENTION DANGER - This sign indicates that there may be dangerous moving parts in motion.
  • Page 14: General Warnings

    Right from the design stage solutions are adopted to eliminate hazards for the operator at all stages of use: transport, regulation, use and maintenance. The materials used for the machine and the components employed in the use of the Triax QUATTRO are not hazardous and make the machine comply with current standards.
  • Page 15: Use

    The installation method and proper use of the machine are those laid down by the manufacturer. Any other use different from that indicated in this manual will null customers’ claims on Silca S.p.A. and may be a source of unknown hazard for the operator in default or third parties.
  • Page 16: Machine Working Parts

    Operating Manual - English Triax QUATTRO MACHINE WORKING PARTS 1.1 TRIAX QUATTRO Fig. 5 A - tool-locking knob B - spindle-locking lever C - Tracer Tower lever D - spindle E - cutter F - clamp R1+R12 G - upper carriage...
  • Page 17: Accessories Provided

    Operating Manual - English Triax QUATTRO 1.2 ACCESSORIES PROVIDED Triax QUATTRO comes with a set of accessories for use and maintenance (tools, hex keys, fuses ...) held in a special tool box: 2 mm hex key 6 mm hex key Tool box 1.6 Amp delayed...
  • Page 18: Technical Data

    Operating Manual - English Triax QUATTRO 1.3 TECHNICAL DATA Power supply: 230V - 50Hz 120V - 60Hz 100V - 50/60Hz Maximum absorbed power: 230V: 1 Amp. 230 Watt 120V: 3 Amps. 300 Watt 100V: 2.5 Amps. 250 Watt Cutter motor: Brushless Motor 36V –...
  • Page 19: Safety

    Operating Manual - English Triax QUATTRO 1.4 SAFETY AFETY SHIELD The transparent safety shield is designed to cover the working parts and make them as safe as possible. The shield must be raised to fit keys to be cut or to perform other operations on the machine.
  • Page 20: Transport

    2 (or more) persons. PACKING The packing for the Triax QUATTRO machine ensures that during transport the machine and all its components are safe and protected. The packing comprises a pallet base on which the machine stands and is secured, and a cardboard cover.
  • Page 21: Unpacking

    4. Use the special key to loosen the nuts on the feet by a couple of turns. 5. Remove the metal brackets and tighten the nuts on the feet. 6. Check the contents of the packing:  Triax QUATTRO key-cutting machine.  Machine documentation: operating manual, spare parts list, expert guide and warranty form. ...
  • Page 22: Machine Handling

    Triax QUATTRO 2.3 MACHINE HANDLING Once removed from the packing place Triax QUATTRO directly on a workbench; the operation should be carried out by at least 2 persons. ATTENTION: when lifting the machine take hold of the base only (Fig. 7). Never lift the machine by holding onto the keypad support (Fig.
  • Page 23: Machine Installation And Preparation

    3.1 CHECKING FOR DAMAGE Triax QUATTRO is a solid compact machine which will not break if transport, unpacking and installation are carried out according to the instructions in this manual. In any case check the condition of the machine.
  • Page 24: Work Station Description

    Operating Manual - English Triax QUATTRO 3.4 WORK STATION DESCRIPTION Only one operator is required to work the key-cutting machine and the following controls are available: 1. Master switch on the back of the machine. 2. Key-positioning clamp. 3. Control keypad.
  • Page 25: Machine Description

    Operating Manual - English Triax QUATTRO MACHINE DESCRIPTION Triax QUATTRO is an electronic key-cutting machine used to: a. cut keys (in ferrous material in general; brass, silver nickel, etc.) by:  Dimple cutting.  Laser type cutting.  Special cutting (e.g. Tibbe with option) ...
  • Page 26: Using The R1+R12 Clamp

    Operating Manual - English Triax QUATTRO 4.2 USING THE R1+R12 CLAMP The machine comes with the “R1+R12” clamp shown below in (Fig. 13). for cutting security keys R12: for engraving keys and medals Fig. 13 ATTENTION: to calibrate the R12 clamp, turn the knob (S) anticlockwise to fully close the 2 jaws (A3-A4).
  • Page 27 Operating Manual - English Triax QUATTRO Head stop Tip stop STOP 3 STOP 0 Fig. 15  The R12 clamp (Fig. 15) is prepared to house keys* and medals* to be engraved. To open the clamp jaws (A3 and A4) and fit the key or medal to be engraved, turn the knob (S) clockwise.
  • Page 28: Fitting The Clamp To The Machine

    Operating Manual - English Triax QUATTRO Fig. 18 Fig. 17 4.3 FITTING THE CLAMP TO THE MACHINE To remove the clamp:  loosen the handle (A9) (Fig. 19) and pull the clamp out of the dovetail guide. To fit the clamp to the machine: ...
  • Page 29: Using The Cutters

     indicated by the letter W (hard metal) (see page 32 User Parameters).  indicated by the letter H (HSS) if included in the Silca database (see CUTTER CALIBRATION).  It is good practice to set the cutter material for your cutters. In this way, when the cutter is needed by the SSN in use, cutter spindle speed will be appropriate.
  • Page 30: Changing The Cutter/Decoder

    Operating Manual - English Triax QUATTRO CHANGING THE CUTTER/DECODER To remove a decoder or cutter from the spindle, raise the safety shield and proceed as follows:  Block spindle rotation by lowering the lever (B2-Fig. 20).  With one hand hold the cutter or decoder to be removed.
  • Page 31: Using The Usb Pen

    Operating Manual - English Triax QUATTRO 4.6 USING THE USB PEN ATTENTION: the USB pen can be removed and/or inserted in its holder on the key- cutting machine in one of the following ways: PROCEDURE: 1. With the key-cutting machine off the USB PEN can be removed or inserted.
  • Page 32: Operating Guide

    Triax QUATTRO OPERATING GUIDE The Operating Guide explains how to use the Triax QUATTRO without the aid of a personal computer. The operations are explained step by step so that the key-cutting machine can be used in manual mode. The PC programs that can be connected to the key-cutting machine can transmit the data needed to perform cutting or engraving operations.
  • Page 33: Preliminary Operations

    Operating Manual - English Triax QUATTRO 5.2 PRELIMINARY OPERATIONS Procedure: 1. Place the key-cutting machine on a work bench. 2. Connect the power lead to the mains (Ch. 3.3). 3. Make sure the emergency button (K-fig. 5) is disabled. 4. Check that the USB PEN is in its special holder.
  • Page 34: Searches

    (see Ch. 5.5.6) F3 to enable ( ) or disable ( ) the USB PEN. N.B.: Searches by code tables (Silca or User) are possible only with the USB PEN inserted and enabled. (see Ch. 5.11.9) Description of graphics in Table 2...
  • Page 35: Search By Make

    Scroll the list of systems with the arrow keys (up and down) to highlight the one required. Description graphics in Table 2 [20] = number of KABA systems known to Silca and included in the machine database. 5:8(4+4P)1-200 = description of series provided by SILCA The top window shows other information about the selected series.
  • Page 36: Lock System Functions (Ssn)

    Operating Manual - English Triax QUATTRO 5.4 LOCK SYSTEM FUNCTIONS (SSN) From a search : 1. Highlight the required system. 2. Press ENTER to confirm and enter into the selected Lock System (SSN). Description graphics in Table 2 F1 Key decoding function.
  • Page 37: Key Decoding

    For keys with these characteristics enter the direct cuts or the indirect code if the SSN in use allows this. Below are descriptions of all the stages necessary for decoding a key. INDICATIONS on display Silca Serial number associated to type of key SSN: Side of key to be decoded Side:...
  • Page 38: Key Cutting

    F3 for Code entry. F4 views the values of Key decoding. (see Ch. 5.5) INDICATIONS on Display Silca Serial Number associated to type of key. SSN: Clamp R1 to use for securing the key. Clamp: STOP 0 for the current type of key.
  • Page 39: Key Cutting By Entering Cuts

    F2 Engraving function. F3 Code entry function. F4 to access other function buttons. (see Ch. 5.5) INDICATIONS on Display Silca Serial Number associated to type of key. SSN: Clamp R1 to use for securing the key. Clamp: Cutting axis viewed Axis Maximum number of positions of cuts for the axis shown.
  • Page 40: Key Cutting By Code

    Operating Manual - English Triax QUATTRO KEY CUTTING BY CODE 5.4.2.3 From the Search menu enter the indirect cutting code into the field and press ENTER. Use the up-down arrow keys to scroll the list, select the required series and press ENTER.
  • Page 41: Function Buttons (Cutting Flow)

    This function is used to select a clamp or cutter alternative to those included in the SSN in use. Not all SSNs view these parameters . F4 resets User Parameters. This function assigns a value predefined by Silca to all the User Parameters in the series. NOTIFICATION OF VARIATION.
  • Page 42: Code Entering

    This function is used to go to the engraving mode. If an engraving template has been associated to the current SSN it will appear as selected. F1 to go from Silca templates to User templates. F2 to highlight the SILCA key blanks associated to the SSN system in use. - 34 -...
  • Page 43 Operating Manual - English Triax QUATTRO View SILCA key blanks that can be used for engraving and are associated to the SSN in use. ENTER to access the engraving function (see ENGRAVING). F2 to associate the current engraving template to the SSN in use.
  • Page 44: Favorite Series List Update

    Operating Manual - English Triax QUATTRO 5.5.6 FAVORITE SERIES LIST UPDATE From the system in use access can be gained to the function Favorite series list update using F1. The Favorite Series list is shown. The SSN in use can be added to the list.
  • Page 45: Special Cases

    Silca tables and cuts are entered with depths that even if included in the data card values are not compatible in the order given, as they do not agree with the manufacturer’s original parameters.
  • Page 46: Search By Ssn Not Allowed

    SSN not in the archive! The message may appear when: 1. The SSN entered is not in the Silca archive. 2. The SSN entered is in the Silca archive but has not been enabled by the User. SHIFT+F3 to enable search by all makes.
  • Page 47: Limited Access To Data (Protected Systems)

    Triax QUATTRO LIMITED ACCESS TO DATA (PROTECTED SYSTEMS) 5.6.4 Silca has limited access to some of the SSNs in the database (relating to data cards, series or code tables) in accordance with agreements with certain manufacturers. The limits are applied to: ...
  • Page 48: Pc Queue Function

    5.7 PC QUEUE FUNCTION HIS FUNCTION IS AVAILABLE ONLY WHEN USING THE MACHINE CONNECTED TO A PC The Triax QUATTRO key-cutting machine can be used with the SILCA KEY PROGRAMS program. This program can be used to send both cutting and engraving jobs.
  • Page 49: Engraving

    Triax QUATTRO 5.8 ENGRAVING The Triax QUATTRO key-cutting machine can use the R12 clamp and W146 cutter to engrave texts on various items, such as the head or stem of keys (flat, laser, dimple) or medals, plates, etc. The items can be in several types of material: aluminium, brass, steel, etc.
  • Page 50: Functions For An Engraving Template

    With With TRIAX alone program Use of predefined templates, i.e. over 200 templates relating to SILCA key blanks ready for use. The following can be edited but not saved in the machine memory: - contents of the lines of text...
  • Page 51: Engraving Depth: Method

    Operating Manual - English Triax QUATTRO ENGRAVING DEPTH: METHOD 5.8.2.1 ETHOD FOR MAKING AN ENGRAVING AT THE RIGHT DEPTH A - for material whose thickness can be read by electric contact the cutter stops at the measurement read (by means of the electric contact function) on the key close to the first line of text to be engraved, then descends by a distance given in the set “depth”...
  • Page 52: Engraving Procedure

    From the initial screen press F3 to enable the function. Button F1 (press once or twice) :  List of SILCA templates (installed on machine, only 2 lines can be engraved).  List of USER templates. User templates can be created only by PC with the “Triax Engraving Program”...
  • Page 53: Engraving: Silca Templates

    ENGRAVING: SILCA TEMPLATES 5.8.4 From the list of Silca templates press a button with a letter of the alphabet to move selection to the templates whose names begin with that letter. Shift + arrow keys to scroll the list quickly.
  • Page 54: Engraving: User Templates

    Operating Manual - English Triax QUATTRO ENGRAVING: USER TEMPLATES 5.8.5 The key-cutting machine can be used without a PC but with limitations. To use all the potential available it is advisable to use the special function included in the Triax Engraving Program (provided with the machine) and Silca Key Programs.
  • Page 55 Operating Manual - English Triax QUATTRO 5.8.5.1.1. COUNTER FUNCTION F1 for counter function (3>[F1]): the values can be set when the cursor is in the field for the counter function. Example: Type of counter: (1), initial value of counter. Initial value: (100), finale value of counter.
  • Page 56: Machine Data Update

    Operating Manual - English Triax QUATTRO 5.9 MACHINE DATA UPDATE This function is used to update machine data with a USB PEN. In this way the operator saves time for this operation. Machine data can be updated with a USB PEN if it is inserted and on (ON status).
  • Page 57 Operating Manual - English Triax QUATTRO User engraving templates F1 to view User engraving templates on the USB PEN. F2 to view User engraving templates on the machine. ATTENTION:  When Engraving templates are downloaded from a USB PEN all the user engraving templates already on the machine are lost.
  • Page 58: Calibration Functions

    Operating Manual - English Triax QUATTRO 5.10 CALIBRATION FUNCTIONS For the following components the machine comes with a “self-calibration” system which uses special templates and procedures: CLAMPS TRACER TOWER The CUTTERS do not need an automatic calibration system; however, if the operator wishes s/he can make certain variations (see CUTTER CALIBRATION).
  • Page 59: Clamp Calibration

    Operating Manual - English Triax QUATTRO CLAMP CALIBRATION 5.10.1 F1 to access the list of clamps provided by Silca. Select the clamp to be calibrated. Press ENTER. Press START to proceed with automatic calibration. Press ENTER, the display will show the message on the right here.
  • Page 60: Cutter Calibration

    Operating Manual - English Triax QUATTRO CUTTER CALIBRATION 5.10.2 F2 to enable the cutter calibration function. CUTTERS do not need an automatic calibration system. N.B:  the type of material and length can be edited where applicable.  it is good practice to set the type of material for the cutters in your possession.
  • Page 61: Adapter Calibration

    Operating Manual - English Triax QUATTRO ADAPTER CALIBRATION 5.10.3 F3 to enable the adapter calibration function. Select the adapter to be calibrated and press ENTER. F1 for positive values (+). F2 for negative values (-). F3 to delete the adjustments made.
  • Page 62: Automatic Calibration Of Tracer Tower Device

    The TRACER TOWER decoding device holds 2 types of tracer points: U102TT and U103TT. These 2 tracer points are used by Triax QUATTRO, as a stand-alone or with a PC, to decode almost all the systems/locks known by Silca S.p.A.
  • Page 63: Maintenance

    Use the “Up/down” arrow keys to position the cursor and choose the option by pressing ENTER, or press the key relating to the option number directly. N.B. If the test conditions are not in place, contact Silca After-Sales Service. SPINDLE (TEST) 5.11.1 Lower the safety shield and press START for a few seconds to start up the spindle.
  • Page 64: Digital Outlets (Test)

    Operating Manual - English Triax QUATTRO F4 to go to the next page indicating the active inlets. DIGITAL OUTLETS (TEST) 5.11.4 Up-down keys to go to the required fields. START to go from OFF to ON. For Lamp 1/Lamp 2 the lamp (comprising two rows of leds) will go on momentarily.
  • Page 65: Machine Zeros

    Operating Manual - English Triax QUATTRO MACHINE ZEROS 5.11.8 The machine is prepared with a “self-calibration” system which uses a template (provided) and special procedures. THE MACHINE ZEROS PROCEDURE MUST BE CARRIED OUT ONLY WHEN THE FOLLOWING EVENTS OCCUR: CLAMP...
  • Page 66 Operating Manual - English Triax QUATTRO Remove the cutter and fit the calibration pin (6x40mm) in its place: make sure it is pushed all the way up to the mechanical stop. Press ENTER. Check that the template (Z5) and calibration pin are in the position shown in Fig.
  • Page 67 Operating Manual - English Triax QUATTRO PHOTOCELLS (**) If the template is not properly positioned an ERROR message will appear. Photocells ON, press START to proceed. Photocells OFF, regulate as follows:  upper carriage (X) photocell: turn the X axis disk manually until the TZX description on the display goes from OFF to ON.
  • Page 68 Operating Manual - English Triax QUATTRO STOP to cancel the operation and not confirm the edited data. The previous values remain valid (already in the machine memory). N.B. If the calibration values read exceed the limits allowed, an error message will appear. Repeat the Machine Zeros procedure more carefully.
  • Page 69: Archive Management

    The EVENT.LOG file can be sent to the After-Sales Service so any problems when operating the key-cutting machine can be better understood. When using SILCA or User series the operator can edit some of the parameters, such as the cutter, clamp, manual adjustments, etc.
  • Page 70: Options

    From the initial screen press MENU and then F3 to enable the function. There are 4 machine option windows to select by pressing F1. Hold down F4 to retrieve the original parameters set by Silca S.p.A. Machine parameters/options that can be forced to the original manufacturer’s value:...
  • Page 71: Machine Options

    Operating Manual - English Triax QUATTRO MACHINE OPTIONS [PAGE 2/4] 5.12.2 The display shows: Machine data Model: machine model. Serial number: the serial number shown on the ID plate on the back of the machine. Keys cut: cutting done. O.S. version: version of machine Operating System.
  • Page 72: Protected Ssn (Disable)

    Operating Manual - English Triax QUATTRO 5.13 PROTECTED SSN (DISABLE) From the screen press MENU and/or F4 to enable the function. List of protected systems already enabled. They can be protected again. Use the arrow keys (up and down) to select the protected system already enabled.
  • Page 73: Triax Quattro Messages

    Operating Manual - English Triax QUATTRO Triax QUATTRO MESSAGES 6.1 WARNINGS ATTENTION Cutting combination not The key cannot be cut if the combination entered is not complete. This is a feature of keys for vehicles. complete! Please enter all cuts.
  • Page 74 Operating Manual - English Triax QUATTRO ATTENTION No engraving model has been The message indicates that neither SILCA or the user has created an engraving model for the key blank selected. created for the selected key blank ATTENTION Models have been modified by...
  • Page 75: Usb Pen Not Connected Or Without Required Data

    Operating Manual - English Triax QUATTRO ATTENTION The procedure in the ENGRAVING function for Text tracking area position has positioning the line of text has not been successfully not been acquired completed. Please repeat. [ENTER] to continue ATTENTION Message for the OEM version without tracer point U102...
  • Page 76: Error Messages

    ERROR 2 The machine automatic calibration procedure has read adjustment values exceeding the tolerance established Tolerance limit exceeded during by SILCA. Repeat the procedure and pay attention to all calibration. Repeat the the operations required. If the problem persists contact After-Sales Service .
  • Page 77 (CALIBRATION -> F2 menu) installed! ERROR 9 The password entered is wrong. Check that you have entered the password issued by SILCA or apply to SILCA for a password. The number of attempts have been exceeded! Restart the machine.
  • Page 78 Operating Manual - English Triax QUATTRO ERROR 10 The problem occurs after replacing the machine mother board. The machine memory has no MACHINE ID. Use the Machine ID not set! WinTransfer/SRS program to do a CONNECTION TEST. See operating manual.
  • Page 79: Messages Linked To Presence Or Use Of Motorized Clamp

    Operating Manual - English Triax QUATTRO MESSAGES LINKED TO PRESENCE OR USE OF MOTORIZED CLAMP 6.2.1 ERROR 14 Rapidly connecting or disconnecting the motorized clamp OPERATION NOT ALLOWED! cable with the machine on is very dangerous because it could damage the electronic circuit board.
  • Page 80: Alarm Messages

    Operating Manual - English Triax QUATTRO 6.3 ALARM MESSAGES ALARM 1 TEMPERATURE ALARM The temperature for the mother board has exceeded the setting. Check the cooling fan (see TROUBLE SHOOTING ) Mother board temperature too high Switch the machine off!
  • Page 81: Messages About Spindle

    Operating Manual - English Triax QUATTRO ALARM 12 It is important to replace the battery as allows LOG events to be saved with the right date/time. Flat clock battery: see operating manual for replacement. ALARM 13 Download a more up-to-date SW version.
  • Page 82 Operating Manual - English Triax QUATTRO ALARM 4 SPINDLE DRIVER ALARM Generic alarm relating to the spindle driver board. Code: 00000000 If the problem persists contact After-Sales Service. See operating manual [ENTER] to reset alarm - 74 - Copyright Silca 2011...
  • Page 83: Cleaning And Maintenance

    The Triax QUATTRO key-cutting machine does not need special maintenance but it is good practice to check and if necessary replace parts subjected to wear and substitute electric/electronic parts (fuses, circuit boards, etc.) when they are not working properly.
  • Page 84: Trouble Shooting

    Operating Manual - English Triax QUATTRO 7.3 TROUBLE SHOOTING FAULT CHECK PROBABLE CAUSE The machine is on check that a) emergency button activated but there is nothing the fan on the b) general fuses cut out on power socket on the display:...
  • Page 85 Operating Manual - English Triax QUATTRO When calibrating the The earth wire (C2) on the cutter shaft is disconnected or broken (Fig. 50) clamp or decoding The connecting wire to the J14M connector on the electronic circuit board is not...
  • Page 86: Belt Replacement And Tightening

    Operating Manual - English Triax QUATTRO 7.4 BELT REPLACEMENT AND TIGHTENING ATTENTION: before performing this operation lower the tracer tower so that the tracer points are not in a dangerous position for the operator. 1. Turn off the master switch and disconnect the power lead.
  • Page 87: Checking And Replacing Fuses

    Every fuse must be replaced with another one of the same value (in Amps) and type (rapid or delayed), as indicated in the manual. There are 9 fuses on the Triax QUATTRO key-cutting machine. ...
  • Page 88 Operating Manual - English Triax QUATTRO  1 fuse: F5 : 1.6 Amps delayed (230V) - 2 Amps delayed (100V/120V) Protects the main electronic circuit board transformer. Situated in the bottom of the base.  2 fuses: F6, F7 : 1 fuse: F6 : 8 Amps delayed Protects motor power.
  • Page 89: Keypad/Display Replacement

    Operating Manual - English Triax QUATTRO 7.6 KEYPAD/DISPLAY REPLACEMENT 1. Switch off the machine and disconnect the power lead. 2. Loosen the 2 fixing screws (F1) and remove the display stand 3. Detach the cable and earth wire from the keypad 4.
  • Page 90: Access To Rear Compartment

    Operating Manual - English Triax QUATTRO 7.7 ACCESS TO REAR COMPARTMENT To access the rear compartment follow the instructions below: 1. switch off the machine and disconnect the power lead. 2. loosen the 6 screws (B1) fixing the back metal plate and remove.
  • Page 91: Sensor Replacement

    Operating Manual - English Triax QUATTRO 7.9 SENSOR REPLACEMENT REPLACING SENSOR FOR LOWER AXIS (Y) 7.9.1 1. switch off the machine and disconnect the power lead. 2. loosen the 2 fixing screws (F1 - Fig. 26) and remove the display stand 3.
  • Page 92: Replacing Sensor For Vertical Axis (Z)

    Operating Manual - English Triax QUATTRO REPLACING SENSOR FOR VERTICAL AXIS (Z) 7.9.2 1. Switch off the machine and disconnect the power lead. 2. Remove rear metal plate (see ACCESS TO REAR COMPARTMENT). 3. Remove belt cover 4. Disconnect the sensor connector (G3) from the circuit board 5.
  • Page 93: Replacing Sensore For Upper Axis (X)

    Operating Manual - English Triax QUATTRO REPLACING SENSOR FOR UPPER AXIS (X) 7.9.3 1. Switch off the machine and disconnect the power lead. 2. Raise the safety shield. 3. Disconnect the upper axis connection cable (H2) from the carriage. 4. Remove the upper axis carriage cover by loosening the 3 locking screws (H1) and pull out in the direction given.
  • Page 94: Photocell Replacement

    Operating Manual - English Triax QUATTRO 7.10 PHOTOCELL REPLACEMENT REPLACING PHOTOCELL FOR LOWER AXIS (Y) 7.10.1 1. Switch off the machine and disconnect the power lead. 2. Remove the rear metal plate (see ACCESS TO REAR COMPARTMENT). 3. Loosen the 2 photocell fixing screws (I1) and remove.
  • Page 95: Replacing Photocell For Upper Axis (X)

    Operating Manual - English Triax QUATTRO REPLACING PHOTOCELL FOR UPPER AXIS (X) 7.10.2 1. Switch off the machine and disconnect the power lead. 2. Disconnect the upper axis connection wire (H2) from the carriage. 3. Remove the upper axis carriage cover by loosening the 3 locking screws (H1) and pull out in the direction given.
  • Page 96: Replacing Photocell For Vertical Axis (Z)

    Operating Manual - English Triax QUATTRO REPLACING PHOTOCELL FOR VERTICAL AXIS (Z) 7.10.3 1. Switch off the machine and disconnect the power lead. 2. Remove the rear metal plate (see ACCESS TO REAR). 3. Loosen the two screws (J1) and remove the microswitch support plate.
  • Page 97: Electronic Circuit Board Replacement

    Operating Manual - English Triax QUATTRO 7.11 ELECTRONIC CIRCUIT BOARD REPLACEMENT 1. Switch off the machine and disconnect the power lead. 2. Access the rear compartment. 3. Disconnect all the wires from the circuit board. 4. Loosen the nuts (N1) and remove the circuit board.
  • Page 98: Motor Circuit Board Replacement

    Operating Manual - English Triax QUATTRO 7.12 MOTOR CIRCUIT BOARD REPLACEMENT 1. Switch off the machine and disconnect the power lead. 2. Access the rear compartment. 3. Disconnect all the wires from the circuit board connectors. 4. Loosen the 3 fixing screws (M4).
  • Page 99: Checking And Regulating Safety Microswitches

    Operating Manual - English Triax QUATTRO 7.13 CHECKING AND REGULATING SAFETY MICROSWITCHES 1. Remove the rear metal plate. 2. Check the wires connecting the two microswitches (J4). 3. Check that the “Digital Inlets-Cover Micro” test is successful. If not, check that the cam (J6) makes the two microswitches click. If necessary, regulate the cam as follows: 4.
  • Page 100: Safety Microswitch Replacement

    Operating Manual - English Triax QUATTRO 7.14 SAFETY MICROSWITCH REPLACEMENT 1. Remove the rear metal plate. 2. Loosen the two screws (J1) and remove the microswitch support plate (Fig. 46). 3. Disconnect the wires connecting the two microswitches (J4). 4. Loosen the two nuts (J7) and replace the faulty part.
  • Page 101: U102Tt-U103Tt Decoding Device Replacement (Tracer Tower)

    Operating Manual - English Triax QUATTRO 7.15 U102TT-U103TT DECODING DEVICE REPLACEMENT (TRACER TOWER) 1. Loosen the screw (K1) or (K2) according to the decoder to be replaced. 2. Remove the broken decoder from its seat. 3. Place the new decoder in the seat and align with the top part of the TRACER TOWER .
  • Page 102: Tracer Tower Microswitch Replacement

    Operating Manual - English Triax QUATTRO 7.16 TRACER TOWER MICROSWITCH REPLACEMENT 1. Remove the belt cover and lower the safety shield (V). 2. Loosen the two screws (L1) and remove the microswitch support plate. 3. Disconnect the two wires (L2) on the microswitch.
  • Page 103: Decommissioning

    Please contact SILCA S.p.A. or any other subject on the national registers of other countries in the European Union for information about waste disposal systems for the equipment. Household waste (or of similar origins) can be disposed of by the separate urban waste collection system.
  • Page 104: After-Sales Service

    9.1 HOW TO APPLY FOR AFTER-SALES SERVICE The warranty attached to the Triax QUATTRO machine guarantees free repairs or replacement of faulty parts within 24 months of purchase. Any other operation shall be agreed by the user with Silca or its Service Centres. - 96 -...
  • Page 105 Triax QUATTRO Allegato / Appendix 1 SCHEMI ELETTRICI ELECTRICAL DIAGRAMS- ELEKTRISCHE SCHALTPLANE-SCHEMAS ELECTRIQUE -ESQUEMAS ALAMBRICOS- ESQUEMAS ELÉCTRICOS- ELEKTRISCHE TEKENINGEN Copyright Silca 2011...
  • Page 106 Triax QUATTRO Copyright Silca 2011...
  • Page 107 Triax QUATTRO Copyright Silca 2011...
  • Page 108 Triax QUATTRO Copyright Silca 2011...
  • Page 109 Triax QUATTRO Copyright Silca 2011...
  • Page 110 Triax QUATTRO Copyright Silca 2011...
  • Page 111 Triax QUATTRO Copyright Silca 2011...
  • Page 112 Triax QUATTRO VIII Copyright Silca 2011...
  • Page 113 Triax QUATTRO Copyright Silca 2011...
  • Page 114 Triax QUATTRO Copyright Silca 2011...
  • Page 115 | 10 | European Union DIRECTIVE 2006/95/CE (Low Voltage) and with the EN 60950 – 1 EN 62233 Standards Claudio Tomasella of the Silca S.p.A. Research & Development Division is authorized to create a Technical File. General Manager Basic Production Center...
  • Page 116 Hong Kong plc@plc.com.hk 23 Man Lock Street +36-1-3290692 Hungary Kaba Elzett Megyeri út 51 Budapest 1044 +36-1-3501011 info@elzett.hu Minda Silca Engineering +91-987-397630 +91-120-2351301 India Plot No. 37, Toy City Greater Noida 201308 Ltd. +91-987-397631 info@mindasilca.in No.73 Stakhr. St - Emam...
  • Page 117 +381-11-3290017 Serbia Silkon D.O.O. 29, Novembra 70 Belgrade 11000 +381-11-2080200 silkon@ptt.yu 21 Toh Guan Rd. East +65-6316-4470 Singapore Silca Soxxi Pte. Ltd. Singapore 608609 +65-6316-8100 #01-12 Toh Guan Centre info@silca.sg +421-2-6252-0032 +421-2-6252-0034 Slovakia H&B Slovakia s.r.o. Ovsistske Nam. 1 Bratislava...
  • Page 118 SILCA S.p.A. Via Podgora, 20 (Z.I.) 31029 VITTORIO VENETO (TV) Tel. 0438 9136 Fax 0438 913800 E-mail: silca@silca.it www.silca.biz Members of the Kaba Group...

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