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QED Hammerhead Pro Field Service Manual

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Field Service Manual
P/N 95211 REV 7-13-2006
Troubleshooting & Assistance Hot-Line
If you have questions or problems installing or
operating your HammerHead Pro system, Call
toll-free (in U.S and Canada) 1-800-624-2026
for expert assistance with installation, adjust-
ment, or field service.
After hours call our 24 hour HotLine at
1-800-272-9559
P.O. Box 3726 Ann Arbor, MI 48106-3726 USA
1-800-624-2026
FAX (734) 995-1170
info@qedenv.com
www.qedenv.com
O

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Summary of Contents for QED Hammerhead Pro

  • Page 1 Field Service Manual P/N 95211 REV 7-13-2006 Troubleshooting & Assistance Hot-Line If you have questions or problems installing or operating your HammerHead Pro system, Call toll-free (in U.S and Canada) 1-800-624-2026 for expert assistance with installation, adjust- ment, or field service.
  • Page 2 QED Service Department for guidance. A Partial List of Safety Procedures These safety procedures should be followed at all times when operating QED equipment on or off site, and should be considered as warnings: WARNING: The air compressor and any other electrical equipment used with this pneu- matic system must be positioned outside of any area considered hazardous because of possible combustible materials.

  • Page 3: Pump Installation

    Pump Installation 1. Cover the pump tubing/hose ends with tape if they are to be pulled through trenches or laid on the ground. This is to prevent debris from entering the lines. 2. Blow out all water and particles from compressed air conduits (including downwell pump air supply lines) and fluid lines for at least 10 seconds after the water and particles exit before connecting them to the system.
  • Page 4 When QED controllerless pumps are used in wells that are under vacuum, and the exhaust air is routed into the well, the well level will be maintained at this normal actuation point. If, however, the...
  • Page 5 Bottom Filling Pumps: Disassembly/Re-assembly for Cleaning 1. Unscrew the bottom inlet assembly (counterclockwise) to remove it from the pump casing. 2. Remove remaining internal pump sub-assembly – grasp top of pump, wiggle side to side and twist while pulling out of pump casing. 3.
  • Page 6 Top Filling Pumps: Disassembly/Re-assembly for Cleaning 1. Unscrew the bottom plug assembly (counterclockwise) to remove it from the pump casing. 2. Remove remaining internal pump sub- assembly – grasp top of pump, wiggle side to side and twist while pulling out of pump casing 3.
  • Page 7 7. Remove the discharge check assembly from the black wye fitting. 8. Remove the inlet screen assembly from the black wye fitting. 9. Remove the inlet check ball. Clean the check ball and seat as necessary. 10. Reassemble the inlet and discharge check assemblies.
  • Page 8 38935 Kit Barb Brass 1-1/4" Tubing Item No. Qty. Part No. Description 38931 Pump Sub-assembly Bottom Fill Base Model 38890 Barb 1" X 1" Mpt Discharge W/ Ball Stop Brass Figure 1 39059 Barb 1/2" X 1/4" Mpt Exhaust Brass 38977 Barb W/air Check 3/8"...
  • Page 9 38937 Kit Barb Brass 1" Tubing Item No. Qty. Part No. Description 38931 Pump Sub-assembly Bottom Fill Base Model 38897 Barb 13/16 X 1" Mpt W/ Ball Stop Brass 39059 Barb 1/2" X 1/4" Mpt Exhaust Brass Figure 3 38977 Barb W/air Check 3/8"...
  • Page 10 38932 Long Top-Loading HammerHead Pro No. Qty. Part No. Description 38869 Dip Tube 316 S.S. Bushing YOP Fill 1-5/16" UN X 1-1/4" UNEF S.S. 38877 Actuator Rod W/float Sub-Assembly 38930 Figure 5 Head W/logo Sub-Assembly 38929 38902 Body Fiberglass 3" Pipe 44"...
  • Page 11 38933 Long Bottom-Loading Leachate HammerHead Pro No. Qty. Part No. Description 38869 Dip Tube 316 S.S. Bushing1-5/16" UN X 1-1/4" UNEF S.S. 38867 38924 Inlet, Bottom Base Model Sub-Assembly Actuator Rod W/float Sub-Assembly 38930 Figure 7 Head W/logo Sub-Assembly 38929 38902 Body Fiberglass 3"...
  • Page 12 39304 Short Top-Loading HammerHead Pro Item No. Qty. Part No. Description 39301 Dip Tube, Short 316 S.S. 38877 Bushing Yop Fill 1-5/16"un X 1-1/4"unef S.S. 38929 Head W/logo Sub-assembly 39300 Body, Short Fiberglass 3" Pipe X 32.25" Long Figure 9...
  • Page 13 38923 Bottom Inlet HammerHead Pro Item No. Qty. Part No. Description 38909 Collar Acetal 38908 Plug UHMW-PE 38911 Sleeve, Bolt Bottom Check 38910 Seat, Inlet UHMW-PE Figure 11 38913 Screen, Inlet 38903 Nut Acorn Hex. 1/4" -20 UNC S.S. 38905 Locknut Hex Nylon Insert 1/4"-20 UNC S.S.
  • Page 14 39839 Locknut Hex Nylon Insert 1/4"-20unc 316 S.S. 37241 Washer, Lock 1/4" S.S. 39841 Screw Hex. Hd. Cap 1/4"-20unc X 8" Lg. 316 S.S. 38900 O-ring Viton 2-234 38912 Sleeve Basket 3" S.S. 39844 S.S. Bottom-Loading HammerHead Pro Item No. Qty. Part No. Description 38869 Dip Tube S.S.
  • Page 15 38929 Head Assembly Top-Fill HammerHead Pro Item No. Qty. Part No. Description 38918 Head w/ Logo S.S. 38746 Bracket S.S, 38801 Screw, Soc. Button Hd. 1/4"-20UNC x 1 3/4" Lg. S.S, 38900 O-Ring Viton 2-234 Figure 16 38941 Magnet Holder Sub-Assembly 38798 Screw, Set #8-32 x 1/4"...

  • Page 16: Terms, Conditions, And Warranty

    QED upon examination of any such defects, shall find the same to be within the term of and covered by the warranty running from QED to buyer, QED will, at its option, as soon as reasonably possible, replace or repair any such product, without charge to the buyer.
  • Page 17 Chemical attack of liquid contacting equipment and supplies shall not be covered by this warranty. A range of materials is available from QED and it is the Buyer's responsibility to select materials to fit the Buyer's application. QED will only warrant that the supplied liquid contacting materials will conform to published QED specifications and generally accepted standards for that particular material.